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Flow limiter SP/SMB 10...

for mounting plates


www.vogelag.com
General information
Flow limiters are used in large circulating-oil lubrication systems.
The task of a flow limiter is to divide up the volumetric flow of the
main line into parallel individual volumetric flow quantities and to
limit these according to requirements, or to keep them
constant.
The volumetric flow produced does not depend on the system
pressure and is nearly independent of viscosity. It is also
possible to switch from the rated volumetric flow of the SP/
SMB10 to a reduced starting flow (1 : 4) to keep cold bearings
from overflowing
The SP/SMB 10... flow limiter was developed specially for
mounting plates. The advantage of this design is its simple and
compact construction.
Using interchangeable plug-in nozzles, the volumetric flow of the
flow limiter can be set stepwise from 0.210 to 8.18 l/min.That
makes it possible to adjust the volumetric flow rates at a later
date.
The SP/SMB 10... Group comes with a visual/electronic gear
wheel-type flow indicator.
1-3003-US
Flow limiter SP/SMB10 ...
Design
The SP/SMB 10 flow limiter consists of the following:
flow limiter housing (with sensor)
flow limiter regulating assembly (with control piston, plug-in
nozzle and pressure spring)
gear pair
flow limiter cover (with sight glass, seals, plugs and fastening
screws)
baseplate.
The housing, gears and cover consist of an anodized aluminum
alloy to ensure corrosion-resistance and low weight. A round
glass disk conforming to DIN 8902 (pressed hard glass) is used
for the sight-glass pane. The pane floats in the cover to avoid
distortion and premature failure. The housing accommodates a
sensor that is actuated by pin magnets embedded in the gear.
Fig. 1 Flow Limiter SP/SMB 10... on baseplate with gear wheel-
type flow indicator and changeover valve
Flow limiter SP/SMB 10... 1-3003-US 2
Zentral-
schmierung
Zentral-
schmi erung
Mode of operation
With the flow limiter SP/SMB 10...flow limiter, the total volumetric
flow Q is divided up into individual flow lines Q, by the parallel
layout of the volume limiter on the mounting plate. The system
pressure, being the input pressure p
1,
is thus maintained for all
flow limiters.
Every flow limiter has a control piston with a plug-in nozzle as a
differential pressure regulator.
The differential pressure (p
1
-p
2
) at the interchangeable plug-in
nozzle D
1
in the control piston is based on a balance of forces
p
1
A = p
2
A + F resp.. p1/2 = p
1
- p
2
= F/A = constant.
It follows that:
The difference in pressure in front of and behind variable
nozzle D
2
is held constant by a balance in pressure.
Only one respective nozzle of the two plug-in nozzles D
1
and D
2
is active in this respect. In the starting phase, oil flows through
both nozzles, but only the smaller of the two (D
1
) is active.
Starting phase
p
II
> p
I
The starting volumetric flow should not, however, be greater than
1/4 the volumetric flow in normal operation.
Operation
In normal operation (see Fig. 3 for changeover-valve switch
position) only nozzle D
2
is actuated.
p
I
> p
II
For this function the system pressure p
I
must always be greater
than the sum of the pressure drops in and downstream of each
flow limiter.
p
I
> (p
1
- p
2
) + p
3
For this reason the pumps volumetric flow should exceed all the
individual flow quantities by approx. 15 %, i.e.,
Q = 1,15 ( Q
i
).
The downstream gear wheel-type flow indicator uses a dynamic
pulse generator (24 V DC) to emit a continuous sequence of
pulses proportional to the volumetric flow. The proportionality
factor K1 is derived from the swallowing capacity of one
revolution of the gear pair (K1 = 12.0 ml/pulse).
The sequence of pulses can be displayed and monitored by
pulse-monitoring equipment, group monitoring units or a central
evaluation station.
p
1
Pressure upstream of the active plug-in nozzle
p
2
Pressure downstream of the active plug-in nozzle
p
3
Pressure downstream of ZK
p
I
Operating pressure
p
II
Control pressure (p
I
+ 10 bars)
D
1
Plug-in nozzle / starting phase
D
2
Plug-in nozzle / normal operation
A Cross-sectional area of the control piston
RK Control piston
F Spring force
ZK Gear wheel-type flow indicator
UV Changeover valve
IW Pulse monitoring unit
IA Pulse display and programming unit
Functional diagram
Fig. 3 Functional diagram SP/SMB 10...
Fig. 2 Design of Flow limiter SP/SMB 10...
IW
F ZK RK D
2
D
1
p
1
p
2
D
3
p
3
P
I
P
II
IA
Fig. 4 Connection of gear wheel-type flow indicator
E1
Plug
DIN 43650
1
2
3
SH
UV
Flow limiter SP/SMB 10... 1-3003-US 3
Key to order codes
Flow limiter SP/SMB 10.. - for mounting plates -
Reference
Order baseplate separately (see page 7-9).
Also see plug-in nozzle tables on pages 4 to 5)
Technical Data
Flow limiter
General information
Type ........................................ selectable
2-way flow limiter valve with
volumetric flow control
Application .............................. for mounting plates
Fitting position ........................ any (make sure the filter is
mounted in a vertical position)
Ambient temperature range ... 0 to + 70 C
Material ................................... AlCuMgPb F38, neutrally anodized
Weight ..................................... 1.4 kg
Hydraulic
Nominal volumetric flow
( also see related tables)
........................................... stepwise from 0.21 bis 8.15 l/min
Working pressure p
1
.................6 to 50 bars
Control pressure P
II
................16 to 60 bars
Required differential pressure
between input pressure p
1
and output pressure p
3
........... 6 bars
Lubricant ................................. mineral oils, synthetic oils and
ecofriendly oils
Lubricant temperature range .. 0 to + 90 C
1
)
Operating viscosity ..................... 20 to 600 mm/s
Gear wheel-type flow indicator
Sensor.....................................Hall sensor
Power.......................................24 V DC 10%
Max. switched current.............20 mA
Connection..............................plug, DIN 43 650
Type of enclosure....................IP65
Proportionality factor ..............12.0 ml/pulse
1) Only when ambient temperature < 60 C.
SP/SMB 10/2 E1 /_ _ _-_ _ _
Volumetric flow control
/0 = without electrical monitoring
E1 = with electrical monitoring
(PNP technology, 24 V DC)
(continuous pulse sequence,
proportional to volumetric flow)
Order description
Nozzle type D
1
Part number
24-2710- _ _ _ _
Nozzle type
0 = without electrical monitoring
1 = with electrical monitoring
Order example
(SP/SMB10/2E1/050-100)
Flow limiter, type SP/SMB and size (10), outfitted with nozzle (/2),
with electrical volumetric flow check (E1), nozzle sizes 050-100
mm with a rated volumetric flow ratio of 1:4 = 210:850 ml/min
(D
1
= 050, D
2
= 100) (/050-100).
Part number 24-2710-1003
Nozzle type D
2
Flow limiter SP/SMB 10... 1-3003-US 4
Plug-in nozzle table for flow limiters with a starting/operating volumetric flow ratio of 1 : 4
Nominal volumetric flow
1
) Flow limiter Flow limiter
1:4 Order description Part number
[ ml/min ] [D
1
-D
2
]
210 : 850 SP/SMB 10/ 2 E1/050-100 24-2710-1003
260 : 1020 055-110 -1004
300 : 1220 060-120 -1005
360 : 1430 065-130 -1006
410 : 1660 070-140 -1007
480 : 1910 075-150 -1008
540 : 2170 080-160 -1009
610 : 2450 085-170 -1010
690 : 2750 090-180 -1011
760 : 3060 095-190 -1012
850 : 3390 100-200 -1013
930 : 3740 105-210 1014
1020 : 4100 110-220 -1015
1120 : 4490 115-230 -1016
1220 : 4880 120-240 -1017
1320 : 5300 125-250 -1018
1430 : 5730 130-260 -1019
1550 : 6180 135-270 -1020
1660 : 6650 140-280 -1021
1780 : 7130 145-290 -1022
1910 : 7630 150-300 -1023
2040 : 8150 155-310 -1024
Plug-in nozzles
- see the following table
210 SP/SMB 10 /2E1/ 550-050 24-2710- 1050 0.50 050 24-0455-2574
260 -055 - 1055 0.55 055 -2575
300 -060 - 1060 0.60 060 -2576
360 -065 - 1065 0.65 065 -2577
410 -070 - 1070 0.70 070 -2578
480 -075 - 1075 0.75 075 -2579
540 -080 - 1080 0.80 080 -2580
610 -085 - 1085 0.85 085 -2581
690 -090 -1090 0.90 090 -2582
760 -095 - 1095 0.95 095 -2583
850 -100 - 1100 1.00 100 -2584
930 -105 - 1105 1.05 105 -2585
1020 -110 - 1110 1.10 110 -2586
1120 -115 - 1115 1.15 115 -2587
1220 -120 - 1120 1.20 120 -2588
Continued on next page!
Plug-in nozzle table for flow limiters with a starting/operating volumetric flow ratio of 1 : 1
[ml/min] [D
1
- D
2
] [ mm] [Type] Part number
Nominal
volumetric
flow
1
)
Flow limiter
SP/SMB 10...
Order description
Flow limiter
SP/SMB 10..
Part number
Plug-in nozzle D
2
Complete spare part
Flow limiter SP/SMB 10... 1-3003-US 5
[ml/min] [D
1
- D
2
] [ mm] [Type] Part number
Plug-in nozzle table for flow limiters with a starting/operating volumetric flow ratio of 1 : 1
Nominal
volumetric
flow
1
)
Flow limiter
SP/SMB 10...
Order description
Flow limiter
SP/SMB 10..
Part number
Plug-in nozzle D
2
Complete spare part
Plug-in nozzle D
1
Complete spare part
[ mm] [Type] Part number
5.50 550 24-0455-2629
1) at a service viscosity of 300 mm/s.
1320 SP/SMB 10 / 2 E1 /550 -125 24-2710- 1125 1.25 125 24-0455-2589
1430 -130 - 1130 1.30 130 -2590
1550 -135 - 1135 1.35 135 -2591
1660 -140 - 1140 140 140 -2592
1780 -145 - 1145 1.45 145 -2593
1910 -150 - 1150 1.50 150 -2594
2040 -155 - 1155 1.55 155 -2595
2170 -160 - 1160 1.60 160 -2596
2310 -165 - 1165 1.65 165 2597
2450 -170 - 1170 1.70 170 -2598
2600 -175 - 1175 1.75 175 -2599
2750 -180 - 1180 1.80 180 -2600
2900 -185 - 1185 1.85 185 -2601
3060 -190 - 1190 1.90 190 -2602
3220 -195 - 1195 1.95 195 -2603
3390 -200 - 1200 2.00 200 -2604
3560 -205 - 1205 2.05 205 -2605
3740 -210 - 1210 2.10 210 -2606
3920 -215 - 1215 2.15 215 -2607
4100 -220 - 1220 2.20 220 -2608
4290 -225 - 1225 2.25 225 -2609
4490 -230 - 1230 2.30 230 -2610
4680 -235 - 1235 2.35 235 -2611
4880 -240 - 1240 2.40 240 -2612
5090 -245 - 1245 2.45 245 -2613
5300 -250 - 1250 2.50 250 -2614
5510 -255 - 1255 2.55 255 -2615
5730 -260 - 1260 2.60 260 -2616
5960 -265 - 1265 2.65 265 -2617
6180 -270 - 1270 2.70 270 -2618
6410 -275 - 1275 2.75 275 -2619
6650 -280 - 1280 2.80 280 -2620
6890 -285 - 1285 2.85 285 -2621
7130 -290 - 1290 2.90 290 -2622
7380 -295 - 1295 2.95 295 -2623
7630 -300 - 1300 3.00 300 -2624
7890 -303 - 1305 3.05 305 -2625
8150 -310 - 1310 3.10 310 -2626
Flow limiter SP/SMB 10... 1-3003-US 6
Hydraulic changeover valve
Type ...................................... hydraulic 3/2-way valve
Material ................................. AlCuMgPb F38, neutrally anodized
Weight ................................... 0.42 kg
Fig. 5 hydraulic changeover valve
Order Information
hydraulic changeover valve ....Part number... 24-1883-2093
Electrical changeover valve
Type ..................................... electrical 4/2-way valve
Rated votage .......................... 230 V AC, 50 Hz or 24 V DC
Weight ..................................... 6.5 kg
Order Information
Electrical changeover valve 230 V AC
................................................ Part number.. 24-1254-2487
Electrical changeover valve 24 V DC
................................................ Part number.. 24-1254-2486
Fig. 6 Electrical changeover valve
Oil filter with shut-off valve
Material:
Housing.............................. AlCuMgPb F38, neutrally anodized
Cloth ..................................... V4A
Mesh spacing ....................... 0.1 mm
Weight ..................................... 2.3 kg
Order Information
Oil filter with shut-off valve... Part number 24-0651-3041
Fig. 7 Oil filter with shut-off valve
Dummy element
Application ............................ to blank off unused mounting
plate outlets
Material ................................. AlCuMgPb F38, neutrally anodized
Model: ................................... with mounting screws M8 30
and sealing rings
Weight ..................................... 0.8kg/each
Order Information
Dummy element ..................... Part number 24-0711-2406
Fig. 8 Dummy element
Flow limiter SP/SMB 10... 1-3003-US 7
Mounting plate for a flow limiter und hydraulic changeover valve
Material ................................... AlCuMgPb F38, neutrally anodized
Weight ..................................... see the following table
Fig. 9 Baseplate for 1 to 6 SP/SMB 10 flow limiters
Number of flow limiters Dim. A Weight Part number
[ n ] [ mm ] [ kg/each ]
1 162 2.00 24-0714-3231
2 243 2.75 24-0714-3232
4 405 4.25 24-0714-3234
6 567 5.75 24-0714-3236
Flow limiter SP/SMB 10... 1-3003-US 8
Baseplate for 1 to 6 flow limiters, hydraulic changeover valve
and oil filter
Material ................................... AlCuMgPb F38, neutrally anodized
Weight ..................................... see the following table
Number of flow limiters Dim. A Weight Part number
[ n ] [ mm ] [ kg/each ]
1 221 2.25 24-0714-3241
2 302 3.0 24-0714-3242
4 464 4.5 24-0714-3244
6 626 6.0 24-0714-3246
Fig.10 Baseplate for 1 to 6 flow limiters, hydraulic changeover valve and oil filter
Flow limiter SP/SMB 10... 1-3003-US 9
Baseplate for 1 to 6 flow limiters, electrical changeover valve
and oil filter
Material ................................... AlCuMgPb F38, neutrally anodized
Weight ..................................... see the following table
Number of flow limiters Dim. A Weight Part number
[ n ] [ mm ] [ kg/each ]
1 247 2.5 24-0714-3261
2 328 3.2 24-0714-3262
3 409 4.0 24-0714-3263
4 490 4.8 24-0714-3264
5 571 5.6 24-0714-3265
6 652 6.4 24-0714-3266
Fig.11 Baseplate for 1 to 6 flow limiters, electrical changeover valve and oil filter
Flow limiter SP/SMB 10... 1-3003-US 10
Example of a circulating-oil lubrication
system
Before lubrication begins the lubricant is heated inside the
pressurized-oil station (1). The delivery line (2) cuts in when the
specified lubricant temperature is reached. The lubricant now
flows back to the pressurized-oil station (1) via the delivery line
(2), enabled warm-up lines (3) and return line (4). (The flow
limiters (5) are not monitored in this period of time.) The flow
limiters (5) are switched to when the specified lubricant
temperature is reached. The hydraulic (6) and/or electrical
changeover valve (7) on the flow limiters (5) actuates startup
plug-in nozzle D
1
. This nozzle reduces the rated volumetric flow
to a lower starting flow of 1:4. At the same time, electrical
monitoring of the flow limiters is activated.
A thermostat (8) on the return line (4) determines the returning
lubricants temperature. When the specified lubricant
temperature is reached, the hydraulic (6) and/or electrical
changeover valve (7) switches to normal-operation nozzle D
2
.
The nozzle adjusts to the full rated volumetric flow.
Group pulse monitoring units (9) see to evaluation of the signals
arriving from the flow limiters (5). Progressive feeders (10) can be
additionally installed downstream of the flow limiters (5).
1 Pressurized-oil station
2 Delivery line
3 Warm-up line
4 Return line
5 Flow limiter with changeover valve
6 Hydraulic changeover valve
7 Electrical changeover valve
8 Thermostat
9 Group monitoring units
10 Progressive feeders
11 Control pressure line
1
2
3
4
3
5
5
7
6
8
9
10
10
Fig.12 Example of a circulating-oil lubrication system
11
9
Flow limiter SP/SMB 10... 1-3003-US 11
Replacing plug-in nozzles
Interrupt oil feed to flow limiter above shutoff valve
(at oil filter, if required).
Control piston held under spring pressure!
Slowly screw out stop screw (hexagonal head, WAF 12)
together with washer.
Burn injury hazard!
Escaping oil is possibly hot!
Remove control piston with plug-in nozzles (D
1
/D
2
) and
pressure spring.
Attention!
When reinstalling the plug-in nozzles make sure they
are not mixed up! Consult the rated volumetric-flow
table on pages 4-5 for the selection of plug-in
nozzles.
Dismantling/installation of plug-in nozzle D
1
Dismantling/installation of plug-in nozzle D
1
Remove plug-in nozzle D
1
(with washer) from control
piston.
A roughly 6 mm rod (never use a pointed object like,
for instance, a scriber) can be used to help press it out.
Press new plug-in nozzle D
1
and washer firmly into the
control piston all the way to the stop with the nozzle
opening pointing upward (nozzle type legible).
Dismantling/installation of plug-in nozzle D
2
Loosen and remove retaining ring from the control
piston.
Remove plug-in nozzle D
2
(with washer) from the control
piston.
A roughly 6 mm rod (never use a pointed object like,
for instance, a scriber) can be used to help press it out.
Press new plug-in nozzle D
2
and washer firmly into the
control piston all the way to the stop with the nozzle
opening pointing upward (nozzle type legible).
Insert retaining ring in control piston.
Insert pressure spring in the borehole.
Insert control piston with new plug-in nozzle(s) in the
borehole over the pressure spring without skewing.
Check to make sure the control piston moves easily by
pressing it against the pressure spring. Skewing leads to
malfunctions.
Screw in stop screw with washer.
Open the shutoff valve.
Designation Part number
Flow limiter
SP/SMB10...
without nozzle, with electrical 24-1883-3020
monitoring
Gasket set for SP/SMB 10... 24-0404-2341
Oil filter with shut-off valve
Filter insert 24-0651-2200
Gasket set for filter 24-0404-2293
Interchangeable strainer 24-2104-2009
Hydr. changeover valve
Gasket 24-0404-2281
Gear wheel-type flow indicator
Sight glass (with flange,
seals and shims) 24-0758-2113
Replacement parts
Accessories
Designation Part number
Group monitoring unit 84-8011-0369
Fig. 13 Replacing plug-in nozzles
1 Stop screw with washer
2 Plug-in nozzle D
1
(startup 1:4) with washer
3 Retaining ring 10x1
4 Plug-in nozzle D
2
(normal operation 1:1) with washer
5 Control piston
6 Pressure spring
7 Flow limiter housing
Flow limiter SP/SMB 10... 1-3003-US 12
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Willy Vogel AG
2. Industriestrasse 4
68766 Hockenheim
Germany
Tel. +49 (0) 62 05 / 27-0
Fax +49 (0) 62 05 / 27-101
info@vogel-berlin.de
www.vogelag.com
Willy Vogel AG
Motzener Strasse 35/37
12277 Berlin, Germany
PF 97 04 44
.
12704 Berlin
Tel. +49 (0) 30-720 02-0
Fax +49 (0) 30-720 02-111
info@vogel-berlin.de
www.vogelag.com
VOGEL France SAS
Rue Robert Amy, B.P. 130
49404 Saumur cedex
France
Tel. +33 (0) 241 404 200
Fax +33 (0) 241 404 242
info@vogelfrance.com
www.vogelfrance.com
Notice!
All products from Willy Vogel AG may be used only for their
intended purpose. If operating instructions are supplied together
with the products, the provisions and information therein of
specific relevance to the equipment must be observed as well.
In particular, we call your attention to the fact that hazardous
materials of any kind, especially the materials classified as
hazardous by EC Directive 67/548/EEC, Article 2, Par. 2, may
only be filled into VOGEL central lubrication systems and
components and delivered and/or distributed with the same after
consultation with and written approval from Willy Vogel AG.
No products manufactured by VOGEL are approved for use in
conjunction with gases, liquefied gases, pressurized gases in
solution and fluids with a vapor pressure exceeding normal
atmospheric pressure (1013 mbars) by more than 0.5 bar at their
maximum permissible temperature.