Note 2
Fl oati ng
Note 3
Trunni on: Al l cl ass
Fl oati ng: Cl ass 600
&hi gher
Note 4
Fl anged
Ends
- Port Note 5
Butterf l y Val ve (UB)
Stai nl ess Steel
PFA Li ni ng Bal l Val ve (UTBLN) Note 6
Note 1: Onl y 10UT and U3TZ(F)Mval ves are avai l abl e.
Note 2: Onl y 10UT val ves are avai l abl e.
Note 3: 10K, 20K, 150Lb &300Lb val ves are appl i ed.
Note 4: For val ves provi ded 0- ri ngs, i t appl y the grease.
Note 5: Val ves wi th a gasket P/ #5650 are not avai l abl e Level 2 and 3 as the gasket needs seat
oi l .
Note 6: Onl y l evel 2 i s avai l abl e f or PFA l i ni ng bal l val ves whi ch penetrati on of sol vent i s
possi bl e to gap between l i ni ng and base, and paragraph 5. 2. 1 f or cl eani ng shal l not
appl i ed.
For cl eani ng method, thoroughl y wi pe up al l l i ni ng surf ace wi th an ethanol soaked Bemcot
(l i nt f ree whi te cl oth).
Note - : Whi te gl ove tests and bl ack l i ght tests are onl y avai l abl e f or Level 3.
These tests are appl i ed onl y to the wetted parts. When bl ack l i ght tests i s requi red,
oi l i ndi cati on i s onl y subj ect to j udgment.
Note - : Graphi te seated val ves (3H) &metal seated val ves (5H/ 6H) are not avai l abl e.
Appl i cati on f or these val ves shal l be deci ded case by case.
Sheet 8 of 15
KI TZ Techni cal Sheet KTS- BE- 103- 04
5 Procedure
5. 1 For Level 1 (Cl eani ng +Dryi ng)
5. 1. 1 Process bef ore Treatment (Process No. B1)
(1) Val ves shal l be f ul l y assembl ed appl yi ng standard l ubri cant (or grease).
(2) Shel l (strength) test shal l be carri ed out.
5. 1. 2 Cl eani ng (Process No. P1)
The assembl ed val ve porti on whi ch are exposed to servi ce f l ui d shal l be i mmersed
and cl eaned i n sol vent.
Sol vent shal l be used the f ol l owi ng;
Stai nl ess Steel Val ves : Perchl oroethyl ene, Methyl ene Chl ori de, Tri chl oro
Ethyl ene, Shi n- Etsu SOLEANA or NS CLEAN
I ron, Ducti l e I ron, Carbon Steel Val ves : NS CLEAN
Bronze / Brass Val ves : SUNCLEANER N- 400 or Asahi Gl ass AK- 225AES
5. 1. 3 Dryi ng (Process No. P2)
Val ves shal l be dri ed wi th oi l - f ree dry ai r.
5. 1. 4 Cl eanness I nspecti on (Process No. P3)
I nsi de surf ace of val ves shal l be vi sual l y i nspected to make sure no remai ni ng
oi l .
Note:
As the val ves are cl eaned and dri ed wi thout bei ng di sassembl ed, l ubri cants (or
grease) may be remai ned i n the area of packi ng, gasket, body &di sc seats, etc.
5. 1. 5 Fi nal Assembl y Val ve Test (Process No. P5)
Val ves shal l be tested f ol l owi ngs accordi ng to the KI TZ standard test procedure.
(1) Vi sual I nspecti on, Di mensi onal Test, Operati on Test
(2) Seat and Back Seat Test
5. 1. 6 Cl eani ng af ter Test (Process No. P6)
Af ter compl eti on of test f or f i ni shed products, val ves shal l be cl eaned by ethyl
al cohol , PT cl eaner, etc. to remove oi l or dust that mi ght sti ck to the val ves
duri ng i nspecti on.
5. 1. 7 Dryi ng (Process No. P7)
The val ve shal l be dri ed wi th oi l - f ree dry ai r.
Sheet 9 of 15
KI TZ Techni cal Sheet KTS- BE- 103- 04
5. 1. 8 Cl eanness I nspecti on (Process No. P8)
I nsi de surf ace of val ves shal l be vi sual l y i nspected to make sure no remai ni ng
oi l .
5. 1. 9 I denti f i cati on (Process No. P11)
A tag i ndi cati ng Val ve i nteri or has been cl eaned af ter assembl y shal l be
attached to the val ves.
I n case of provi ded the carton box, the same i ndi cati on shal l be on the stamped
or by the sti cker outer surf aces of outer box and/ or i nner box.
5. 1. 10 Protecti on &Packagi ng (Process No. P12)
(1) Val ves shal l be pl aced i n pol yethyl ene bag and seal ed.
Stai nl ess steel threaded ends &socket wel di ng ends, provi ded carton box,
val ves shal l be protected the end protector wi thout pol yethyl ene bag.
(2) Val ves ends shal l be protected by pol yethyl ene pl ugs, boards or caps f rom
damage or i ntrusi on of dust.
For smal l si ze val ves do not appl y the pol yethyl ene pl ug f or f l anged ends
val ves of stai nl ess steel B seri es whi ch shi pped wi th carton box, end
protecti on shal l be seal ed by pl asti c tape. (End f l ange bol t hol e shal l be
bl i nd by pl asti c tape. )
Sheet 10 of 15
KI TZ Techni cal Sheet KTS- BE- 103- 04
5. 2 For Level 2 (Oi l - Free Level 2)
5. 2. 1 Cl eani ng (Process No. P1)
I ndi vi dual wetted parts shal l be i mmersed i n sol vent and scrubbed wi th brush.
Parts of bonnet bush &bonnet, stud bol t &body, seat ri ng &body (f or UB butterf l y)
are cl eani ng at parti al assembl ed condi ti on.
Sol vent shal l be used the f ol l owi ng;
Stai nl ess Steel Val ves : Perchl oroethyl ene, Methyl ene Chl ori de, Tri chl oro
Ethyl ene, Shi n- Etsu SOLEANA or NS CLEAN
I ron, Ducti l e I ron, Carbon Steel Val ves : NS CLEAN
5. 2. 2 Dryi ng (Process No. P2)
Cl eaned parts shal l be dri ed wi th oi l - f ree dry ai r.
5. 2. 3 Cl eanness I nspecti on (Process No. P3)
(1) Cl eaned parts shal l be vi sual l y i nspected to make sure no remai ni ng oi l .
(2) Press J K Wi per to the cl eaned parts f or 15 seconds.
No soaki ng out oi l on J K Wi per shal l be acceptabl e.
Sampl i ng i nspecti on pl an shal l be one (1) per each l ot.
5. 2. 4 Assembl y (Process No. P4)
(1) Gl and packi ng, bonnet gasket, bal l seat and 0- ri ngs shal l be used newone.
(2) Val ves are assembl ed wi th KI TZ standard l ubri cants provi ded.
Lubri cants (or grease) shal l be appl i ed to the f ol l owi ng:
Parts (Area) f or Appl i cati on
Wetted
(Yes/ None)
1
Yoke Sl eeve, Sl eeve Nut, Yoke Bush,
Handwheel Washer
None
2 Bonnet Bol ts None
3 Gl and Bol ts None
4 I nsert Threads Yes
5 StemThreads None
6
0- Ri ng Area (For trunni on mounted bal l val ves,
grease type shal l be deci ded case by case. )
Yes
7 I nner bel l ows of bel l ows seal val ves None
8 Gl and Packi ng See (3) bel ow Yes
- Conti nued to the next page -
Sheet 11 of 15
KI TZ Techni cal Sheet KTS- BE- 103- 04
5. 2. 4 Assembl y (Process No. P4)
(3) Lubri cants f or gl and packi ng
1) Shi n- Etsu HI VAC- G shal l be appl i ed to the top 3 ri ngs of the graphi te
packi ng f or gate and gl obe val ves.
2) CLI MAX 750S shal l be appl i ed to the top 2 ri ngs (or the top ri ng composed
of 2 ri ngs) of the graphi te packi ng f or bal l val ves.
3) When hi gh pressure gas saf ety l awi s speci f i ed or pneumati c shel l pressure
test i s requi red by customers, l ubri cants shal l be appl i ed to the grand
packi ng.
(4) Lubri cants f or oxygen servi ce val ves
For oxygen servi ce val ves, Dai f l oi l grease DG203(Dai ki n I ndustri es, Ltd) shal l
be appl i ed f or wetted parts (i ncl udi ng gl and packi ng).
Note: FKM0- ri ngs shal l be appl i ed si l i cone grease (i nstead of Dai f l oi l grease
DG203).
5. 2. 5 Fi nal Assembl y Val ve Test (Process No. P5)
Af ter compl eti on of val ve assembl y, val ves shal l be perf ormed f ol l owi ng test
accordi ng to KI TZ standard test procedure.
(1) Vi sual I nspecti on, Di mensi onal Test and Operati on Test
(2) Shel l (Strength) Test by Hydrostati c or Pneumati c
(3) Seat and Back Seat Test by Hydrostati c or Pneumati c
5. 2. 6 Cl eani ng af ter Test (Process No. P6)
Val ves shal l be cl eaned by ethyl al cohol or PT cl eaner to remove oi l or dust that
mi ght sti ck to the val ves duri ng the f i nal i nspecti ons.
5. 2. 7 Dryi ng (Process No. P7)
Val ves shal l be dri ed wi th oi l - f ree dry ai r.
5. 2. 8 Cl eanness I nspecti on (Process No. P8)
I nsi de surf ace of val ves shal l be vi sual l y i nspected to make sure no remai ni ng
oi l .
5. 2. 9 Humi d Preventi on (Process No. P10)
Desi ccant (si l i ca gel ) shal l be f i xed by tape to the i nsi de of end protectors
and seal ed by seal i ng tape of si zes l arger 25A (1 i nch) val ves.
5. 2. 10 I denti f i cati on (Process No. P11)
A tag i ndi cati ng OI L FREE REVEL 2 shal l be attached to the val ves.
I n case of provi ded the carton box, the same i ndi cati on shal l be on the stamped
or by the sti cker outer surf aces of outer box and/ or i nner box.
Sheet 12 of 15
KI TZ Techni cal Sheet KTS- BE- 103- 04
5. 2. 11 Protecti on &Packagi ng (Process No. P12)
(1) Val ves shal l be pl aced i n pol yethyl ene bag and seal ed.
1) Desi ccant (si l i ca gel ) and vapor phase corrosi on i nhi bi tor shal l be
i ncl uded i n pol yethyl ene bag f or i ron (excl udi ng l i ni ng) val ves, ducti l e
i ron val ves and carbon steel val ves.
2) Desi ccant (si l i ca gel ) shal l be i ncl uded i n pol yethyl ene bag f or l i ni ng
val ves and stai nl ess steel val ves.
(2) Val ves ends shal l be protected by pol yethyl ene pl ugs, boards or caps f rom
damage or i ntrusi on of dust.
Cap end protecti on shal l be seal ed by pl asti c tape f or si zes 65A (2- 1/ 2 i nch)
& l arger stai nl ess steel val ves. (End f l ange bol t hol e shal l be bl i nd by
pl asti c tape. )
Sheet 13 of 15
KI TZ Techni cal Sheet KTS- BE- 103- 04
5. 3 For Level 3 (Oi l - Free Level 3)
5. 3. 1 Process bef ore Treatment (Process No. B1)
Parts f or steel shot bl asted casti ngs (sand cast bodi es and bonnets), excl udi ng
cryogeni c servi ce val ve parts, shal l be sand bl asted.
5. 3. 2 Preparati on (Process No. B5)
Wetted parts shal l be cl eaned by
steamor a sol vent.
5. 3. 3 Cl eani ng (Process No. P1)
I ndi vi dual wetted parts shal l be cl eaned by ul trasoni c cl eani ng wi th a degreasi ng
agent (a tenf ol d di l uti on of BRANSONI S- I I I ). Af ter ul trasoni c cl eani ng, the parts
shal l be washed by hot water.
5. 3. 4 Dryi ng (Process No. P2)
Cl eaned parts shal l be dri ed wi th oi l - f ree dry ai r or hot ai r.
5. 3. 5 Cl eanness I nspecti on (Process No. P3)
(1) Cl eaned parts shal l be vi sual l y i nspected to make sure no remai ni ng oi l .
(2) Wi pe cl eaned parts wi th an ethanol soaked Bemcot (l i nt f ree whi te cl oth).
No oi l and stai n on Bemcot shal l be acceptabl e.
Sampl i ng i nspecti on pl an shal l be one (1) per each l ot.
5. 3. 6 Assembl y (Process No. P4)
(1) Gl and packi ng, bonnet gasket, bal l seat and 0- ri ngs shal l be used newone.
(2) Val ves are assembl ed wi th KI TZ standard l ubri cants provi ded.
Lubri cants (or grease) shal l be appl i ed to the f ol l owi ng:
Parts (Area) f or Appl i cati on Type of Lubri cants
Wetted
(Yes/ None)
1
Yoke Sl eeve (f ri cti on area)
Sl eeve Nut, Handwheel Washer
Anti Sei ze Lubri cant
(Locti te Corporati on)
None
2 Bonnet Bol ts
Mol ykote DX Paste
(DowCorni ng Co. , Ltd. )
None
3 Gl and Bol ts
Mol ykote DX Paste
(DowCorni ng Co. , Ltd. )
None
4 StemThreads
Mol ykote DX Paste
(DowCorni ng Co. , Ltd. )
None
5 Yoke Sl eeve Treads
Mol ykote DX Paste
(DowCorni ng Co. , Ltd. )
None
- Conti nued to the next page -
Sheet 14 of 15
KI TZ Techni cal Sheet KTS- BE- 103- 04
5. 3. 6 Assembl y (Process No. P4)
Parts (Area) f or Appl i cati on Type of Lubri cants
Wetted
(Yes/ None)
6 Yoke Bush Threads
Mol ykote DX Paste
(DowCorni ng Co. , Ltd. )
None
7
Contact f aces of
Bonnet Bush &Bonnet
HI VAC- G(Shi n- Etsu
Chemi cal s Co. , Ltd. )
Yes
8 Gl and Packi ng See (3) bel ow Yes
(3) Lubri cants f or gl and packi ng
1) Shi n- Etsu HI VAC- G shal l be appl i ed to the top 3 ri ngs of the graphi te
packi ng f or gate and gl obe val ves.
2) CLI MAX 750S shal l be appl i ed to the top 2 ri ngs (or the top ri ng composed
of 2 ri ngs) of the graphi te packi ng f or bal l val ves.
3) When hi gh pressure gas saf ety l awi s speci f i ed or pneumati c shel l pressure
test i s requi red by customers f or carbon steel or stai nl ess steel val ves,
l ubri cants shal l be appl i ed to the grand packi ng.
(4) Lubri cants f or oxygen servi ce val ves
For oxygen servi ce val ves, Dai f l oi l grease DG203 (Dai ki n I ndustri es, Ltd)
shal l be appl i ed f or wetted parts (i ncl udi ng gl and packi ng).
(5) Lubri cants (or grease) f or cryogeni c servi ce (i ncl udi ng bal l ) val ves and
bel l ows seal val ves shal l be deci ded another KI TZ standards.
5. 3. 7 Fi nal Assembl y Val ve Test (Process No. P5)
Af ter compl eti on of val ve assembl y, val ves shal l be perf ormed f ol l owi ng test
accordi ng to KI TZ standard test procedure.
(1) Vi sual I nspecti on, Di mensi onal Test and Operati on Test
(2) Hydrostati c or Pneumati c Shel l (Strength) Test by Water or N2 Gas
5. 3. 8 Cl eani ng af ter Test (Process No. P6)
Val ves shal l be cl eaned by ethyl al cohol or PT cl eaner to remove oi l or dust that
mi ght sti ck to the val ves duri ng the f i nal i nspecti ons.
5. 3. 9 Dryi ng (Process No. P7)
Val ves shal l be dri ed wi th oi l - f ree dry ai r.
5. 3. 10 Cl eanness I nspecti on (Process No. P8)
I nsi de surf ace of val ves shal l be vi sual l y i nspected to make sure no remai ni ng
oi l .
Sheet 15 of 15
KI TZ Techni cal Sheet KTS- BE- 103- 04
5. 3. 11 Humi d Preventi on (Process No. P10)
Desi ccant (si l i ca gel ) shal l be f i xed by tape to the i nsi de of end protectors
and seal ed by seal i ng tape of si zes l arger 25A (1 i nch) val ves.
5. 3. 12 I denti f i cati on (Process No. P11)
A tag i ndi cati ng OI L FREE REVEL 3 shal l be attached to the val ves.
I n case of provi ded the carton box, the same i ndi cati on shal l be on the stamped
or by the sti cker outer surf aces of outer box and/ or i nner box.
5. 3. 13 End Protecti on &Packagi ng (Process No. P12)
(1) Val ves wi th desi ccant (si l i ca gel ) shal l be pl aced i n pol yethyl ene bag and
seal ed.
(2) Val ves ends shal l be protected by pol yethyl ene pl ugs, boards or caps f rom
damage or i ntrusi on of dust.
End protecti on shal l be seal ed by pl asti c tape. (End f l ange bol t hol e shal l
be bl i nd by pl asti c tape.