15060S02- PIPE AND PIPE-FITTING SCHEDULE

15060S02- PIPE AND PIPE-FITTING SCHEDULE Page 1 of 5

Author: Main Campus PPD
Dated: 7/02
Applies to: All Projects
University of Kentucky
1. GENERAL:

1. Piping shall be new, full weight, and of sizes shown on the drawings. Ends of piping shall be
reamed, and where applicable, all threads shall be sharp and true.

2. Piping shall be installed at the locations shown on the construction drawings, properly graded and
secured to insure noiseless circulation throughout the system. Supply and Return piping shall
be properly erected to prevent the formation of air and water pockets. Any location that tends to
trap air or hold water shall have automatic air vents installed at the high points, and manual
drain valves installed at the low points. Any location on a steam line that holds water shall have
a properly installed dirtleg and steam trap.


2. SCHEDULE:

Note: All piping, fittings, valves, strainers, check valves, control valves, pressure reducing valves,
etc.., on the high pressure steam, boiler feedwater, and high pressure steam condensate return
to be designed for 300 psig steam pressure, (300 Class) at 500 deg F.

Service Sizes Pipe Fittings & Valves

High Pressure 2" and Smaller Sch. 40 300 lb. malleable iron, screwed.
Steam (above Black steel (300 lb. bronze gate valves)
grade) ASTM A106
Grade B

High Pressure 2 1/2" thru 8" Sch. 40 Standard weight steel, welded.
Steam (above Black steel (300 lb cast steel flanged valves)
grade) ASTM A106
Grade B

High Pressure 10" and larger Sch. 80 Extra strong steel, welded.
Steam (above lack Steel (300 lb cast steel flanged valves)
grade) ASTM A106
Grade B

High pressure 2" and Smaller Sch. 80 300 lb. Malleable iron, screwed.
steam condensate Black steel (300 lb. screwed bronze gate
Boiler Feedwater valves)
(above grade)

High pressure 2 1/2" and larger Sch. 80 Extra strong steel, welded.
steam condensate Black Steel (300lb. Cast steel gate valves
Boiler Feedwater flanged)
(above grade)

Low Pressure 2" and smaller Sch. 40 150 lb. malleable iron, screwed.
Steam Black steel (150 lb. bronze gate valves)
(above grade)


15060S02- PIPE AND PIPE-FITTING SCHEDULE


15060S02- PIPE AND PIPE-FITTING SCHEDULE Page 2 of 5
Author: Main Campus PPD
Dated: 7/02
Applies to: All Projects
University of Kentucky
Service Sizes Pipe Fittings & Valves

Low Pressure 2 1/2" and larger Sch. 40 Standard weight steel, welded.
Steam Black steel (150 lb. cast iron gate valves
(above grade) flanged)

Low pressure 2" and smaller Sch. 80 300 lb malleable Iron screwed
steam condensate Black steel (150 lb. screwed bronze gate
(above grade) valves)

Low pressure 2 1/2" and larger Sch. 80 Extra Strong Steel, welded.
steam condensate Black steel (150 lb. Cast iron gate valves
(above grade) flanged)
Note: Low Pressure Steam Condensate to have 300 lb fittings, not for pressure concerns, but for longer
life against corrosion.

Safety Valve 2" and smaller Sch. 40 150 lb. Cast Iron, screwed
Vents Black steel

Safety Valve 2 1/2" and larger Sch. 40 Standard weight steel, welded
Vents Black steel

Gas 2" and smaller Sch. 40 150 lb. Malleable iron, screwed.
(above grade) Black steel (175 1b. WOG plug valves, Screwed)

Gas 2 1/2" and larger Sch. 40 Standard weight steel, welded.
(above grade) Black steel (175 lb. WOG plug valves, flanged)

Compressed air All sizes Type L Compression brass for small
for Control air (1/8" to 1/2" piping.
Soft copper) Wrought copper for large piping
(3/4" and up
Hard copper)

Condensation All Sizes DWV copper Wrought copper.
drains for air Lead free solder.
handlers

Service Sizes Pipe Fittings & Valves

Chilled Water 2 1/2" and Type L Wrought copper.
Supply& return smaller Hard Copper Lead free solder.
(above grade) (150 lb bronze ball or gate 300
psig WOG)
Note: All chilled water piping systems to be designed for 250 psig working pressure, including pumps,
valves, strainers and fittings.


Chilled Water 3" - 4" Type L Wrought Copper,
(above grade) Hard copper Lead free solder.
(See valve info 150 lb. bronze solder flanges
below)

Valves for 3" -4" Chilled water supply and return:
15060S02- PIPE AND PIPE-FITTING SCHEDULE


15060S02- PIPE AND PIPE-FITTING SCHEDULE Page 3 of 5
Author: Main Campus PPD
Dated: 7/02
Applies to: All Projects
University of Kentucky
Resilient seated,lug style, Butterfly valves with bubble tight bi-directional shutoff at 250 psig pressure,
Ductile iron body with locking handle, lever operators, 150 ANSI bolt pattern.
15060S02- PIPE AND PIPE-FITTING SCHEDULE


15060S02- PIPE AND PIPE-FITTING SCHEDULE Page 4 of 5
Author: Main Campus PPD
Dated: 7/02
Applies to: All Projects
University of Kentucky
Service Sizes Pipe Fittings & Valves

Chilled Water 6" and up Sch. 40 Standard weight steel,welded,
(above grade) Black steel 150lb or 250lb flanges to match
(See valve info valves.
below)

Valves for 6" and Up chilled water supply and return:
Resilient seated,lug style, Butterfly valves with bubble tight, bi -directional shutoff at 250 psig pressure,
Ductile iron body with gear operator and handwheels, 150 ANSI bolt pattern.

Domestic Hot All sizes Type L Wrought copper
and cold water Hard copper lead free solder (150 lb., flanged or
screwed, gate or ball, bronze valves)

Heating Hot 4" and less Type L Wrought Copper.
water hard Copper Lead free solder (150 lb, gate
flanged or screwed bronze valves)

Heating Hot 6" and up Sch. 40 Standard weight steel, welded.
Water Black steel (150 lb, gate flanged cast iron
valves)

Plumbing drain 4" and less DWV DWV copper.
and waste copper Lead free solder.

Plumbing drain over 4" Service weight Service weight, Hubless cast
and waste Hubless Cast Iron soil pipe fittings
Iron Soil pipe

Note: Underground building drain pipe and fittings to be Cast Iron Soil Pipe ASTM A74, service
weight, hub and spigot soil pipe and fittings. Pipe and Fittings shall have a heavy coating of
coal tar varnish or ashpaltum on both inside and outside surfaces. Hubs to have Neoprene
Compression Gaskets: ASTM C564.

Acid waste All Sizes Standard weight, Glass fittings, Compression
ASTM C 599 type couplings
glass pipe

3. UNDERGROUND STEAM PIPING:

All underground steam piping will be Sch. 80 black steel, A106, grade B piping, welded at the joints
and covered with two staggered 2" layers of Pittsburgh Corning (4" thick total) StrataFab insulation
(rated for up to 900 deg F) with lapped and heat sealed Pittwrap jacketing (125 mils thick). The outer
butt joints in insulation are to be wrapped with Pittsburgh Corning, Pittwrap jacketing butt strips,
properly lapped and heat sealed.


15060S02- PIPE AND PIPE-FITTING SCHEDULE


15060S02- PIPE AND PIPE-FITTING SCHEDULE Page 5 of 5
Author: Main Campus PPD
Dated: 7/02
Applies to: All Projects
University of Kentucky


4. UNDERGROUND STEAM CONDENSATE PIPING:

All underground steam condensate piping shall be Schedule 40, 316 Stainless Steel piping, including
316 SS, Sch.40 weld fittings, welded with 316 Stainless Steel welding rods. No underground
condensate line shall be sized smaller than 2" pipe size.


5. UNDERGROUND CHILLED WATER PIPING:

All underground Chilled water and supply piping shall be Restrained Joint Ductile Iron Pipe, suitable
for 350 psig working pressure for sizes 4" thru 24", and for 250 psig pressure for 30" thru 54" pipe.
Piping joints and fittings are to be restrained with ductile iron locking segments, inserted through slots
in the bell face, to provide a positive axial lock between the bell interior surface and a retainer
weldment on the spigot end of the pipe (US Pipe TR Flex restrained joint pipe or equal). The
University of Kentucky requires that all fitting bends be blocked with reinforced concrete thrust blocks,
installed in a manner that all locking segments are accessible. Pipe and fittings are to have bituminous
outside coating and inside coating in accordance with ANSI/AWWA C151/A21.51 for pipe and
ANSI/AWWA C110/A21.10 for fittings. Pipe and fittings are to be cement lined in accordance with
ANSI/AWWA C104/A21.4. Restrained push-on joint pipe and fittings shall be capable of being
deflected after assembly.

6. UNDERGROUND CHILLED WATER PIPING INSULATION:

The underground chilled water supply line is to be insulated with a 2" thick layer of Pittsburgh Corning
Foamglas 100% rigid cellular glass, jacketed with Pittsburgh Corning Pittwrap CW jacketing or
Pittwrap heat sealable jacketing. Fittings and all pipe joints are to be insulated with field cut
Foamglass insulation, held in place with glass wrapped reinforced Pittcote 300, or rope stock tape,
covered with the Pittwrap jacketing strips, and then covered with a glove coat of Pittcote 300, all
according to manufactuer's recommendations. The Chilled water return line does not need to be
insulated, except when it is within 3 feet of a steam line, or subject to ambient air conditions.