Anda di halaman 1dari 6

1

L20.05
ar (Max.)
Re0.05
Re0.05
W
3
W3
Re L2
V
P
1
0
R
T
V
P
2
0
R
T
N
X
2
5
2
5
R
T
9
0
1
0
GY2G0200D020N-MF a a a a D 2 0.02 0.2 19.5 21.05
0224D015N-MF a a a a D 2.24 0.02 0.15 19.8 21.05
0239E020N-MF a a a a E 2.39 0.02 0.2 19.2 21.05
0250E020N-MF a a a a E 2.5 0.02 0.2 19.4 21.05
0274E020N-MF a a a a E 2.74 0.02 0.2 19.7 21.05
0300F020N-MF a a a a F 3 0.02 0.2 19.5 21.05
0300F040N-MF a a a a F 3 0.02 0.4 19.3 21.05
0318F020N-MF a a a a F 3.18 0.02 0.2 19.5 21.05
0318F040N-MF a a a a F 3.18 0.02 0.4 19.3 21.05
0324F020N-MF a a a a F 3.24 0.02 0.2 19.5 21.05
0400G020N-MF a a a a G 4 0.02 0.2 24.9 25.95
0400G040N-MF a a a a G 4 0.02 0.4 24.7 25.95
0400G080N-MF a a a a G 4 0.02 0.8 24.3 25.95
0424G020N-MF a a a a G 4.24 0.02 0.2 24.9 25.95
0475H020N-MF a a a a H 4.75 0.02 0.2 24.4 25.95
0475H040N-MF a a a a H 4.75 0.02 0.4 24.2 25.95
0475H080N-MF a a a a H 4.75 0.02 0.8 23.8 25.95
0500H020N-MF a a a a H 5 0.02 0.2 24.4 25.95
0500H040N-MF a a a a H 5 0.02 0.4 24.2 25.95
0500H080N-MF a a a a H 5 0.02 0.8 23.8 25.95
0524H020N-MF a a a a H 5.24 0.02 0.2 24.4 25.95
0600J020N-MF a a a a J 6 0.02 0.2 24.4 25.95
0600J040N-MF a a a a J 6 0.02 0.4 24.2 25.95
0600J080N-MF a a a a J 6 0.02 0.8 23.8 25.95
0631J020N-MF a a a a J 6.31 0.02 0.2 24.4 25.95
0635J020N-MF a a a a J 6.35 0.02 0.2 24.4 25.95
0635J040N-MF a a a a J 6.35 0.02 0.4 24.2 25.95
0635J080N-MF a a a a J 6.35 0.02 0.8 23.8 25.95
P
VP20RT
VP10RT
160280HB
VP20RT
VP10RT
NX2525
VP20RT
VP10RT
NX2525
M
VP20RT
VP10RT
K
VP20RT
VP10RT
VP20RT
VP10RT
S

VP20RT
VP10RT
RT9010
50 100 150 200 250 300
100
110
80
90
60
60
60
70
45
55
70
70
80
90
30
40
220
230
180
190
140
140
140
150
105
135
150
150
180
190
60
70
40 70
GROOVING SYSTEM
a : Inventory maintained.
Enlarged view
The sharp cutting edge is specially designed for
nish cutting and for excellent chip control. This
control prevents chips damaging the component
even during multi-functional operations. The
straight front edge ensures at bottomed
grooves.
Precision insert with MF breaker for multi-functional grooving
Efcient chip breaking
when cross-feed
machining.
Chips are controlled
when nish machining.
RECOMMENDED CUTTING SPEED (m/min)
(Note 1) VP20RT is the rst recommended grade for materials other than hardened steel.
(Note 2) For VP10RT and VP20RT, wet cutting is recommended.
Work Material Hardness Grade
Cutting Speed (m/min)
Mild Steel
(S10C, SUM22L etc)
<160HB
Carbon Steel
Alloy Steel
(SUJ2, SCr, SCM etc)
280HB<
Stainless Steel <270HB
Gray Cast Iron
Tensile Strength
<300MPa
Ductile Cast Iron
Tensile Strength
<800MPa
Heat Resistant Alloy
Titanium Alloy

Order Number
Stock
Seat
Size
Dimensions (mm)
Remarks
Coated Cermet Carbide Max.
Groove
Depth
ar
(mm)
Grooving
Width
Tolerance
Groove width corresponding to the circlip
Groove width corresponding to the circlip
Groove width corresponding to the circlip
Groove width corresponding to the circlip
Groove width corresponding to the circlip
Groove width corresponding to the circlip
2
J
H
G
F
E
D
J
H
G
F
E
D
J
H
G
F
E
D
J
H
G
F
E
D
J
H
G
F
E
D
J
H
G
F
E
D
50
40
32
25
20
3.5
3
2.5
2
1.5
1
0.5
3
2.5
2
1.5
1
0.5
3.5
3
2.5
2
1.5
1
0.5
0
0 0
0
0
0
0
0.2 0.2
0.2
0.2
0.15
0.15 0.15
0.15
0.15
0.15
0.15
0.1
0.1 0.1
0.1
0.1
0.1
0.1
0.05
0.05 0.05
0.05
0.05
0.05
0.05
0 10 20 30
0.8
0.6
0.4
0.2
0
GY2G0400G040N-MF(VP10RT)
a External Grooving
a Face Cutting off a Face Grooving
a External Turning
a Face Turning
Feed (mm/rev)
Feed (mm/rev) Feed (mm/rev)
Feed (mm/rev)
Feed (mm/rev)
S
e
a
t

S
i
z
e
S
e
a
t

S
i
z
e
S
e
a
t

S
i
z
e
R
a
d
i
a
l

D
e
p
t
h

o
f

c
u
t

(
m
m
)
R
a
d
i
a
l

D
e
p
t
h

o
f

c
u
t

(
m
m
)
: 1st recommended area
: 1st recommended area : 1st recommended area
RECOMMENDED CUTTING CONDITIONS [For External Grooving]
RECOMMENDED CUTTING CONDITIONS [For Face Grooving]
a Internal Grooving a Internal Turning
Feed (mm/rev) Feed (mm/rev)

S
h
a
n
k

D
i
a
.

(
m
m
)
R
a
d
i
a
l

D
e
p
t
h

o
f

c
u
t

(
m
m
)
: 1st recommended area
RECOMMENDED CUTTING CONDITIONS [For Internal Grooving]
CUTTING PERFORMANCE
<Cutting Condition>
Work Material : SUS304
Cutting Speed : 130m/min
Feed : 0.1mm/rev
Groove Depth : 1mm
Wet Cutting
Cutting time (min)
S
u
r
f
a
c
e

r
o
u
g
h
n
e
s
s

R
a

(
!
m
)
Comparison with conventional insert
MF breaker maintains good surface nishes.
Conventional (M-class insert with PVD coated grade)
3
B
H
1
F
1
F
2
H
2
W
3
5
0

L1
L2

D
1
45
H1 B L1 L2 H2 F1 F2
D 2.00
R
0.5 30 (3E1R3D1) GYM20LC-D005 a GYHR2020K50-M20L a 20 20 125 40 20 32 1.6
GY2M0200D100N-BM 0.5 30 (3G1R4D1) GYM25LC-D005 a GYHR2525M50-M25L a 25 25 150 45 25 35 1.6
L
0.5 30 (3E1L3D1) GYM20RC-D005 a GYHL2020K50-M20R a 20 20 125 40 20 32 1.6
0.5 30 (3G1L4D1) GYM25RC-D005 a GYHL2525M50-M25R a 25 25 150 45 25 35 1.6
E 2.50
R
0.5 30 (3E1R3E1) GYM20LC-E005 a GYHR2020K50-M20L a 20 20 125 40 20 32 1.8
GY2M0250E125N-BM 0.5 30 (3G1R4E1 GYM25LC-E005 a GYHR2525M50-M25L a 25 25 150 45 25 35 1.8
L
0.5 30 (3E1L3E1) GYM20RC-E005 a GYHL2020K50-M20R a 20 20 125 40 20 32 1.8
0.5 30 (3G1L4E1) GYM25RC-E005 a GYHL2525M50-M25R a 25 25 150 45 25 35 1.8
F
3.00
3.18
R
0.5 30 (3E1R3F1) GYM20LC-F005 a GYHR2020K50-M20L a 20 20 125 40 20 32 2.0
GY2M0300F150N-BM
GY2M0318F159N-BM
0.5 30 (3G1R4F1) GYM25LC-F005 a GYHR2525M50-M25L a 25 25 150 45 25 35 2.0
L
0.5 30 (3E1L3F1) GYM20RC-F005 a GYHL2020K50-M20R a 20 20 125 40 20 32 2.0
0.5 30 (3G1L4F1) GYM25RC-F005 a GYHL2525M50-M25R a 25 25 150 45 25 35 2.0
G 4.00
R
0.5 20 (3E1R3G1) GYM20LC-G005 a GYHR2020K50-M20L a 20 20 125 40 20 32 2.4
GY2M0400G200N-BM 0.5 20 (3G1R4G1) GYM25LC-G005 a GYHR2525M50-M25L a 25 25 150 45 25 35 2.4
L
0.5 20 (3E1L3G1) GYM20RC-G005 a GYHL2020K50-M20R a 20 20 125 40 20 32 2.4
0.5 20 (3G1L4G1) GYM25RC-G005 a GYHL2525M50-M25R a 25 25 150 45 25 35 2.4
H
4.75
5.00
R
0.5 20 (3E1R3H1) GYM20LC-H005 a GYHR2020K50-M20L a 20 20 125 40 20 33 2.8
GY2M0475H238N-BM
GY2M0500H250N-BM
0.5 20 (3G1R4H1) GYM25LC-H005 a GYHR2525M50-M25L a 25 25 150 45 25 36 2.8
L
0.5 20 (3E1L3H1) GYM20RC-H005 a GYHL2020K50-M20R a 20 20 125 40 20 33 2.8
0.5 20 (3G1L4H1) GYM25RC-H005 a GYHL2525M50-M25R a 25 25 150 45 25 36 2.8
J
6.00
6.35
R 0.5 20 (3G1R4J1) GYM25LC-J005 a GYHR2525M50-M25L a 25 25 150 44 25 36 3.4
GY2M0600J300N-BM
GY2M0635J318N-BM
L 0.5 20 (3G1L4J1) GYM25RC-J005 a GYHL2525M50-M25R a 25 25 150 44 25 36 3.4
GY2Mooooooooo-BM
GROOVING SYSTEM
EXTERNAL RECESSING
Seat
Size
Insert
Width
W3
(mm)
Hand
(
R/L
)
Max.
Groove Depth
(mm)
Min. Grooving
Diameter
D1
(mm)
ID
Order Number Dimensions (mm) Insert
Modular Blade Stock Modular Holder Stock Geometry / Insert Number
(Gauge insert)
(Gauge insert)
(Gauge insert)
(Gauge insert)
(Gauge insert)
(Gauge insert)
Insert
Right hand tool holder shown.
*
The blade for external grooving and face grooving cannot be used due to interference with the workpiece.
*
Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and F2 values may vary.
*
For modular blades and modular holders, please order separately.
*
Please use left hand modular blades for right hand modular holders, and right hand modular blades for left hand modular holders.
M
a
x
.G
ro
o
v
e
D
e
p
th
0
.
5
m
m
Enlarged view
a : Inventory maintained. (10 inserts in one case)
4
L20.1
ar (Max.)
Re0.05
W
3
0 0.05 0.15 0.2 0.1 0.25
2.0
3.0
4.0
6.0
3.18
2.39
2.5
4.75
5.0
6.35
t
ap
a
p
P
VP20RT
VP10RT
180280HB
VP20RT
VP10RT
MY5015
NX2525
280350HB
VP20RT
VP10RT
MY5015
NX2525
M
VP20RT
VP10RT
K
VP20RT
VP10RT
MY5015
VP20RT
VP10RT
MY5015
S
VP20RT
VP10RT
VP20RT
VP10RT
W3
Re L2
V
P
1
0
R
T
V
P
2
0
R
T
M
Y
5
0
1
5
N
X
2
5
2
5
GY2M0200D100N-BM a a a a D 2.00 0.03 1.00 19.5 20.90
0250E125N-BM a a a a E 2.50 0.03 1.25 19.3 20.90
0300F150N-BM a a a a F 3.00 0.03 1.50 19.0 20.90
0318F159N-BM a a a a F 3.18 0.03 1.59 18.9 20.90
0400G200N-BM a a a a G 4.00 0.04 2.00 23.4 25.80
0475H238N-BM a a a a H 4.75 0.04 2.38 22.9 25.80
0500H250N-BM a a a a H 5.00 0.04 2.50 22.8 25.80
0600J300N-BM a a a a J 6.00 0.04 3.00 22.5 25.90
0635J318N-BM a a a a J 6.35 0.04 3.18 22.3 25.90
2.00 1.50 0.646
2.50 1.75 0.72
3.00 2.00 0.793
3.18 2.09 0.819
4.00 2.50 0.939
4.75 2.88 1.049
5.00 3.00 1.086
6.00 3.50 1.232
6.35 3.68 1.283
50 100 150 200 250
80
90
60
70
90
55
45
50
60
50
60
60
50
30
40
40
30
60
80
70
90
80
180
190
140
150
210
135
105
110
120
110
120
140
110
60
70
70
60
120
160
150
210
160
A
p
p
l
i
c
a
t
i
o
n
s
Geometry Order Number
Stock
Seat
Size
Dimensions (mm)
Coated Cermet
ar
(Max.)
Grooving
Width
Tolerance
F
o
r

C
o
p
y
i
n
g

a
n
d

R
e
c
e
s
s
i
n
g
BM Breaker
INSERTS
BM BREAKER
: 1st
recommended area
aRecessing
I
n
s
e
r
t

w
i
d
t
h

(
m
m
)
Recommended feed rate and depth of cut
Minimum grooving diameter
Distance from the workpiece to the recess depth
Ensure the tool is suitable for the diameter being machined. Refer to the Min. Grooving Diameter
D1 as shown in the table on the rst page to avoid a collision with the workpiece as shown below.
M
i
n
.

G
r
o
o
v
i
n
g

D
i
a
m
e
t
e
r
RECOMMENDED CUTTING SPEED (m/min)
(Note 1) VP20RT is the rst recommended grade for materials other than hardened steel.
(Note 2) For VP10RT, VP20RT and MY5015, wet cutting is recommended.
Work Material Hardness Grade
Cutting Speed (m/min)
Mild Steel
(SS400, S10C etc.)
<180HB
Carbon Steel
Alloy Steel
(S45C, SCM440 etc.)
Carbon Steel
Alloy Steel
(SNCM439 etc.)
Stainless Steel
(SUS304 etc.)
<350HB
Gray Cast Iron
(FC300 etc.)
<350MPa
Ductile Cast Iron
(FCD700 etc.)
<800MPa
Titanium Alloy
(Ti-6Al-4V etc.)
Heat Resistant Alloy
(Inconel718 etc.)
Grooving Width
W (mm)
Recessing Depth
t (mm)
Distance from the workpiece to the recess depth
ap (mm)
5
B
H
2
H
1
L2
S
3
L1
F
1
W
3
ar
H
2
H
1
L2
H
2
H
1
L2
B
W
3
ar
L1
F
1

D
1

D
1

D
1
H1 B L1 L2 H2 F1 S3
K 8.00
R
25 50 (1G1R9K1) GYPR2525M00-K25 a 25 25 150 47 25 28 7 1
25 50 (1Q1R9K1) 3225P00-K25 a 32 25 170 47 32 28 2
25 50 (1J1R9K1) 3232P00-K25 a 32 32 170 47 32 35 3
L
25 50 (1G1L9K1) GYPL2525M00-K25 a 25 25 150 47 25 28 7 1
25 50 (1Q1L9K1) 3225P00-K25 a 32 25 170 47 32 28 2
25 50 (1J1L9K1) 3232P00-K25 a 32 32 170 47 32 35 3
1
GY2Mooooooooo-GS GY2Mooooooooo-MM
GY2Mooooooooo-GM GY2Mooooooooo-MS
GY2Mooooooooo-BM GY2Mooooooooo-GS
GY2Mooooooooo-GM
GROOVING SYSTEM
*
If BM breaker with geometries are used then L1 and L2 values will become 0.3mm longer.
00 type holder
Insert Insert
Insert Insert
Insert Insert
Insert
TOOL HOLDER FOR 8mm INSERT WIDTH
Fig. 1
Fig. 3
Fig. 2
Seat
Size
Insert
Width
W3
(mm)
Hand
(
R/L
)
Max.
Groove Depth
ar
(mm)
Max. Cut off
Diameter
D1
(mm)
ID
Order Number Dimensions (mm)
Fig
Holder Stock
Right hand tool holder shown.
a : Inventory maintained. (10 inserts in one case)
6
Re0.05
Re0.05
W
3
Re0.05
Re0.05
W
3
Re0.05
Re0.05
W
3
Re0.05
Re0.05
W
3
Re0.05
W
3
L20.1 L20.1 L20.1 L20.1 L20.1
ar (Max.) ar (Max.) ar (Max.) ar (Max.) ar (Max.)
4.0
3.0
2.0
1.0
3.5
2.5
1.5
0.5
0
0.2 0.4 0.6 0.8
0.1 0.2 0.3 0.4 0.05 0 0.15 0.25 0.35
BM
MM
MS
GM
GS
MM
MS
BM
P
VP20RT
VP10RT
160280HB
VP20RT
VP10RT
MY5015
VP20RT
VP10RT
MY5015
M
VP20RT
VP10RT
K
VP20RT
VP10RT
MY5015
VP20RT
VP10RT
MY5015
S

VP20RT
VP10RT
W3
Re
ar
(Max.)
L2
V
P
1
0
R
T
V
P
2
0
R
T
M
Y
5
0
1
5
GY2M0800K030N-GS
K 8.00
0.04 0.3 29.1 30.5 a a
0800K050N-GM 0.04 0.5 29.3 30.5 a a a
GY2M0800K080N-MS 0.04 0.8 28.5 30.5 a a a
0800K080N-MM 0.04 0.8 28.5 30.5 a a a
0800K120N-MM 0.04 1.2 28.1 30.5 a a a
GY2M0800K400N-BM 0.04 4.0 26.5 30.8 a a a
50 100 150 200 250 300
100
110
80
90
110
60
60
60
70
70
70
90
80
90
140
90
30
40
220
230
180
190
250
140
140
140
150
150
150
210
180
190
300
210
60
70


z
x
GYHR/Looooo50-MooL/R
zTKY30R
xTKY25D

GYPR/Looooo00-K25 TKY30R
INSERTS
RECOMMENDED CUTTING SPEED (m/min)
(Note 1) VP20RT is the rst recommended grade for materials other than hardened steel.
(Note 2) For VP10RT, VP20RT and MY5015, wet cutting is recommended.
GS Breaker GM Breaker MS Breaker MM Breaker BM Breaker
Work Material Hardness Grade
Cutting Speed (m/min)
Mild Steel
(S10C, SUM22L etc)
<160HB
Carbon Steel
Alloy Steel
(SUJ2, SCr, SCM etc)
280HB<
Stainless Steel <270HB
Gray Cast Iron
Tensile Strength
<300MPa
Ductile Cast Iron
Tensile Strength
<800MPa
Heat Resistant Alloy
Titanium Alloy

Recommended cutting
conditions
Feed (mm/rev)
Applications Order Number
Seat
Size
Dimensions (mm) Stock
Coated
Grooving
Width
Tolerance
Grooving /
Cutting off
Multifunction
Copying
: 1st recommended area
For Grooving / Cutting off
For Turning
Feed (mm/rev)
R
a
d
i
a
l

D
e
p
t
h

o
f

c
u
t

(
m
m
)
B
r
e
a
k
e
r
SPARE PARTS
EXTERNAL RECESSING TOOL HOLDER FOR 8mm INSERT WIDTH
*
Wrench : zFor Clamp Screw xFor Blade Screw
Modular Holder Number
(5 pcs.)
Clamp Screw Blade Screw Wrench
GY06013M
(Tightening torque
: 6.0Nm)
TS55
(Tightening torque
: 5.0Nm)
Modular Holder Number
Clamp Screw Wrench
GY06013M
(Tightening torque
: 6.0Nm)

Anda mungkin juga menyukai