HAZID (Hazard I dentification)

HAZID is a sheet-form whose contents analyzes about the preventions of

hazards in a factory or plant; in accordance to its overall aspects. As it is
mentioned in the previous chapter, that the aspects in the making and running of a
factory is numerous, such as;
The location of the plant, the transportation infrastructure (such as streets,
bridges, etc), the piping of the plant and also the power lines of the plant.
The risks that might happen in the installation and operation of the factory;
which will impact to the workforces, environment, and assets.
The data of the process running in the factory (Process Flow Diagram), the
Process & Instruments Diagram, plant layout and other datas that might
support the analysis of HAZID.
The factors that has been researched from records and history which have
high possibilities to trigger hazards and accidents in more or less the same
way, and also the data of impacts of the hazards themselves.
It can be seen clearly that HAZID is very essential to be conducted to
prevent any kind of accidents, from small to large-scale of accidents, to occur.
HAZID uses datas mentioned above to determine the best prevention act that can
be done so that the factory can be installed and operating safely; both healthily,
securely and economically. The following table will show the parameters used in
this HAZID analysis to determine the hazard occurence frequency and their
impacts to the plant.
Table 1 - The parameters to determine Hazard Frequency in HAZID analysis.
Hazards
Frequency
VERY
FREQUENT
FREQUENT SELDOM
More than 10
times in 10 years
about 1 s/d 10 times
in 10 years
Less than 1 times
in 10 years



Table 2 - The parameters to determine Hazard Effect in HAZID analysis.
Parameter Minor Major Severe
Human
Resources
No Accident
No fatal
accident
Fatal accident
Asset
Loss less than
US$ 100.000
Loss US$
100.000 s/d
1.000.000
Loss more than
US$ 1.000.000
Environment
No
environmental
damage
Little damage to
environment
Great damage to
environment

And the full form-sheet of HAZID analysis can be seen in the next page. We
tried to analyze all prevention acts as much and as feasible as possible. Basically,
in the operation of manufacturing for KEINSTROM itself can be considered not
too hazardous. Based on the HAZID analysis we found that the possibility of
severe hazard effect is higher in doing maintenance than in the operation and
inventories. Thus, by knowing so from the HAZID analysis; we will pay more
attention to the safety aspect of the equipment maintenance in our factory to
prevent any severe hazard effects from happening.








Table 3 - HAZID Analysis for Keinstrom manufacturing.
Location Description Cause
Hazard
Potency
Hazard effect
Hazard
Frequency
Prevention
Human
resources
Assets Environment
Raw
Material
Storage
Room
Room to store
raw materials
of
KEINSTROM
Clothe Dryer
Overload
capacity
Damaged to the
raw material
storage room
Minor Major Major Likely
Good scheduling in
ordering and storing the raw
material, good scheduling in
production time

Fluctuation in
storing
conditions
Damaged to raw
material stored
inside storage
room
Minor Severe Minor Unlikely
Provide devices to control
the temperature, pressure,
humidity of the room
conditions; inspection
before raw material
transferred to production
room to check whether it is
still in good condition or
not.
Production
Room
Room where
the main
processes of
manufacturing
KEINSTROM
clothe dryer
Spill of raw
materials when
they are put
into unit
operations
Workers slipped
and injured,
lower the
production
capacity than
expected
capacity
Major Major Major Most
Workers use personal
protective equipment, good
and frequent equipment
maintenance
Source: Author Documentation
Table 3 - HAZID Analysis for Keinstrom manufacturing. (continiues)
Location Description Cause
Hazard
Potency
Hazard effect
Hazard
Frequency
Prevention
Human
resources
Assets Environment

Heavy wind
exposure
particulate raw
material are
blown away,
exposure in
production area
and may be
environment
Major Major Major Unlikely
Close the door and windows
of production room;
regulate the entry and exit
time frequency of workers
towards and from
production room;

Dirty
equipment or
materials
interact with
sterile
equipment or
material
corrosion Minor Severe Minor Unlikely
Use coating in place
equipment;
Ideally, materials should
move through the facility in
a unidirectional fashion,
with no crossover of any
kind

Collapse of
equipment or
pipes
Workers can be
injured, raw
material can be
spilled
Severe Major Minor Unlikely
Good support to the
equipment or pipes to make
sure they are in the stabile
position.
Source: Author Documentation


Table 3 - HAZID Analysis for Keinstrom manufacturing. (continiues)
Location Description Cause
Hazard
Potency
Hazard effect
Hazard
Frequency
Prevention
Human
resources
Assets Environment

Fluctuation in
Production
conditions
Damaged to raw
material stored
inside storage
room
Minor Severe Minor Unlikely
Provide devices to control
the temperature, pressure,
humidity of the room
conditions.
Product
Storage
Room
Room to store
products
before
distribution
Overload
capacity
Damaged to the
storage room
Minor Major Minor Unlikely
Good scheduling in
distribution time, good
scheduling in production
time

Collapse of
packages
arrangement
Workers injured Major minor minor likely
Good storing and
arrangement of packages,
workers use personal
protective equipment

Animal
(includes
mouse,
cockroach)
invasion to
storage room
Damage to the
products boxes
stored inside
storage room
Minor Major Minor Unlikely
Frequent control and
inspection
Source: Author Documentation
Table 3 - HAZID Analysis for Keinstrom manufacturing. (continiues)
Location Description Cause
Hazard
Potency
Hazard effect
Hazard
Frequency
Prevention
Human
resources
Assets Environment

Fluctuation in
storing
conditions
Damaged to
products stored
inside storage
room
Minor Severe Minor Unlikely
Provide devices to control
the temperature, pressure,
humidity of the room
conditions; inspection
before products transferred
to distribution section to
check whether it is still in
good condition or not.

Induction of
fire to
flammable
material
Fire Severe Severe Severe Unlikely
Frequent control and
inspection, provide fire
detector facility, fire alarm
and fire extinguisher,
regulation that prohibit
workers to bring cigarettes
and fire inside the storage
room
Packaging
Room
Place to put
the cap and
the bottle.
Then packed
in a carton.
Accumulation
of card box or
products inside
packaging
room
Damage to the
packaging room;
higher the risk
of damage
Minor Major Minor Unlikely
Good scheduling in
transferring in and out
material to and from
packaging room
Table 3 - HAZID Analysis for Keinstrom manufacturing. (continiues)
Location Description Cause
Hazard
Potency
Hazard effect
Hazard
Frequency
Prevention
Human
resources
Assets Environment

Carton packing
damaged and
many defects
such as folded,
piece of
sloppy, too thin
materials
Packaging is not
neat, defects in
the packaging,
reducing
packaging
aesthetic
Minor Major Minor Unlikely
Inspection and quality
control and packaging
cartons

Incompatibility
between the
size of a cloth
dryer and
boxes
Cause
packaging to not
be closed
completely
Minor Major Minor Unlikely
Inspection and quality
control clothes dryer
Empty
Package
Storage
Room
Room to store
cardboard and
tubes for
KEINSTROM
clothe dryer
Overload
capacity
Damaged to the
storage room
Minor Minor Minor Unlikely
Good scheduling in
ordering and storing the
empty packages, good
scheduling in packaging
time
Source: Author Documentation


Table 3 - HAZID Analysis for Keinstrom manufacturing. (continiues)
Location Description Cause
Hazard
Potency
Hazard effect
Hazard
Frequency
Prevention
Human
resources
Assets Environment

Animal
(includes
mouse,
cockroach)
invasion to
storage room
Contamination
to the packages
stored inside
storage room
Minor Major Minor Unlikely
Frequent control and
inspection, frequent
sterilization

Collapse of
empty
packages
arrangement
Workers injured Major Minor Minor Likely
Good storing and
arrangement of empty
packages, workers use
personal protective
equipment

Induction of
fire to
flammable
material
Fire or
explosion
Severe Severe Severe Unlikely
Frequent control and
inspection, provide fire
detector facility, fire alarm
and fire extinguisher,
regulation that prohibit
workers to bring cigarettes
and fire inside the storage
room
Source: Author Documentation

Table 3 - HAZID Analysis for Keinstrom manufacturing. (continiues)
Location Description Cause
Hazard
Potency
Hazard effect
Hazard
Frequency
Prevention
Human
resources
Assets Environment
Waste
Treatment
Area
Area to
process waste
produced in
production of
KEINSTROM
clothe dryer
Volume of
paint is too
high in painting
room
flooding Major Major Major Unlikely
Frequent control and
inspection, provide painting
facility

Leakage in unit
operations and
pipelines
Environmental
pollution
Major Severe Severe Unlikely
Frequent control and
inspection
Warehouse
products
are ready
to ship
Storage
products ready
to be delivered
to the
wholesalers
warehouse
Short circuiting
of
electrification
systems are not
insulated or
well controlled
Create a fire
hazard until no
remaining
products
Severe Severe Severe Unlikely
Ensuring and checking
periodically electrification
system
Source: Author Documentation