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2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.

October. 2013

Gas-fired power generation
-Mitsubishi Gas fired GTCC Power Plant-
Hi gh Per f or manc e & Envi r onment al Fr i endl y
Toshiyuki HASHI
DOC. GTCC130120

1
Content
1. Introduction

2. Feature of Mitsubishi GTCC

3. Latest GT and GTCC Technology


GT : Gas Turbine
GTCC: Gas Turbine Combined Cycle
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
1
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
1. Introduction

2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 3
Power Supply and Demand Outlook
Source: DOE, Philippine Energy Plan, 2012-2030
Luzon Grid needs a TOTAL ADDITIONAL CAPACITY of 10,500 MW through 2030
to meet the demand and required reserve
Project Demand
AAGR % = 4.79
Required
Reserve Margin
Required
Additional Capacity
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 4
Mitsubishi Main products for Power Generation
Lithium-ion Secondary Battery
Combined Cycle Power Plant Steam Turbine Gas Turbine
Geothermal Power Plant Boiler
Hydro Turbine
Wind Turbine
Gas /Diesel Engine Power Plant
5
0
20
30
40
50
60
70
1950 1960 1970 1980 1990 2000 2010 2020
E
f
f
i
c
i
e
n
c
y

Remarkable progress in GTCC Efficiency
Gas Turbine
Generator
Generator
Steam Turbine
Condenser
HRSG
Fuel
Air
GTCC
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
2. Feature of Mitsubishi GTCC

Evolution of MHI GTCC Performance (60Hz)
399
185
285
Gas Turbine and C/C
Gross Output
200
100
300
400
500
C
/
C

G
r
o
s
s

P
o
w
e
r

O
u
t
p
u
t

(
M
W
)

C/C
G/T
327
470
267
Combined Cycle
Gross Efficiency
M501F3
1300 1400 1500
Turbine Inlet Temperature (C)
55
60
C
/
C

G
r
o
s
s

E
f
f
i
c
i
e
n
c
y

(
L
H
V
%
)

M501F3
M501G1
M501J
M501G1
1600
M501J
M501GAC
404
272
M501GAC
ISO Standard (1 on 1)
G
Series
F
Series
J
Series
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7
8
2013 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
U.K. 13
Grand Total : 601 units
includes 412 Heavy Duty
(D,F,G,J class) units
India 10
Chile 2
Netherlands 4
Japan 182

Bangladesh 5
Thailand 32
Syria 4
Indonesia 25
Turkey 7
Italy 5
Mexico 21
Philippines 7
Vietnam 3
Algeria 6
Honduras 1
Hong Kong 7
Iran 11
Kuwait 4
Macau 3
Nigeria 2
Pakistan 1
Peru 3
Qatar 14
Saudi Arabia 35
Singapore 6
Slovakia 2
Spain 7
U.A.E. 6
Australia 6
Dominica 1
Azerbaijan 2

Taiwan 22

Malaysia 3
Egypt 6
China 28
New Zealand 1
Korea 24
Ireland 2
Ukraine 5
Argentin
a 5
As of August/2013
Russia 1
U.S.A. 57
Japan 182
Asia 180
Middle EastAfrica 97
Americas 96
Europe 39
Oceania 7
Canada 6
Uzbekistan 3
World Wide Experiences of Mitsubishi Gas Turbine
Israel 1
M501F 73
M701F125
Total:198units
M501D25
M701D92
Total:117units
M501G67
M701G11
Total:78units
M501J17
M701J2
Total:19units
MHI Advanced Technology and High Reliability
Research and Development
Main
Fuel
Pilot
Fuel
High level
Analysis
Technology
Combustion Cooling
Aerodynamic
Material
Directional
Solidification
metal
Precision
casting
blade

Solidification
analysis
Component
Verification
High pressure
combustion test
Turbine blade & vane
verification test
Compressor
model test
Creep test
Feed back to Research and Development
MHI Takasago Machinery
Works
Design and Manufacturing
Verification
Demonstration
facility for C/C
power plant in
MHI Takasago
(T-point)
Sophisticated Measuring
Technology
Turbine blade telemeter
vibrating stress
measurement
Low Hig
h
Velocity
Feed back to Design and Manufacturing
High Temp.
blade
9
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
9
10
Philippine ILIJAN 1200MW M501G x 4


over 96% availability.
0.48% forced outage rate.
Award Winners
U.S.A FPL Lauderdale M501F x 4
Mexico Chihuahua M501F3 x 2

Plant Reliability: 99.05%
(Gas Turbine: 100%)


availability: 93.0%
Reliability: 99.3%

2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
Power Output
Gas Turbine 198.6 MW x 4
Steam Turbine 241.7 MW x 2
Total 638.9 MW x 2

Configuration
Multi-Shaft Configuration
(2 GT + 2 HRSG + 1 ST) x 2

Commercial Operation
2002 ~
Philippines KEILCO Ilijan
Combined Cycle Power Plant <M501G>
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
< First G Type Gas Turbine in Philippines >
11
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
3. Latest GT and GTCC Technology
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 13

Verification Test Complete
Successfully finished J class gas turbine
at T-point

Delivery Started in 2011
Delivery for 2,900MW (M501J6units)
Kansai Electric Power Company

- put in commercial operation in August 2013 -

J cl ass GTCC Del i ver y St ar t ed
14
1990 2000 2010
1500
1600
1700
()
T
u
r
b
i
n
e

I
n
l
e
t

T
e
m
p
e
r
a
t
u
r
e

Year
J Series Gas Turbine
G series GT
J series GT
National Project 1700 GT
G J
Cold End Generator Drive
2-Bearing Rotor
4-Stage Turbine
Individual Combustors
Stacked Disk Type Rotor
Cooled & Filtered Rotor Air
Applying G engine experience
Proven features with high reliability
Technical Feedback from National Project
EGR combustion system
Innovated material
Advanced compressor
Innovated cooling technology
Advanced turbine
Advanced TBC
Key Technology for High Performance
J Target : C/C efficiency : > 61% (M501J:470MW / M701J:680MW)
High Pressure Raito Compressor Experience from G Engine
Steam Cooled Combustor Experience from G Engine
Turbine Technologies from National Project
Validated G Compressor
- 23:1 pressure ratio
- 3D profile
- Improved inlet duct
Compressor
Proven G Combustor
- Well experienced DLN combustor
- Steam cooled liner
Combustor
Proven G Turbine
+ National Project technologies
- Advanced TBC + Cooling
- High efficient aerodynamic technology
- Cooled row4 blade
Turbine
Row1 blade
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
15
2009 2010 2011 2012 2013 2014 2015 2016 2017
M501J
KOREA
(4 projects)
M501J
TAIWAN
(1 project)
J Class Gas Turbine To the Market
M501J GTCC X 6units
T Point
M501J
Kansai Electric
Power
Company
M701J
Tokyo Electric
Power Company
Approx.
12,000hrs
operation
and 140starts
(Aug,2013)
Start commercial
Operation (1
st
unit)
(Aug,2013)
M501J GTCC X 10units
(2on1 x 5 blocks)
Manufacturing
Manufacturing
Installation
Commissioning
Commercial Operation
Operation Starts
M701J GTCC X 2units
Manufacturing
Installation
Operation Starts
Installation
Operation Starts (6 Units)
Manufacturing
1
st
unit
M501J GTCC X 6units
(2on1 x 3 blocks)
Installation
Operation Starts
Manufacturing
1
st
unit
6 Units operating
In simple cycle
mode
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.
17
GEN GT
CONDENSER
HRSG
ST
Ready to deliver Most Advanced M501J GTCC
ST
Inside Turbine Building
Gas Turbine (GT)
Steam Turbine (ST)
Engineering work completed
430MW class of M501J 1on1 Single Shaft GTCC
MHIs reliable & high efficiency GTCC matches
the infrastructure of the Philippines.
Single Shaft Overview
GEN GT
This document contains information proprietary to Mitsubishi Heavy Industries, LTD. It is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon request.
This document and such information is not be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written authorization of Mitsubishi Heavy Industries, LTD.
MITSUBISHI HEAVY INDUSTRIES, LTD.
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 18
2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 18