I:\Design\Fired Heater Cepu\1500 BOPD\CONVECTION BARE TUBE.

htri
API 530 Tube Thickness Design
Page 1
Released to the following HTRI Member Company:
CV. Alpha Omega
Mohammad Firmansyah
MKH Units
CONVECTION COIL (BARE TUBE)
VERTICAL CYLINDRICAL FIRED HEATER
Title
Elastic design pressure (kgf/cm2G) 10.544
Max operating pressure (Start of Run) (kgf/cm2G) 10.544
Max operating pressure (End of Run) (kgf/cm2G) 10.544
Metal temperature (Start of Run) (C) 471.10
Metal temperature (End of Run) (C) 471.10
Temperature allowance for design (C) 13.9
Maximum local flux (OD) (kcal/hr m2) 82000.0
Design life for stress (hr) 100000.
Corrosion allowance (mm) 3.175
Corrosion rate (mm/year) 0.278
Run length (yr) 1.
Design Results
Type of metal (-) Ferritic
Outside diameter (mm) 60.325
Average inside diameter (mm) 47.879
Piping schedule (-) S80
Average wall thickness (mm) 6.223
Minimum wall required (mm) 6.223
Sound metal thickness @ final conditions (mm) 3.048
Metal weight (kg/mm) 8.199e-3
Corrosion allowance specified (mm) 3.175
Corrosion actual (mm) 3.175
Limiting metal temperature exceeded? (-) No
Design criterion (-) Rupture
Maximum tube temperature (1) (C) 471.10
Stress curves intersect (C)
Fraction of time in rupture regime (-) 1
I:\Design\Fired Heater Cepu\1500 BOPD\CONVECTION BARE TUBE.htri
API 530 Tube Thickness Design
Page 2
Released to the following HTRI Member Company:
CV. Alpha Omega
Mohammad Firmansyah
MKH Units
CONVECTION COIL (BARE TUBE)
VERTICAL CYLINDRICAL FIRED HEATER
Elastic Design Results
Design pressure (kgf/cm2G) 10.544
Design metal temperature (2) (C) 484.99
Allowable stress (kg/mm2) 10.03
Minimum stress thickness (mm) 0.315
Minimum thickness w/ corrosion allowance (mm) 3.490
Equivalent Temperature Calculation
Rupture exponent at Start of Run (-)
Temperature factor (FT) (-)
V (per API 530 Figure 2) (-)
N (per API 530 Figure 2) (-)
Equivalent temperature (C)
Rupture Design Results (3), (4)
Design pressure (average) (kgf/cm2G) 10.544
Design temperature (C) 484.99
Time in creep range (hr) 100000.
Larson-Miller parameter (Kelvin-Hr) 19.0
Rupture stress (kg/mm2) 9.04
Minimum thickness w/o corrosion allowance (mm) 0.350
Corrosion fraction (B) (-) 9.08009
N (per API 530 Figure 1) (-) 6.59255
F (per API 530 Figure 1) (-) 0.94442
Minimum rupture thickness (mm) 3.348
Notes:
(1) For elastic design (fraction of time in rupture regime = 0), the maximum tube temperature equals
input for temperature at maximum operating pressure. For rupture design (fraction of time in
rupture regime > 0), the maximum allowable continuous temperature at average pressure is based
on actual thickness selected to give design life, but limited to Maximum Design Metal Temperature
for selected tube material.
(2) Maximum elastic design temperature is limited to stress curve intersection temperature. If tube is
operated above this temperature, then rupture design controls and the average pressure shall not
exceed pressure shown in the rupture design.
(3) The rupture analysis for a linear changing temperature profile is based on a lower limit of the start
of run temperature and an upper limit of the end of run temperature. A tube operating continuously
at the equivalent temperature will suffer the same creep damage as the one operating at the above
linear profile. Operation at a constant metal temperature above the equivalent temperature may
result in a life shorter than the design life.
(4) The rupture design is performed at a constant temperature equal to the equivalent temperature and
the specified design life.
I:\Design\Fired Heater Cepu\1500 BOPD\CONVECTION BARE TUBE.htri
Input Reprint
Page 3
Released to the following HTRI Member Company:
CV. Alpha Omega
Mohammad Firmansyah
MKH Units
CONVECTION COIL (BARE TUBE)
VERTICAL CYLINDRICAL FIRED HEATER
Case Configuration
Case type API530
Case Description
Case name VERTICAL CYLINDRICAL FIRED HEATER
Problem name CONVECTION COIL (BARE TUBE)
Reference Number AO-DFH-PID-005-0001
Revision 0
Service CRUDE OIL HEATER
Customer PUSDIKLAT MIGAS
Plant CEPU - JATENG
API 530
Tube design Yes
Tube life evaluation No
Tube type Tubing
Nominal outside diameter N2
Outside diameter 60.325 mm
Wall Schedule S80
Wall thickness 5.537 mm
Tube material 5CR
Rupture stress curve Minimum
Print metal properties No
Operating Conditions
Maximum pressure for elastic design 10.544 kgf/cm2G
Maximum operating pressure at start of run 10.544 kgf/cm2G
Metal temperature at start of run 471.10 C
Metal temperature at end of run 471.10 C
Maximum peak local heat flux 82000.0 kcal/hr m2
Design life for stress 100000. hr
Run length between start and end of run 1. yr
Corrosion allowance 3.175 mm
Metal Temperature Parameters (SOR)
Fluid bulk temperature 343.00 C
Inside heat transfer coefficient 3000.00 kcal/m2-hr-C
Heat Flux Parameters (SOR)
Tube flux type Single row against refractory
Center to center spacing 152.000 mm