SPECIFICATION:

SUPPLY
5 16 Volts.
CURRENT TRANSFORMER
5 Amp.
VAC INPUTS RATINGS
90 - 300 V @ 50Hz.
VAC MAXIMUM OVER VOLTAGE
600 V
SOLID STATE OUTPUT
500 mA
DIGITALINPUTS
32V Dcmax/Engine Ground
WEIGHT
800 gms
OPERATING TEMPRATURE
. 0 to 70 degree Cent.
DISPLAY ACCURACY
+ / - 2% of F.S.D.
WARRANTY
1 Year.
Enclosure
BOX DIMENTION
270 X 148 X 65 mm
CUT OUT DIMENSION.
232 X 139 mm
GCU103
FEATURES:
Display of Generator Phase 1,2,3 Voltages and Frequency, RPM.
Display of Mains Phase 1,2,3 Voltages.
Display Load Current Phase 1,2,3.
Display of Date & time.
Display of Mains & DG KWH
Display of Power Factor of R, Y, B
Display of Fault Log Data, DG start, stop events.
Display of the DG Battery Voltage.
28 programmable parameters. (Programming Protected with Password)
Current transformer ratio programmable.
Site Code is Programmable.
12 Digital inputs, 11 relay outputs.
Relay outputs for mains and generator contactor.
Display the Log of Mains, DG KWH.
Fuel Consumption per Liters & Log of Fuel Consumption.
Remote Monitoring of parameters is available. ( RS 232 )
Control & Fault inputs with front panel visual indication
Mains Supply ON
Mains Contactor ON
DG Supply ON
DG Contactor ON
Battery low voltage
Low oil pressure
High engine temperature
Generator fail to start
Low fuel level
Generator over speed fault
Emergency Stop
Alarm indication
GENERATOR CONTROLLER
Description:
GCU-103 is a 3-phase Automatic / Manual Generator controller module including protection for (STANDBY) GEN-SETS. It uses an ad-
vanced single chip microcomputer for an easy and trouble free GEN-SET control in case of mains power failures. If mains fail (over /
under voltage, loss of mains voltage), GCU-103 initiates an automatic GEN-SET start cycle including load transfer to the generator by
switching the generator contactors. After the main is restored the load will be automatically transferred back to mains and the GEN-
SET will stop after a cool down time. During all cycles, generator is protected against malfunction. All alarms occurring at abnormal
GEN-SET conditions are computed and displayed either by LED or by LCD display and if necessary the GEN-SET gets stopped.
Values of over/under voltage, frequency and overload current, cooling down time is programmable. The GCU-103 has 29 powerful
programmable parameters to fit the program flow to customer needs.
GCU103 Electrical Drawing for 3
Utopia Automation & Control Pvt. Ltd.
P-4/5, Information Technology Park, MIDC, Satara 415004.
Maharashtra. INDIA. Tele.Fax: +91- 21 62 24 68 21,24 68 29.
Website: www.utopiacontrol.com
All rights are reserved by UACPL; no part of this broacher should be changed in any form or by any means, Electronic, Including Photocopying for any purpose without prior consent in writing from UACPL.
GENERATOR CONTROLLER



A26
A22
A21
A20
A19
A18
A17
A16
A15
A14
+12V
HOOTER
DG CONTACTOR ON
DG COMMON FAULT
LOW FUEL
FIRE ALARM
HCT
GCU103
+12V
A7
A6
A5
NEUTRAL
LLOP
C.T.1 IN
C.T.2 IN
C.T.3 IN
APPROVED BY
UTOPIA AUTOMATION & CONTROL
FINAL PRODUCT
CONNECTION DIAGRAM
PROJECT NAME
GCU103
CONNECTION DIAGRAM
PREPARED BY REV.NO. - 02
PAGE - 1 OF 2
REV DATE - 15/12/07
DOC.NO. - QF/MR/34B
INDEX NO. - PP/GCU103/PD
MAINS
A3
A4
A2
A1
A45
A46
A47
A49
A48
A50
A51
NON CONNECTED
NON CONNECTED
NON CONNECTED
R PHASE
Y PHASE
B PHASE
L1R
NEUTRAL
L2Y
L3B
NON CONNECTED
NON CONNECTED
NON CONNECTED
LOAD
MAINS FAIL
LLOP
MAINS CONTACTOR
A24
A25
ENGINE STOP
ENGINE START
HWT
LOW FUEL
EMERGENCY STOP
AUTO/MANUAL MODE
REMOTE START
DG CONTACTOR ON
FIRE ALARM
HALF FUEL
CANOPY TEMP. HIGH
NC
A33
A34
A35
A36
A37
A38
A39
A40
A41
A42
A43
A44
GENERATOR
N/C
A32
GROUND
GROUND (-Ve)
A29
SUPLLY
A8
A9
A10
A11
C.T.1 OUT
C.T.2 OUT
C.T.3 OUT
A12
A13
SPECIAL NOTE:-
* DG Body (Battery -Ve) should be earth properly.
* Use seperate +Ve & -Ve supply from DG battery terminal for
GCU103 module.Do not Loop this wires to any other wires in
side the control panel.
* Use RC snubber networks across contactor coil.
* Use RC filter across Start & Stop relay contacts.
* Use seperate trays for AC & DC wirings.
* Please make sure that all above conditions are fulfilled
properly for trouble free operations of the GCU103 module.
* Put free wheeling diodes across relay coil.
Cutout Dimension :- 232 x 139 x 60 mm
Box Dimension :- 270 x 148 x 65 mm
A27
A28
A
W POINT
CHARGING ALTERNATOR
NC