PROCESS CONTROL

SYSTEMS

AND

QUALITY CONTROL

SCOPE OF SUPPLY

GULF CEMENT COMPANY

GULF CEMENT COMPANY

NEW

PRODUCTION PLANT

QATAR
DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 1 OF 32

CONTENTS
1 PLANT CONTROL SYSTEM ...........................................5
1.1 ECS/OPSTATION.........................................................................5
1.1.1 CONTROL SYSTEM SOFTWARE & ENGINEERING........................................5
1.1.2 SERVER PC.................................................................................5
1.1.3 PRINTERS...................................................................................5
1.1.4 CABINETS...................................................................................5
1.1.5 WORKSTATION PC........................................................................6
1.1.6 WORKSTATION PC........................................................................6
1.1.7 INDUSTRIAL WORKSTATION PC.........................................................6
1.1.8 WORKSTATION CABINETS................................................................6
1.2 ENGINEERING STATION..................................................................7
1.2.1 ECS/SMARTSTATION.....................................................................7
1.2.2 SMARTSTATION PC.......................................................................7
1.2.3 PRINTERS...................................................................................7
1.2.4 NOTEBOOK PC.............................................................................7
1.3 PLC SYSTEM................................................................................8
1.3.1 PROCESS STATION .......................................................................8
1.3.2 I/O CUBICLE...............................................................................8
1.3.3 NETWORK...................................................................................8

2 MANAGEMENT INFORMATION SYSTEM..........................10

2.1 ECS/PLANTGUIDE .....................................................................10
2.2 ECS/STACKGUIDE .....................................................................10
2.2.1 SERVER PC...............................................................................10
2.2.2 WORKSTATION PC.......................................................................11
2.2.3 PRINTERS.................................................................................11
2.2.4 FIREWALL FOR SECURE CONNECTION.................................................11

3 HIGH LEVEL CONTROL..............................................12

3.1 ECS/PROCESSEXPERT.................................................................12
3.1.1 ECS/PROCESSEXPERT TOOLBOX .....................................................12
3.1.2 ECS/PROCESSEXPERT KILN APPLICATION ..........................................12
3.1.3 ECS/PROCESSEXPERT COOLER APPLICATION .......................................12
3.1.4 WORKSTATION PC.......................................................................12

4 QUALITY CONTROL SYSTEM.......................................13

4.1 BASIC SYSTEM...........................................................................13
4.1.1 QCX/LABORATORYTM SOFTWARE & ENGINEERING..................................13
4.1.2 QCX CLIENT LICENSE..................................................................13
DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 2 OF 32

4.1.3 QCX SERVER PC.....................................................................13

4.1.4 PRINTER(S)...............................................................................14
4.1.5 CABINETS.................................................................................14
4.1.6 WORKSTATION PC.......................................................................14
4.1.7 PRINTERS.................................................................................14
4.2 PILE CONTROL...........................................................................15
4.2.1 QCX/BLENDEXPERT-PILETM SOFTWARE & ENGINEERING..........................15
4.3 MILL CONTROL...........................................................................15
4.3.1 QCX/BLENDEXPERT-MILLTM SOFTWARE & ENGINEERING.........................15
4.4 ON-LINE/AT-LINE ANALYSIS.........................................................15
4.4.1 QCX/ONLINEANALYSISTM SOFTWARE & ENGINEERING............................15
4.4.2 PGNAA EQUIPMENT....................................................................15
4.5 QCX/AUTOSAMPLING.................................................................17
4.5.1 QCX/AUTOSAMPLINGTM SOFTWARE & ENGINEERING..............................17
4.5.2 AUTOMATIC PLANT SENDING STATION ...............................................17
4.5.3 AUTOMATIC LABORATORY RECEIVING STATION......................................17
4.5.4 MANUAL LABORATORY RECEIVING STATION .........................................18
4.5.5 SET OF TUBE TRANSPORT SYSTEM COMPONENTS....................................18
4.5.6 QCX/AUTOSAMPLING PLC CONTROL SYSTEM ......................................18
4.6 QCX/ROBOLAB..........................................................................19
4.6.1 QCX/ROBOLAB SOFTWARE & ENGINEERING.........................................19
4.6.2 AUTOMATIC FINE GRINDING MILL .....................................................19
4.6.3 AUTOMATIC PELLETIZING PRESS.......................................................19
4.6.4 SAMPLE RACK ...........................................................................19
4.6.5 INDUSTRIAL ROBOT SYSTEM............................................................20
4.6.6 AUXILIARY EQUIPMENT FOR QCX/ROBOLAB ........................................20
4.6.7 QCX/ROBOLAB PLC CONTROL SYSTEM ............................................20
4.7 SAMPLE ANALYSIS EQUIPMENT......................................................20
4.7.1 XRF ARL 9900 XP ...................................................................20
4.7.2 AUTOMATIC PARTICLE SIZER MASTERSIZER 2000 .................................21
4.8 PHYSICAL & CHEMICAL LABORATORY EQUIPMENT..............................23
4.8.1 MANUAL LABORATORY EQUIPMENT, POWDER
...................................23
4.8.2 EQUIPMENT FOR SAMPLE PREPARATION .............................................23
4.8.3 EQUIPMENT FOR CHEMICAL LABORATORY.............................................23
4.8.4 EQUIPMENT FOR PHYSICAL LABORATORY, GREY, EN...............................24

5 ADVANCED MEASURING EQUIPMENT............................25

5.1 KILN SHELL TEMPERATURE MONITORING.........................................25
5.1.1 ECS/CEMSCANNER SYSTEM............................................................25
5.1.2 ECS/CEMSCANNER- KILNPOSITIONENCODER ......................................25
5.1.3 ECS/CEMSCANNER- LIVERINGMIGRATION..........................................25

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 3 OF 32

5.1.4 ECS/CEMSCANNER REFRACONTROL..................................................25

5.1.5 WORKSTATION PC.......................................................................26
5.2 CCTV.......................................................................................26
5.2.1 SPYROMETER KILN SYSTEM............................................................26
5.2.2 LYNX COOLER CAMERA SYSTEM.......................................................27
5.2.3 PLANT MONITORING SYSTEM..........................................................28

6 CUSTOMER SERVICES................................................30
6.1.1 SECURE INTERNET SOLUTION FOR PROCESS CONTROL SYSTEM..................30
6.1.2 WORKSTATION PC FOR PROCESS CONTROL SYSTEM...............................30
6.1.3 SECURE INTERNET SOLUTION FOR QUALITY CONTROL SYSTEM...................30
6.1.4 WORKSTATION PC FOR QUALITY CONTROL SYSTEM...............................30
6.2 TRAINING.................................................................................31
6.2.1 ECS/ACE PLANT AUTOMATION COURSES...........................................31
6.2.2 QCX LABORATORY AUTOMATION COURSES..........................................31
6.3 SPARE PARTS.............................................................................32
6.3.1 FIRST TIME SPARE PARTS .............................................................32

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 4 OF 32

PLANT CONTROL SYSTEM

1.1

ECS/OPSTATION

1.1.1

CONTROL

SYSTEM SOFTWARE

&

ENGINEERING

Complete extensive software package for plant control

Make FLSA, comprising:
2
1
11
9
1
1
1
1
1

FLSA ECS/OpStation Server software licences

FLSA ECS/OpStation Dual Configuration licence
FLSA ECS/OpStation Dedicated Client software licences for operator stations
FLSA ACESYS license
Complete general engineering
Complete project specific engineering
Setup of pre recorded voice alarms
Factory Acceptance Test
Lot of documentation, supplied electronically in English

1.1.2 SERVER PC
2 unit(s), each comprising:
1 HP ProLiant DL380 G4
Intel Xeon, 3+ GHz
1 GB SDRAM
1 x serial, 4 x USB
2 x 72 GB SCSI hard disc
RAID Controller - for disk mirroring
1 19 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows 2003 Server operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated
NOTE: 21 monitors cannot be fitted into the server cabinets 19 is maximum.

Add-on to standard configuration

1 External 200 GB USB2.0 disk for backup purpose
1 Set of system cables/network switches

1.1.3 PRINTERS
1 HP Black & white LaserJet printer for parallel port and network connection
1 HP Colour LaserJet printer for network connection
4 HP Colour DeskJet printer for network connection for local control rooms

1.1.4 CABINETS
2 Cabinet for Server PC and network components; hxwxd: 2100x800x900mm
2 Cabinet for Client PCs; hxwxd: 2100*800*900mm

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 5 OF 32

1 Set of extender cables for monitors, Keyboards

1.1.5 WORKSTATION PC
3 unit(s), each comprising:
1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
2 21 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

1.1.6 WORKSTATION PC
1 unit(s), each comprising:
1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
1 50 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

1.1.7 INDUSTRIAL WORKSTATION PC

4 unit(s), each comprising:
1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
1 19 TFT colour monitor IP64
1 Set of mouse and keyboard IP64 - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

1.1.8 WORKSTATION CABINETS

4 Industrial workstation cabinet

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 6 OF 32

1.2
1.2.1

ENGINEERING STATION
ECS/SMARTSTATION
Make FLSA, comprising:
1
1
1
1
1

Complete software package for ECS/SmartStation

ECS-Client license
PLC programming software Step7
The necessary third party software
Lot of documentation in English

1.2.2 SMARTSTATION PC
1 unit(s), each comprising:
1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
1 21 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

1.2.3 PRINTERS
1 HP Black & white LaserJet printer for parallel port and network connection
1 HP Colour DeskJet printer for network connection

1.2.4 NOTEBOOK PC
1 unit(s), each comprising:
1 HP NC6400 Note book
Intel Core Duo Processor, 1+ Ghz
512MB DDR2 RAM
60GB SATA hard disc
1 15,4 TFT colour monitor
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 7 OF 32

1.3
1.3.1

PLC SYSTEM
PROCESS STATION
Make FLSA/Siemens with Siemens S7

9 unit(s), each comprising:

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1.3.2

I/O

PLC Cabinet IP54

AC power distribution with surge protection and net filter
DC power distribution with 24 V power supply
Emergency stop system
Earthing system for PLC components and Cabinet
9-slot chassis
Power supply
Controller, S7-416-2 processor with 4 MB memory
Ethernet communication modules
Profibus adapter to local PLC system
Profibus adapter to other units
Profibus adapter to 200M I/O
Power supply for 200M I/O
Lot of digital input modules, type S7-200M 24 VDC, 32 ch.
Lot of digital output modules, type S7-200M 24 VDC, 32 ch
Lot of analogue input modules, type S7-200M 4-20 mA, 8ch.
Lot of analogue output modules, type S7-200M 4-20 mA, 4 ch.
Lot of I/O terminal blocks for discrete analogue signals, each signal is fused
Lot of I/O terminal blocks for discrete digital signals, each signal is fused
Lot of I/O terminal blocks for motor signals, each signal is fused

CUBICLE

Make FLSA/Siemens 200M I/O

xx unit(s), each comprising:
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1.3.3

I/O Cabinet IP54

AC power distribution with surge protection and net filter
DC power distribution with 24 V power supply
Emergency stop system
Earthing system for PLC components and Cabinet
Profibus adapter to 200M I/O
Power supply for 200M I/O
Lot of digital input modules, type S7-200M 24 VDC, 32 ch.
Lot of digital output modules, type S7-200M 24 VDC, 32 ch
Lot of analogue input modules, type S7-200M 4-20 mA, 8 ch.
Lot of analogue output modules, type S7-200M 4-20 mA, 4 ch.
Lot of I/O terminal blocks for discrete analogue signals, each signal is fused
Lot of I/O terminal blocks for discrete digital signals, each signal is fused
Lot of I/O terminal blocks for motor signals, each signal is fused

NETWORK
1 lot, comprising:

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 8 OF 32

2
5
1
9

Main Switch for Central Control Room

Secondary Switch for local rooms
Set of patch cables for servers, clients and printers
1000m multimode fibre cables for Ethernet and profibus cabling

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 9 OF 32

MANAGEMENT INFORMATION SYSTEM

2.1

ECS/PLANTGUIDE
Make FLSA
1 unit(s), each comprising:
1
1
1
1
1
5
1

2.2

Software package for Management Information System ECS/PlantGuide

Software package for data collection from dual ECS Control System, presentation and
process mimic presentation
Software package for data collection from QCX Quality Control System and
presentation
Energy reporting
Maintainence reporting
ECS/PlantGuide Dedicated Client licenses
Lot of documentation in English

ECS/STACKGUIDE
Make FLSA, comprising:
1
1
1
1

Software package for

Software package for
Software package for
handling modules
Lot of documentation

run-time emission monitoring

emission data history, analysis and reporting handling
configuration and maintenance of parameters in emission data
in English

2.2.1 SERVER PC
1 unit(s), each comprising:
1 HP ProLiant DL380 G4
Intel Xeon, 3+ GHz
1 GB SDRAM
1 x serial, 4 x USB
2 x 72 GB SCSI hard disc
RAID Controller - for disk mirroring
1 21 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows 2003 Server operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

Add-on to standard configuration

1 Additional 2 x 146 GB SCSI hard disc for data storage
1 External 200 GB USB2.0 disk for backup purpose
1 Set of system cables/network switches

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 10 OF 32

2.2.2 WORKSTATION PC
5 unit(s), each comprising:
1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
1 21 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

2.2.3

PRINTERS
1 HP Black & white LaserJet printer for parallel port and network connection
1 HP Colour DeskJet printer for network connection
5 HP Colour DeskJet printer for network connection for PlantGuide Clients

2.2.4 FIREWALL

FOR

SECURE CONNECTION

1 Firewall for secure connection

1 TP patch cable for connection between Firewall to Control System Network
6 Switch with fiber connection (1 after firewall and from fiber to the 5 different
locations of the PLG Clients)
1 Pre-configuration of Firewall
8 Hours telephone support for installation assistance

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 11 OF 32

HIGH LEVEL CONTROL

3.1

ECS/PROCESSEXPERT

3.1.1

ECS/PROCESSEXPERT TOOLBOX
Make FLSA, comprising:
1
1
1
1

3.1.2

ECS/ProcessExpert Toolbox
Set of control strategy configuration objects
Operator station process mimic editor
Lot of documentation in English

ECS/PROCESSEXPERT KILN

APPLICATION

Make FLSA,
1 unit(s), each comprising:
1
1
1

3.1.3

ECS/ProcessExpert Kiln Control module

Basic Kiln application engineering fully programmed according to available plant
specifications and tested prior to delivery, ready for installation.
Lot of documentation in English

ECS/PROCESSEXPERT COOLER

APPLICATION

Make FLSA,
1 unit(s), each comprising:
1

ECS/ProcessExpert Cooler Control module

Basic Cooler application engineering, fully programmed according to available plant

specifications and tested prior to delivery, ready for installation.

Lot of documentation in English

3.1.4 WORKSTATION PC
1 unit(s), each comprising:
1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
1 21 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 12 OF 32

QUALITY CONTROL SYSTEM

4.1

BASIC SYSTEM

4.1.1

QCX/LABORATORYTM

SOFTWARE

&

ENGINEERING

Make FLSA, comprising:

1
1
1

4.1.2

QCX/LaboratoryTM software package for laboratory management configured

for the project specific number of sample groups.
Project specific engineering
Lot of documentation in English

QCX CLIENT LICENSE

1 unit(s), each comprising:
2
2

FLSA QCX Client software licences, installed on a dedicated QCX client PC

FLSA QCX Client software licences, operating via Terminal Server services
on a non QCX PC with Windows 200x operating system**
**: a Terminal Server client puts load on the QCX Server PC. A maximum of
2-3 Terminal Server clients is recommended to ensure optimal system
performance
The licensed QCX client software applies for:
1 QCX/Laboratory license (access to analytical data and QCX trend & reporting
facilities) + all QCX application modules present in the QCX system
configuration

4.1.3

QCX SERVER PC
1 unit(s), each comprising:
1

1
1
1

HP ProLiant DL380 G4
Intel Xeon, 3+ GHz
2 GB SDRAM
1 x serial, 4 x USB
2 x 72 GB SCSI hard disc
RAID Controller - for disk mirroring
Triple 21 TFT colour monitors in special support stand. The 3 monitors are operated
with one set of keyboard and mouse. Recommended for QCX/RoboLab
Set of keyboard and mouse
Extension of number of installed internal COM ports or Hub w/8 serial ports.
(Applicable, if several serial communication lines for interfacing of analysis
instruments and/or control system(s) are required).

1
1

External 200 GB USB2.0 disk for backup purpose

Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Cabinet for PC and network components; high version, hxwxd: 2100x600x900mm
1 Set of basic software licences including Windows 2003 Server/XP operating system
1 Set of 3rd party software licences, including Windows Office XP, MS SQL 2005
Standard Edition and PC Anywhere
1 Set of 5 Terminal Server Client Access Licenses
Specifications for the actually delivered PC hardware may deviate from those here stated
Note 2: Required if any QCX clients in the system configurations

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 13 OF 32

4.1.4

PRINTER(S)
1
1

HP Black & white LaserJet printer for parallel port and network connection
HP Colour DeskJet printer for network connection

4.1.5 CABINETS
1 Cabinet for PC and network components; high version, hxwxd: 2100x600x900mm

4.1.6 WORKSTATION PC
2 unit(s), each comprising:
1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
1 21 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

4.1.7 PRINTERS
2 HP Colour DeskJet printer for network connection

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 14 OF 32

4.2
4.2.1

PILE CONTROL
QCX/BLENDEXPERT-PILETM

SOFTWARE

&

ENGINEERING

Make FLSA, comprising:

1

QCX/BlendExpertPileTM basic software package for model based accounting

and optimizing
2 Longitudinal pile LP1 accounting model
1 Optimize option (for all licensed piles)
1 Sorting & screening option (for all licensed piles)
1 Process I/O driver(s) for the pile control system
1 Project specific engineering
1 Lot of documentation in English
The scope is exclusive of any possible hardware components or third party software
products required to interface the project specific pile control system.
For a circular pile, type CP2, the scope of supply does not include hardware
components or PLC programming services to provide the stacker & reclaimer
coordinates to the QCX software.

4.3
4.3.1

MILL CONTROL
QCX/BLENDEXPERT-MILLTM

SOFTWARE

&

ENGINEERING

Make FLSA, comprising:

1 QCX/BlendExpert-MillTM basic software package
1 Raw mill control model(s)
1 Process I/O driver(s) for the controlled mills
1 Project specific engineering
1 Lot of documentation in English
The scope is exclusive of any possible hardware components or third party software
products required to interface the project specific control system.

4.4
4.4.1

ON-LINE/AT-LINE

ANALYSIS

QCX/ONLINEANALYSISTM

SOFTWARE

&

ENGINEERING

Make FLSA,
2 unit(s), comprising:
1
1
1

QCX/OnLineAnalysisTM (OLA) software package

Project specific engineering
Lot of documentation in English

4.4.2 PGNAA EQUIPMENT

4.4.2.1 PGNAA ANALYZER
Make Thermo (Gamma-Metrix), CBX
2 unit(s), comprising:
1 CBX Composition Monitoring Module (CMM) for belt sizes ranging from 1401
mm to 1600 mm - CBX - Composition Monitoring Module consists of 10
modular blocks that facilitate exact fit for varying belt sizes, provides
flexibility for storage, handling, transportation, erection and installation
1 Initial Supply of Neutron Source Cf 252

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 15 OF 32

1 Analyzer Electronics Enclosure housing, Digital Signal Processor and other

related Analyzer electronics - housed in a stainless steel wall mounted
enclosure that does not need special air conditioning
1 MVIA - Multi Variable Independent Analysis Technique - This spectral analysis
technique ensures consist accuracy of the Analyzer irrespective of varying
belt load conditions, varying moisture levels and also varying neutron flux
1 Operator Console OPCON connected to the Analyzer via Analyzer cable
consists of PC computer
1 Analyzer Cable of 25 meters used for connecting the CMM and the Operator
Console
1 High Speed Data Modem for remote diagnostics
1 Modular and tubular reference standards. These tubular reference standards
are modular in nature and easy to handle and store. This new design
eliminates the need to have an overhead crane and the package eliminates
the need for special storage.
1 Base Cement and Analyzer System software
1 Optional Moisture Meter for on-line moisture analysis (recommended if more
than 5 % moisture or high moisture variations in analyzed feed stream )
1 Set of spare parts for 2 years operation
1 Manual radiation meter, for control of radiation level
The analysed elements cover SiO2, Al2O3, Fe2O3, CaO, MgO, Na2O,

K2O, SO3, MnO, Cl, TiO2, as well as moisture.

Chrusher PGNAA should have two PGNAA PCs one in Mineing Control (Slave) and
one in lab (Master), Rawmill should have only one PC in lab.

4.4.2.2 QCX/OLA/PGNAA COMMUNICATION DRIVER

Make FLSA,
2 unit(s), each comprising:
Interfacing of PGNAA:
1
Communication driver for data acquisition from PGNAA. Included facilities depend on
make of analyzer

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 16 OF 32

4.5

QCX/AUTOSAMPLING
NOTE: Samplers are included in FLSmidth mechanical scope.

4.5.1

QCX/AUTOSAMPLINGTM

SOFTWARE

& ENGINEERING

Make FLSA, comprising:

1
1
1

4.5.2

QCX/AutoSamplingTM software, single-user license for QCX Server PC

Project specific engineering
Lot of documentation in English

AUTOMATIC

PLANT SENDING STATION

Make Pfaff,
4 unit(s), each comprising:
1

Dosing apparatus made of special steel, dosing quantity 250/500 cc, with pneumatic
drive and connection flange
1 Automatic sample transport plant station, type Pfaff A-0068 for automatic receiving,
opening, filling, closing and sending of the carriers, with electric and pneumatic
drives, electro-valves, filter, pressure regulator, pressure control device, stop valve
and water condensation discharge.
1 Integrated control device with operator touch panel for control of plant station and
the connected sampling equipment. Includes interfacing components for central PLC
control system
1 Electronic touchless transport tube contact
1 Return flap made of steel with flanges
1
Set of tubes (2 m) and sample feeding hose (3 m)
2 Sample carriers made of synthetic material, 56 mm * 230 mm
1 Compressor
The plant station requires compressed air supply; oil free, min 6 bar
The plant station can optionally be supplied with a small compressor

4.5.3

AUTOMATIC

LABORATORY RECEIVING STATION

Make Pfaff,
1 unit(s), each comprising:
1

Automatic laboratory dispatch station, type Pfaff A-0010, for automatic receiving,
opening, emptying, closing and sending of the carriers, with pneumatic drives,
electro-valves, filter pressure regulator, pressure control device, stop valve,
automatic condensation water discharge, stop flaps and stop slides
1 Integrated sample dosing (volumetric; in portions from 20 to 200 cc) and transfer
unit, type L-0356, volume approx 500 cc. Max particle size of material handled is
200 micron.
1 Electronic touchless transport tube contact
1 Return flap made of steel with flanges
1 Special tube bend 1200 mm, 90 deg, made of synthetic material
1 Set of T-pieces, tube calibre etc. for Lab Station connection
1 Set of PLC components for Lab station control
The automatic lab station requires a clean dry oil free compressed air supply of minimum 6
bar, as well as an industrial vacuum system for dedusting

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PAGE 17 OF 32

4.5.4

MANUAL

LABORATORY RECEIVING STATION

Make Pfaff,
1 unit(s), each comprising:
1

Send/receive station, make Pfaff for manually un-loading and loading of sample
carriers, but automatic receiving and sending. The unit is equipped with one door
send/receive device, access door with mechanical/electrical locking devices for
checking correct placing of the carrier and a supporting steel structure
1 Electronic touchless transport tube contact
2 Return flaps made of steel with flanges
1 Special tube bend 1200 mm, 90 deg, made of synthetic material
1 of T-pieces, tube calibre etc. for Lab Station connection
1 Pneumatically driven cover extractor to open and close the carriers
1 Local control cabinet, connected to central PLC system, including wired-up I/O and
other electrical components, communication module for data exchange with central
PLC system and display & keypad unit for sample identification
The plant station requires compressed air supply; oil free, min 6 bar

4.5.5

SET

OF TUBE TRANSPORT SYSTEM COMPONENTS

Make Pfaff, comprising:

1000m
40

1
1
4
1

4.5.6

Metres of transport tube made of steel in bright execution, 80x2.5 mm., incl.
detachable transport tube connections and fixing clips and weldable sleeves
Tube transport bends made of steel in bright execution, 80x2.5 mm, 1700
mm, 90 deg., incl. transport tube connections
Transport tube is as standard supplied in the so-called bright execution, but can
as higher priced options be supplied with alternative surface treatments, such as
electro galvanized or sand blasted and primer executions
Tool package
Set of various system parts as T-pieces, bolts, screws, etc
Tube diverter 1:2
Rotary blower, 7.5 kW (50Hz), for point to point transport length < 1500 m, incl.
attached silencers, connection pipe sockets, compensators, spring bodies, air
reversing valve and engine frame

QCX/AUTOSAMPLING PLC

CONTROL SYSTEM

Make FLSA, comprising:

1

Complete central switch cabinet for central control of automatic sample transport
system components, including wired-up I/O and other electrical components for
control of laboratory station(s) and rotary blower(s)
1 Integrated PLC system, Siemens, with network interface for data exchange with
supervisory QCX computer and bus interface for data exchange with plant station
control device
1 Project specific PLC engineering of sampling, sampling station & transport route
1 Bus / Fibre optics network cable, 1200 m
10 Patch box with converter module for Fibre optics. 1 pcs PER plant station and 1 pcs
PER diverter with individual control box
1 Signal cable 1200 m
The central control system can optionally be supplied with a local control operator panel
with integrated LCD display and keypad. The panel acts as back-up of normal control via
the QCX PC or as the operator interface if the automatic sample transport system is not
controlled by QCX PC software

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PAGE 18 OF 32

4.6
4.6.1

QCX/ROBOLAB
QCX/ROBOLAB

SOFTWARE

&

ENGINEERING

Make FLSA, comprising:

1
1
1
1
1

4.6.2

Complete software package for automatic sample preparation

Set of equipment drivers for included sample preparation equipment
Project specific engineering
Factory Acceptance Test
Lot of documentation in English

AUTOMATIC

FINE GRINDING MILL

Make Pfaff,
2 unit(s), each comprising:
1 Fine grinding mill type PAL-M100R
1 Integrated internal equipment control system
1 Wolfram carbide grinding vessel
1 Grinding vessel cooling device
1 Grinding aid tablets dosing device, with 5 kg of tablets
1 Blind sample dosing device
1 TCP/IP interface for communication to QCX computer
The PAL-M100R mill requires a clean dry, oil free compressed air supply of minimum
6 bar, as well as an industrial vacuum system for dedusting.
When more than one mill is supplied it is for optimal performance recommended
that a product sorting per mill is arranged for; for example with two mills: raw meal
sample types in one mill and cement/clinker type samples in the other.

4.6.3

AUTOMATIC

PELLETIZING PRESS

Make Pfaff,
1 unit(s), each comprising:
1 Pelletizing press type PAL-P40R with press tool for steel rings
1 Integrated internal PAL control system
1 Volumetric dosing device
1 Steel ring cleaning device
1 TCP/IP interface for communication to QCX computer
The PAL-P40 R press requires a clean dry, oil free compressed air supply of
minimum 6 bar, as well as an industrial vacuum system for dedusting

4.6.4

SAMPLE

RACK

Make FLSA, Turn Table Rack TTR,

1 unit(s), each comprising:
1
2
6

Automated carousel type rack accessible both from in-and outside the RoboLab cell
Shelves with 5x6 litre sample buckets for composite samples
Shelves with 10 positions
Standard configuration is:

1 (or 2) for operator input samples

1 (or 2) for samples out to operator

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 19 OF 32

1 (or 2) with empty sample cups

1 acting as intermediate buffer storage for cups/rings

Set of integrated control components including sensors and remote I/O to QCX PLC
system
Other configurations of shelve layout is possible on request

4.6.5

INDUSTRIAL

ROBOT SYSTEM

Make ABB/FLSA, comprising:

1
1
1
1
1
1

4.6.6

IRB 2400/L industrial robot

Robot IRC5 controller with cabinet & rack-mounted PC system
Robot support stand
Set of robot gripper tools for handling of sample cups and support rings
Communication interface for QCX computer
CD with electronic documentation

AUXILIARY

EQUIPMENT FOR

QCX/ROBOLAB

comprising:
1
1
1
1
1
1
1

4.6.7

Set of sample cups, 30 pcs, approx 50 cc

Set of large sample cups, 5 pcs, approx 600 cc
Set of steel rings, 50 pcs
Cup cleaning cabinet w/integrated balance
Complete installation kit consisting of tubes, pipes, connections parts etc.
Compressor supplying the robolab
Dedusting unit for the robolab

QCX/ROBOLAB PLC

CONTROL SYSTEM

Comprising:
1

1
1

4.7
4.7.1

QCX/RoboLab PLC control system (Siemens S7-series) for DI/DO signal control of
devices without serial/network interfaces
Delivered in industrial cabinet complete with internal wiring
Scope may comprise remote I/O components in equipment units in the robot circle
Project specific engineering
Lot of documentation in English

SAMPLE ANALYSIS EQUIPMENT

XRF ARL 9900 XP
Make Thermo ARL 9900 XP,
2 unit(s), each comprising:
1
1
1
1
1
10

Basic spectrometer cabinet

X-ray tube & generator, 3.6 kW
Vacuum system with molecular pump
Internal de-ionised water cooling system with liquid/liquid heat exchanger
Micro Processor instrument control system
Standard monochromators (Al to U) with sealed detector for these elements: Si, Al,
Fe, Ca, K, S, Mn, Cl, TiO2, P.

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 20 OF 32

Monochromators with flat crystals and sealed detector for these elements: Mg and
Na
1 PC configuration with Standard WinXRF Analytical Software, including
WinXRF/OEM Data Communication Software for external control from a QCX
computer system
1 XRD measuring channel (TCA option), for measuring Cement minerals.
1 Integrated fully automatic X-Y sample loader
1 Transport belt, 2.5 metre, for samples in steel rings
The ARL9900 XP spectrometer does not require compressed air supply.
The ARL9900 XP spectrometer requires external water-cooling system.
When only sealed detectors are used, an Argon/Methane gas system is not required.

4.7.1.1 QCX/LAB/XRF COMMUNICATION DRIVER

Make FLSA,
2 unit(s), each comprising:
Interfacing of laboratory X-ray spectrometer:
1
Communication driver for start up of analysis sequence and data acquisition from
simultaneous or sequential XRF spectrometer. Included facilities depend on make of
X-ray instrument

4.7.1.2 QCX/LAB/XRD COMMUNICATION DRIVER

Make FLSA,
2 unit(s), each comprising:
Interfacing of laboratory X-ray diffractometer:
1

4.7.1.3 XRF

Communication driver for start up of analysis sequence and data acquisition from
XRD. Included facilities depend on make of instrument.

CALIBRATION PACKAGE

Make FLSA,
2 units comprising:
1

FLSA laboratory analysis services for of a set of up to 50 standard samples,

comprising sample registration and chemical analysis for elements relevant for the
specific XRF spectrometer
1 One time supply of up to 50 samples in pressed pellets (for powder method) or
fused beads (for fusion method)
1 Establishing of optimal calibration curves based on standard samples
1 Project specific report on recommended sample preparation and achieved calibration
parameters
It is Client responsibility to supply the samples required for this calibration to FLS,
Denmark. Samples must be according to FLS specification.

4.7.2

AUTOMATIC

PARTICLE SIZER

MASTERSIZER 2000

Make Malvern Mastersizer 2000,

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 21 OF 32

1 unit(s), each comprising:

1

Malvern Mastersizer 2000 optical bench for measurement of dry samples in the
particle size range 0.02 2000 micron
1 Scirocco 2000 automated dry dispersion unit. Comprising: free standing dispersion
module for the analysis of dry powders. With software control of dispersive air
pressure and sample feed rate, interchangeable feed trays automatically sensed by
the system, a ceramic venturi for aggressive materials and a vacuum switching unit.
Automatic operation via standard operating procedures, manual via computer onscreen operating dialogue. Coded quick-change cell cassette containing air cell.
1 Double Agent remote control software for Mastersizer 2000 (= interface, TCP/IP,
for communication to QCX computer)
1 PC configuration with Malvern supplied instrument software
Options for QCX/RoboLab & QCX/AutoPrep:
1 Automated sample feeding kit Type DPF2265 for the Scirocco 2000 dry powder
feeder. Includes: Sample delivery funnel, sample tray, excess sample removal
system, replacement Scirocco cover and an electronic switching box which can
operate an optional additional vacuum cleaner. This kit modifies the Scirocco to
allow sample to be tipped directly into the unit via a vibrating funnel system.
1 Support stand with integrated components for connection to dedusting system
1 Set of installation kits for integration in an automated system set-up
The instrument requires a clean dry compressed air supply* as well as an industrial
vacuum system for sample removal and dedusting. Maximum rating of vacuum system is
850W. In applications with external automation (as with QCX/RoboLab or QCX/AutoPrep),
the compressed air** supply and dedusting is normally utilities shared with other
preparation & analysis units in the total automated configuration.
* minimum 4 bar; ** minimum 6 bar

4.7.2.1 QCX/LAB/PSZ COMMUNICATION DRIVER

Make FLSA,
1 unit(s), each comprising:
Interfacing of laser particle sizer:
1

Communication driver for start up of analysis sequence and data acquisition from
laser particle sizer.

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 22 OF 32

4.8
4.8.1

PHYSICAL & CHEMICAL LABORATORY EQUIPMENT

MANUAL LABORATORY

EQUIPMENT,

POWDER

For powder sample preparation, Make FLSA,

comprising:
1 Jaw crusher, 100 x 100 mm opening. Including jaws of manganese steel for pre
crushing of lumpy material. Wolfram carbide jaws available as higher priced option.
1 Disc Mill Pfaff PAL-M100M manual grinding mill. 2 units 100 cc chrome manganese
steel grinding vessels included. Tungsten carbide grinding vessels available as higher
priced option. Tungsten carbide must be used for white cements.
1 Press Pfaff PAL-P40M manual press.
1 Drying oven ED 53, with natural convection, T up to 300 degree C
1 Electronics balance
5 Desiccators (250 mm)
5kg Grinding aid tablets

4.8.2

EQUIPMENT

FOR

SAMPLE PREPARATION

One package comprising:

1 Sample splitters, 3 sizes; divisions 25, 37.5 and 50 mm
1 Drying oven FD 53, with forced convection fan, T up to 300 degree C.
4 Steel shelves, non-tipping for drying ovens
1 Manual sieve set 300 x 300 mm with 6 sieves, 1 - 40 mm, receiver and lid
1 Machine sieve apparatus, 7 sieves, 0.25 - 4 mm, and receiver
1 Air jet sieve with suction and filter for size analysis of any type of dry material
1 Set of sieves for air jet sieve, sieve sizes:2x0.032, 2x0.045,0.090,0.125,0.200 mm
1 Ultrasonic sieve cleaner for air jet sieves.
1 Wet sieving equipment. Incl. sieves my 45 x 2, 90 x 2, 125, 200
1 Bulk density/literweight measuring equipment
1 Scale 60 kg, sensitivity 2 g
1 Electronic Precision balance CP34001P, Weighing range 8000/16000/34000g,
readability 0,1/0,2/0,5g, pan dimensions 300x400 mm
1 Electronic Precision balance CP2202S, Weighing range 2200g, readability 0,01g,
pan dimensions 190x204 mm
1 Mixer with clamping rings, Turbula T2F mixer, vol. 130x215 mm, for mixing samples
1 Project specific engineering

4.8.3

EQUIPMENT

FOR

CHEMICAL

LABORATORY

One package comprising:

2

1
1
1
1
1

Specific surface area determination - Blaine air permeability apparatus with

official certification incl. evaluation of apparatus, official calibration certificate and
calibration sands (one apparatus is spare)
Density determination - Le Chatelier bottles and thermostatic water bath
pH - 2 portable pH meters and 3 pH buffers
Free lime, CaO, determination - Can determine 10 analyses at the same time.
Incl. thermostat, stirrers, filtration etc.
Loss on ignition - Equipment for determination of LOI and others, incl. burners,
desiccators, tongs etc.
Fuel analysis - Adiabatic calorimeter for fuel analysis, complete and with extra
bomb

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PAGE 23 OF 32

1
0
0
0
2
0
2
1
1
1
1
1
1
1
1

4.8.4

Sulfate determination - General laboratory equipment incl. equipment for

determination of sulfate (gravimetric)
Chloride determination - Titration stand for potentiometric titration, incl. all
accessories.
Sulfur analysis incl. 1 sulfur cell, with infrared detection of Sulfur, with analytical
balance printer and consumables for 1000 analyses.
Fluoride analysis, incl. pH-ion meter, electrode stand with magnetic stirrer,
electrodes and electrode solution
Electrical furnace, max T 1300 C. 5 liters capacity
10 Platin crucibles, 25 ml and 5 lids for the crucibles is not currently included. It can
however be supplied at the actual precious metal day price at time of order
Balance, max. 210 g, sensitivity 0.0001 g
Hotplates incl. regulator (50-300C)
Electrical water distiller, 8 liters/h
Specific surface area determination consumables for 4000 analyses.
Density determination (Le Chatelier) consumables.
Free lime, CaO, determination consumables for 4000 analyses.
General laboratory equipment. Consumables.
Complete set of method user instructions
Project specific engineering

EQUIPMENT

FOR

PHYSICAL LABORATORY, GREY, EN

One package comprising:

1 Mortar mixer, automatic, including program controller, automatic sand feeder and
water dispensing unit.
1 Climatic storage chamber, for curing of specimens with electrical parts included.
240 liter, relative humidity 10-90%.
1 Water bath, for storing of cement samples in water of 20 degree C. Capacity 216
prism 40x40x160 mm. 3 sample containers for storage of 18 prisms in each are
included.
1 Compression test equipment, including equipment for for flexural testing.
Pressure plates, load frame, extended test area protection, 6 triple moulds, vibration
table, feeding hopper and printer etc. incl.
1 Setting time, normal consistency and volume stability, soundness of cement.
Vicat needle apparatus. Vicat needles, plunger, glass plates and mould incl.
1 Volume stability of cement, soundness. Le Chatelier testing equipment
comprising 3 moulds, water bath for up to 16 moulds and expansion tester.
1 Heat of hydration. Semi adiabatic calorimeter, Langavant type, with
programmable, configurable data acquisition system, 50 mortar boxes and
calorimeter software.
1 Electronic Precision balance CP34001P, Weighing range 8000/16000/34000g,
readability 0,1/0,2/0,5g, pan dimensions 300x400 mm
1 Electronic Precision balance CP2202S, Weighing range2200g, readability 0,01g, pan
dimensions 190x204 mm
1 Thermo-Hygrograph, T range -20 to +60, moisture 0-100%.
1 Various small items for work
40 Standard sand according to EN 196/1, ISO 679, 36 packages, 1350 g each.
1 Complete set of method user instructions
1 Project specific engineering

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 24 OF 32

ADVANCED MEASURING EQUIPMENT

5.1

KILN SHELL TEMPERATURE MONITORING

5.1.1

ECS/CEMSCANNER

SYSTEM

Make FLSA,
1 unit(s), each comprising:
1
1
1
1
1
1

ECS/CemScanner software for 1 CemScanner

Scanner head, TMC-C8-HT
Stainless Steel Cabinet for Scanner head incl. main switch and aiming tool
Scanner data acquisition Scanner Front Interface unit, SFI, incl. power
supply
Proximity switch for Kiln rotation tracking
Communication interface for Fibre and LonWorks

Various CemScanner equipment:

250m
250m

5.1.2

Fibre Optic Cable, multi-mode, PE/Aramid yarn or steel jacket, preterminated

LonWorks Cable

ECS/CEMSCANNER- KILNPOSITIONENCODER
Make FLSA,
1 unit(s), each comprising:
1

Kiln Position Encoder for installation on the pinion

Kiln Position Encoder control box (KPE) including:

Dedicated Stainless Steel IP65 cabinet, KPE data collection and processing
unit, and power supply.

5.1.3

ECS/CEMSCANNER- LIVERINGMIGRATION
Make FLSA
1 unit(s), each comprising:
1 LiveRingMigration software license
1 LiveRingMigration software documentation
3 Proximity switches

5.1.4

ECS/CEMSCANNER REFRACONTROL
Make FLSA
1 unit(s), each comprising:
1
1

ECS/CemScanner- RefraControl software license

ECS/CemScanner- RefraControl documention

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 25 OF 32

5.1.5 WORKSTATION PC
1 unit(s), each comprising:
1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
1 21 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

5.2
5.2.1

CCTV
SPYROMETER KILN SYSTEM
Make FLSA/ist-quadtek,
1 unit(s), each comprising:
Kiln high temperature level SPYROMETER camera
1

Solid state CCD CCTV electronics

Integrated scanning ratio pyrometer for temperature range 848-1816 C

High temperature air cooled lens, length: 24"

Straight view lens with horizontal field of view: 60

Flange camera mount

Standard cables and connectors (not in the FLSA supply)

FLSmidth Automation special design, add-ons to standard supply

1
Vortex air cooler
2

High temperature cables and connectors, for replacing standard cables

Kiln pneumatic camera retract system

1

24" stroke air cylinder and 54" retract rail

Local control box

Standard air hoses (not in the FLSA supply)

FLSmidth Automation special design, add-ons to standard supply

1
Local control box in special design, with unit alarm signal and remote control signal
3
High temperature air hoses, for replacing standard air hoses

Two-stage air filter system

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PAGE 26 OF 32

Compressed air filters (5 micron & 0,01 micron)

Set of pressure gauges, ball and reducing valves

Standard air hoses (not in the FLSA supply)

FLSmidth Automation special design, add-ons to standard supply

2
High temperature air hoses, for replacing standard air hoses

Air cooling/drying unit

FLSmidth Automation special design, add-ons to standard supply
1
Refrigerant air dryer with drain and ball valves
1

PVC air hose (50 m)

Armaflex heat insulating tube (48 m)

Central control room equipment for Spyrometer

1

SPYROMETER III SINGLE channel image processor

21TFT colour monitor

Monitor, Keyboard and Muse extender cable system

Standard keyboard and mouse

Set of miscellaneous equipment

FLSmidth Automation special design, add-ons to standard supply
1
AC connection box

5.2.2

AC main switch

Video transmitter

Video receiver

250

Coax cable

Shutter for closing the inlet to the cooler when the camera are retracted

LYNX COOLER CAMERA SYSTEM

Make FLSA/ist-quadtek
1 unit(s), each comprising:
Lynx Cooler camera, with air cooled optics
1

Solid state CCD CCTV electronics

High temperature air cooled optics, length: 30"

Oblique angle lens with horizontal field of view: 60

Oblique angle offset: 45

Flange camera mount

Standard cables with connectors (not in the FLSA supply)

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 27 OF 32

FLSmidth Automation special design, add-ons to standard supply

1
Vortex air cooler
2

High temperature cables and connectors, for replacing standard cables

Temperature sensor and alarm unit in the camera

Cooler pneumatic automatic camera retract system

1
1
3

30" stroke air cylinder and 54" retract rail

Local control box
Standard air hoses (not in the FLSA supply)

FLSmidth Automation special design, add-ons to standard supply

1
Local control box in special design, with unit alarm signal and remote control signal
3
High temperature air hoses, for replacing standard air hoses

Two-stage air filter system

2

Compressed air filters (5 micron & 0,01 micron)

Set of pressure gauges, ball and reducing valves

Standard air hoses (not in the FLSA supply)

FLSmidth Automation special design, add-ons to standard supply

2
High temperature air hoses, for replacing standard air hoses

Air cooling/drying unit

FLSmidth Automation special design, add-ons to standard supply
1
Refrigerant air dryer with drain and ball valves
1

PVC air hose (50 m)

Armaflex heat insulating tube (48 m)

Set of miscellaneous equipment

FLSmidth Automation special design, add-ons to standard supply
1
AC connection box

5.2.3

AC main switch

Video transmitter

Video receiver

250

Twisted pair cable

21TFT colour monitor

Ceiling bracket for video monitor

Shutter for closing the inlet to the cooler when the camera are retracted

PLANT MONITORING SYSTEM

Make FLSA,

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 28 OF 32

10 unit(s), each comprising:

1 Remote controlled colour plant camera, each comprising:
1

CCD colour camera

Motor zoom lens with auto iris

Outdoor protective camera housing with sunshield and heater

Outdoor pan and tilt drive with 1m special cable and connector

Camera station with 5 m special cable and connector

Wall bracket

1 Control cabinet for 12 cameras and 8 monitors, comprising:

1
1
1
1
1
1
1

Cabinet
19" swing frame
Rack for video receivers
Video receiver (one for each camera)
Video and control matrix
Control signal distributor unit (one for each group of eight remote controlled
cameras)
Set of terminal strips, circuit breakers etc.

1 Control room equipment, each comprising:

1

Keyboard

Colour video monitor 21

Ceiling bracket for video monitors (one for each monitor)

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 29 OF 32

6
6.1.1

CUSTOMER SERVICES
SECURE INTERNET SOLUTION

FOR

PROCESS CONTROL SYSTEM

1 unit, comprising:
1
1
1
1
1
8

Firewall for VPN

TP patch cable for connection between Firewall to Control System Network
Remote Access Software Package
Pre-configuration of Firewall
56 Kbps modem + PC Anywhere
Hours telephone support for installation assistance

6.1.2 WORKSTATION PC

FOR

PROCESS CONTROL SYSTEM

1 unit(s), each comprising:

1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
1 21 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system
Note Specifications for the actually delivered equipment may deviate from those here
stated

6.1.3

SECURE INTERNET SOLUTION

FOR

QUALITY CONTROL SYSTEM

1 unit, comprising:
1
1
1
1
1
8

Firewall for VPN

TP patch cable for connection between Firewall to Control System Network
Remote Access Software Package
Pre-configuration of Firewall
56 Kbps modem + PC Anywhere
Hours telephone support for installation assistance

6.1.4 WORKSTATION PC

FOR

QUALITY CONTROL SYSTEM

1 unit(s), each comprising:

1 HP XW4300 Workstation
Intel Pentium 4, 3+ GHz
1 GB SDRAM
1 x parallel, 2 x serial, 8 x USB
160 GB SATA hard disc
Nvidia Quadro FX1400 - for dual monitors
1 21 TFT colour monitor
1 Set of mouse and keyboard - English UK
1 Twisted Pair patch cable for Ethernet network connection
(network & other cables outside control room/lab are not included)
1 Set of basic software licences including Windows XP operating system

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 30 OF 32

Note Specifications for the actually delivered equipment may deviate from those here
stated

6.2
6.2.1

TRAINING
ECS/ACE PLANT AUTOMATION COURSES
Courses are foreseen take place at FLSmidth Automations premises in
Copenhagen.
Training will take place as class-room training with up to 8 persons for ECS
training and up to 4 persons for QCX training.
All expenses for travelling, board & lodging for Clients staff to be born by Client.
1 day ECS Introduction to any ECS system
2 days ECS Basic
1 day ECS Mimics operator functions
2 days ECS Advanced for plant engineer functions of any ECS system
1 day ACESYS Basic introduction to modules
4 days Advanced ACESYS for ECS-PLC structure and modification
1 day ECS/ProcessExpert Introduction
4 days Advanced ECS/Process Expert application functionality
3-4 days ECS/ProcessExpert; process Control Techniques
1 day ECS/PlantGuide Basic for overview of system application
2 days ECS/PlantGuide Advanced for application hands-on use
1 day ECS/CemScanner basic system overview and functions
1 day advanced ECS/CemScanner training for engineering functions

6.2.2

QCX LABORATORY AUTOMATION COURSES

1 day introduction course to the QCX system from FLSmidth Automation

This 4 days training course covers theory and practice of sampling, preparation and
measurement.

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

PAGE 31 OF 32

2 days QCX Software Basic introducing FLSA software concepts

2 days QVC Laboratory training covering the core software in any QCX system
5 days (days depending on number of equipment) QCX Equipment training course
covering the operation and maintenance aspects of specific pieces of equipment.
2 days QCX AutoSampling
2 days QCX/Robolab configuration & troubleshooting training
2 days QCX/Robolab programming
1 day Mix Control & Optimization Introduction course
1 day QCX Online training covering the specific online equipment.
2 days QCX BlendExpert-Mill training dealing with chemical control of mill products
1 day dealing with principles in the QCX/BlendDesigner software enabling change of
parameters to the production process

6.3
6.3.1

SPARE PARTS
FIRST

TIME

SPARE PARTS

Make FLSA
1 unit(s), each comprising:
1

Kit of relevant spare parts for the specified system(s).

Precise content to be further specified after contract award.

DOCUMENT REFERENCE: 2007ERK004-D, SCOPE OF SUPPLY, 2007-MAY-26

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