Technical Training Program

techNical
cUStoMeR
tRaiNiNg
PRogRaM
Training Program
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1
The correct operation and maintenance of your MTU Detroit Diesel
Australia product is imperative to ensuring that you receive all the
benefits of lower maintenance costs, minimum down time and
To achieve this, MTU Detroit Diesel Australia provide the highest
level of factory backed technical training to ensure that you are
kept abreast of advances in technology and that your equipment is
operated and maintained to the highest standard.
Our schedule continues to evolve with minor changes reflected in
courses to keep in step with updated products.
range of customer courses for operators and maintainers, and
can also provide on site training where required, (please note that
additional charges may apply), so contact your MTU Detroit Diesel
Australia Training Team for further information.
Please take a moment to view the curriculums, prerequisites and
conditions for our standard customer courses within this program
and if you require further information please dont hesitate to
contact your MTU Detroit Diesel Australia Technical Training Team.
Regards
foRewoRd
This year will see a
training courses tailored to suit your specific needs.
along with these we will continue to provide, where required,
new
All courses are conducted at our state of art regional training
centres located in Perth, Brisbane, Melbourne and Sydney. We
Bob Akers - National Technical Training Manager
market leading fuel consumption.
2
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Training Program
Foreword 1
Table of Contents 2
Terms & Conditions 3
Training Request Form 5
ers 6
MechaNical coURSeS
Detroit Diesel 8
Mercedes-Benz
MTU 11
tRaNSMiSSioN coURSeS
Allison Transmission 13
electRoNic coURSeS
Detroit Diesel 15
16 MTU

table of coNteNtS
Regional Train
10
Foreword 1
Table of Contents 2
Terms & Conditions 3
Training Request Form 5
Regional Trainers 6
MECHANICAL COURSES
Detroit Diesel 8
Mercedes-Benz 9
MTU 10
TRANSMISSION COURSES
Allison Transmissions 12
ELECTRONIC COURSES
Detroit Diesel 15
Mercedes-Benz 16
Training Program
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3
1. aPPlicatioN
Applications for participation in training courses using the MTU
Detroit Diesel Australia Training Centres are to be submitted in
writing using the MTU Detroit Diesel Australia application form
Submission of an application indicates recognition of the following
conditions.
The applicant is bound by their application until 6 weeks after
its receipt by MTUDDA.
The contract is finalised on issue of a written acceptance of
application by MTUDDA. In the case of courses for which the
maximum number of participants has already been accepted, the
applicant will be informed and given details of the next available
course.
The data received with the application will be treated
confidentially, in compliance with the current data protection
legislation, and recorded for internal administration purposes. The
applicant hereby acknowledges and accepts that any personal
information received by MTUDDA may be reasonably expected to
be used for a secondary purpose associated with the application
or conduction of the training course.
2. caNcellatioN
The contract may be cancelled in writing:
By MTUDDA
When the number of applicants does not allow economical
completion of the course
In the event of sickness of the instructor or for any other
important reason.
Course fees already received in payment will be returned.
No other form of regress is possible.
By the customer
Free of charge up to 4 weeks prior the scheduled commencement
of the course.
In the case of cancellations received by MTUDDA later than 4
weeks but more than 14 days, at the latest, prior the scheduled
commencement of the course, 50% of the agreed fees shall be
forfeit.
In the case of cancellations received by MTUDDA later than 14
days prior to scheduled commencement of the course, or by non-
appearance of the trainee the full amount of fees shall be payable.
The customer has the right, with no increase in cost, to send an
alternative trainee to participate in any courses he has reserved
and paid for.
3. execUtioN deviatioNS
MTUDDA reserves the right to provide a substitute instructor, to
slightly modify, or up-date, the course curriculum and, with adequate
notice, to change the course schedule and location. If the customer is
unable to participate in a course due to modification of the schedule,
he is entitled to a course reservation on another schedule.
4. QUalificatioNS
The qualifications listed in the course descriptions are prerequisites
for the course participation. In the interests of all concerned, the
instructor assigned to a specific course shall decide as to the
participation of any trainee whose qualifications are not as specified.
5. coURSe feeS
Course fees are stated in the registration confirmation and are to net
prices without discount or other form of rebate. Payments are to be
effected as indicated on the registration confirmation. Payment by
the due date is a prerequisite for participation in the training.
6. coPyRight
MTUDDA reserves all rights to the training documentation, including
translation, reprints and copying, either the whole or extracts thereof.
No part of the training documentation may be reproduced in any way,
in particular by the employment of electronic systems, nor shall it
be copied, dispersed or used for open publication, without the prior
permission, in writing, of MTUDDA.
7. coPyRight PRotectioN
The software employed during courses of instruction is subject to
copyright protection. The software may not be removed from the
training areas, nor may it be copied either the whole or part thereof
or otherwise rendered useable in any non-approved form. Rights
of use of MTUDDA software products, or other third parties, as far
as these are required for completion of the course curriculum are
included in the course fees for the duration of the course. All kind of
documentation from MTUDDA may not be copied without permission.
We reserve the right to claim recompense for any damages
whatsoever.
teRMS & coNditioNS
included into this training program providing details of the desired
course:
of use of MTU Detroit Diesel Australia software products, or other third par-
ties, as far as these are required for completion of the course
curriculum are included in the course fees for the duration of the course. All
kind of documentation from MTU Detroit Diesel Australia may not be copied
without permission. The use of cameras within the training centre is not
permitted. We reserve the right to claim
recompense for any damages whatsoever.
The applicant is bound by their application until 6 weeks after
its receipt by MTU Detroit Diesel Australia.
The contract is nalised on issue of a written acceptance of
application by MTU Detroit Diesel Australia. In the case of
courses, for which the maximum number of participants has already
been accepted, the applicant will be informed and given details of the
next available course.
The data received with the application will be treated
condentially, in compliance with the current data protection legisla-
tion, and recorded for internal administration purposes. The applicant
hereby acknowledges and accepts that any personal information
received by MTU Detroit Diesel Australia may be
reasonably expected to be used for a secondary purpose
associated with the application, or conduction of the training course.
Free of charge up to four weeks prior the scheduled
commencement of the course.
In the case of cancellations received by MTU Detroit Diesel
Australia later than four weeks but more than 14 days, at the latest,
prior the schedules commencement of the course, 50% of the agreed
fees shall be forfeit.
In the case of cancellations received by MTU Detroit Diesel
Australia later than 14 days prior to schedules commencement of the
course, or by non-appearance of the trainee the full amount of fees
shall be payable.
The customer has the right, with no increase in cost, to send an
alternative trainee to participate in any courses he has reserved and
paid for.
By MTU Detroit Diesel Australia
MTU Detroit Diesel Australia reserves the right to provide a substitute

instructor, to slightly modify, or up-date, the course curriculum and, with ad-
equate notice, to change the course schedule and location. If the customer
is unable to participate in a course due to modication of the schedule, he
is entitled to a course reservation on another schedule.
MTU Detroit Diesel Australia reserves the rights to the training
documentation, including translation, reprints and copying, either the whole or
extracts thereof. No part of the training documentation may be reproduced in
any way, in particular by the employment of electronic systems, nor shall it be
copied, dispersed or used for open publication, without the prior permission, in
writing, of MTU Detroit Diesel Australia.
4
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Training Program
teRMS & coNditioNS
8. liMitS of liability
The courses are prepared and executed with great care and expertise
by instructors from MTUDDA. Except in cases of gross negligence
or serious/wilful misconduct, MTUDDA is not liable to the applicant
in anyway whatsoever. MTUDDA shall not be liable for any indirect,
special or consequential loss of any kind suffered by the applicant
(including loss of profit, revenue or income, production, use, product,
business, contracts, investment or other opportunity) arising out of or
in connection with the application or the participation in the training
course, whether in contract, tort (including negligence) or equity,
under statute or otherwise.
No liability is accepted for the loss or damage to course participants
personal property during courses conducted in buildings and on
property owned by MTUDDA. Notwithstanding any other provision in
this document, MTUDDA total aggregate liability in connection with
the application or the training courses is limited to $100,000
9. Place of jURiSdictioN
The place of jurisdiction for all controversies arising from the contract
is the State of New South Wales. The parties hereby accept that the
laws of that State shall apply exclusively to this application and the
training course in general.
.
The courses are prepared and executed with great care and expertise
by instructors from MTU Detroit Diesel Australia. Except in cases of gross
negligence or serious/wilful misconduct, MTU Detroit Diesel Australia is not
liable to the applicant in any way whatsoever. MTU Detroit Diesel Australia
shall not be liable for any indirect, special or consequential loss of any
kind suffered by the applicant (including loss of prot, revenue or income,
production, use, product, business,
contracts, investment or other opportunity) arising out of or in
connection with the application or the participation in the training course,
whether in contract, tort (including negligence) or equity, under statute or
otherwise.
No liability is accepted for the loss or damage to course participants
personal property during courses conducted in buildings and on property
owned by MTU Detroit Diesel Australia. Notwithstanding any other provi-
sion in this document, MTU Detroit Diesel Australia total aggregate liability
in connection with the application or the training courses is limited to
$100,000.
Training Program
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5
TRAINING REQUEST FORM
Please complete the t raining Request form below and return it to the nearest MTU Detroit Diesel Australia Training Centre.
Once course numbers are confirmed you will receive a Training Offer outlining dates and locations availabe. On acceptance of the
Training Offer your position on the course will be confirmed.
Applicant Name
Employer Name
Employer Address
Suburb/Town Post code
Company Contact
Employer Phone No Fax No
Email Address
Training Program
Preferred Program Location
TRAINING REQUEST FORM
Please complete the Training Request Form below and return it to the nearest MTU Detroit Diesel Australia Training Centre.
Once course numbers are conrmed you will receive a Training Offer outlining dates and locations available.
On acceptance of the Training Offer your position on course will be conrmed.
Postcode
6
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Training Program
RegioNal tRaiNeRS
Shaun Davis
Kings Park
11-13 Garling Road
KINGS PARK NSW 2148
MTU Detroit Diesel Australia NSW Training Centre
Melbourne
488 Blackshaws Road
ALTONA NORTH VIC 3025
William Galea
MTU Detroit Diesel Australia VIC Training Centre
Mark Scott
Perth
MTU Detroit Diesel Australia WA Training Centre
Russell Koch
Brisbane
147 Archerfield Road
RICHLANDS QLD 4077

MTU Detroit Diesel Australia QLD Training Centre
TRAINERS
Phone: 03 9242 9292
Fax: 03 9243 9271
22 Stockyards Lane
HAZELMERE WA 6055
Phone: 08 9274 7777
Fax: 08 9274 5931
Phone: 07 3877 6060
Fax: 07 3877 6092
Glendenning
Unit 1/7 Kilto Crescent
GLENDENNING NSW 2761
Phone: 02 8602 6300
Fax: 02 8602 6390
Training Program
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7
MECHANICAL
COURSES
8
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Training Program
E S R U O C L A C I N A H C E M E N I G N E
DETROIT DIESEL
COURSE OBJECTIVES
TARGET TRAINEES
Operators Maintainers
PREREQUISITE
Basic knowledge of diesel engines and course
language
CURRICULUM
Theory and operation of the Series 60
engine range
Basic engine principles for fuel, air,
lube and cooling systems
Troubleshooting
PRACTICAL WORKSHOP
ACTIVITIES
Injector replacement
Camshaft replacement
Camshaft thrust collar seal replacement
Cylinder head replacement
Adjustable idler gear backlash setting
Engine timing verification
Tune-up procedures
PARTICIPANTS
DURATION
COURSE FEE
$412.50 GST per person, per day
with lunch provided
ADR80/02 SERIES DD13/15
60 MAINTENANCE
COURSE OBJECTIVES
Update service personnel with the skills
and knowledge required to carry out
maintenance, troubleshooting and repairs
specific to the ADR80/02 on highway
Series 60 engine fitted with EGR
TARGET TRAINEES
Operators and Maintainers
PREREQUISITE
Series 60 Legacy Maintenance
CURRICULUM
Theory on the following:
Exhaust emission standards
Series 60 evolution
Engine construction
EGR air intake system
Fuel, lube and cooling systems
Tune-up procedure
Troubleshooting
Special ools
PRACTICAL WORKSHOP
ACTIVITIES
Partial engine disassembly/reassembly
Engine tune-up
PARTICIPANTS
DURATION
COURSE FEE
$ ncluding GST per person, per day
MAINTENANCE
COURSE OBJECTIVES
Expose trades people and advanced
apprentices to the skills necessary to
diagnose and service Detroit Diesel DD13/15
engines.
TARGET TRAINEES
Operators & Maintainers
PREREQUISITE
Basic knowledge of diesel engines & course
language
CURRICULUM
Identification and External Components
Systems Overview
Fluid and Lubrication requirements
Engine Walk around
Demonstration of Preventative Maintenance
Demonstration of Code Handling and
Regeneration Procedure

Preventative Maintenance
Code Handling and Regeneration Procedure
PARTICIPANTS
Min.6 Max. 10
DURATION
4 Hours
COURSE FEE
$ plus GST per person
Y C A G E L 0 6 S E I R E S
MAINTENANCE
and
t
Four to Eight
Three Days Two Days
Four to Eight
with lunch provided
including 0 i
412.50
412.5
PRACTICAL ACTIVITIES
Provide service personnel with the skills and
knowledge required to carry out maintenance,
troubleshooting and repairs specific to the
Series 60 Non EGR Engine
ENGINE MECHANICAL COURSE
DETROIT DIESEL
SERIES 60 LEGACY
MAJOR REPAIR
COURSE OBJECTIVES
TARGET TRAINEES
PREREQUISITE
CURRICULUM
PRACTICAL WORKSHOP
ACTIVITIES
PRACTICAL WORKSHOP
ACTIVITIES
PARTICIPANTS
DURATION
COURSE FEE COURSE FEE
DURATION
PARTICIPANTS
CURRICULUM
PREREQUISITE
TARGET TRAINEES
COURSE OBJECTIVES
ADR80/02 SERIES
60 UPDATE
Training Program
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9
MERCEDES BENZ
MBE 4000
MAINTENANCE
COURSE OBJECTIVES
TARGET TRAINEES
PREREQUISITE
language
CURRICULUM
Theory and operation of the Series MBE
4000 engine range
Basic engine principles for fuel, air, lube
and cooling systems
Troubleshooting
Tune-up procedures performed on
running engine wherever possible
Partial engine disassembly and
reassembly
Overview of upgrade to meet the
requirements of ADR80/02
PARTICIPANTS
Four to Eight
DURATION
Three Days
COURSE FEE
$415.50 plus GST per person, per day with
lunch provided
MAINTENANCE
DD13/15
COURSE OBJECTIVES
diagnose and service Detroit Diesel
engines.
TARGET TRAINEES
PREREQUISITE
language
CURRICULUM
Identification and External Components
Systems Overview
Fluid and Lubrication requirements
Engine Walk around
Demonstration of Preventative Maintenance
Demonstration of Code Handling and
Regeneration Procedure

Preventative Maintenance
Code Handling and Regeneration Procedure
PARTICIPANTS
Six to Ten
DURATION
Four Hours
COURSE FEE
$415.50 plus GST per person
knowledge required to carry out maintenance,
troubleshooting and repairs specific to the
Series MBE 4000 Engine
DETROIT DIESEL
COURSE OBJECTIVES
diagnose and service Detroit Diesel
Series 60 Non EGR Engines
TARGET TRAINEES
PREREQUISITE
language
CURRICULUM
Theory and operation of the Series 60
engine range
Basic engine principles for fuel, air,
lube and cooling systems
Troubleshooting
PRACTICAL WORKSHOP
ACTIVITIES
Injector Replacement
Camshaft Replacement
Camshaft thrust collar seal replacement
Cylinder head replacement
Adjustable idler gear backlash setting
Tune-up Procedures
PARTICIPANTS
Min.4 Max. 8
DURATION
3 Days
COURSE FEE
$300.00 plus GST per person, per day
with lunch provided
ADR80/02 SERIES
60 MAINTENANCE
COURSE OBJECTIVES
Provide service personnel with the skills
and knowledge required to carry out
maintenance, troubleshooting and repairs
specific to the ADR80/02 on-highway
Series 60 engine fitted with EGR.
TARGET TRAINEES
PREREQUISITE
Series 60 Non-EGR Engine Familiarisation
CURRICULUM
Exhaust emission standards
Series 60 evolution
Engine Construction
EGR air intake system
Fuel, lube and cooling systems
Tune-up procedure
Troubleshooting
Special Tools
PRACTICAL WORKSHOP
ACTIVITIES
Partial engine disassembly/reassembly
Engine tune-up
PARTICIPANTS
Min.4 Max. 8
DURATION
3 Days
COURSE FEE
$300.00 plus GST per person, per day with
lunch provided
Y C A G E L 0 6 S E I R E S
MAINTENANCE
DETROIT DIESEL
TARGET TRAINEES
Theory subjects
PREREQUISITE
language
CURRICULUM
Engine construction
Fuel system
Cooling system
Air intake system
Lubrication system
Preventative maintenance
Engine tune up
TEMIC & Mini-Diag

PRACTICAL WORKSHOP
ACTIVITIES
Partially Dismantle OM 900, OM 400 &
OM 500 Series engines
Dismantle check and reassemble
Cooling system
Air intake system
Lubrication system
Reassemble engine as per manual
Perform engine tune up
Use Mini-Diag as per manual

PARTICIPANTS
DURATION
S E I R E S M O OM 500 CM1/C

COURSE OBJECTIVES
diagnose and service Series 500
C&I engines
TARGET TRAINEES
PREREQUISITE
Basic knowledge of diesel engines and
CURRICULUM
Handling of documentation
Design and function of the engine
Explanation of oil, fuel, etc. systems
Explanation of the fluids and lubricants
Basic troubleshooting
Execution of maintenance tasks QL1
Introduction to the engine management
system
PARTICIPANTS
DURATION
COURSE FEE
$412.50 including GST per person, per day
OM 900 CM1/C

COURSE OBJECTIVES
C&I engines
TARGET TRAINEES
PREREQUISITE
CURRICULUM
specification
system
PARTICIPANTS
DURATION
COURSE FEE
$ including GST per person, per day
specification
fuel system
Four to ight
Three Days
Three Days
Four to Eight
with lunch provided with lunch provided
Three Days
Four to Eight
course language course language

E
412.50
COURSE FEE

with lunch provided
COURSE OBJECTIVES
Provide service personnel with the skills to
diagnose and service OM 400, 500 & 900
Series Mercedes Engines.
DETROIT DIESEL // MERCEDES-BENZ
MBE 4000
MAJOR REPAIR
DD13/15
MAINTENANCE
COURSE OBJECTIVES COURSE OBJECTIVES
TARGET TRAINEES
TARGET TRAINEES
PREREQUISITE
PREREQUISITE
CURRICULUM
CURRICULUM
PARTICIPANTS
PARTICIPANTS
DURATION
DURATION
COURSE FEE
COURSE FEE
DETROIT DIESEL
TARGET TRAINEES
Theory subjects
PREREQUISITE
language
CURRICULUM
Engine construction
Fuel system
Cooling system
Air intake system
Lubrication system
Engine tune up
TEMIC & Mini-Diag

PRACTICAL WORKSHOP
ACTIVITIES
Cooling system
Air intake system
Lubrication system

PARTICIPANTS
DURATION

COURSE OBJECTIVES
C&I engines
TARGET TRAINEES
PREREQUISITE
CURRICULUM
system
PARTICIPANTS
DURATION
COURSE FEE
OM 900 CM1/C

COURSE OBJECTIVES
C&I engines
TARGET TRAINEES
PREREQUISITE
CURRICULUM
specification
system
PARTICIPANTS
DURATION
COURSE FEE
specification
fuel system
Four to ight
Three Days
Three Days
Four to Eight
Three Days
Four to Eight

E
412.50
COURSE FEE

with lunch provided
COURSE OBJECTIVES
OM SERIES CM1/C
COURSE OBJECTIVES
TARGET TRAINEES
PREREQUISITE
CURRICULUM
PRACTICAL WORKSHOP
ACTIVITIES
PARTICIPANTS
DURATION
COURSE FEE
DETROIT DIESEL
TARGET TRAINEES
Theory subjects
PREREQUISITE
language
CURRICULUM
Engine construction
Fuel system
Cooling system
Air intake system
Lubrication system
Engine tune up
TEMIC & Mini-Diag

PRACTICAL WORKSHOP
ACTIVITIES
Cooling system
Air intake system
Lubrication system

PARTICIPANTS
DURATION

COURSE OBJECTIVES
C&I engines
TARGET TRAINEES
PREREQUISITE
CURRICULUM
system
PARTICIPANTS
DURATION
COURSE FEE
OM 900 CM1/C

COURSE OBJECTIVES
C&I engines
TARGET TRAINEES
PREREQUISITE
CURRICULUM
specification
system
PARTICIPANTS
DURATION
COURSE FEE
specification
fuel system
Four to ight
Three Days
Three Days
Four to Eight
Three Days
Four to Eight

E
412.50
COURSE FEE

with lunch provided
COURSE OBJECTIVES
10
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Training Program
COURSE OBJECTIVES
Understand engine design, structure and
function
Understand function and operation of
the engine systems
Perform maintenance tasks to
Qualification Level QL1 (W1-W4)
Identify and rectify minor faults
Operate the engine plant
TARGET TRAINEES
Operators and Maintenance Personnel
PREREQUISITES
CURRICULUM
Explanation of the air, fuel, lubrication
specification
Execution of maintenance tasks up to
and including Qualification Level QL1
(W1-W4 Service Echelons)
Troubleshooting
Introduction to engine management
system
PARTICIPANTS
DURATION
COURSE FEE
$550.00 including GST per person, per
ENGINE SERIES:
2000 PLD M1/M (MARINE)
2000 PLD C
C
M1/C (CON & IND)
2000 CR CM1/M (MARINE)
4000-01 CM1/C (CON & IND)
4000-01 CM1/M (MARINE)
4000-03 CM1/C (CON & IND)
AVAILABLE UPON
REQUEST
Detroit Diesel
Series 53/71/92 Familiarisation
MTU
183 CM1-M Marine Familiarisation
Series 60 CM1/M Marine
VM Motori
D700 Series Engine Familiarisation
The following engine training programs are
no longer scheduled, but are available upon
customer request
PARTICIPANTS
DURATION
Available on request
COURSE FEE
$ . 0 including GST per person, per day
course language
and cooling systems
Four to Eight
Five Days
day with lunch provided
with lunch provided
Four to Eight
412 5
MTU
MTU
ENGINE SERIES:
2000 PLD CM1/M (MARINE)
2000 PLD CM1/C (CON & IND)
2000 CR CM1/M (MARINE)
4000-01 CM1/C (CON & IND)
4000-01 CM1/M (MARINE)
AVAILABLE UPON
REQUEST
COURSE OBJECTIVES
TARGET TRAINEES
PREREQUISITES
CURRICULUM
PARTICIPANTS
PARTICIPANTS
DURATION
DURATION
COURSE FEE
COURSE FEE
Training Program
///
11
TRANSMISSION
COURSES
12
///
Training Program
alliSoN
alliSoN
diagNoStic tool
(doc)

coURSe objectiveS
Expose fleet maintenance personnel to the
skills necessary to service Allison lectronic
control systems using DOC (Diagnostic
Optimised Connection).
taRget tRaiNeeS
Fleet Maintenance Personnel
cURRicUlUM
Allison DOC for PC (Diagnostic Optimised
Connection) is the essential tool for use
with both MD/HD product lines and the
1000/2000/2400 Series transmissions
Understanding of the operations, specific
electronic input/output functions and
circuitry
Mandatory vehicle interface connections
System diagnostics/troubleshooting, and
reprogramming selected parameters
Navigating through the tools computer
screens; using the demo mode, graphics
monitor, and strip chart options
Accessing specific troubleshooting
manual pages within the tool
PaRticiPaNtS
dURatioN
coURSe fee
$ 0 including GST per person, per day
Allison
WT Legacy Allison Familiarisation
Allison M6610A (R) Series Maintenance
customer request
PaRticiPaNtS
coURSe fee
available oN
ReQUeSt
Four to Eight
Two Days
with lunch provided
Four to Eight
with lunch provided

e
412.5
ALLISON TRANSMISSION
ALLISON
1000 & 2000
PRODUCT FAMILIES
MAINTENANCE
ALLISON
3000 & 4000
PRODUCT FAMILIES
MAINTENANCE
COURSE OBJECTIVES
At the completion of this program, students
will be able to carry out maintenance and
basic troubleshooting on 1000 & 2000
Series Transmissions tted with 4th Genera-
tion electronic control.
TARGET TRAINEES
Students need to be qualied tradespersons or
3rd / 4th year apprentices
CURRICULUM
y Product Familiarisation
y Basic construction
y Torque converter operation & stall testing
procedure
y Planetary gear set & clutch operation
y Hydraulic operation
y Basic electrical circuit testing
y Operation of the 4th Generation electronic
control system
y Troubleshooting of mechanical, hydraulic
and electronic faults
y Maintenance requirements / servicing
procedures
Practical Activities:
y Identifying all external mechanical and
electronic components
y Performing a stall test & hydraulic pressure
test
y Using Allison DOC diagnostic software
y Performing fault nding on the electronic
control system
PARTICIPANTS
Four to Eight
DURATION
Two Days
COURSE FEE
with lunch provided
COURSE OBJECTIVES
will be able to carry out maintenance and
basic troubleshooting on 3000 & 4000 Series
Transmissions tted with 4th Generation
electronic control.
TARGET TRAINEES
CURRICULUM
y Product Familiarisation
y Torque converter operation & stall testing
procedure
y Basic electrical circuit testing
y Operation of the 4th Generation electronic
control system
procedures
y Performing a stall test & hydraulic pressure
test
y Using the shift selector to retrieve
diagnostic information
y Using Allison DOC diagnostic software
control system
PARTICIPANTS
Four to Eight
DURATION
Two Days
COURSE FEE
with lunch provided
Training Program
///
13
alliSoN
alliSoN
diagNoStic tool
(doc)

coURSe objectiveS
Expose fleet maintenance personnel to the
control systems using DOC (Diagnostic
Optimised Connection).
taRget tRaiNeeS
cURRicUlUM
Allison DOC for PC (Diagnostic Optimised
Understanding of the operations, specific
circuitry
Mandatory vehicle interface connections
Navigating through the tools computer
Accessing specific troubleshooting
manual pages within the tool
PaRticiPaNtS
dURatioN
coURSe fee
Allison
WT Legacy Allison Familiarisation
Allison M6610A (R) Series Maintenance
customer request
PaRticiPaNtS
coURSe fee
available oN
ReQUeSt
Four to Eight
Two Days
with lunch provided
Four to Eight
with lunch provided

e
412.5
ALLISON TRANSMISSION
ALLISON 6000
PRODUCT FAMILIES
MAINTENANCE
COURSE OBJECTIVES
will be able to carry out maintenance and ba-
sic troubleshooting on 6000 Series transmis-
sions tted with CEC 2 electronic control
TARGET TRAINEES
CURRICULUM
y Documentation
y Model identication
y Torque converter operation
y Stall testing procedure
y Operation of the CEC2 electronic control
system
procedures
y Using the shift selector to perform range
attainment and diagnostic data extraction
y Utilising Allison DOC software
control system
y
PARTICIPANTS
Four to Eight
DURATION
Two Days
COURSE FEE
with lunch provided
ALLISON
DIAGNOSTIC TOOL
(DOC)
COURSE OBJECTIVES
Expose eet maintenance personnel to the
control systems using DOC (Diagnostic Opti-
mised Connection).
TARGET TRAINEES
CURRICULUM
y Allison DOC for PC (Diagnostic Optimised
y Understanding of the operations, specic
circuitry
y Mandatory vehicle interface connections
y Navigating through the tools computer
y Accessing specic troubleshooting manual
pages within the tool
PARTICIPANTS
Four to Eight
DURATION
Two Days
COURSE FEE
with lunch provided
14
///
Training Program
ELECTRONIC
COURSES
Training Program
///
15
ddec vi
diagNoSticS

coURSe objectiveS
Provide service personnel with the skills
and knowledge required to troubleshoot and
repair the DDEC VI electronic control system
in its ADR80/02 Series 60 application
taRget tRaiNeeS
PReReQUiSite
DDEC III and IV Familiarisation
cURRicUlUM
System lay-out
Engine controls
Vehicle interfacing
EGR control
Data links
Diagnostics
Wiring schematics
DDDL 7.0 operation
PRactical activitieS
Identification of components
Circuit identification and testing
Utilisation of special tools
Utilisation of DDDL 7.0
PaRticiPaNtS
dURatioN
coURSe fee
ddec foR
Mbe 4000
diagNoSticS

coURSe objectiveS
Expose trades people to the skills necessary
to diagnose service and repair the DDEC
system
taRget tRaiNeeS
Service and Workshop Personnel
PReReQUiSite
cURRicUlUM
Operational theory and practical
installation/application of the DDEC
system
Introduction to basic electrical principles
and wiring schematics
Practical experience in harness repair
Troubleshooting
Correct use of diagnostic equipment
PaRticiPaNtS
dURatioN
coURSe fee
ddec iii & iv
diagNoSticS

coURSe objectiveS
Expose trades people to the skills necessary
to diagnose service and repair systems
taRget tRaiNeeS
PReReQUiSite
Basic understanding of computer operating
systems and electronic operating principles
cURRicUlUM
Operational Theory and Practical
installation/application of the
DDEC system
Introduction to basic electrical
principles and wiring schematics
Practical experience in harness repair
Troubleshooting
Correct use of diagnostic equipment
PaRticiPaNtS
dURatioN
coURSe fee
electRoNic coURSeS
detRoit dieSel
Four to Eight
with lunch provided
Two Days
Four to Eight
Two Days
with lunch provided
Four to Eight
Two Days
with lunch provided
Maintenance Course
412.5
DDEC III & IV
SINGLE ECM
DIAGNOSTICS
DDEC VI
DIAGNOSTICS
DDEC FOR MBE
4000 DIAGNOSTICS
COURSE OBJECTIVES
knowledge required to troubleshoot and repair
the DDEC VI electronic control system in its
ADR80/02 Series 60 application
TARGET TRAINEES
PREREQUISITE
DDEC III & IV SINGLE ECM DIAGNOSTICS
CURRICULUM
y DDEC system design & function
y Diagnostic code evaluation
y Detroit Diesel Diagnostic Link (DDDL)
7.XX operation
y Handling of documentation
y Practical DDEC troubleshooting exercises
y Wiring harness repairs
y Identication of components
y Circuit identication and testing
y Utilisation of special tools
y Utilisation of DDDL 7.0
PARTICIPANTS
Four to Eight
DURATION
Two Days
COURSE FEE
with lunch provided
COURSE OBJECTIVES
To provide tradespersons with the skills nec-
essary to diagnose, service and repair DDEC
Single ECM - Engine Control System
TARGET TRAINEES
PREREQUISITE
CURRICULUM
y Electrical circuit testing principles
y Detroit Diesel Diagnostic Link (DDDL) 6.XX
operation
y
PARTICIPANTS
Four to Eight
DURATION
Two Days
COURSE FEE
with lunch provided
COURSE OBJECTIVES
Provide tradespersons with the skills neces-
sary to diagnose, service and repair DDEC
SYSTEM for MBE 4000
TARGET TRAINEES
PREREQUISITE
y MBE 4000 Major Repair
y Basic understanding of computer operating
CURRICULUM
y Electrical circuit testing principles
y Detroit Diesel Diagnostic Link (DDDL) 6.XX
operation
PARTICIPANTS
Four to Eight
DURATION
Two Days
COURSE FEE
with lunch provided
16
///
Training Program
electRoNic coURSeS
MtU
adec ce1/c
(coNStRUctioN
& iNdUStRial)

coURSe objectiveS
Understand the function and design of
the ADEC electronic control system in its
4000-03 C&I engine
Utilise Diasys 2.50 to access diagnostic
codes and create, save and view log files
Utilise diagnostic equipment and
documentation to troubleshoot the
ADEC system
taRget tRaiNeeS
PReReQUiSiteS
Series 4000-03 CM1/C Update Course
cURRicUlUM
Introduction to the Motivline System
Design and Function of the Engine
Control Unit (ECU-7)
Design and function of the Power Output
Module (POM)
Engine controls
Design and function of the Service and
Application Module (SAM)
Vehicle Interface
Handling of Documentation and Drawings
Design and function of diasys
Overview of parameters
Troubleshooting
PaRticiPaNtS
dURatioN
coURSe fee
adec ce1/M
(MaRiNe)

coURSe objectiveS
4000-03 marine engine
Utilise diasys 2.50 to access diagnostic
ADEC system
taRget tRaiNeeS
Operators and aintainers
PReReQUiSiteS
cURRicUlUM
Introduction to Blueline
Operation of the LOP
Explanation of engine wiring sensors
Component replacement
Handling of diasys
CAN communication
Download of engine and plant data
Troubleshooting
PaRticiPaNtS
dURatioN
coURSe fee
$ 0.00 including GST per person, per day
Four to Eight
Three Days
with lunch provided
Four to Eight
Three Days
with lunch provided
M
55
electRoNic coURSeS
MtU
adec ce1/c
(coNStRUctioN
& iNdUStRial)

coURSe objectiveS
4000-03 C&I engine
Utilise Diasys 2.50 to access diagnostic
ADEC system
taRget tRaiNeeS
PReReQUiSiteS
Series 4000-03 CM1/C Update Course
cURRicUlUM
Introduction to the Motivline System
Design and Function of the Engine
Design and function of the Power Output
Module (POM)
Engine controls
Design and function of the Service and
Vehicle Interface
Handling of Documentation and Drawings
Design and function of diasys
Overview of parameters
Troubleshooting
PaRticiPaNtS
dURatioN
coURSe fee
adec ce1/M
(MaRiNe)

coURSe objectiveS
4000-03 marine engine
Utilise diasys 2.50 to access diagnostic
ADEC system
taRget tRaiNeeS
Operators and aintainers
PReReQUiSiteS
cURRicUlUM
Introduction to Blueline
Operation of the LOP
Explanation of engine wiring sensors
Component replacement
Handling of diasys
CAN communication
Download of engine and plant data
Troubleshooting
PaRticiPaNtS
dURatioN
coURSe fee
$ 0.00 including GST per person, per day
Four to Eight
Three Days
with lunch provided
Four to Eight
Three Days
with lunch provided
M
55
ECU-7 CE1/C
(CONSTRUCTION
& INDUSTRIAL)
TEMIC CE1/C
COURSE OBJECTIVES
Provide tradespersons with the skills neces-
sary to diagnose, service and repair the TEMIC
engine control system tted to Mercedes OM
series engines
TARGET TRAINEES
PREREQUISITE
CURRICULUM
y Operational theory and practical installation
application of the TEMIC system
y Introduction to basic electrical principals
and wiring schematics
y Practical experience in harness repair
y System troubleshooting techniques
y Correct use of diagnostic equipment
PARTICIPANTS
Four to Eight
DURATION
Two Days
COURSE FEE
with lunch provided
COURSE OBJECTIVES
y Understand the function and design of the
ECU-7 electronic control system
y Utilise Diasys 2.50 to access diagnostic
codes and create, save and view log les
y Utilise diagnostic equipment and documen-
tation to troubleshoot the ECU-7 system
TARGET TRAINEES
CURRICULUM
y Introduction to the Motivline System
y Design and Function of the Engine Control
Unit (ECU-7)
y Design and function of the Power Output
Module (POM)
y Engine controls
y Design and function of the Service and
y Vehicle Interface
y Handling of Documentation and Drawings
y Design and function of diasys
y Overview of parameters
y Troubleshooting
PARTICIPANTS
Four to Eight
DURATION
Two Days
COURSE FEE
with lunch provided
Training Program
///
17
ce1

taRget tRaiNeeS
Operators
PReReQUiSiteS
Knowledge of the main system functions
Technical comprehension
Good working knowledge of the language
in which the course is to be held
coURSe objectiveS
Proficiency in system function and set up
Being able to operate the system
cURRicUlUM
Introduction of scope of electronics
Handling of documentation and drawings
System structure, design and operations
Troubleshooting via Display Navigation
SchedUle
To be agreed
PaRticiPaNtS
locatioN
MTU Detroit Diesel Australia Kings Park NSW
coURSe laNgUage
English
tRaiNiNg tiMe
8:00 am to 4:00 pm
coURSe fee
Upon request
ce2

taRget tRaiNeeS
On-Board Maintainer
PReReQUiSiteS
Mechanics or electronics technicians
with system knowledge
Good working knowledge of the language
in which the course is to be held
coURSe objectiveS
System maintenance
Troubleshooting and corrective action
Using test/measurement equipment
cURRicUlUM
Introduction of Scope of electronics
Handling of documentation and drawings
System structure, design and operations
Explanation of sensors and actuators
System configuration
Replacing complete units
Introduction of the dialog unit
Data recording and error codes
Troubleshooting via Display Navigation
and Dialog Unit
SchedUle
To be agreed
PaRticiPaNtS
locatioN
MTU Detroit Diesel Australia Kings Park NSW
coURSe laNgUage
English
tRaiNiNg tiMe
8:00 am to 4:00 pm
coURSe fee
Upon request
electRoNic coURSeS
MtU
Up to eight persons
Up to eight persons
(basic level)
We can also offer tailored courses on site to meet your requirements.
Contact your MTU Detroit Diesel Australia Training Team for further
information.
Engine Control Systems
ECS 4(MDEC)
ECS 7(ADEC)
E S 8(ADEC for 1600 series)
Engine Monitoring Systems
Smartline
BlueLine
BlueVision
MCS-5 (Type 1&2)
RCS-5
At MTU Detroit Diesel Australia we offer courses to meet both your
operators (CE1) & on board maintainers (CE2) needs in the support
of the MTU Electronic Engine Control Systems and MTU Engine
Monitoring & Control Systems.
Training for the following systems is supported from our Kings Park
Training Centre located in Sydney:
C
electRoNic coURSeS
MtU
At MTU Detroit Diesel Australia we offer courses
to meet both your operators (CE1) and on board
maintainers (CE2) needs in the support of the
MTU Electronic Engine Control Systems and
MTU Engine Monitoring and Control Systems.
Training for the following systems is
supported from our Training Centre located in
Sydney:
We can also offer tailored courses on site to
meet your requirements.
Contact your MTU Detroit Diesel Australia
Training Team for further information.
COURSE OBJECTIVES COURSE OBJECTIVES
TARGET TRAINESS TARGET TRAINESS
PREREQUISITES PREREQUISITES
CURRICULUM
CURRICULUM
SCHEDULE
SCHEDULE
PARTICIPANTS
PARTICIPANTS
LOCATION
LOCATION
COURSE LANGUAGE
COURSE LANGUAGE
TRAINING TIME
TRAINING TIME
COURSE FEE
COURSE FEE
18
///
Training Program
NoteS
19
///
Training Program
NoteS
mtudda.com.au
1300 688 338
1300 MTU DETROIT
technicaltraining@mtudda.com.au

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