ECU Laboratorial Equipment

ECU REPAIR TOOL Manual

Main Features:

According to engine control system, the user can set different types of
crankshaft independent, Signal output (for all models of the
computer-driven)
Automatic transmission input and output shaft signal simulation
Commonly used computer automatic pin connector tips
Set the waveform data written directly
Crank signal waveform data is automatically set by your computer
Time to test the independent six-channel injector
Engine speed signal output
Speed signal output (Hall signal, magnetic signal)
Three , four-channel ABS wheel speed signal output
Diesel Electronic Control System Testing
EGR solenoid valve driven
Carbon cans clear the Solenoid valve driven
Tachometer driven
Blower Control Module Driven
Idle valve driven
12V \ 24V stepper motor driven (four, six-lane)
12V \ 24V servo motor driven
Injector driven
Oil pressure solenoid valve driven
Ignition module driven
Parking sensor (ultrasonic) probe -driven
Automatic transmission Shift valve driven
Shift quality valve driven
Oil pressure adjust valve-driven
Water temperature,intake air temperature, outdoor temperature,
evaporation temperature sensor signal simulation box
Oxygen sensor signal simulation (manual)
Oxygen sensor signal simulation (auto signal)
Throttle signal simulation
Carbon cans clear the Solenoid valve simulation
EGR solenoid valve simulation
Air flow meter, air pressure sensor (analog, digital) signal simulation
Point fire coil simulation
Injector simulation
Idle speed stepper motor simulation (four, six-lane)
A \ C relay simulation
Oil pump relay simulation
Radiator fan relay simulation
Audio signal output, power amplifier driven
Automatic transmission Shift valve, Shift quality valve, oil pressure adjust
valve simulation
Injector pulse wldth measurement
Central locking server simulation
Anti-theft resistance simulation
All of the output signal overload protection
High-Power 5V \ 12V \ 24V voltage output
User extensions


Instrument Specific

Output waveform can be set: five-channel arbitrary waveform output
settings, which can output 1crank angle signal, the signal sub-cylinder, 1
cylinder TDC signal, cam signal, the phase accuracy. Applicable to all
models around the world crankshaft, camshaft signal simulation; also
applies to all the worlds automatic transmission input, output shaft signal
simulation; ABS three, four-channel wheel speed signal simulation;
computer settings waveform, the network lifetime free upgrades, at the
same time the waveform data can be stored long-term within the memory
cards.
Output Signal: magnetic signals, the Hall signal, optical signal;

Actuator driven: driven current 3A, 1%-99% duty cycle continous
adjustment, continously adjustable frequency.

Sensor Signal Simulation: resistance 100-10000 ; voltage 0V~5V3
0V~1V

Actuator Simulation driven: 54 channel simultaneous output
Stepping Motor Driven: vurrent 1A,applicable to all vehicles with
four-,six-lane12V\24V,stepping motor driven.

Output current: 5V-5A \ 12V-5A \ 24V-3A

Instrument application Scop

Dynamic diagnosis of automotive sensors, automotive engine,
transmission, ABS, air conditioning, anti-theft and other computer repair,
car model-driven teaching aids, research and development in automobile
production;

This instrument applies to Germany, the United States, Japan, Korea,
China-made mini-cars and dozens of vehicle series,and thousands of
Vehicle model;

Introduction of operator panel:


Buttons features:
F1: shortcut keys: General Signal Generator
F2: shortcuts: According to the Vehicle model selection

: Menu Up
: Menu Down
+: Signal increase
-: Signal decrease
RUN: Running \ sure
RET: Return
READ: Read five-channel signal data crankshaft
OUT: crankshaft signal output
ON: Power switch
OFF Power Off







Injector simulation and Injection time measurement:
INJ1: Injector 1 and Injection time (ms)
INJ2: Injector 2 and Injection time (ms)
INJ3: Injector 3 and Injection time (ms)
INJ4: Injector 4 and Injection time (ms)
INJ5: Injector 5 and Injection time (ms)
INJ6: Injector 6 and Injection time (ms)

Simulation signal output
CTS: Temperature sensor signal simulation 0 ~ 10K
TPS: EGR valve position, throttle position sensor signal simulation 0 ~ 5V
MAP: Simulation of the intake pressure sensor signal 0 ~ 5V
MAF: Simulation of air flow meter signal 0 ~ 5V
O2: Simulation of the oxygen sensor signal 0 ~ 1V (manual adjustment)
O2A: Simulation of the oxygen sensor signal conditioning (signal 1-1V
automatic change)

Digital signal output
CKP: Crankshaft signal
AC: AC signal
DC: DC signal

Actuator component driven:
ISC : Idle Speed Control Valve Drive
PFC : Point fire coil driven
INJInjector driven
A1 \ A2 \ B1 \ B2: four-wire stepper motor driven
A \ B \ + \ + \ C \ D: six-wire stepper motor driven
Point fire coil and point fire module Simulation
IG1: IG1 point fire coil and point fire module Simulation (positive \ negative
trigger)
IG2: IG2 point fire coil and point fire module Simulation (positive \ negative
trigger)
IG3: IG3 point fire coil and point fire module Simulation (positive \ negative
trigger)
IG4: IG4 point fire coil and point fire module Simulation (positive \ negative
trigger)
IG5: IG5 point fire coil and point fire module Simulation (positive \ negative
trigger)
IG6: IG6 point fire coil and point fire module Simulation (positive \ negative
trigger)

Solenoid valve simulation
SOL1: Coil 1
SOL2: Coil 2
SOL3: Coil 3
SOL4: Coil 4
SOL5: Coil 5
SOL6: Coil 6

Automatic Terminal Tips
FPR: Oil pump relay simulation
RLRelay simulation
+ B: 12V power output
NE +: crankshaft signal + output
NE -: crankshaft signal -output
GND: Negative Power Supply

Multi-channel signal generator
CH1: Hall (optical) sensor signal 1- output
CH2: Hall (optical) sensor signal 2- output
CH3: Magnetic sensor signal 1-output (isolated)
CH4: Magnetic sensor signal 2-output (isolated)
CH5: Magnetic sensor signal 3-output (isolated)


Five Rd arbitrary wave signal simulation output Features

Five Rd arbitrary wave signal functional diagram and working principle of
Introduction:
The function use the PC machines for operating platform, and through the joint
control of CPU and memory has generated five Rd arbitrary wave signal output,
which can produce various models of the crank signal at present; automatic
transmission input and output shaft signal; ABS III, IV Channel wheel speed
signal; and have the waveform storage function.
Arbitrary wave signal generation are based on the waveform which is edit by
operating software on the PC, and an adjustable reference oscillator frequency
signal for the synchronization signal, by determining the number and the
reference oscillation signal level changes to the output Set the waveform
The "Channel 1, Channel 2 " for the square-wave output, Mainly used to
simulate the Hall, photoelectric crankshaft, camshaft signal. "Channel 3,
Channel 4, Channel 5 " as the isolated AC signal output , Used to simulate
the magnetic signals camshaft Crankshaft
Instrument specific steps:
Date cable connected to the computer- Input waveform data-Click F1 -Click
READ- Click OUT- Waveform output



Packing list:
ECU Laboratorial Equipment mainframe: 1 PCS
ECU Connect cables : 18 PCS
Smallpin Connect cables : 10 PCS
Waveform(OSC) connect cable 3PCS
Waveform write date cable(USB Cables) 1PCS
Power cable 1PCS
Software CD Data 1PCS