Manual
Weidmller t
Bluetooth SAI Manual
2 Weidmller t 1073380000/1.3/08.09
Bluetooth SAI Manual
Contents
1. The SAIs 4
1.1. SAI 5
1.2. PROFIBUS-DP 6
1.3. Bluetooth 7
2. Project Planning and SAIs 8
2.1. Project planning 9
2.2. Power supply 10
3. Mounting the SAIs 11
3.1. Mounting dimensions and position 12
3.2. Mounting SAI distributors 13
3.3. Marking and labelling 14
3.4. Setting the PROFIBUS address 15
3.5. Setting the Bluetooth address 17
3.6. Dismounting the SAI 18
4. Connecting the SAI Distributor 19
4.1. PROFIBUS / RS-485 20
4.2. SAI-AU M12 GW PB/BT 12I 22
4.3. SAI-AU M12 BT 16DI 28
4.4. SAI-AU M12 BT 16DI/8DO 34
4.5. SAI-AU M12 BT 4AI2AO2DIO 42
5. Initial Commissioning 50
5.1. Device Data Base Files (GSD) and bitmap files 51
5.2. Copy the GSD files to the local directory 52
5.3. Install the GSD files in Step7 53
5.4. Adding a BT-GW in the hardware configurator 55
5.5. Assigning the input and output addresses 57
5.6. Configuration and setting parameters 58
5.7. SAI parameter data 59
6. Diagnosis 63
6.1. LED displays 64
6.2. Diagnostic telegrams 67
6.3. Evaluating diagnostic data in Step7 76
Appendix A: Product Overview 78
Appendix B: Drilling Templates 81
Appendix C: Converting from Hexadecimal to Decimal 82
Appendix D: Configuration of the DESINA inputs 83
Appendix E: Configuration of the digital connection points 84
Appendix G: Configuration of analogue outputs 85
Sources 86
Index 87
Glossary 90
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Bluetooth SAI Manual
1. The SAIs
The SAIs
1.1 SAI
4
1.2 PROFIBUS-DP
6
1.3. Bluetooth
7
This chapters explains
the characteristics and operating
principle of SAIs
PROFIBUS-DP and its master/
slave structure
the Bluetooth subsystem
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1073380000/1.3/08.09 Weidmller t 5
1.1. SAI
The SAI consists of the following components: The acronym SAI stands for Sensor Actuator Interface.
It is a compact-designed distributor and collector of
signal lines.
An I/O section: to connect the signal lines.
A settings section:
to set the network addresses and insert the jump-
ers for the different electric potentials.
Signals to and from the process in field installations are
often controlled from a central point, for example, by a
PLC or industrial PC. Typically, the distance between
the installation and the central controls is significant.
The resulting costs for installation and materials for the
cabling are high. This in turn increases the susceptibility
of the system to interference and errors.
A bus / power section: for the connection and loop
through for the supply voltage as well as the bus
connection.
Weidmller offers the following I/O versions:
M12 16DI with 16 digital inputs.
M12 16DI / 8DO with 8 fixed digital inputs and 8
individually configurable inputs or outputs.
The use of SAIs has proven successful under numer-
ous conditions:
The signal lines of the peripheral devices are bun-
dled together at the process in the installation and
connected to a bus.
In addition, Weidmller also offers:
Network components for the Fieldbus systems
mentioned above
Signal lines are connected simply and conveniently
by means of Plug and Play.
Sensor / valve connector cables
The controls are at a central point
Plug-in connectors and twin-plugs
The reliability of the data transfer is guaranteed by
a bus system.
Tools
I/O section
Settings section
Bus / power section
Figure 1: Basic design of an SAI distributor
Bluetooth SAI Manual
1.2. PROFIBUS-DP
PROFIBUS
PROFIBUS (PROcess Field BUS) is a part of the in-
ternational IEC 61158 and IEC 61784 standards.
Physically, PROFIBUS is either an electrical network
based on a shielded, two-conductor cable or an optical
network based on a fibre optics cable. PROFIBUS-DP
(DP =Decentralised Periphery) is a special application
for automating factory production.
System
A typical PROFIBUS-DP system is made up of:
At least one PLC or industrial PC (master) operat-
ing as a control system.
Various field devices, such as digital or analogue
I/O devices, AC or DC drives, magnetic or pneu-
matic valves, frequency converters, starters, oper-
ating and indicating devices (slaves).
Data transfer
Data exchange within the system is carried out by
means of cyclic polling. The master establishes com-
munications with one slave at a time and makes data
available and/or requests data. The slave being ad-
dressed responds immediately to the request for data.
Once completed, this procedure is repeated with the
other slave devices. This is a continuous cyclic process.
GSD files (device database files)
The GSD file is the obligatory ID card of each and
every PROFIBUS device. It contains the characteristic
data of the device, details about its communication
capabilities as well as other information, such as diag-
nostic values.
Weidmller has made available for downloading all
GSD files of the SAI distributors from the SAI Active
Universal series at: http://www.weidmueller.com.
For more information, please refer to Chapter 5 (Com-
missioning).
Figure 2: Basic PROFIBUS system configuration
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Bluetooth SAI Manual
1.3. Bluetooth
Bluetooth
Bluetooth defines a universal wireless interface in the
2.4 GHz ISM band. No license is required for the 2.4
GHz ISM band. Users are not required to register or
pay usage fees.
The acronym ISM stands for Industrial Scientific Medi-
cal and describes the potential scope of its use. A
range between 10 metres to 100 metres is defined
because of Bluetooth's minimal transmitting power of a
few milliwatts.
System
A Bluetooth system consists of a maximum of 255
nodes. From these however, only 8 can be simultane-
ously connected to each other.
The Weidmller Bluetooth SAIs are formed from Picon-
ets consisting of one master and six slaves. Thirty-two
of these Piconets can be operated in parallel.
The Bluetooth master, which functions as the
PROFIBUS gateways, is simultaneously a slave in the
PROFIBUS system. The PROFIBUS master views it as
a standard PROFIBUS slave with a modular I/O con-
figuration. The Bluetooth gateway can be configured
with a GSD file.
Protocol
The standard Bluetooth profile is used. The communi-
cation protocol then uses this. The implementation is
based on the CANopen / WIRELESSopen standards.
Figure 3: Basic PROFIBUS system configuration with subordinate Bluetooth
Slave (1)
Slave (6)
Bluetooth SAIs
Gateway
PLC
PROFIBUS
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Bluetooth SAI Manual
2. Project Planning and SAIs
Project Planning and SAIs
2.1 Project planning
9
2.2 Power supply
10
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Bluetooth SAI Manual
2.1. Project planning
Planning the bus system
The following steps must be taken into consideration when designing an installation:
Location of the machine or facility
Assignment of the signals to the installation to a logical group
Selection of the field devices
Assignment of the signals to the field devices
Determination of where the field devices are to be installed
Criteria for determining the correct SAI distributor:
Size of the connec-
tors
Determine the size of the connectors to suit your application, the design of the sen-
sors or according to your personal preferences. Weidmller offers both M12 and M8
variants for purely digital signals
Number of poles of
the I/O connections
Please consider the sensor/actuator cable to be connected; possible options are 3
or 5 poles
Y-piece (twin) Specifically for 5-pole M12 sensor connections, you can feed two cables to a dis-
tributor input by means of a Y-piece.
Inputs / outputs Weidmller has a variety of SAI distributors on offer such as a variant with 16 digital
inputs, with mixed digital inputs/outputs as well as an analogue/digital version (for
more information please refer to Chapter 4 (Connecting SAIs).
Shielding Shielding by means of metal connectors is necessary for bus connections. We rec-
ommend the same approach for analogue signals to restrict the susceptibility to
interference.
Signals Please consider if you wish to transmit analogue or digital signals.
Table 1: Determining the SAI distributor
For more information, please refer to
Appendix A: Overview of articles to determine
correct selection of products.
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Bluetooth SAI Manual
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2.2. Power supply
Example calculation to determine voltage drop in
the lines:
Star or line topology wiring can be used to feed the
power supply. Only modules without digital outputs are
suitable for line topology wiring.
Power is supplied via the plug in connection AUX IN;
power is fed to the next module via the module connec-
tion AUX OUT.
Caution
The maximum current supplied to the first
module must not exceed 2.5 A per power
supply pin. The supply voltage at the last
module must not fall below 18 V DC.
When determining the maximum number of
modules in series you should take into con-
sideration the total current of all modules and
the voltage drop in the line.
Figure 4: Voltage drop
Voltage drop to module 1
(line resistance x length of line L1 x 2) x current con-
sumption
(Module 1 +Module 2+Module 3)
Voltage drop from module 1 to module 2
(line resistance x length of line L2 x 2) x current con-
sumption
Voltage drop in the lines:
(Line resistance) x (total length of line) x (2)
(Module 2 +Module 3)
Voltage drop from module 2 to module 3 Total current of the modules:
(line resistance x length of line L3 x 2) x current con-
sumption
Power consumption modules +total current of the con-
sumers
(Module 3)
Supply voltage to module 3
Input voltage voltage drop 1 voltage drop 2
voltage drop 3
Important:
The power supply to module 3 must be equal to or
greater than 18 V DC.
Calculation:
Max. current load per pin >max. number of input
modules
L1 L2 L3
Bluetooth SAI Manual
3. Mounting the SAIs
Mounting the SAIs
3.1 Mounting dimensions and position
12
3.2 Mounting SAI distributors
13
3.3 Labelling
14
3.4 Setting the PROFIBUS address
15
3.5 Setting the Bluetooth address
17
3.6 SAI disassembly
18
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Bluetooth SAI Manual
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3.1. Mounting dimensions and position
Note
Please observe that a given distance to the
adjacent module may be required when
using custom assembly and angled connec-
tors.
An SAI distributor can be mounted in any position.
There are no restrictions placed with regard to their
position when being mounted: vertical, horizontal, on
their side, or overhead. However, to ensure that the
LEDs can be seen, we recommend that where possi-
ble the modules are not mounted on their side or
overhead. Our SAIs can be mounted side by side.
The mounting dimensions of our SAI distributors are
210 x 54 mm.
You can find details about the mounting di-
mensions in Appendix B: Drilling Templates.
Figure 5: Mounting dimensions for the SAI Active Uni-
versal
Bluetooth SAI Manual
3.2. Mounting SAI distributors
Mounting
To mount the SAI distributor, select a firm and level
surface. Pre-drill the bore holes (for more information,
please refer to Appendix B: Drilling Template). Hold the
distributor above the bore holes and fix it in positions
with screws. Please use a spring washer if the SAI
distributor is to be used in an environment where the
loads are subject to increased shock and vibration.
Please refer to Figure 5: Mounting dimensions for the
SAI Active Universal.
PROFIBUS guidelines
Please observe the PROFIBUS guidelines: Installation
Guideline for PROFIBUS-DP/FMS.
Figure 6: Mounting an SAI distributor
DANGER
Isolate (de-energize) the system before con-
necting the power-supply connector or insert-
ing or removing jumpers.
Torque
We recommend the following torques:
M8 connector: 0.6 Nm
M8 protective cap: 0.4 Nm
M12 connector: 0.8 Nm
M12 protective cap: 0.8 Nm
Screw for window: 0.5 Nm
Functional earth (FE)
The functional earth is the earthing (ground) of equip-
ment to its surroundings. Contrary to the protective
earth (PE) the FE does not primarily serve to protect
equipment or persons, but instead serves to discharge
electrostatic charges and shield connections.
Caution
Electromagnetic pulses affect cabling and
the distributor during operations. Flawed
signals and false data can result.
Do not use a PE conductor for the FE con-
nection.
SAI distributors from the SAI Active Universal series are
equipped with an FE connection integrated at the
mounting hole in the bus/power section. Use this con-
nection and fix the distributor directly to a conductive
surface or attach a short, low impedance FE cable to
the fixing screw by means of a cable lug. Please refer
to Figure 6: Mounting an SAI distributor.
Figure 7: Functional earth FE connection
Required accessories / DIN components
2 socket-head cap screws, M4 x 30
We recommend cylinder head studs with hexagon-
socket or Torx type.
Tools
Allen key or Torx screwdriver appropriate to the screw
you choose. For more information, please refer to Ap-
pendix A: Overview of items - Recommended tools.
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Bluetooth SAI Manual
3.3. Marking and labelling
Twenty transparent markers in a MultiCard frame are included in the range of supply of the SAI distributors. These allow
you to individually mark the I/O connections as well as the distributor. Either two normal or one longer marker can be
used to specifically mark the distributor. Please refer to the following graphic Figure 8: Attaching the markers.
Weidmller has various printers and plotters available to achieve professional printing results. For advice and a demon-
stration, please contact your Weidmller partner.
To achieve rapid, manual on-site marking
results, we recommend our STI-S fibre pen
(please refer to Appendix A: Overview of
items).
Figure 8: Attaching markers and tags
Note
Please note that you should not stick marker
tags on top of one another. Nor should you
use coloured markers since they can cover
up the LEDs below them.
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3.4. Setting the PROFIBUS address
PROFIBUS address
The PROFIBUS address is used to determine at which
address your SAI distributor will be identified on
PROFIBUS-DP.
Setting
Set the PROFIBUS-DP address for the SAI distributor
in the settings section of the distributor. Use a flat-
bladed screwdriver to adjust the rotary switch.
Tools
Use a 2.5-mm flat-bladed screwdriver (please refer to
Appendix A: Overview of items).
Address / hexadecimal code
Please note that PROFIBUS-DP allows a maximum of
126 possible addresses. The addresses 1 to 125 are
defined. Please note that the address 126 is used for
configuration purposes and the addresses 01 and 02
are retained for the PROFIBUS master. The distributor
address is set in hexadecimal code by means of two
rotary coding switches. To do so, you will have to con-
vert the decimal address to hexadecimal or, for the
sake of simplicity, you could make use of the table
below.
Example:
To set the PROFIBUS-DP address 93, turn the left-
hand rotary coding switch to position 5 and the right-
hand rotary coding switch to position D.
Note
Each address must be allocated only once
on PROFIBUS-DP. The PROFIBUS address
that you set must match the PROFIBUS
address for this distributor set in the project
configuration software.
If you alter a PROFIBUS address during
operations you will have to disconnect the
power supply and then restart the system to
enable the master to recognise the change.
Table 2: Code conversion decimal <- >hexadecimal
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Bluetooth SAI Manual
- Master:
The rotary switches are used for setting the Profibus
address network.
The switches are used for setting the Bluetooth network.
Set the rotary switch to position 1.
The sliding switch is used to define which networks are
to be set.
Slide the switch to position 1 in order to set the first 16
networks. Slide the switch to position ON in order to set
the next 16 networks (17 31).
- Slave:
The first rotary switch is used to set the slave's node
address. The second rotary switch is used for setting
the Bluetooth network. Set the rotary switch to position
1. The connection will be established within about 40
seconds.
Tools
Use a 2.5-mm flat-bladed screwdriver (please refer to
Appendix A: Overview of items).
Address / hexadecimal code
The distributor address is set in hexadecimal code by
means of two (or three) rotary coding switches. To do
so, you will have to convert the decimal address to
hexadecimal or, for the sake of simplicity, you could
make use of Table 2.
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Bluetooth SAI Manual
3.5. Setting the Bluetooth address
Note
Each Bluetooth address can occur only once
with a Piconet. The defined network address
must be identical with a network.
If you alter a Bluetooth address during op-
erations you will have to disconnect the
power supply and then restart the system to
enable the master to recognise the change.
Bluetooth address
The Bluetooth address is used to determine at which
address your SAI distributor will be identified from the
Bluetooth master. The Bluetooth address consists of a
node address and a network address.
Slave address
The slave address defines the location (address) of the
participant within the Piconet. Each slave address can
occur only once within a Piconet. The Bluetooth gate-
way always uses the node address 0; this cannot be
adjusted.
Network address
The network address defines the Piconet which the SAI
should be connected to. The settings on the SAI and
the Piconet gateway must be identical.
Setting
Set the address for the SAI distributor in the settings
section of the distributor. Use a flat-bladed screwdriver
to adjust the rotary switch.
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Bluetooth SAI Manual
3.6. Dismounting the SAI
DANGER
Never plug in or pull out a power connector
or jumpers when the system is live (ener-
gized). Turn off the power supply to the sys-
tem first.
Caution
No immediate damage will occur to the de-
vice if you dismount an SAI distributor when
the system is operating.
However, the disruption to PROFIBUS will
place the rest of the plant in an uncontrolled
state. This can lead to indirect damage.
Disconnect the power to the system before
you mount or take off the distributor.
Dismounting
Turn off the power supply to the system.
Disconnect the connections to the power supply on
the SAI distributor.
Disconnect the PROFIBUS connections on the SAI
distributor.
Disconnect the I/O connections.
Dismount the distributor by undoing the mounting
screws.
Tools
Use an Allen key or Torx screwdriver appropriate to the
screw you choose. For more information, please refer
to Appendix A: Overview of items - Recommended
tools.
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4. Connecting the SAI Distributor
Connecting the SAI Distributor
4.1 PROFIBUS / RS-485
20
4.2 SAI SAI-AU M12 GW PB/BT 12I
22
4.3 SAI SAI-AU M12 BT 16DI
28
4.4 SAI SAI-AU M12 BT 16 DI/8DO
34
4.4 SAI SAI-AU M12 BT 4AI2AO2DIO
42
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Bluetooth SAI Manual
4.1. PROFIBUS / RS-485
PROFIBUS is a universal, open, digital communication
system providing solutions for a wide spectrum of appli-
cations first and foremost in production and process
automation. PROFIBUS is a suitable solution for fast,
time-critical applications, as well as for complex com-
munications tasks. PROFIBUS communication is an-
chored in the international standards IEC 61158 and
IEC 61784.61158.
The criteria for its use and planning are defined in the
openly accessible guidelines available from the
PROFIBUS Users Organisation (PUO). These guide-
lines fulfil the demands on the part of the users for
multi-vendor and open solutions. That guarantees the
communication between devices of differing manufac-
tures without having to make prior adjustments.
Additional information is available under
www.profibus.com.
Connection
The following section pertains only to the SAI-AU M12
GW PB/BT 12I Bluetooth gateway.
Module connection from BUS IN
Contact system M12 male connector, 5-pole
Coding B
Pin assignment Pin 1: +5 V DC
Pin 2: Data A (green wire)
connected with
BUS-OUT Pin 2
Pin 3: GND
Pin 4: Data B (red wire)
connected with
BUS-OUT Pin 4
Pin 5: Shield
Table 3: Contact assignment (pin out) of the
PROFIBUS connector
Select the bus cable as cable type A in accordance with
IEC 61158. The PROFIBUS connection is made via a
5-pole M12 male connector (Bus IN) and a 5-pole M12
female connector (Bus OUT). Both connections are B-
coded. Use the "Bus In" connection to feed in signals
and "Bus Out" to route these forward.
In the SAI, male and female connectors are conduc-
tively connected. That enables the PROFIBUS to be
routed from SAI to SAI without the need for spur lines.
Note
It is possible to connect the SAI distributors
by means of a spur line for low transmission
rates up to 1500 Kbit/s. The total length of
the spur line must not exceed 6.6 meters.
The spur lines should be kept as short as
possible. Avoid the use of spur lines for baud
rates greater than 1500 Kbit/s.
Module connection from Bus OUT
Contact system M12 female connector, 5-pole
Coding B
Pin assignment Pin 1: +5 V DC
Pin 2: Data A (green wire)
connected with
BUS-OUT Pin 2
Pin 3: GND
Pin 4: Data B (red wire)
connected with
BUS-OUT Pin 4
Pin 5: Shield
Table 4: Contact assignment (pin out) of the
PROFIBUS female contact socket
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Bluetooth SAI Manual
Bus termination
A reference voltage of 5 V DC is applied to both bus
connections. This voltage is isolated from the internal
system voltage and is applied exclusively to supply an
external bus connection with power. Install the termina-
tions at the physical beginning and end according to the
PROFIBUS standard EN 50170 using the following
values:
Figure 9: Bus termination wiring
Accessories:
Terminating resistor connector, PROFIBUS-DP in M12
connector
Type: SAIEND PM M12 5P B-COD
QTY.: 1
Order No.: 1784770000
Setting the transmission rate
The SAI recognises and adopts the transmission speed
which is being used on the bus. Any change to the
transmission speed on the bus will also be recognised
and adopted.
SAI distributors support all conventional baud rates.
Technical specifications
Fieldbus interface PROFIBUS-DP V0 according
to DIN EN 61158 certified by
the PUO
Protocol PROFIBUS IEC 61158
GSD file (Device
Data Base File)
Device-specific for each mod-
ule
Transmission RS485
Transmission me-
dium
Twisted pair
Separation of poten-
tials
Yes, to module electronics
Dielectric strength 500 V DC
Baud rates 9.6, 19.2, 45.45, 93.75, 187.5,
500, 1500, 3000, 6000, 12000
Kbit/s set automatically
Number of nodes Max. 32 in one segment; max.
127 with repeater
Range of bus ad-
dresses
0 to 126; recommended 2 to
125
Setting the bus ad-
dress
By means of two rotary coding
switches; Coding hexadecimal
Table 5: Technical data, PROFIBUS
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Bluetooth SAI Manual
4.2. SAI-AU M12 GW PB/BT 12I
The SAI distributor Active Universal has the functions of
a decentralized I/O system. Each distributor is equipped
with module-specific actuator/sensor functions and a
Fieldbus interface.
The module combines the complete electronics in a
water- and dust-proof protected housing. This enables it
to be used in harsh environments.
The module SAI-AU M12 GW PB/BT 12I is designed to
connect 12 digital sensors with 6 M12 connectors.
Figure 10: SAI-AU M12 GW PB/BT 12I
LEDs:
BF PROFIBUS status indicator
BT Bluetooth communication
LQ Link quality (displays field
strength)
UI1 Supply voltage UI1
Supplies the module and the DI1,
DI3 and DI5 slots
UI2 Supply voltage UI2
Supplies the D12, DI4 and DI6
slots
UL Power supply to module Address
area illumination
DI1 to DI12 Digital inputs
Connections:
AUX IN Supply voltage UI1 and UI2
AUX OUT Feed through supply voltage UI1
and UI2
BUS IN PROFIBUS input
BUS OUT PROFIBUS output
1 to 6 Two digital inputs each
Rotary switch:
X1 PROFIBUS address low byte
X10 PROFIBUS address high byte
NA Bluetooth network address
Jumper field:
J 1 Switch/jumper for network ad-
dresses
Table 6: SAI-AU M12 GW PB/BT 12I
BF BT LQ UI1 UI2 - -
LED BF
LED BT
LED LQ
LED UI1
LED UI2
Unoccupied
Unoccupied
LED UL
(Illuminated
address area)
LED DI13 (PIN 2)
LED DI5 (PIN 4)
LED DI11 (PIN 2)
LED DI3 (PIN 4)
LED DI9 (PIN 2)
LED DI1 (PIN 4)
LED DI13 (PIN 2)
LED DI5 (PIN 4)
LED DI11 (PIN 2)
LED DI3 (PIN 4)
LED DI9 (PIN 2)
LED DI1 (PIN 4)
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PROFIBUS addressing
Two rotary switches in the address section of the SAI
are used to make the necessary bus address settings.
The setting is made in hexadecimal code from 00H to
7EH which corresponds to the decimal values from 0 to
126 (see also Appendix C: Converting decimal to hexa-
decimal, page 82).
Note
It is only possible to set the bus address in the address
section of the SAI. Any alterations made to the bus
address during operations will be recognised and
adopted following the next reset (turning off the power
supply).
The factory-set default bus address on the SAI is 03.
A table is available in the Appendix C to aid
conversion of decimal to hexadecimal ad-
dresses.
Figure 11: PROFIBUS address switch
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Bluetooth SAI Manual
Setting the Bluetooth gateway address
The Bluetooth side of the gateway only needs to have a
network address specified. The node address at the
gateway is always 0 and cannot be changed. The rotary
switch NA and jumper J 1 are used to establish the
address and SAI address range.
The table on the right lists the exact functioning of the
net-selection switch (NA). Network addresses from 1 to
31 can be assigned.
Figure 12: Bluetooth address switch
Piconets Net-selection
switch (NA)
Jumper (J1)
1 1 1 (OFF)
2 2 1 (OFF)
3 3 1 (OFF)
4 4 1 (OFF)
5 5 1 (OFF)
6 6 1 (OFF)
7 7 1 (OFF)
8 8 1 (OFF)
9 9 1 (OFF)
10 A 1 (OFF)
11 B 1 (OFF)
12 C 1 (OFF)
13 D 1 (OFF)
14 E 1 (OFF)
15 F 1 (OFF)
16 0 ON
17 1 ON
18 2 ON
19 3 ON
20 4 ON
21 5 ON
22 6 ON
23 7 ON
24 8 ON
25 9 ON
26 A ON
27 B ON
28 C ON
29 D ON
30 E ON
31 F ON
Table 7: Bluetooth gateway addresses
Any combination not listed here will lead to an address
error and will be indicated by a continual red status LED.
Position 0 on the net-selection switch is never allowed
when you are working with the lower address range.
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Connection of supply voltage
The power supply is 24 V DC in accordance with EN
611312; the permissible range is 18 to 30 V DC. The
distributor is designed to offer protection against polar-
ity reversal.
Note
The power supply is connected via a 5-pole
A-coded M12 male connector and a 5-pole,
A-coded M12 female connector. Both power
supplies share a common earth and are not
electrically isolated.
Use the AUX In connection to feed in the
power supply and Bus Out to feed it for-
ward.
Module connection from AUX-IN
Contact system M12 male connector, 5-pole
Coding A
Pin assignment Pin 1: +24 V DC UI1
connected with
AUX-OUT Pin 1
Pin 2: +24 V DC UI2
connected with
AUX-OUT Pin 2
Pin 3: GND
Pin 4: GND
Pin 5: PE
Table 8: Contact assignment (pin out) of the power
supply connector
Module connection from AUX OUT
Contact system M12 female connector, 5-pole
Coding A
Pin assignment Pin 1: +24 V DC UI1
connected with
AUX-IN Pin 1
Pin 2: +24 V DC UI2
connected with
AUX-IN Pin 2
Pin 3: GND
Pin 4: GND
Pin 5: PE
Table 9: Contact assignment (pin out) of the female
power supply connector
The power rating per pin is max. 2.5 A. Both circuits supply the plug-in stations DI1 to DI6 and the module electronics as
follows:
UI1: supply voltage for one sensor at pin 1 from the plug-in slots 1, 3, 5 and 7 and the module electronics
UI2: supply voltage for one sensor at pin 1 from the plug-in slots 2, 4 and 6
1073380000/1.3/08.09 Weidmller t 25
Bluetooth SAI Manual
Connection of the digital inputs
Connection for two digital inputs
Contact system M12 female connector, 5-pole
Coding A
Pin 1: +24 V DC sensor volta-
ge
Pin 2: Input 2 or
diagnostics input
Pin 3: GND
Pin 4: Input 1
Pin assignment
Pin 5: PE
Table 10: Contact assignment of the digital inputs
Block diagram of the digital input
Input configuration, pins 2 and 4 from each M12 female
connector:
Figure 13: Block diagram of the digital input
Optical displays
The status of a digital input is shown with a yellow/red
LED.
LED IN: 0.0, 0.1, 0.2, 0.3, 0.4, 0.5, 1.1, 1.2, 1.3, 1.4,
1.5:
yellow: status of digital input from pin 4
red: short-circuit at 24 V DC sensor voltage pin 1
LED UI1:
green: Voltage 1 >18 V DC
red: Voltage 1 <18 V DC
LED UI2:
green: Voltage 2 >18 V DC
red: Voltage 2 <18 V DC
LED BT: Bluetooth communication
Flashing green: Search for SAIs
green: All configured SAIs found, communication
established
red: No SAIs found, no communication established
LED LQ: Link quality (displays field strength)
green: good reception
red: poor reception
Off: no connection
26 Weidmller t 1073380000/1.3/08.09
Bluetooth SAI Manual
Technical specifications
Power supply 24 V DC
Limit values 18 V DC to 30 V DC
Contact load 2.5 A per pin
Reverse polarity protection Yes
Current consumption Module: approx. 70 mA
Digital inputs 16 channels
Plug-in slots DI1, DI2, DI3, DI4, DI5 and DI6
Grouping Two groups per six channels, with common earth
Permissible input voltage 30 V DC to +30 V DC (protected against polarity reversal)
Input level Low <5 V DC, acc. to EN 61131-2 Type 1
Input level High >15 V DC acc. to EN 61131-2 Type 1
Input current Low <15 mA acc. to EN 61131-2 Type 1
Input current High 2 mA to 15 mA acc. to EN 61131-2 Type 1
Input filter 3 ms
Separation of potentials (electrical isola-
tion) to the module electronics
None
Display elements One yellow/red error/status LED per channel
General technical data:
Ambient temperature during operation 0 to +60 C, acc. to EN 61131-2
Ambient temperature during storage 25 to +85 C, acc. to EN 61131-2
Protection class IP65 / IP67
GSD file (Device Data Base File) WIAU0A75.GSD
Dimensions L x W x H, 210 x 54 x 52 mm
Weight 340 g
Article order number 1006980000
Article designation SAI-AU M12 GW PB/BT 12I
Table 11: Technical data for the SAI-AU M12 GW PB/BT 12I
1073380000/1.3/08.09 Weidmller t 27
Bluetooth SAI Manual
28 Weidmller t 1073380000/1.3/08.09
4.3. SAI-AU M12 BT 16DI
The SAI distributor Active Universal has the functions of
a decentralized I/O system. Each distributor is equipped
with module-specific actuator/sensor functions and a
wireless interface.
LEDs:
BT Bluetooth communication
LQ Link quality (displays field
strength)
UI1 Supply voltage UI1
Supplies the module and the plug-
in stations DI1, DI3, DI5 and DI7
UI2 Supply voltage UI2
Supplies the D12, DI4, DI6 and
DI8 slots
UL Power supply to module Address
area illumination
DI1 to DI16 Digital inputs
Connections:
AUX IN Supply voltage UI1 and UI2
AUX OUT Feed through supply voltage UI1
and UI2
1 to 8 Two digital inputs each
Rotary switch:
KA Bluetooth node address
NA Bluetooth network address
Jumper field:
J 1 J umper for the voltages UI1 and
UI2
The module combines the complete electronics in a
water- and dust-proof protected housing. This enables it
to be used in harsh environments.
The SAI-AU M12 BT 16DI module is designed to con-
nect 16 digital sensors with 8 M12 male connectors.
- BT LQ UI1 UI2 - -
Unoccupied
LED BT
LED LQ
LED UI1
LED UI2
Unoccupied
Unoccupied
LED DI15 (PIN 2)
LED DI7 (PIN 4)
LED DI13 (PIN 2)
LED DI5 (PIN 4)
LED DI11 (PIN 2)
LED DI3 (PIN 4)
LED DI9 (PIN 2)
LED DI1 (PIN 4)
LED DI15 (PIN 2)
LED DI7 (PIN 4)
LED DI13 (PIN 2)
LED DI5 (PIN 4)
LED DI11 (PIN 2)
LED DI3 (PIN 4)
LED DI9 (PIN 2)
LED DI1 (PIN 4)
LED UL
(Illuminated
address area)
Table 12: SAI-AU M12 BT 16DI
Figure 14: SAI-AU M12 BT 16DI
Bluetooth SAI Manual
Setting the Bluetooth address
Two rotary switches in the address section of the SAI
are used to make appropriate network address settings.
The table on the right lists the exact functioning of the
slave-selection switch (SA) and the net-selection switch
(NA). Node addresses ranging from 1 to 6 and network
addresses ranging from 1 to 31 can be specified.
Figure 15: Address switch
Network Slave-
selection
switch (SA)
Net-selection
switch (NA)
1 1..6 1
2 1..6 2
3 1..6 3
4 1..6 4
5 1..6 5
6 1..6 6
7 1..6 7
8 1..6 8
9 1..6 9
10 1..6 A (10)
11 1..6 B (11)
12 1..6 C (12)
13 1..6 D (13)
14 1..6 E (14)
15 1..6 F (15)
16 A..F (10..15) 0 +16
17 A..F (10..15) 1 +16
18 A..F (10..15) 2 +16
19 A..F (10..15) 3 +16
20 A..F (10..15) 4 +16
21 A..F (10..15) 5 +16
22 A..F (10..15) 6 +16
23 A..F (10..15) 7 +16
24 A..F (10..15) 8 +16
25 A..F (10..15) 9 +16
26 A..F (10..15) A (10) +16
27 A..F (10..15) B (11) +16
28 A..F (10..15) C( 12) +16
29 A..F (10..15) D (13) +16
30 A..F (10..15) E (14) +16
31 A..F (10..15) F (15) +16
BT LQ UI1 UI2
SA NA UL J 1
Table 13: Setting the Bluetooth address, SAI
Any combination not listed here will lead to an address
error and will be indicated by a continual red status LED.
Forbidden settings are: node numbers 0, 7, 8, 9 and the
position 0 on the net-selection switch when you are
working with the lower address range.
1073380000/1.3/08.09 Weidmller t 29
Bluetooth SAI Manual
Connection of supply voltage
The power supply is 24 V DC in accordance with EN
611312; the permissible range is 18 to 30 V DC. The
distributor is designed to offer protection against polar-
ity reversal.
Module connection from AUX-IN
Contact system M12 male connector, 5-pole
Coding A
Pin assignment Pin 1: +24 V DC UI1
connected with
AUX-OUT Pin 1
Pin 2: +24 V DC UI2
connected with
AUX-OUT Pin 2
Pin 3: GND
Pin 4: GND
Pin 5: PE
Table 14: Contact assignment (pin out) of the power
supply connector
Note
The power supply is connected via a 5-pole
A-coded M12 male connector and a 5-pole,
A-coded M12 female connector. Both power
supplies share a common earth and are not
electrically isolated.
Use the AUX In connection to feed in the
power supply and Bus Out to feed it for-
ward.
Module connection from AUX OUT
Contact system M12 female connector, 5-pole
Coding A
Pin assignment Pin 1: +24 V DC UI1
connected with
AUX-IN Pin 1
Pin 2: +24 V DC UI2
connected with
AUX-IN Pin 2
Pin 3: GND
Pin 4: GND
Pin 5: PE
Table 15: Contact assignment (pin out) of the female
power supply connector
The power rating per pin is max. 2.5 A. Both circuits
supply the plug-in stations DI1 to DI8 and the module
electronics as follows:
UI1: supply voltage for one sensor at pin 1 from the plug-in slots 1, 3, 5 and 7 and the module electronics
UI2: supply voltage for one sensor at pin 1 from the plug-in slots 2, 4 6 and 8
Both voltages can be bridged at the plug-in jumper position using a jumper. The module will then be supplied from only
one voltage source.
Jumper field J1, jumper options
2 1* bridge voltage
UI2 and UI1
* Factory default
setting
1 1 parked jumper position
All other combinations are not
possible as pin 3 of this mod-
ule has no function.
Table 16: Plug-in jumper positions for the SAI-AU M12 BT 16DI
30 Weidmller t 1073380000/1.3/08.09
Bluetooth SAI Manual
Connection of the digital inputs
Connection for two digital inputs
Contact system M12 female connector, 5-pole
Coding A
Pin 1: +24 V DC sensor volta-
ge
Pin 2: Input 2 or
diagnostics input
Pin 3: GND
Pin 4: Input 1
Pin assignment
Pin 5: PE
Table 17: Contact assignment (pin out) of the digital
input
Block diagram of the digital input
Input wiring of pins 4 and 2 for each M12 female con-
nector:
Figure 16: Block diagram of the digital input
DESINA
DESINA is an abbreviation for DistributEd and Stan-
dardised INstAllation technology for machine tools and
manufacturing systems. DESINA describes the stan-
dardised process for electrical, hydraulic and pneumatic
installations for automatic machine tools and production
systems.
For further information, please visit www.desina.de.
Note
It is possible to monitor the sensor cable for
breakage by bridging the 24 V DC power
supply and the DESINA diagnostics input
with an adapter.
Optical displays
The status of a digital input is shown with a yellow/red
LED.
Figure 17: View of M12 16DI
LED IN1: 0.0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7:
yellow: status of digital input from pin 4
red: Short-circuit at 24 V DC sensor voltage pin 1
LED IN2: 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7:
yellow: status of digital input or DESINA input from
Pin 2
red: short-circuit at 24 V DC of the sensor voltage
Pin 1 or error message at DESINA input
LED UI1:
green: Voltage 1 >18 V DC
red: Voltage 1 <18 V DC
LED UI2:
green: Voltage 2 >18 V DC
red: Voltage 2 <18 V DC
LED BT: Bluetooth communication
Flashing blue: detectable for all masters
blue: not detectable, connection already estab-
lished
Flashing green: Comm. stopped, no answer to
polling
green: Operation, BT connection established
LED LQ: Link quality (displays field strength)
green: good reception
red: poor reception
Off: no connection
1073380000/1.3/08.09 Weidmller t 31
Bluetooth SAI Manual
Connection of sensors with diagnostics outputs in accordance with DESINA specifications
Figure 18: Sensors with DESINA
Depending on the type of sensor, the DESINA diagnostics functionality senses and reports wire breaks, connector inter-
face damage and defects in the electronics.
Connection of sensors with monitoring for wire breakage
Figure 19: Sensor without DESINA
32 Weidmller t 1073380000/1.3/08.09
Bluetooth SAI Manual
Technical specifications
Power supply 24 V DC
Limit values 18 V DC to 30 V DC
Contact load 2.5 A per pin
Reverse polarity protection Yes
Current consumption Module: approx. 70 mA
Digital inputs 16 channels
Plug-in slots DI1, DI2, DI3, DI4, DI5, DI6, DI7 and DI8
Grouping Two groups for each eight channels, with common earth
Permissible input voltage 30 V DC to +30 V DC (protected against polarity reversal)
Input level Low <5 V DC, acc. to EN 61131-2 Type 1
Input level High >15 V DC acc. to EN 61131-2 Type 1
Input current Low <15 mA acc. to EN 61131-2 Type 1
Input current High 2 mA to 15 mA acc. to EN 61131-2 Type 1
Input filter 3 ms
Separation of potentials (electrical isola-
tion) to the module electronics
None
Display elements One yellow/red error/status LED per channel
General technical data:
Ambient temperature during operation 0 to +60 C, acc. to EN 61131-2
Ambient temperature during storage 25 to +85 C, acc. to EN 61131-2
Protection class IP65 / IP67
Dimensions L x W x H, 210 x 54 x 52 mm
Weight 340 g
Article order number 1006940000
Article designation SAI-AU M12 BT 16DI
Table 18: Technical data for the SAI-AU M12 BT 16DI
1073380000/1.3/08.09 Weidmller t 33
Bluetooth SAI Manual
34 Weidmller t 1073380000/1.3/08.09
4.4. SAI-AU M12 BT 16DI/8DO
The SAI distributor Active Universal has the functions of a
decentralized I/O system. Each distributor is equipped with
module-specific actuator/sensor functions and a wireless
interface. The module combines the complete electronics in a
water- and dust-proof protected housing. This enables it to be
used in harsh environments.
LEDs:
BT Bluetooth communication
LQ
Link quality (displays field
strength)
UI Supply voltage UI
Supplies the module and the in-
puts
UQ1 Supply voltage UQ1
Power supply to the outputs 0.0
and 0.1
UQ2 Supply voltage UQ2
Power supply to the outputs 0.2
and 0.3
UQ3 Supply voltage UQ3
Power supply to the outputs 0.4 to
0.7
UL Power supply to module Address
area illumination
IO1 to IO16 Digital inputs
Connections:
AUX IN1 Supply voltage UI and UQ1
AUX IN2 Supply voltage UQ2 and UQ3
1 to 8 Two digital inputs each, or one
digital input and one DESINA
diagnostic input, or one digital
output and one digital input
Rotary switch:
KA Bluetooth node address
NA Bluetooth network address
Jumper field:
J 1 J umper for the voltages UQ1,
UQ2 and UQ3
The SAI-AU M12 BT 16DI/8DO module is designed to connect
16 digital sensors. Alternatively, up to eight channels can be
used as outputs. Of these, six outputs are designed for a load
current of 0.5A and two outputs for a load current of 2A.
The signals are connected via eight M12 plug-in connectors.
Figure 20: SAI-AU M12 BT 16DI/8DO
Table 19: SAI-AU M12 BT 16DI/8DO
Unoccupied
LED BT
LED LQ
LED UI
LED UQ1
LED UQ2
LED UQ3
LED DI15 (PIN 2)
LED DI7 (PIN 4)
LED DI13 (PIN 2)
LED DI5 (PIN 4)
LED DI11 (PIN 2)
LED DI3 (PIN 4)
LED DI9 (PIN 2)
LED DI15 (PIN 2)
LED DI7 (PIN 4)
LED DI13 (PIN 2)
LED DI5 (PIN 4)
LED DI11 (PIN 2)
LED DI3 (PIN 4)
LED DI9 (PIN 2)
LED DI1 (PIN 4)
LED DI1 (PIN 4)
- BT LQ UI UQ1 UQ2 UQ3
LED UL
(Illuminated
address area)
Bluetooth SAI Manual
Setting the Bluetooth slave address
Two rotary switches in the address section of the SAI
are used to make appropriate network address settings.
The table on the right lists the exact functioning of the
slave-selection switch (SA) and the net-selection switch
(NA). Node addresses ranging from 1 to 6 and network
addresses ranging from 1 to 31 can be specified.
Figure 21: Address switch
Note
The specified nodes correspond to the as-
signed plug-in slot on the slave.
Example:
Assigned slot 2
Address to be set: 27
Gateway setting:
J 1 =ON
NA =B
Slave setting:
SA =B
NA =B
Caution
Any combination not listed here will lead to
an address error and will be indicated by a
continual red status LED.
Forbidden settings are: node numbers 0, 7,
8, 9 and the position 0 on the slave-selection
switch when you are working with the lower
address range.
Piconets Slave-
selection
switch (SA)
Net-selection
switch (NA)
1 1..6 1
2 1..6 2
3 1..6 3
4 1..6 4
5 1..6 5
6 1..6 6
7 1..6 7
8 1..6 8
9 1..6 9
10 1..6 A
11 1..6 B
12 1..6 C
13 1..6 D
14 1..6 E
15 1..6 F
16 A..F 0
17 A..F 1
18 A..F 2
19 A..F 3
20 A..F 4
21 A..F 5
22 A..F 6
23 A..F 7
24 A..F 8
25 A..F 9
26 A..F A
27 A..F B
28 A..F C
29 A..F D
30 A..F E
31 A..F F
BT LQ UI UQ1 UQ2 UQ3
SA NA UL J 1
Table 20: Setting the Bluetooth address, SAI
1073380000/1.3/08.09 Weidmller t 35
Bluetooth SAI Manual
Connection of supply voltage
The power supply is 24 V DC in accordance with EN
611312; the permissible range is 18 to 30 V DC. The
distributor is designed to offer protection against polar-
ity reversal.
Module connection from AUX IN1
Contact system M12 male connector, 5-pole
Coding A
Pin assignment Pin 1: +24 V DC UI
Pin 2: +24 V DC UQ1
Pin 3: GND
Pin 4: GND
Pin 5: PE
Table 21: Contact assignment (pin out) of the power
supply connector
Note
The power supply is connected via a 5-pole
A-coded M12 male connector and a 5-pole,
A-coded M12 female connector.
Use the AUX In connection to feed in the
power supply and Bus Out to feed it for-
ward. Both power supplies share a common
earth and are not electrically isolated.
Module connection from AUX IN2
Contact system M12 male connector, 5-pole
Coding A
Pin assignment Pin 1: +24 V DC UQ2
Pin 2: +24 V DC UQ3
Pin 3: GND
Pin 4: GND
Pin 5: PE
Table 22: Contact assignment (pin out) of the power
supply connector
The current load per pin is a maximum of 2.5 A. The total current per module is 8A. The four circuits supply the three
output circuits, the sensor supplies and the module electronics as described below:
Voltage UI: 16 sensors at pin 1 from plug-in stations 1 to 8 and module supply
Voltage UQ1: one output driver with 0.5 A to 0.0 and one output driver with 2.0 A to 0.1
Voltage UQ2: one output driver with 0.5 A to 0.2 and one output driver with 2.0 A to 0.3
Voltage UQ3: four output drivers with 0.5 to 0.4, 0.5, 0.6 and 0.7
The three voltages for the output drivers can be connected together using jumpers at a plug-in jumper position.
Jumper field J1, jumper options
2 1 Bridge voltage
UQ1 and UQ2
3 1 Bridge voltage
UQ1 and UQ3
2 1 and
3 1*
Bridge voltage
UQ1, UQ2 and UQ3
2 3 Bridge voltage
UQ2 and UQ3
* Factory default
setting
Table 23: Plug-in jumper positions for the SAI-AU M12 BT 16DI/8DO
36 Weidmller t 1073380000/1.3/08.09
Bluetooth SAI Manual
Connection of the digital input
Connection for a digital input
Contact system M12 female connector, 5-pole
Coding A
Pin 1: +24 V DC sensor volta-
ge
Pin 2: Input 2 or
diagnostics input
Pin 3: GND
Pin 4: Input 1
Pin assignment
Pin 5: PE
Table 24: Contact assignment (pin out) of the digital
input
Block diagram of the digital input
Input wiring of pins 4 and 2 for each M12 female con-
nector:
Figure 22: Block diagram of the digital input
DESINA
DESINA is an abbreviation for DistributEd and Stan-
dardised INstAllation technology for machine tools and
manufacturing systems. DESINA describes the stan-
dardised process for electrical, hydraulic and pneumatic
installations for automatic machine tools and production
systems. For further information, please visit
www.desina.de.
Note
It is possible to monitor the sensor cable for
breakage by bridging the 24 V DC power
supply and the DESINA diagnostics input
with an adapter.
Optical displays
The status of a digital input is shown with a yellow/red
LED.
Figure 23: /A view of M12 16DI
LED IN1: 0.0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7:
yellow: status of digital input from pin 4
red: Short-circuit at 24 V DC sensor voltage pin 1
LED IN2: 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7:
yellow: status of digital input or DESINA input from
Pin 2
red: short-circuit at 24 V DC of the sensor voltage
Pin 1 or error message at DESINA input
LED UI1:
green: Voltage 1 >18 V DC
red: Voltage 1 <18 V DC
LED UI2:
green: Voltage 2 >18 V DC
red: Voltage 2 <18 V DC
LED BT: Bluetooth communication
Flashing blue: detectable for all masters
blue: not detectable, connection already estab-
lished
Flashing green: Comm. stopped, no answer to
polling
green: Operation, BT connection established
LED LQ: Link quality (displays field strength)
green: good reception
red: poor reception
Off: no connection
1073380000/1.3/08.09 Weidmller t 37
Bluetooth SAI Manual
Connection of sensors with diagnostics outputs in accordance with DESINA specifications
Figure 24: Sensor with DESINA
Depending on the type of sensor, the DESINA diagnostics functionality senses and reports wire breaks, connector inter-
face damage and defects in the electronics.
Connection of sensors with monitoring for wire breakage
Figure 25: Sensor without DESINA
38 Weidmller t 1073380000/1.3/08.09
Bluetooth SAI Manual
Block diagram of digital output
Figure 26: Block diagram of the digital outputs
Figure 27: Assignment of the 0.5 A and 2 A outputs
Optical displays
The status of each connection group with two digital
inputs or with a digital input and a diagnostics input to
DESINA specifications is indicated by means of two
dual-coloured yellow/red LEDs.
LED I/O1: 0.0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7:
yellow: status of digital input or digital output
from pin 4
red: short-circuit of 24 V DC sensor voltage pin 1
or short-circuit at the output on pin 4
LED DI2: 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7:
yellow: status of digital input or DESINA input
from pin 2
red: short-circuit of 24 V DC sensor voltage pin 1
or error message at DESINA input
LED UI:
green: Voltage 1 >18 V DC
red: Voltage 1 <18 V DC
LEDs UQ1, UQ2, UQ3:
green: Voltage >18 V DC or
red: Voltage <18 V DC
Figure 28: I/O housing M12 16DI/8DO
1073380000/1.3/08.09 Weidmller t 39
Bluetooth SAI Manual
Technical specifications
Power supply 24 V DC
Limit values 18 V DC to 30 V DC
Contact load 2.5 A per pin
Reverse polarity protection Yes
Current consumption Module: approx. 70 mA
Digital inputs 16 channels
Plug-in slots DI1, DI2, DI3, DI4, DI5, DI6, DI7 and DI8
Grouping Two groups for each eight channels, with common earth
Permissible input voltage 30 V DC to +30 V DC (protected against polarity reversal)
Input level Low <5 V DC, acc. to EN 61131-2 Type 1
Input level High >15 V DC acc. to EN 61131-2 Type 1
Input current Low <15 mA acc. to EN 61131-2 Type 1
Input current High 2 mA to 15 mA acc. to EN 61131-2 Type 1
Input filter 3 ms
Separation of potentials (electrical isolation) to
the module electronics
None
Display elements One yellow/red error/status LED per channel
Digital outputs 8 channels, 2 channels 2 A, 6 channels 0.5
Plug-in stations with 0.5 A I/O1, I/O3, I/O5, I/O6, I/O7, I/O8
Plug-in stations with 2 A I/O2, I/O4
Grouping One group for 8 channels with common earth
Driver type Highside
Total current UQ1, I/O1 and I/O2 2,5 A
Total current UQ2, I/O3 and I/O4 2,5 A
Total current UQ3, I/O5, I/O6, I/O7 and I/O8 2,5 A
Total current, module 8 A
Output voltage Low 0 V
Output voltage: UQ minus the on-state voltage of the damping diode
Switching capacity, resistive load Max. 100 Hz
Switching capacity, inductive load Max. 1 Hz
Switching capacity, lamp load: Max. 8 Hz
Short-circuit proof Yes, switch-off in case of short-circuit and error message
Short-circuit current at 25 C 1.4 A at 0.5 A outputs
Short-circuit current at 25 C 5.6 A at 2.0 A outputs
Separation of potentials (electrical isolation) to None
40 Weidmller t 1073380000/1.3/08.09
Bluetooth SAI Manual
1073380000/1.3/08.09 Weidmller t 41
the module electronics
Display elements One yellow/red error/status LED per channel
General technical specifications
Ambient temperature during operation 0 to +60 C, acc. to EN 61131-2
Ambient temperature during storage 25 to +85 C, acc. to EN 61131-2
Protection class IP65 / IP67
Dimensions L x W x H, 210 x 54 x 52 mm
Weight 340 g
Article order number 1006930000
Article designation SAI-AU M12 BT 16DI/8DO
Table 25: Technical data for the SAI-AU M12 BT 16DI/8DO
Bluetooth SAI Manual
4.5. SAI-AU M12 BT
4AI2AO2DIO
The SAI distributor Active Universal has the functions of
a decentralized I/O system. Each distributor is equipped
with module-specific actuator/sensor functions and a
wireless interface. The module combines the complete
electronics in a water- and dust-proof protected housing.
This enables it to be used in harsh environments.
The SAI-AU M12 BT 4AI2AO2DIO module is used for
connecting four inputs with four M12 connectors; where
two each can be used as outputs.
Figure 29: SAI-AU M12 BT 4AI2AO2DIO
LEDs:
BT Bluetooth communication
LQ Link quality (displays field
strength)
UI1 Supply voltage UI1
Supplies the module and the plug-
in stations DI1, DI3, DI5 and DI7
UI2 Supply voltage UI2
Supplies the D12, DI4, DI6 and
DI8 slots
UL Power supply to module
Address area illumination
DIO0 to DIO1 Digital inputs / outputs
DI2 to DI3 Digital inputs
AI0 to AI3 Fault-LED for analogue inputs
AO0 to AO1 Fault-LED for analogue outputs
Connections:
AUX IN Supply voltage UI1 and UI2
AUX OUT Feed through supply voltage UI1
and UI2
1 to 8 Two digital inputs each
Rotary switch:
KA Bluetooth node address
NA Bluetooth network address
Jumper field:
J1 Jumper for the voltages
UI1 and UI2
Table 26: SAI-AU M12 BT 4AI2AO2DIO
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Bluetooth SAI Manual
Setting the Bluetooth address
Two rotary switches in the address section of the SAI
are used to make appropriate network address settings.
The table on the right lists the exact functioning of the
slave-selection switch (SA) and the net-selection switch
(NA). Node addresses ranging from 1 to 6 and network
addresses ranging from 1 to 31 can be specified.
Figure 30: Address switch
Caution
Any combination not listed here will lead to
an address error and will be indicated by a
continual red status LED.
Forbidden settings are: node numbers 0, 7,
8, 9 and the position 0 on the net-selection
switch when you are working with the lower
address range.
Networks Slave-
selection
switch
Net-selection
switch
1 1..6 1
2 1..6 2
3 1..6 3
4 1..6 4
5 1..6 5
6 1..6 6
7 1..6 7
8 1..6 8
9 1..6 9
10 1..6 A (10)
11 1..6 B (11)
12 1..6 C (12)
13 1..6 D (13)
14 1..6 E (14)
15 1..6 F (15)
16 A..F (10..15) 0 +16
17 A..F (10..15) 1 +16
18 A..F (10..15) 2 +16
19 A..F (10..15) 3 +16
20 A..F (10..15) 4 +16
21 A..F (10..15) 5 +16
22 A..F (10..15) 6 +16
23 A..F (10..15) 7 +16
24 A..F (10..15) 8 +16
25 A..F (10..15) 9 +16
26 A..F (10..15) A (10) +16
27 A..F (10..15) B (11) +16
28 A..F (10..15) C( 12) +16
29 A..F (10..15) D (13) +16
30 A..F (10..15) E (14) +16
31 A..F (10..15) F (15) +16
BT LQ UI1 UI2
SA NA UL J 1
Table 27: Setting the Bluetooth address, SAI
1073380000/1.3/08.09 Weidmller t 43
Bluetooth SAI Manual
Connection of supply voltage
The power supply is 24 V DC in accordance with EN
611312; the permissible range is 18 to 30 V DC. The
distributor is designed to offer protection against polarity
reversal.
Note
The power supply is connected via a 5-pole,
A-coded M12 male connector and a 5-pole,
A-coded M12 female connector.
Use the AUX In connection to feed in the
power supply and Bus Out to feed it for-
ward. Both power supplies share a common
earth and are not electrically isolated.
Module connection from AUX IN1
Contact system M12 male connector, 5-pole
Coding A
Pin assignment Pin 1: +24 V DC UI1 con-
nected to AUX OUT,
pin 1
Pin 2: +24 V DC UI2 con-
nected to AUX OUT,
pin 2
Pin 3: GND
Pin 4: GND
Pin 5: PE
Table 28: Contact assignment (pin out) of the power
supply connector
Module connection from AUX OUT
Contact system M12 female connector, 5-pole
Coding A
Pin assignment Pin 1: +24 V DC UI
Pin 2: +24 V DC UQ1
Pin 3: GND
Pin 4: GND
Pin 5: PE
Table 29: Contact assignment (pin out) of the female
power supply connector
Power supply:
The power rating per pin is max. 2.5 A. Both circuits supply the plug-in stations DI1 to DI6 and the module electronics as
follows:
UI1: supply voltage for two sensors each, at pin 1 from the plug-in stations: 1, 3, 5, 7, 9, 11, 13, 15, and the module
electronics.
UI2: supply voltage for one sensor at pin 1 from the plug-in stations 2, 4, 6, 8, 10, 12, 14 and 16
Both voltages can be bridged at the plug-in jumper position using a jumper. The module will then be supplied from only
one voltage source.
Jumper field J1, jumper options
2 1* bridge voltage
UI2 and UI1
* Factory default
setting
1 1 parked jumper position
All other combinations are not
possible as pin 3 of this mod-
ule has no function.
Table 30: Plug-in jumper positions for the SAI-AU M12 BT 4AI2AO2DIO
44 Weidmller t 1073380000/1.3/08.09
Bluetooth SAI Manual
Connection for an analogue input
Contact system M12 male connector, 5-
pole
Coding A
Pin 1: +24 V DC
Sensor voltage
Pin 2: Analogue input
+
Pin 3: GND
Pin 4: Analogue output
current
Pin assignment
Pin 5: PE
Housing Shield
Table 31: Contact assignment (pin out) of the ana-
logue input
Connection for an analogue output
Contact system M12 female connector, 5-
pole
Coding A
Pin 1: +24 V DC, actuator
voltage
Pin 2: Analogue output
voltage
Pin 3: GND
Pin 4: Analogue output
current
Pin assignment
Pin 5: PE
Housing Shield
Table 32: Contact assignment (pin out) of an ana-
logue output
Block diagram of the analogue input
Figure 31: Block diagram of the analogue input
Block diagram of the analogue output
Figure 32: Block diagram of the analogue output
Connection for two digital inputs or for a digital
input with diagnostics input to DESINA specifica-
tions.
Contact system M12 female connector, 5-pole
Coding A
Pin assignment
PIN 1: +24 V DC sensor voltage
PIN 2: Input 2 or diagnostics
input
PIN 3: GND
PIN 4: Input 1 / output
PIN 5: E
Table 33: Contact assignment of the digital inputs
DESINA (www.desina.de)
DESINA is an abbreviation for DistributEd and Stan-
dardised INstAllation technology for machine tools and
manufacturing systems. DESINA describes the stan-
dardised process for electrical, hydraulic and pneumatic
installations for automatic machine tools and production
systems.
Block diagram of the digital input
Input wiring of pins 4 and 2 for each M12 female con-
nector:
Figure 33: Block diagram of the digital input
Note
It is possible to monitor the sensor cable for
breakage by bridging the 24 V DC power
supply and the DESINA diagnostics input
with an adapter.
1073380000/1.3/08.09 Weidmller t 45
Bluetooth SAI Manual
Optical displays
The status of a digital input is shown with a yellow/red
LED.
Figure 34: /A view of M12 4AI
LED IN: DIO0 / DIO1
yellow: status of digital input from Pin 4
red: Short-circuit at 24 V DC sensor voltage pin 1
LED IN: DI2 / DI3
yellow: status of digital input or DESINA input from
Pin 2
red: short-circuit at 24 V DC of the sensor voltage
Pin 1 or error message at DESINA input
LED AI0, AI1, AI2, AI3:
red: Range Fault
LED AO0, AO1:
red: Range Fault
LED UI1:
green: Voltage 1 >18 V DC
red: Voltage 1 <18 V DC
LED UI2:
green: Voltage 2 >18 V DC
red: Voltage 2 <18 V DC
LED BT: Bluetooth communication
Flashing blue: detectable for all masters
blue: not detectable, connection already estab-
lished
Flashing green: Comm. stopped, no answer to
polling
green: Operation, BT connection established
LED LQ: Link quality (displays field strength)
green: good reception
red: poor reception
Off: no connection
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Bluetooth SAI Manual
Connection of sensors with diagnostics outputs in
accordance with DESINA specifications
Figure 35: Sensors with DESINA
Depending on the type of sensor, the DESINA diagnos-
tics functionality senses and reports wire breaks, con-
nector interface damage and defects in the electronics.
Connection of sensors with monitoring for wire
breakage
Figure 36: Sensors without DESINA
1073380000/1.3/08.09 Weidmller t 47
Bluetooth SAI Manual
48 Weidmller t 1073380000/1.3/08.09
Technical specifications
Power supply 24 V DC
Limit values 18 V DC to 30 V DC
Contact load 2.5 A per pin
Reverse polarity protection Yes
Current consumption Module: approx. 70 mA
Digital inputs
Plug-in slots DI1, DI1, DI2, DI3,
Grouping One groups for each two channels, with common earth
Permissible input voltage 30 V DC to +30 V DC (protected against polarity reversal)
Input level Low <5 V DC, acc. to EN 61131-2 Type 1
Input level High >15 V DC acc. to EN 61131-2 Type 1
Input current Low <15 mA acc. to EN 61131-2 Type 1
Input current High 2 mA to 15 mA acc. to EN 61131-2 Type 1
Input filter 3 ms
Separation of potentials (electrical isola-
tion) to the module electronics
None
Display elements One yellow/red error/status LED per channel
Digital outputs
Plug-in slots DO0, DO1
Grouping 1 Gruppe fr 2 Kanle mit gemeinsamer Masse
Driver type Highside
Total current UI1 2,5 A
Total current module 2,5 A
Output voltage Low 0 V
Output voltage High UQ minus the on-state voltage of the damping diode
Switching capacity, resistive load max. 100 Hz
Switching capacity, inductive load max. 1 Hz
Switching capacity, lamp load max. 8 Hz
Short-circuit proof Yes, switch-off in case of short-circuit and error message
Short-circuit current at 25 C 1,4 A bei 0,5 A Ausgngen
Short-circuit current at 25 C 5,6 A bei 2,0 A Ausgngen
Separation of potentials to the module
electronics
none
Indication elements One yellow/red error/status LED per channel
Analogue inputs
Bluetooth SAI Manual
Plug-in slots AI0, AI1, AI2, AI3
Limit values -10 V +10 V
Input type Differential measurement between pins 2 and 4
Sampling period 10 250 ms adjustable per analogue input
Accuracy <0.2 % of the upper limit of effective range
Offset error <0.1 % of the upper limit of effective range
Linearity <0,05 % of upper limit of effective range
Temperature coefficient <300 ppm/K of upper limit of effective range
Analogue outputs
Steckpltze AO0, AO1
Limit values - 10 V +10 V (PIN 2/3)
0 V +10 V (PIN 2/3)
4 20 mA (PIN 4/3)
0 20 mA (PIN 4/3)
Sampling period 5 250 ms adjustable per analogue input
Accuracy <0.2 % of the upper limit of effective range
Offset error <0.1 % of the upper limit of effective range
Linearity <0,05 % of upper limit of effective range
Temperature coefficient <300 ppm/K of upper limit of effective range
General technical specifications
Ambient temperature during operation 0 to +60 C, acc. to EN 61131-2
Ambient temperature during storage 25 to +85 C, acc. to EN 61131-2
Protection class IP65 / IP67
Dimensions L x W x H 210 x 54 x 52 mm
Weight 340 g
Article order number 1006920000
Article designation SAI-AU M12 BT 4AI2AO2DIO
Table 34: Technical data for the SAI-AU M12 BT 4AI2AO2DIO
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Bluetooth SAI Manual
5. Initial Commissioning
Initial commissioning
5.1 Device Data Base Files (GSD) and bitmap files
51
5.2 Copy the GSD files to the local directory
52
5.3 Install the GSD files in Step7
53
5.4 Adding an SAI module in the hardware configurator
55
5.5 Assigning the input and output addresses
57
5.6 Configuring and setting parameters
58
5.7 SAI parameter data
59
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Bluetooth SAI Manual
5.1. Device Data Base Files (GSD) and bitmap files
GSD files (device database files)
GSD files are the electronic data sheets of a device that
provide a PROFIBUS master with straightforward in-
formation about the characteristics of the PROFIBUS
DP field device.
The information in these files includes:
The supported transmission rates
The length of the input and output data to be ex-
changed
The meaning of the diagnostics parameters and
the application parameters
The field device type
The supported services
The files are provided with the file extension gsd.
The following data is valid for the SAI-AU BT GW 12DI
PROFIBUS gateway:
ID number: 0A75
GSD file (device database file): WIAU0A75.GSD
Version: 14
Bitmap files
Symbols are made available for display in the hardware configurator. The name of the bitmap file for normal operations is
WIAU_BTN.DIB. The name of the bitmap file for diagnostics is WIAU_BTS.DIB.
WIAU_BTN.DIB WIAU_BTS.DIB
Figure 37: Bitmaps for hardware configurator
How the GSD and bitmap files are used and their memory location depends on the con-
figuration tool being used. Hardware configuration is explained below, based on an ex-
ample using the programming software Simatic
Step7.