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16.08.

2004 D 4-7-1, Page 1 of 2


remove the sheeld of the alternator-
temperature monitoring on the terminals in
the auxiliary cabinet one after the other,
reset each time and observe the LED
remove plugs on rail one after the other,
observe LED
Exxx Insulation Monitoring TEM-Cabinet
LED
still on
?
yes
Note:
This fault is mainly caused by a defective cable.
If this fault is caused by a sensor cable it can lead to severe misbehaviour in governing, because it does not only include a possible
connection between AGND and digital ground, but also the possibility, that a sensor wire might be linked with the sheeld, thereby
causing a false reading which might well be within a plausible range.
Fault Diagnosis
with DEUTZ TEM Evo System
Alarm
D 4-7-1
fault in cable between rail
and engine
no
the alarm is permanently on
red LED on the analoge input unit AI-IN 32-1 glows
Alarm is triggered:
- during start ==> vibration
(=starter on)
- later ==> temperature
LED
still on
?
yes
fault in alternator circuit
no
16.08.2004 D 4-7-1, Page 2 of 2
remove all screens of incoming cables on
terminal strip in the TEM cabinet one after
the other (check mechanical execution),
reset each time and observe the LED
remove plug from sensor according to
wiring diagram
observe LED
LED
still on
?
yes
unplug "C" on rail and reset
unplug "E" on rail and reset
no
fault between TEM cabinet
and plug
LED
still on
? yes

fault between rail and sensor
no
rail faulty
LED
still on
? ja
sensor faulty
nein
TBG 616/620/632 IBCHK-100602EN Page 9
TEM Evolution System
Commissioning checklist
Insulation/security chain
5 Insulation/security chain
5.1 Insulation check
The insulation monitor is installed in the TEM-Evo genset cabinet of
the TEM-Evo system. A LED at the AI-IN 32-1 board (see Figure 1
page 11) indicates the operating status of the insulation monitor.
Insulation monitor
Check LED at the AI-IN 32-1 board
LED on
Insulation fault
Trouble shooting (see Page 10)
There is a ground fault between grounding conductor (PE) or L- and the analog
ground (AGND).
LED is not on.
Insulation available
Insulation
TBG 616/620/632 IBCHK-100602EN Page 10
TEM Evolution System
Commissioning checklist
Insulation/security chain
Trouble shooting insulation fault
Genset cable
Pull out all plugs at the genset successively.
Observe insulation monitor (LED)
If insulation is indicated the genset cabling is not correct.
Clear the fault
Generator cable
Check shielding generator cable
Observe insulation monitor (LED)
If insulation is indicated the generator cabling is not correct.
Clear the fault
Shielding genset cable
Disconnect shield of all genset cables at the TEM-Evo cabinet
Observe insulation monitor (LED)
Disconnect genset cable in the TEM-Evo cabinet
Observe insulation monitor (LED)
Check the cable at which the insulation fault appears and eliminate the fault.
Reconnect genset cable in the TEM-Evo cabinet, while observing if a second insula-
tion fault appears.
Reconnect cable at the genset
Continue observing the insulation monitor; if a new insulation fault appears, check the
genset cabling and eliminate the fault.
Check if all cables in the TEM-Evo cabinet are connected.
Insulation fault
TBG 616/620/632 IBCHK-100602EN Page 11
TEM Evolution System
Commissioning checklist
Insulation/security chain
5.2 Check security chain
Figure 1: Insulation monitor
1
1240 4597EE
AI-IN 32-1
LED
Insulation monitor
Security chains
Check signals security chain (according to table below)
Check order and appearance of the faults in the operation log,
inputs that are not used must be bridged.
Security chains