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Alarm is permanently on red LED on the analoge input unit AI-IN 32-1 glows alarm is triggered: - during start ==> vibration (=starter on) - later ==> temperature LED still on? ja sensor faulty nein TBG 616 / 620 / 632 Fault Diagnosis with DEUTZ TEM Evo System Alarm D 4-7-1 fault in cable between rail and engine no.
Alarm is permanently on red LED on the analoge input unit AI-IN 32-1 glows alarm is triggered: - during start ==> vibration (=starter on) - later ==> temperature LED still on? ja sensor faulty nein TBG 616 / 620 / 632 Fault Diagnosis with DEUTZ TEM Evo System Alarm D 4-7-1 fault in cable between rail and engine no.
Alarm is permanently on red LED on the analoge input unit AI-IN 32-1 glows alarm is triggered: - during start ==> vibration (=starter on) - later ==> temperature LED still on? ja sensor faulty nein TBG 616 / 620 / 632 Fault Diagnosis with DEUTZ TEM Evo System Alarm D 4-7-1 fault in cable between rail and engine no.
remove the sheeld of the alternator- temperature monitoring on the terminals in the auxiliary cabinet one after the other, reset each time and observe the LED remove plugs on rail one after the other, observe LED Exxx Insulation Monitoring TEM-Cabinet LED still on ? yes Note: This fault is mainly caused by a defective cable. If this fault is caused by a sensor cable it can lead to severe misbehaviour in governing, because it does not only include a possible connection between AGND and digital ground, but also the possibility, that a sensor wire might be linked with the sheeld, thereby causing a false reading which might well be within a plausible range. Fault Diagnosis with DEUTZ TEM Evo System Alarm D 4-7-1 fault in cable between rail and engine no the alarm is permanently on red LED on the analoge input unit AI-IN 32-1 glows Alarm is triggered: - during start ==> vibration (=starter on) - later ==> temperature LED still on ? yes fault in alternator circuit no 16.08.2004 D 4-7-1, Page 2 of 2 remove all screens of incoming cables on terminal strip in the TEM cabinet one after the other (check mechanical execution), reset each time and observe the LED remove plug from sensor according to wiring diagram observe LED LED still on ? yes unplug "C" on rail and reset unplug "E" on rail and reset no fault between TEM cabinet and plug LED still on ? yes
fault between rail and sensor no rail faulty LED still on ? ja sensor faulty nein TBG 616/620/632 IBCHK-100602EN Page 9 TEM Evolution System Commissioning checklist Insulation/security chain 5 Insulation/security chain 5.1 Insulation check The insulation monitor is installed in the TEM-Evo genset cabinet of the TEM-Evo system. A LED at the AI-IN 32-1 board (see Figure 1 page 11) indicates the operating status of the insulation monitor. Insulation monitor Check LED at the AI-IN 32-1 board LED on Insulation fault Trouble shooting (see Page 10) There is a ground fault between grounding conductor (PE) or L- and the analog ground (AGND). LED is not on. Insulation available Insulation TBG 616/620/632 IBCHK-100602EN Page 10 TEM Evolution System Commissioning checklist Insulation/security chain Trouble shooting insulation fault Genset cable Pull out all plugs at the genset successively. Observe insulation monitor (LED) If insulation is indicated the genset cabling is not correct. Clear the fault Generator cable Check shielding generator cable Observe insulation monitor (LED) If insulation is indicated the generator cabling is not correct. Clear the fault Shielding genset cable Disconnect shield of all genset cables at the TEM-Evo cabinet Observe insulation monitor (LED) Disconnect genset cable in the TEM-Evo cabinet Observe insulation monitor (LED) Check the cable at which the insulation fault appears and eliminate the fault. Reconnect genset cable in the TEM-Evo cabinet, while observing if a second insula- tion fault appears. Reconnect cable at the genset Continue observing the insulation monitor; if a new insulation fault appears, check the genset cabling and eliminate the fault. Check if all cables in the TEM-Evo cabinet are connected. Insulation fault TBG 616/620/632 IBCHK-100602EN Page 11 TEM Evolution System Commissioning checklist Insulation/security chain 5.2 Check security chain Figure 1: Insulation monitor 1 1240 4597EE AI-IN 32-1 LED Insulation monitor Security chains Check signals security chain (according to table below) Check order and appearance of the faults in the operation log, inputs that are not used must be bridged. Security chains