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1

1.COMPANY PROFILE

A.SEJARAH BERDIRINYA PERUSAHAAN

LATAR BELAKANG:

Berdagang alat-alat listrik.
Importir peralatan listrik.



ARTI NAMA: JEMBO

Pada awal berdirinya, nama yang dikehendaki
adalah JUMBO , yang berarti BESAR

Akta yang dibuat oleh Notaris terjadi salah ketik,
sehingga waktu didaftarkan di Departemen
Kehakiman namanya jadi JEMBO.

JEMBO, berarti Batu Mulia Yang Keras.



PHILOSOFI PENDIRI PERUSAHAAN

Membangun & Menjaga Kepercayaan,

Berpikir Jauh ke Depan,

Bekerja Keras dan Terencana,

Belajar Seumur Hidup.


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SEJARAH SINGKAT PERKEMBANGAN PERUSAHAAN


Perusahaan didirikan ( de yure) pada tanggal 17 April 1973,

Aktivitas produksi mulai tahun 1974,

Pada awal aktivitasnya, PT Jembo Cable Company, hanya memiliki
satu gedung pabrik, yang sekarang ini merupakan Plant A.

Kabel yang diproduksi adalah kabel tegangan rendah, dengan
Penghantar Tembaga (Cu) dan Isolasi PVC, jenis,:

a. Kabel listrik,
b. Kabel kontrol,
c. Kabel audio(spiker), TV,
d. BCC,

Type dan Ukuran yang diproduksi relative sedikit dan kecil, tapi
dalam kwantitas yang banyak.

Sejak awal aktivitas produksi, PT Jembo Cable Company sudah
menjadi pionir dalam hal inovasi produk. Produk inovasi
diantaranya,: Twin Round /Twin Flat, Oval, NYYHY.

Sampai tahun 1982, kabel yang mampu di produksi oleh PT Jembo
Cable Company untuk multi cores hanya sampai ukuran 95 mm
2

dengan kontruksi r m sedangkan single core sampai 300 mm
2.

Mulai tahun 1983 PT Jembo Cable Company, mulai mampu
memproduksi kabel dengan konstruksi s m , sampai dengan
ukuran sampai 240 mm
2


Pada tahun 1984 pabrik baru mulai dibangun. Pabrik ini dikenal
dengan nama Plant B, plant yang khusus memproduksi kabel
dengan Penghantar Aluminium dan I solasi XLPE, Bare Conductors.
Pabrik ini mulai memproduksi kabel pada tahun 1985. Kapasitas
pabrik ini 1200 ton/ bulan. Merupakan pabrik dengan kapasitas
terbesar di Indonesia.

Investasi berikutnya adalah untuk jenis kabel Medium Voltage,
yang memulai aktivitas produksinya pada tahun 1989. Kapasitas
terpasang kabel jadi sesuai spesifikasi yang berlaku pada saat itu
adalah 100 km kabel 3 core. Sedangkan untuk Single core lebih
dari 500 km. Plant ini dikenal dengan nama Plant D.
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Pada tahun 1989 PT Jembo Cable Company, investasi juga di
bidang kabel Telekomunikasi dengan penghantar Tembaga.
Produksi Kabel ini mulai tahun 1990. Kapasitas terpasang untuk
jenis kabel ini adalah 250.000 km single core. Plant ini dikenal
dengan nama Plant C.

PT Jembo Cable Company, kembali jadi pionir dalam industri kabel
di dalam negeri, yaitu sebagai Produsen Pertama yang mampu
memproduksi kabel Serat Optic. Ini terjadi pada tahun 1993.
Menteri Perindustrian pada waktu itu berkenan menandatangani
Prasasti peresmiannya. Plant ini dikenal sebagai Plant E

Untuk memperkuat struktur finansial dan memberikan kesempatan
kepada masyarakat untuk ikut memiliki saham perusahaan, pada
tahun 1992, PT Jembo Cable Company, mencatatkan sahamnya di
Bursa Effek Jakarta. Sedangkan untuk memperkuat dan
meningkatkan kemampuan tekhnis pada tahun yang sama
perusahaan juga menjalin kerja sama dengan Fujikura Ltd dalam
bentuk Technical Cooperation Agreement.

Untuk meningkatkan dan menjaga kwalitas dalam arti luas,
perusahaan menetapkan suatu management mutu dalam suatu
sistim berskala internasional. Pengakuan atas sistim yang
diterapkan diperoleh dari TUV Product Sertification Body Germany.
Sertifikat ini kita terima pada tahun 1995 yang dikenal dengan
nama sertifikat ISO-9002. Hal ini terus berlanjut sampai sekarang
dan telah ditingkatkan menjadi ISO 9001.












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B. KAPABILITAS PERUSAHAAN


a. SEJARAH SINGKAT PRODUK PERUSAHAAN


No
Deskripsi/
Tahun
1974 75 76 82 84 85 86 88 89 90 93 94 97 98 99 00 01 02 03 04 05
A Bahan Baku
I

Penghantar
(Conductors)

1
Tembaga
Copper


2
Aluminium

3
Serat Optic
Fiber Optic



II

Isolasi dan Selubung (Insulation & Outer Jacket)
1
PVC
Compound


2
PE
Compound


3
XLPE
Low Voltage


4 XLPE Medium Voltage
B PRODUK

I Low Voltage

1
Power
Cable

NYA, NYM, NYY, NYFGbY
2
Flexible &
Control
Cable

NYAF, Coaxial, NYYHY
3
Fine Wire
Cable

Twin Round, Oval, Auto Wire, TV Wire, Plug Wire, Single
4 Control Cable
Aiphone, NYY, NYYHY, JZ, Screen Cable
5
Special
Cable
Cable with Hazardous Area Protecti ve
Lead Sheath, MC, FRC
II Low Voltage Aluminium

1 Overhead
AAAC, NFA2X, NFA2X-T, ACSR dll
5
No
Deskripsi/
Tahun
1974 75 76 82 84 85 86 88 89 90 93 94 97 98 99 00 01 02 03 04 05
III Medium Voltage

1 Ussual Cable
N2XSY, NA2XSEBY, NFA2XSEY-T, NA2XSEYBY ddl
2 Cable with Hazaedous Area Protective


IV Instrument Cable


IPVV, IS/OS, dll

V Telecommunication Cable

1
Metalic



OTC, JATC, ( Solid and Foam ), TE
2
Fiber Optic



Duct, Aerial, Buried
3
Cable Data

UTP Cat 5E, PCM

VI Control Cable
1 Flexible
NYYHY, NYMHY, NYSHY, dll
2 Control
NYY ,











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B. JENIS DAN TIPE KABEL YANG DIPRODUKSI PERUSAHAAN

Our cables are manufacture to conform with the National and
I nternational standard such as: SNI , SPLN, SI I , I EC, I CEA, NEMA,
BS, J I S, VDE, DI N, J EC, AS, SS, ASTM, STEL- K, I CTT- I TU- T, and
others specifications to your custom/ requirement need,:

A. POWER CABLES
B. TELECOMUNICATION CABLE
C. INSTRUMENTATION & SIGNAL CABLE
D. CONTROL CABLE


A. POWER CABLE:

I. LOW VOLTAGE
II. MEDIUM VOLTAGE
III. OVERHEAD TRANSMISION AND DISTRIBUTION LINE
CONDUCTORS

I. LOW VOLTAGE POWER CABLES

1. Low Voltage Power Cable Non Armored
2. Low Voltage Power Cable with Armored
3. Low Voltage Power Cable with Shielded or Screened.
4. Flame Retardant- LV Power Cable-IEC 332- 3 Cat.A, B, C.
5. Flexible Cable (Multi Fine/Super Fine Wire)
6. Lead Alloy Jacket.
7. Continues Corrugated Aluminum Sheathed
8. Fire Resistant Cable - IEC 331.

II. MEDIUM VOLTAGE POWER CABLE

1. Single Core Cable.
2. 3Single Core Underground Twisted Cable
3. 3 Single Core Overhead Twisted Cable
4. 3 Cores Non Armored Cable.
5. 3 Core Underground Cable.
6. 20 KV Overhead Transmission line
7. Lead Alloy Jacket Cable.
8. Continues Corrugated Aluminum Sheathed Cable.
9. Airport / Runway Cable.



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III. OVERHEAD TRANSMISSION AND DISTRIBUTION LINE
CONDUCTORS

1. Service Entrance Cable
2. Low Voltage Aluminum Bundle Overhead Cable
3. Overhead Transmission Line


B. TELECOMUNICATION CABLE

I. METALIC TELEPHONE CABLE
II. OPTICAL FIBER CABLE
III. COAXIAL CABLE
IV. DATA CABLE.

I. METALIC TELEPHONE CABLE

1. Overhead Cable
2. Duct Cable
3. Underground / Direct Burial Cable
4. Indoor Cable
5. Airport Cable

II. OPTICAL FIBER CABLE

1. Overhead Cable
2. Duct Cable
3. Underground / Direct Burial Cables


III. COAXIAL CABLE.


IV. DATA CABLE











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C. INSTRUMENTATION AND SIGNAL CABLE

1. Overall Shielded Non Armour
2. Individual and Overall Shielded Non Armour
3. Overall Shielded with Armour
4. Individual and Overall Shielded with Armour
5. Overall Shielded with Lead Alloy Jacket
6. Individual and Overall Shielded Lead Alloy Jacket
7. Overall shielded with Continues Corrugated Aluminum
Sheathed
8. Individual and Overall Shielded with Continues
Corrugated Aluminum Sheathed
9. Fire Resistant Instrument Cable



D. CONTROL CABLE

I. FLEXIBLE CONTROL CABLE.
II. CONTROL CABLE.

I. FLEXIBLE CONTROL CABLE.

1. Flexible Cable
2. Flexible Cable with Tinned and Untinned Copper Wire
Braided
3. Flexible Cable with Armored and Shielded

II. CONTROL CABLE.

1. Control Cable Non Armored
2. Control Cable with Shielded
3. Control Cable with Shielded and Armored
4. Control Cable with Armored
5. Control Cable with Lead Alloy Jacket or Continues
Corrugated Aluminum Sheathed.







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PRODUCT RANGE

A.POWER CABLE- LOW VOLTAGE

1. SINGLE CORE CABLE.

a. Construction:
Copper Conductor (re/ rm), PVC Insulated (CU/PVC).

Type of Cable Voltage Specification Remarks
NYA 450/750 Volt, 0.6/1 kV SPLN 42-1, IEC 60502
IV 600 Volt JIS C 3307
HIV 600 Volt JIS C 3307
CU/PVC 450/750 Volt, 600 Volt AS 3147, SS 358-3,
H07V-R 450/750 Volt BS 6004
H07V-U 450/750 Volt BS 6004



b. Construction:
Copper Conductor, XLPE Insulated (CU/XLPE).

Type of Cable Voltage Specification Remarks
N2XA 0.6/1 kV IEC 60502
CU/XLPE 0.6/1 kV AS 3198
IC 0.6/1 kV IEC 60502
1.5 mm
2
up to
500 mm
2




c. Construction:
Copper Conductor, PVC Insulated, PVC Outer Jacket (CU/PVC/PVC)

Type of Cable Voltage Specification Remarks
NYY 0.6/1 kV IEC 60502, SPLN 43-1
CVV 600 Volt JIS C 3401
CU/PVC/PVC 0.6/1 kV AS 3147, BS 6346, IEC 60502
PVC/PVC 0.6/1 kV IEC 60502
1.5 mm
2
up to
630 mm
2




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d. Construction:
Copper Conductor, XLPE Insulated, PVC Outer Jacket

Type of Cable Voltage Specification Remarks
N2XY 0.6/1 kV IEC 60502
CV 600/1000 Volt JIS C 3605, IEC 60502
CU/XLPE/PVC 0.6/1 kV IEC 60502
1.5 mm
2

up to
630 mm
2







2. MULTI CORES CABLE NON ARMOUR.

a. Construction:
Copper Conductor, PVC Insulated, PVC Outer Jacket (CU /PVC/PVC)

Type of Cable Voltage Specification Remarks
NYY 0.6/1 kV SPLN 43-1, IEC 60502
CVV 600 Volt JIS C 3307
PVC/PVC 0.6/1 kV IEC 60502
CU/PVC/PVC 0.6/1 kV AS 3147, BS 6346, IEC 60502
HCVV 600 Volt JIS C 3401, IEC 332-3 Cat A
HP 600 Volt JIS C 3401, IEC 332-3 Cat A
NYM 300/500 Volt VDE 0250, IEC 227, SPLN 42-2




b. Construction:
Copper Conductor, XLPE Insulated, PVC Outer Jacket (CU /XLPE/PVC)

Type of Cable Voltage Specification Remarks
CV 600 Volt JIS C 3605
CU/XLPE/PVC 0.6/1 kV IEC 60502
N2XY 0.6/1 kV IEC 60502
N2X2Y 0.6/1 kV IEC 60502
XLPE/PE 0.6/1 kV IEC 60502

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3. MULTI CORES WITH ARMOUR.

a. Construction:
Copper Conductor, PVC Insulated, PVC Inner Jacket, Mechanical Protective and
PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
NYFGbY 0.6/1 kV IEC 60502, SPLN 43-2 Flat Steel.
NYRGbY 0.6/1 kV, IEC 60502, SPLN 43-2 Round Steel
PVC/SWA/PVC 0.6/1 kV, IEC 60502, BS 6346 Round Steel
NYBY 0.6/1 kV, IEC 60502 Steel Tapes
CU/PVC/SWA/PVC 0.6/1 kV, IEC 60502, AS 3147 Round Steel
PVC/DSTA/PVC 0.6/1 kV, IEC 60502 Steel Tapes
CVVTAZV 0.6/1 kV, JIS C 3316 Steel Tape



b. Construction:
Copper Conductor, XLPE Insulated, PVC Inner Jacket, Mechanical Protective, and
PVC Outer jacket. (CU/XLPE/PVC/Armour/PVC).

Type of Cable Voltage Specification Remarks
N2XFGbY 0.6/1 kV IEC 60502, VDE 0271 Flat Steel
N2XSFGbY 0.6/1 kV IEC 60502, Flat Steel
N2XRGbY 0.6/1 kV IEC 60502 Round Steel
CU/XLPE/SWA/PVC 0.6/1 kV IEC 60502 Round Steel
XLPE/SWA/PVC 0.6/1k V IEC 60502, BS 5467 Round Steel
N2XBY 0.6/1 kV IEC 60502, JIS C 3605 Steel Tape
CVTAZV 0.6/1 kV JIS C 3605 Steel Tape







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4. LOW VOLTAGE POWER CABLE WITH SCREEN.

a. Construction:
Copper Conductor, PVC Insulated, PVC Inner Jacket, Copper Tape/Wire Screen,
PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
NYSY 0.6/1 kV JIS 3401, JCS 2581 Copper Tape
NYCY 0.6/1 kV
SPLN 43-4, VDE 0271,
IEC 60502
Copper Wire
CVV-S 0.6/1 kV IEC 60502, JIS 3401 Copper Tape
PVC/SWA/PVC-S 0.6/ 1 kV IEC 60502 Copper tape and armour


b. Construction;
Copper Conductor, XLPE or PE Insulated, PVC Inner Jacket, Copper wire screen,
PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
N2XCY 0.6/1 kV IEC 60502 XLPE Insulated.
CU/PE/SWA/PVC-S 0.6/1 kV IEC 60502 Copper Tape Screen



5. FLAME RETARDANT CABLE-- IEC 332-3-Cat.A (Non Armour)

a. Construction:
Copper Conductor, PVC 105 C, Flame Retardant Insulated.

Type of Cable Voltage Specification Remarks
NYA-FL 0.6/1 kV
SPLN 42-1, IEC 60502,
IEC 332-3 Cat A



b. Construction:
Copper Conductor, XLPE Insulated, PVC Low Smoke Flame Retardant Halogen Free
Inner and Outer Jacket (CU/XLPE/PVC/PVC)

Type of Cable Voltage Specification Remarks
N2XY-FL 0.6/1 kV IEC 60502, IEC 332-3 Cat-A
CV-FL 600/1000 Volt IEC 332-3 Cat-A, JIS C 3605
CU/XLPE/PVC-FL 0.6/1 kV IEC 60502, IEC 332-3 Cat-A
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c. Construction:
Copper Conductor, PVC 105C Insulated, PVC Low Smoke, Flame Retardant Halogen
Free Outer Jacket.

Type of Cable Voltage Specification Remarks
NYY-FL 0.6/1 kV IEC 60502, SPLN 42-1 IEC 332-3 Cat-A
CVV-FL 0.6/1 kV IEC 60502, JIS C 3401 IEC 332-3 Cat-A




6. FLAFME RETARDANT CABLE- IEC 332-3-Cat A (With
Armour).

a. Construction:
Copper Conductor, XLPE Insulated, PVC Low Smoke, Flame Retardant, Halogen Free
Inner Jacket, Mechanical Protective, PVC Low Smoke, Flame Retardant, Halogen
Free Outer Jacket.

Type of Cable Voltage Specification Armour with
N2XBY-FL 0.6/1kV IEC 60502, IEC 332-3 Cat A Steel Tape
CU/XLPE/DSTA/PVC-FL 0.6/1kV IEC 60502, IEC 332-3 Cat A Steel Tape
N2XFGbY-FL 0.6/ kV IEC 60502, IEC 332-3 Cat A Flat Steel
N2XRGbY-FL 0.6/1kV IEC 60502, IEC 332-3 Cat A Round Steel
XLPE/SWA/PVC-FL 0.6/1kV IEC 60502, IEC 332-3 Cat A Round Steel



b. Construction:
Copper Conductor, PVC 105C Insulated, PVC Low Smoke, Flame Retardant, Halogen
Free Inner Jacket, Mechanical Protective, PVC Low Smoke, Flame Retardant, Halogen
Free Outer Jacket.


hryanh

Type of Cable Voltage Specification Armour with
NYFGbY-FL 0.6/1kV IEC 60502, IEC 332-3 Cat- A Flat Steel
PVC/SWA/PVC-FL 0.6/1kV IEC 60502, IEC 332-3 Cat-A Round Steel
PVC/DSTA/PVC-FL 0.6/1kV IEC 60502, IEC 332-3 Cat- A Flat Steel
NYRGbY-FL 0.6/1kV IEC 60502, IEC 332-3 Cat-A Round Steel
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7. FLEXIBLE CABLE. (f f)

a. Single Core - Flexible Cable (ff).

Construction:
Multi wire of fine (f) Copper wire strand, PVC Insulated.

Type of Cable Voltage Specification Remarks
NYAF 450/750 Volt, 0.6/1 kV SPLN 42-3, IEC 228 Class 5
H07V-K 450/750Volt VDE 0281, IEC 228 Class 5
H05V-K 350/500 Volt VDE 0281 Class 5
KIV 600 Volt JIS C 3316



b. . Multi Core - Flexible Cable (ff).

Construction:
Multi wire of fine Copper wire, PVC Insulated, PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
NYSHY 450/750 Volt 0.6/1 kV SPLN 42-6-3
NYYHY 450/750 Volt Manufactured Standard
JE-N-Flex 450/750 Volt 0.6/1 kV Manufactured Standard
JZ 300/500 Volt Manufactured Standard
NYMHY 300/500 Volt SPLN 42-6-1992
























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8. CABLE for HAZARDOUS AREA / DIVISION 1 or 2 AREA WITH LEAD
ALLOY JACKET

a. NON ARMOUR.

Construction:
Copper Conductor, XLPE or PVC Insulated, PVC Low Smoke, Flame Retardant,
Halogen Free, Oil Resistant Inner Jacket, Lead Alloy Sheathed and PVC Low Smoke,
Flame Retardant, Oil Resistant or HDPE Outer Jacket.



b. WITH ARMOUR

Construction:
Copper Conductor, XLPE Insulated, PVC Low Smoke Flame Retardant Oil Resistant
Inner Covering, Lead Alloy Jacket Hazardous Area Protective, PVC Low Smoke Flame
Retardant Oil Resistant Inner jacket, Mechanical Protective, PVC Low Smoke, Flame
Retardant, Oil Resistant Outer Jacket.

Type of Cable Voltage Specification Remarks
N2XKBY 0.6/1 kV IEC 60502 Steel Tape Armour
CU/XLPE/LC/DSTA/PVC 0.6/1 kV IEC 60502 Steel Tape Armour
N2XKFGbY 0.6/1 kV IEC 60502 Steel Flat Armour
N2XKRGbY 0.6/1 kV IEC 60502 Round Steel Wire
CU/PVC/LC/SWA/PVC 0.6/1 kV IEC 60502 Steel Wire Armour
NYKFGbY 0.6/1 kV IEC 60502 Flat Steel wire Armour
NYKBY 0.6/1 kV IEC 60502 Steel Tape Armour.





hryanh
Type of Cable Voltage Specification Remarks
XLPE/LC/PVC 0.6/1 kV
IEC 60502,
IEC 332-3Cat A
XLPE Insulated, PVC Outer Jacket
N2XSKY 0.6/1 kV
IEC 60502,
IEC 332-3Cat.A
XLPE Insulated, PVC Outer Jacket
NYKY 0.6/1 kV
IEC 60502,
IEC 332-3Cat. A
PVC Insulated, PVC Outer Jacket.
N2XK2Y 0.6/1 kV
IEC 60502,
IEC 332-3Cat.A
XLPE Insulated, PE Outer Jacket.
CU/LC 0.6/1 kV IEC 60502, Grounding Conductor
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9. FIRE RESISTANT CABLE I EC 331

a. SINGLE CORE CABLE.

Construction:
Copper Wire Conductor, Mica Glass Tape Fire Barrier, PVC Low Smoke, Flame
Retardant, Zero Halogen Insulated and/or Outer Jacket.

Type of Cable Voltage Specification Remarks
N-FB-SC 0.6/1 kV IEC 60502, IEC 331, IEC 332-3Cat A
N-FB-AWA 0.6/1 kV IEC 60502, IEC 331, IEC 332-3 Cat A
with Aluminium
wire armour
N-FR-Flex 0.6/1 kV IEC 60502, IEC 331, IEC 332-3Cat A
Conductor with
Fine wire




b. MULTI CORES CABLE.

Construction:
Copper Conductor, Mica Glass Tape Fire Barrier, XLPE / Low Smoke, Flame
Retardant, Zero Halogen Insulated, PVC Low Smoke, Flame Retardant, Zero
Halogen Inner Jacket, Steel Wire Armour, PVC Low Smoke, Flame Retardant Zero
Halogen Outer Jacket.

Type of Cable Voltage Specification

Remarks
N-FB-MC-SWA 0.6/1 kV IEC 60502, IEC331, IEC 332-3 Cat A
ICH-OS-SWA-FR 0.6/1 kV IEC 60502, IEC 331, IEC 332-3 Cat A
with
screen
MCSW-FR 0.6/1 kV IEC 60502, IEC 331, IEC 332-3 Cat A
FRC 0.6/1 kV IEC 60502, IEC 331, IEC 332-3 Cat A
FR Cable 0.6/1 kV IEC 60502, IEC 331, IEC 332-3 Cat A
ICV-OS-MC.FR 0.6/1 kV IEC 60502, IEC 331, IEC 332-3 Cat A











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II. MEDIUM VOLTAGE POWER CABLE

1. SINGLE CORE CABLE.

a. COPPER CONDUCTOR

Construction:
Copper Conductor, XLPE Insulated with Inner & Outer Semi Conductive, Copper Wire or
Tape Screen, PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
3.6/6 kV-18/30 kV IEC 60502 Copper Tape Screen
N2XSY
NA2XSY
3.6/6 kV-18/30 kV SPLN 43-5
Copper Tape Screen and
water blocking tape
CV 3300 Volt - 22000 Volt JIS C 3606 Copper wire Screen
CU/XLPE/PVC 3.6/6 kV-18/30 kV IEC 60502 Copper wire Screen
N2XCY 3.6/6 kV-18/30 kV IEC 60502 Copper tape Screen
N2XS2Y 3.6/6 kV-18/30 kV IEC 60502
Copper tape Screen and
PE outer jacket





b. ALUMINIUM CONDUCTORS

Construction:
Aluminium Conductor, XLPE Insulated with Inner & Outer Semi Conductive, Copper Wire
or Tape Screen, PVC Outer jacket.

Type of Cable Voltage Specification Remarks
3.6/6 kV-18/30 kV IEC 60502 Copper Tape Screen
NA2XSY

3.6/6 kV-18/30 kV SPLN 43-5
Copper Tape Screen and
water blocking tape
NA2XCY 3.6/6 kV-18/30 kV IEC 60502 Copper wire Screen
AL/XLPE/CWS/PE 3.6/6 kV-18/30 kV IEC 60502
Copper wire Screen and
PE Outer jacket
NA2XC2Y 3.6/6 kV-18/30 kV IEC 60502
Copper tape Screen and
PE Outer jacket





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2. THREE SINGLE CORES UNDERGROUND TWISTED CABLE.


Construction:
Copper or Aluminium Conductor, XLPE Insulated with Inner & Outer Semi Conductive,
Individual Copper Tape/Wire Screen with Inner and Outer Water Blocking Tape, PVC
Outer jacket (Each cores).

Type of Cable Voltage Specification Remarks
NFA2XSEY 3.6/6 kV-18/30 kV SPLN 43-5 Aluminium conductor
NFA2XSE2Y 3.6/6 kV-18/30 kV SPLN 43-5 Aluminium conductor
NF2XSEY 3.6/6 kV-18/30 kV SPLN 43- 5 Copper Conductor






3. THREE SINGLE CORES OVERHEAD TWISTED CABLE.

Construction:
Aluminium Conductor, XLPE Insulated with Inner and Outer Semi Conductive, Copper
Tape Screen, PVC or PE Outer Jacket (each cores), Galvanized Round Steel wire Strand
Insulated (Strength members).

Type of Cable Voltage Specification Remarks
NFA2XSEY-T 12/20 kV-18/30 kV IEC 60502 PVC Outer Jacket
NFA2XSE2Y-T 12/20 kV-18/30 kV IEC 60502 PE Outer Jacket
NFA2XSEY-T 12/20 kV-18/30 kV
SPLN 43-5,
IEC 60502
PVC outer jacket with
water blocking tape
























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4. THREE SINGLE CORES UNDERGROUND /DIRECT BURIAL.

a. COPPER CONDUCTOR.

Construction;
Copper Conductor, XLPE Insulated with Inner & Outer Semi Conductive, Copper Tape
Screen, PVC Inner Jacket, Mechanical Protective, PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
N2XSEBY 3.6/6 kV-18/30 kV IEC 60502 Steel tape armour
XLPE/DSTA/PVC 3.6/6 kV-18/30 kV IEC 60502 Steel tape armour
N2XSEBY 3.6/6 kV-18/30 kV
IEC 60502
SPLN 43-5
Steel tape and water
blocking tape
N2XSEYBY 3.6/6 kV- 18/30 kV IEC 60502 Steel tape armour
N2XSEFGbY 3.6/6 kV-18/30 kV IEC 60502 Flat steel armour
N2XSERGbY 3.6/6 kV-18/30 kV IEC 60502 Round steel wire armour
XLPE/SWA/PVC 3.6/6 kV-18/30 kV IEC 60502 Round steel wire armour
With PE Outer Jacket
N2XSEB2Y 3.6/6 kV-18/30 kV IEC 60502 Steel tape armour
N2XSERGb2Y 3.6/6 kV--18/30 kV IEC 60502 Round steel wire armour



b. ALUMINIUM CONDUCTOR

Construction:
Aluminium Conductor, XLPE Insulated with Inner and Outer Semi Conductive, Copper
Wire /Tape Screen, PVC Inner Jacket, Mechanical Protective, PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
NA2XSEYBY 12/20 kV SPLN 43-5-4
Copper wire screen, Water blocking
tape & steel tape armour
SPLN 43-5-4
Copper wire screen, Water blocking
tape & steel tape armour NA2XSEBY

3.6/6 -18/30 kV

IEC 60502
Copper tape screen, steel tape
armour
XLPE/DSTA/PVC 3.6/6-18/30 kV IEC 60502
Copper tape screen, steel tape
armour
SPLN 43-5-4
Copper tape screen, Flat steel
armour, with water blocking tape NA2XSEFGbY

3.6/6-18/30 kV

IEC 60502
Copper tape screen, Flat steel
armour



hryanh
20
5. OVER HEAD TRANSMISSION LINE

Construction:
All Aluminium Alloy Conductors, XLPE Insulated or Sheathed.

Type of Cable Voltage Specification Remarks
AAAC/S 12/20 kV SPLN 41-10-1991






6. THREE SINGLE CORE CABLE- NON ARMOUR

Construction:
Copper Conductor, XLPE Insulated with Inner and Outer Semi Conductive, Copper
Tape Screen, PVC Inner Jacket, PVC or PE Outer Jacket.

Type of Cable Voltage Specification Remarks
NA2XSEY 3.6/6 -18/30 kV IEC 60502 PVC outer jacket
3.6/6 -18/30 kV SPLN43-5, IEC 60502
Water blocking tape,
PVC Outer Jacket
XLPE/PVC 3.6/6 -18/30 kV IEC 60502 PVC outer jacket
CV 3300 -22000 Volt JIS C.3606 PVC outer jacket
N2XSE2Y 3.6/6 -18/30 kV IEC 60502 PE Outer Jacket
Aluminium Conductor
NA2XSE2Y 3.6/6 -18/30 kV IEC 60502 PE Outer jacket,
NA2XSEY 3.6/6 -18/30 kV IEC 60502 PVC Outer jacket,
















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21
7. CABLE WITH LEAD ALLOY JACKET/ HAZARDOUS AREA PROTECTIVE.

a. NON MECHANICAL PROTECTIVE.

Construction:

Compact Circular Stranded Conductor, XLPE Insulated with Inner and Outer Semi
Conductive, Copper Tape Screen, PVC Inner Jacket, Lead Alloy Sheathed, PVC Outer
Jacket.

Type of Cable Voltage Specification Remarks
Aluminium Conductor:
NA2SEKY 3.6/6 kV-18/30 kV IEC 60502 3 cores
NA2XSKY 3.6/6 kV-18/30 kV IEC 60502 Single Core
Copper Conductor:
N2XSEKY 3.6/6 kV-18/30 kV IEC 60502 3 Cores
N2XSKY 3.6/6 kV-18/30 kV IEC 60502 Single Core





b. WITH MECHANICAL PROTECTIVE - ARMOUR.

Construction:
Compact Circular Stranded Conductor, XLPE Insulated with Inner and Outer Semi
Conductive, Copper Tape Screen, PVC Inner Covering, Lead Alloy Sheathed, PVC Inner
Jacket, Mechanical Protective, PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
Copper Conductor: Armour
N2XSEKBY 3.6/6 kV-18/30 kV IEC 60502 Steel tape
N2XSEKFGbY 3.6/6 kV-18/30 kV IEC 60502 Flat steel
Aluminium Conductor


NA2XSEKBY 3.6/6 kV-18/30 kV IEC 60502 Steel tape
NA2XSEKFGbY 3.6/6 kV-18/30 kV IEC 60502 Flat Steel




hryanh
22
8. CONTINUES CORRUGATED ALUMINIUM SHEATHED

Construction:
Copper Conductor, XLPE Insulated with Inner and Outer Semi Conductive, Copper Tape
Screen, PVC Inner Jacket, Continues Corrugated Aluminium Sheathed, PVC Outer
Jacket.

Type of Cable Voltage Specification Remarks
N2XSY-MC 3.6/6 kV- 18/30 kV IEC 60502 Single core
N2XSEY-MC 3.6/6 kV- 6/10 kV IEC 60502 3 cores
FL2XCMAY 3.6/6 kV IEC 60502 Airport Cable








































hryanh
23
III. OVER HEAD TRANSMISSION LINE

1. OVERHEAD TRANSMISSION LINE.

Construction:
All Aluminium or All Aluminium Alloy Wire stranded.

Type of Cable Voltage Specification Remarks
AAC 20 kV SPLN 41-6 -
AAAC 20 kV SPLN 41-8 -
HAL 20 kV JIS C.3109 Hard Drawn
TAL 20 kV JEC 197 Thermal Resistance
ACSR 20 kV
SPLN41-7, DIN 8204
ASTM B 232
AAC with Steel Reinforce
ACSR/AS ASTM B 549 with Aluminium Clad Steel
T.ACSR/AS
IEC 197, ASTM B 549
BS 215
TAL with Aluminium Clad
Steel
AAC Insulated BS 215 With XLPE Insulated
ACSR insulated ASTM B 230 ACSR with XLPE Insulated



b. GALVANIZED STEEL WIRE STRANDED.

Type of Cable Specification Remarks
GSW
JIS.G.3537, BS: 183, IEC 209, ASTM B 475
& ASTM 498

AS Wire ASTM B 416, IEC 1232, DIN 4821 Aluminium Clad steel



2. LOW VOLTAGE ALUMINIUM BUNDLE OVERHEAD CABLE.

Construction:
All Aluminium Conductors XLPE Insulated (Phase) and All Aluminium Alloy
Messengers, XLPE Insulated (Twisted in to layer).

Type of Cable Voltage Specification Remarks
NFA2X-T 0.6/1 kV SPLN42-10-1993
ABC Cable 0.6/1 kV IEC 228, BS 2627, AS 3560, IEC 60502 -

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24
3. SERVICE ENTRANCE CABLE

Construction:

Copper or All Aluminium Conductor, XLPE Insulated (Twist in to layer)

Type of Cable Voltage Specification Remarks
NFA2X 0.6/1 kV VDE 0274, SPLN 42-10, IEC 60502 Aluminium Conductor
NF2X 0.6/1 kV SPLN42-10, IEC 60502 Copper Conductor
Duplex 600 Volt ICEA-S-76-474 Aluminium Conductor
ABC Cable 0.6/1 kV
IEC 228, BS 2627, AS 3560,
IEC 60502
-



















hryanh


25
B. TELECOMMUNICATION CABLE.

I. METALLIC TELEPHONE CABLE.


1. OVER HEAD /AERIAL CABLE.

Construction:
Single wire of Copper Conductor, PE Solid Insulated, and Aluminium Tape Screen, PE
Outer Jacket, with Steel Wire Messenger / Bearer.

Type of Cable Mutual Capacitance Specification Remarks
U-E(Pe)ES 0.6mm=max 55n F/km STEL-K-001 -
0.8mm=max 62n F/km SII.0611-82 -
Drop wire - STEL.K.004/S11.0614-82 -



2. INDOOR CABLE

Construction:
Single wire of Copper Conductor, PVC Insulated, Polyester Tape Cores Covering with
Aluminium Tape Screen, PVC Outer Jacket.

Type of Cable
Mutual
Capacitance
Specification Remarks
R-V - STEL-K-006 for junction box
R-VV Max:120 nF/km STEL-K-011 /S I I 0709-83 Without screen
R-V (Pe) V Max: 120 nF/km STEL-K-011 /S I I 0710-83




3. DUCT CABLE

a. WITH PETROLEUM JELLY.

Construction:
Single Wire of Copper Conductor, PE Solid or Foam Insulated, Petroleum Jelly Water
Protective, Crape Paper Cores Covering, Aluminium Tape Screen, PE Outer Jacket.

Type of Cable Mutual Capacitance Specification Remarks
Tp-Ej (Pe) E
0.4 mm max 50 nF/km,
0.6 mm max 55 nF/km,
0.8 mm max 55 nF/km
STEL-K-008
SII-0618-82
PE Solid Insulated
Tp-Ebk-J (Pe) E
0.4 mm max 50 nF/km,
0.6 mm max 55 nF/km,
0.8 mm max 55 nF/km
54/POSTEL/88 Foam Skin Insulated
26
b. WITHOUT PETROLIUM JELLY

Construction:
Single Wire of Copper Conductor, PE Solid or Foam Insulated, Polyester Tape Cores
Covering, Aluminium Tape Screen, and HDPE Outer Jacket.

Type of Cable Mutual Capacitance Specification Remarks
Tp-E (Pe) E
0.4mm max 50nF/km,
0.6mm max 55nF/km,
0.8mm max 55nF/km
STEL-K-009
SII-0618-82
PE Solid Insulated
Tp-Ebk (Pe) E
0.4mm max 50nF/km,
0.6mm max 55nF/km,
0.8mm max 55nF/km
68/POSTEL/89 PE Foam Skin Insulated



4. DIRECT BURIAL/UNDERGROUND.

Construction:
Copper Conductor, PE Solid or Foam Skin Insulated, Petroleum Jelly Water Protective,
Crape Paper Tape Cores Covering, Aluminium Tape Screen, PE Inner Jacket, Galvanized
Steel Tape Armour, PE Outer Jacket.

Type of Cable Mutual Capacitance Specification Remarks
T-Ej (Pem)-E
0.4mm max 50nF/km,
0.6mm max 55nF/km,
0.8mm max 55nF/km
STEL-K-008/
SII-0617-82
PE Solid Insulated
Tp-Ebk-J (Pem) E
0.4mm max 50nF/km,
0.6mm max 55nF/km,
0.8mm max 55nF/km
59/POSTEL/89 FE Foam Skin insulated
T-E PE Insulated



5. AIRPORT TELECOMMUNICATION & CONTROL CABLE.

a. INDOOR CABLE.

Construction:
Copper Conductor, PVC or PE Insulated, Polyester Tape Cores Covering, PVC/ PE Outer
Jacket.

Type of Cable Specification Remarks
TIVF IEC 60502,
PVC Insulated & Outer jacket, without Polyester
covering
CCP-P PE Insulated & PE Sheathed, with Polyester covering
CPE-S
Manufacturer
Standard
PE Insulated & PE Sheathed with Aluminium tape
screen
CPEV -ditto- PE Insulated, PVC Outer jacket ,
CPEV-S -ditto-
PE Insulated, PVC Outer jacket, with Aluminium tape
screen
27
B. DIRECT BURIAL/ OUT DOOR.

Construction:
Copper Conductor, PE Insulated, Polyester Tape Cores Covering, Aluminium Tape
Screen, PVC Inner Jacket, Galvanized Steel Tape or Round Steel Wire Armour, PVC
Outer Jacket.

Type of Cable Specification Remarks
CPEVMAZV IEC60502, Manufacturer standard Steel tape armour
CPEVWAZV Steel wire armour








III. OPTICAL FIBER CABLE

a .OVER HEAD / AERIAL CABLE Lose tube

Construction:
Fiber Optic Glass, Thixotroping Filling Gel, PBTP Tube Extruded, Jelly Flooding
Compound and Peripheral Polyaramid Yarn, PE Filler Rods, Glass Reinforced plastic/
Steel Wire Stranded with PE Covered Strength member, Water Blocking Tape, Ripcord,
2 End Twisted, Aluminium Tape Screen, PE Outer Jacket with Galvanized Steel Wire
Stranded Messenger.

Type of Cable Specification Remarks
SM A-LT GRP PT.Telekomunikasi Indonesia




B. DUCT CABLE LOSE TUBE

Construction:
Fiber Optic Glass, Thixotroping Filling Gel, PBTP Tube, Jelly Flooding and Peripheral
Polyaramid Yarn, PE Filler Rods, Glass Reinforced plastic/ Steel wire stranded with PE
Covered Strength members, Water blocking tape, Ripcord, 2 End twisted, Aluminium
tape Screen, PE Outer Jacket.

Type of Cable Specification Remarks
SM D -LT GRP PT.Telekomunikasi Indonesia

hryanh
28
C. DIRECT BURIED CABLE Lose Tube

Construction:
Fiber Optic Glass, Thixotroping Filling Gel, PBTP Tube Extruded, Jelly Flooding
compound and Peripheral Polyaramid Yarn, PE filler Rods, Glass Reinforced plastic/
Steel wire Stranded with PE Covered Strength members, Water blocking tape, Ripcord,
2 End twisted, Aluminium tape Screen, PE Inner Jacket, Galvanized Steel tape Armour,
PE Outer Jacket

Type of Cable Specification Remarks
SM B -LT GRP PT.Telekomunikasi Indonesia





IV. COAXIAL CABLE

Construction:
Single or Multi wires of Copper Conductor or Tinned Copper Conductor, PE Insulated,
Copper wire or Tinned Copper wire Braided, PVC outer jacket.

Type of Cable Specification Capacitance Impedance Remarks
Coaxial Mobile Phone JIS.C.3501 see table see table
Copper wire
braided
Coaxial TV Receiving JIS.C.3501 see table see table
Copper wire
braided
Coaxial Radio Receiving JIS.C.3501 see table see table
Copper wire
braided
Coaxial Electronic/
Telecommunication
JIS.C.3501 see table see table
Tinned copper
conductor


CABLE CHARACTERISTICS
Table: 1
Description 3C-2VJ 3C-2V 3C-2V.S 5C-2V 5C-2W 5C-2T
Maximum Conductor
Resistance at 20
o
C (/km)
91.4 91.4 100 35.9 35.9 35.9
Voltage Test ( AC / 1 minute) 1000 1000 1000 1000 1000 1000
Minimum Insulation Resistance
at 20
o
C (M..km)
1000 1000 1000 1000 1000 1000
Capacitance (1
kHz) (nF/km)
67 67 67 67 67 67
Impedance () 75 75 75 75 75 75
Std. Attenuation at 20
O
C
(dB/km) 1 MHz
13 13 15 8 8 8

Note: Capacitance and Impedance approx +/- 3. hryanh
29
Table: 2
CABLE CHARACTERISTICS

Description 5C-2VE 5C-2V.S 7C-2V 7C-2V.S 10C-2V 10C-2V.S
Maximum Conductor
Resistance at 20
o
C
(/km)
35.9 50.2 17.2 20.7 11.6 13.1
Voltage Test
( AC / 1 minute)
1000 1000 1000 1000 1000 1000
Minimum Insulation
Resistance at 20
o
C
(M..km)
1000 1000 1000 1000 1000 1000
Capacitance
(1 kHz) (nF/km)
67 67 67 67 67 67
Impedance () 75 75 75 75 75 75
Std. Attenuation at
20
O
C (dB/km) 1 MHz
8 9 5.5 7 4.4 5

Note: Capacitance and Impedance approx +/- 3. hryanh








V . DATA CABLE

1. UTP CATEGORY 5E LAN CABLE
2. PCM CABLE, 120 Ohm, 2 Mbps







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30
DATA SHEET
UTP CATEGORY 5E LAN CABLE
Standard Part no. C890800040005REC
PT JEMBO CABLE COMPANY Tbk.
TOGETHER WE GROW
Product Description
Unshielded Twisted Pair (UTP) Cat. 5E 4PR x 0.5 (24 AWG)
Cable Dimension
Nominal conductor diameter : 0.53 mm
Nominal insulation diameter : 0.93 mm
Nominal overall diameter : 5.2 mm
Electrical Characteristic
Frequency
(MHz)
Attenuation
(dB/100m)
NEXT
(dB/100m)
PSNEXT
(dB/100m)
ELFEXT
(dB/100m)
PSELFEXT
(dB/100m)
Return Loss
(dB/100m)
0.772
1.0
4.0
8.0
10.0
16.0
20.0
25.0
31.25
62.5
100.0
1.8
2.0
4.1
5.8
6.5
8.2
9.3
10.4
11.7
17.0
22.0
67.0
65.3
56.3
51.8
50.3
47.3
45.8
44.3
42.9
38.4
35.3
64.0
62.3
53.3
48.8
47.3
44.3
42.8
41.3
39.9
35.4
32.3
66.0
63.8
51.7
45.7
43.8
39.7
37.7
35.8
33.9
27.8
23.8
63.0
60.8
48.7
42.7
40.8
36.7
34.7
32.8
30.9
24.8
20.8
19.4
20.0
23.0
24.5
25.0
25.0
25.0
24.3
23.6
21.5
20.1
DC resistance at 20C
DC resistance unbalance at 20C
Characteristic impedance at 1~100MHz
Dielectric strength
Propagation delay at - 1 MHz
- 10 MHz
- 100 MHz
Delay skew
Flame retardant test to IEC 60332-1
Packing Standard
305 meters (1000 ft) in a reel,
coiled and packed in carton box.
Net. weight : 9.4 kg
Gross weight : 9.7 kg
: Max. 93.5 ohm/km
: Max. 2%
: 100 15 ohm
: Max. 1000 Volt A.C.
: 570 ns/100m
: 545 ns/100m
: 538 ns/100m
: 45 ns/100m
: Pass
24 AWG or 0.5 mm solid bare copper, polyethylene insulated,
4 twisted pairs, light grey PVC jacket
Standard application : EIA/TIA 568 B.2 and ISO/IEC 11801
Pair 1: Blue-White with blue stripe
Pair 2: Orange-White with orange stripe
Pair 3: Green-White with green stripe
Pair 4: Brown-White with brown stripe
Pair identification :



hryanh
31

DATA SHEET
UTP CATEGORY 5E LAN CABLE
LSZH Grade Part no. C890700040005REC
PT JEMBO CABLE COMPANY Tbk.
TOGETHER WE GROW
Product Description
Unshielded Twisted Pair (UTP) Cat. 5E 4PR x 0.5 (24 AWG)
Cable Dimension
Nominal conductor diameter : 0.53 mm
Nominal insulation diameter : 0.93 mm
Nominal overall diameter : 5.2 mm
Electrical Characteristic
Frequency
(MHz)
Attenuation
(dB/100m)
NEXT
(dB/100m)
PSNEXT
(dB/100m)
ELFEXT
(dB/100m)
PSELFEXT
(dB/100m)
Return Loss
(dB/100m)
0.772
1.0
4.0
8.0
10.0
16.0
20.0
25.0
31.25
62.5
100.0
1.8
2.0
4.1
5.8
6.5
8.2
9.3
10.4
11.7
17.0
22.0
67.0
65.3
56.3
51.8
50.3
47.3
45.8
44.3
42.9
38.4
35.3
64.0
62.3
53.3
48.8
47.3
44.3
42.8
41.3
39.9
35.4
32.3
66.0
63.8
51.7
45.7
43.8
39.7
37.7
35.8
33.9
27.8
23.8
63.0
60.8
48.7
42.7
40.8
36.7
34.7
32.8
30.9
24.8
20.8
19.4
20.0
23.0
24.5
25.0
25.0
25.0
24.3
23.6
21.5
20.1
Packing Standard
305 meters (1000 ft) in a reel,
coiled and packed in carton box.
Net. weight : 9.4 kg
Gross weight : 9.7 kg
DC resistance at 20C
DC resistance unbalance at 20C
Characteristic impedance at 1~100MHz
Dielectric strength
Propagation delay at - 1 MHz
- 10 MHz
- 100 MHz
Delay skew
Flame retardant test to IEC 60332-1
: Max. 93.5 ohm/km
: Max. 2%
: 100 15 ohm
: Max. 1000 Volt A.C.
: 570 ns/100m
: 545 ns/100m
: 538 ns/100m
: 45 ns/100m
: Pass
24 AWG or 0.5 mm solid bare copper, polyethylene insulated,
4 twisted pairs, orange LSZH (Low Smoke, Zero Halogen) jacket
Standard application : EIA/TIA 568 B.2 and ISO/IEC 11801
Pair 1: Blue-White with blue stripe
Pair 2: Orange-White with orange stripe
Pair 3: Green-White with green stripe
Pair 4: Brown-White with brown stripe
Pair identification :

32
DATA SHEET
UTP CATEGORY 5E LAN CABLE
Anti RAT Grade Part no. C890600040005REC
PT JEMBO CABLE COMPANY Tbk.
TOGETHER WE GROW
Product Description
Unshielded Twisted Pair (UTP) Cat. 5E 4PR x 0.5 (24 AWG)
Cable Dimension
Nominal conductor diameter : 0.53 mm
Nominal insulation diameter : 0.93 mm
Nominal overall diameter : 6.2 mm
Electrical Characteristic
Frequency
(MHz)
Attenuation
(dB/100m)
NEXT
(dB/100m)
PSNEXT
(dB/100m)
ELFEXT
(dB/100m)
PSELFEXT
(dB/100m)
Return Loss
(dB/100m)
0.772
1.0
4.0
8.0
10.0
16.0
20.0
25.0
31.25
62.5
100.0
1.8
2.0
4.1
5.8
6.5
8.2
9.3
10.4
11.7
17.0
22.0
67.0
65.3
56.3
51.8
50.3
47.3
45.8
44.3
42.9
38.4
35.3
64.0
62.3
53.3
48.8
47.3
44.3
42.8
41.3
39.9
35.4
32.3
66.0
63.8
51.7
45.7
43.8
39.7
37.7
35.8
33.9
27.8
23.8
63.0
60.8
48.7
42.7
40.8
36.7
34.7
32.8
30.9
24.8
20.8
19.4
20.0
23.0
24.5
25.0
25.0
25.0
24.3
23.6
21.5
20.1
Packing Standard
305 meters (1000 ft) in a reel,
coiled and packed in carton box.
Net. weight : 12.5 kg
Gross weight : 12.8 kg
DC resistance at 20C
DC resistance unbalance at 20C
Characteristic impedance at 1~100MHz
Dielectric strength
Propagation delay at - 1 MHz
- 10 MHz
- 100 MHz
Delay skew
Flame retardant test to IEC 60332-1
: Max. 93.5 ohm/km
: Max. 2%
: 100 15 ohm
: Max. 1000 Volt A.C.
: 570 ns/100m
: 545 ns/100m
: 538 ns/100m
: 45 ns/100m
: Pass
24 AWG or 0.5 mm solid bare copper, polyethylene insulated,
4 twisted pairs, black PVC jacket with polyamide coating.
Standard application : EIA/TIA 568 B.2 and ISO/IEC 11801
Pair 1: Blue-White with blue stripe
Pair 2: Orange-White with orange stripe
Pair 3: Green-White with green stripe
Pair 4: Brown-White with brown stripe
Pair identification :
33
Installation Guide
One of most high speed data application failure is due to improper installation techniques. To insure
proper performance of UTP 5E cable, always follow these guidelines:
When pulling cable, avoid kinking and tugging. Constant tension should be used when pulling cable into
place. Pulling tension is recommended maximum 25 pounds or 11.3 kgs.
Avoid sharp turns over 90. This may cause disruption in conductor and cable integrity.
Special termination procedures must be followed. Remove only as much jacket and insulation as is
recommended. Do not twist conductors more than necessary.
Do not crush or pinch the cable
Avoid running cable close to external power sources. EMI (electromagnetic interference) and RFI (radio
frequency interference) may cause data transmission problem.
Balance Pair
An ideal pairs is comprised of two perfectly balanced
insulated conductors that mirror images of each other.
It can be obtained by innovative manufacturing
process that result of dimensional stability created.
The criteria of balance pair is as follows:
>Uniform conductor to conductor spacing
>Uniform applied tensions to conductors
within a pair during manufacturing
>Uniform twisting of insulated conductors
into pairs
>The assurance that twists of the pairs will
not loosen during manufacture or installation
The ideal twisted pair.
Bonded pair
Balance pair and more twists in the UTP 5E help
ensure that the signal does not radiate or bleed off
the pair and that the pair cancels out incoming noise.
The twisted pair shall be bonded (not separated) to
avoid impedance mismatches and ensure there are
no problems of return loss and crosstalk.
Guidelines & Design Information
UTP CATEGORY 5E LAN CABLE
PT JEMBO CABLE COMPANY Tbk.
TOGETHER WE GROW

hryanh


34
DATA SHEET
PCM CABLE, 120 Ohm, 2Mbps
Individual Screen
PT JEMBO CABLE COMPANY Tbk.
TOGETHER WE GROW
Product Description
Pair in Metal Foil (PiMF) or Individual Screen Twisted Pair
Packing Standard
24 AWG or 0.5 mm solid bare copper, polyethylene foam skin insulated,
individual screened pairs with tinned copper drain wire, and grey PVC
jacket.
Each pair consists of red and bule colour and pair
number identification shall be printed on the metal
foil
Pair identification :
Electrical Characteristic
DC resistance at 20C
DC resistance unbalance at 20C
Characteristic impedance
Dielectric strength
Attenuation at 1 MHz
NEXT at 1 MHz
Flame retardant test to IEC 60332-1
: Max. 95 ohm/km
: Max. 3%
: 120 15 ohm
: Max. 1000 Volt A.C.
: Max. 29 dB/km
: Min. 70 dB
: Pass
Cable Dimension &
Nominal conductor diameter : 0.5 mm
Nominal insulation diameter : 1.4 mm
Central office cabling, Interconnection bettween PCM
modem and E1 digital signal network carrying data rate
2.048 Mbps with charateristic impedance 120 Ohm.
Application
C880000020005REC
Part No. Pair
Overall diameter
(mm)
Weight
(kg/km)
Standard length
(meter)
Reel
C880000040005REC
C880000080005REC
C880000100005REC
C880000160005REC
C880000160005REC
2
4
8
10
16
30 18.2
5.7
7.4
10.0
11.1
13.7
34
365
59
106
132
200
500
300
1000
1000
1000
1000
Coil
Coil
Drum
Drum
Drum
Drum






hryanh
35
DATA SHEET
PCM CABLE, 120 Ohm, 2Mbps
Individual & Overall Screen with Braided
PT JEMBO CABLE COMPANY Tbk.
TOGETHER WE GROW
Product Description
Pair in Metal Foil (PiMF) or Individual Screen Twisted Pair with Braided
Packing Standard
24 AWG or 0.5 mm solid bare copper, polyethylene foam skin insulated,
individual screened pairs with tinned copper drain wire, tinned copper
braided, and grey PVC jacket.
Each pair consists of red and bule colour and pair
number identification shall be printed on the metal
foil
Pair identification :
Electrical Characteristic
DC resistance at 20C
DC resistance unbalance at 20C
Characteristic impedance
Dielectric strength
Attenuation at 1 MHz
NEXT at 1 MHz
Flame retardant test to IEC 60332-1
: Max. 95 ohm/km
: Max. 3%
: 120 15 ohm
: Max. 1000 Volt A.C.
: Max. 29 dB/km
: Min. 70 dB
: Pass
Cable Dimension &
Nominal conductor diameter : 0.5 mm
Nominal insulation diameter : 1.4 mm
Central office cabling, Interconnection bettween PCM
modem and E1 digital signal network carrying data rate
2.048 Mbps with charateristic impedance 120 Ohm.
Application
C895000020005REC
Part No. Pair
Overall diameter
(mm)
Weight
(kg/km)
Standard length
(meter)
Reel
C895000010005REC
1
C895000040005REC
C895000080005REC
C895000100005REC
C895000160005REC
C895000300005REC
2
4
8
10
16
30 19.3
4.9
6.4
8.2
11.0
12.1
14.8
32
54
457
87
155
183
270
500
500
300
1000
1000
1000
1000
Coil
Coil
Coil
Drum
Drum
Drum
Drum




hryanh




36
C. INSTRUMENT AND SIGNAL CABLE

1. OVERALL SHIELDED NON ARMOUR

Construction:
Single or Stranded Copper Conductor, PVC or PE or XLPE Insulated, Tinned Copper Drain
wire, Aluminium tape Single Coated Overall Shielded, Polyester tape Inner covering, PVC
or PE Outer Jacket.

A.PAIRS SYSTEM. ( 2 Color cores twist in to unit )

Type of Cable
Voltage Specification Remarks
IPVV-OS
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502 PVC Insulated & Outer jacket
IPVV-OS FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
IEC 332-3 Cat. A
PVC 105 C Insulated PVC Flame
Retardant Outer jacket.
IPEV-OS
300/500 Volt
600/1000 Volt
BS 5308 PE Insulated, PVC Outer Jacket
IPEV-OS.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
IEC 332-3 Cat. A
PE Insulated, PVC Flame Retardant
Outer jacket.
IPEE-OS
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308 PE Insulated, PVC outer jacket
KPEV
300/500 Volt
600/1000 Volt
Manufacturer Std PE Insulated, PVC outer jacket
KPEV-S
300/500 Volt
600/1000 Volt
Manufacturer std
BS 5308.
PE Insulated, PVC outer jacket,
Screen with copper tape
KPEV-OS
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502 PE Insulated, PVC Outer jacket
IPCV-OS.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC60 502
XLPE Insulated, PVC Flame
Retardant Outer jacket.
IPVV-OS (Tc)
300/500 Volt
600/1000 Volt
BS 5308, IEC60 502
IEC 332-3 Cat. A.
PVC Insulated & PVC Outer Jacket,
Conductor with Tinned copper.
IPCV-OS (Tc)
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
XLPE Insulated, PVC Outer jacket
with Tinned copper conductor
IPEV-OS (Tc)
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
PE Insulated, PVC Outer jacket
with Tinned copper conductor


B.TRIADS SYSTEM (Three color cores, twist in to unit)

Type of Cable Voltage Specification Remarks
ITVV-OS
300/500 Volt
600/1000 Volt
IEC 60502, BS
5308
PVC Insulated & PVC Outer
jacket
ITVV-OS.FL
300/500 Volt
600/1000 Volt
BS 5308,
IEC 332-3 Cat. A
PVC 105C Insulated & PVC
Flame Retardant Outer jacket
ITEV-OS
300/500 Volt
600/1000 Volt
IEC 502, BS 5308. PE Insulated, PVC Outer jacket
ITEV-OS.FL
300/500 Volt
600/1000 Volt
BS 5308,
IEC 332-3 Cat. A
PE Insulated, PVC Flame Retardant
Outer Jacket



ryanh
37
2. INDIVIDUAL & OVERALL SHIELDED - NON ARMOUR

Construction:
Copper Conductor (Solid or Stranded), PVC or PE or XLPE Insulated, Tinned Copper Drain
Wire and Aluminium Tape Single Coated Individual Shielded, Polyester Tape Inner
Covering, Tinned Copper Drain Wire, Aluminium Tape Single Coated Overall Screen, PVC
or PE Outer Jacket.

a. PAIRS SYSTEM (Two color cores insulation twist in to units)

Type of Cable Voltage Specification Remarks
IPVV-IS/OS
300/500 Volt
600/1000 Volt
BS 5308, IEC60502 PVC Insulated & PVC Outer Jacket
IPVV-IS/OS.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC60502
IEC 332-3 Cat. A
PVC 105 C Insulated & PVC Flame
Retardant Outer Jacket.
IPEV-IS/OS.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC60502
IEC 332-3 Cat. A
PE Insulated, PVC Flame Retardant
Outer Jacket
IPEV-IS/OS
300/500 Volt
600/1000 Volt
BS 5308, IEC60 502 PE Insulated, PVC Outer Jacket
IPEV-IS/OS
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
IEC 332-3 Cat. A
PE Insulated, PVC Low Smoke, Zero
Halogen Outer Jacket
IPCV-IS/OS
300/500 Volt
600/1000 Volt
BS 5308, IEC60 502 XLPE Insulated, PVC Outer Jacket
IPCV-IS/OS.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
IEC 332-3 Cat. A
XLPE Insulated, PVC Flame Retardant
Outer jacket
IPCV-IS/OS.TC
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
XLPE Insulated, PVC Outer Jacket
with Tinned Copper conductor
IPEV-IS/OS.TC
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
PE Insulated, PVC Outer Jacket
with Tinned Copper conductor
IPVV-IS/OS.TC
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
Insulated and Outer Jacket PVC,
with Tinned copper conductor
PiMF
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
PE Insulated, PVC Outer Jacket Overall
Screen with Copper Wire Braided

b.TRIADS SYSTEM (Three color cores insulation twist in to units)

Type of Cable Voltage Specification Remarks
ITVV-IS/OS
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502 PVC Insulated & Outer jacket
ITVV-IS/OS.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
IEC 332-3 Cat. A
PVC 105 C Insulated, PVC Flame
Retardant Outer jacket.
ITEV-IS/OS
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502 PE Insulated PVC Outer Jacket
ITEV-IS/OS.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
IEC 332-3 Cat. A
PE Insulated, PVC Flame Retardant
Outer jacket
ITCV-IS/OS
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502 XLPE Insulated, PVC Outer Jacket
ITCV-IS/OS.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
IEC 332-3 Cat. A
XLPE Insulated, PVC Flame Retardant
Outer Jacket
ITCV-IS/OS.TC
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
XLPE Insulated and PVC Outer Jacket
with Tinned Copper conductor
ITEV-IS/OS.TC
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
PE Insulated, PVC Outer Jacket with
Tinned copper conductor
ryanh
38
b. QUADS SYSTEM (four color cores insulation twist in to units)

Type of Cable Voltage Specification Remarks
IQVV-IS/OS
300/500 Volt
600/1000 Volt
BS 5308,IEC 60502 PVC Insulated & PVC Outer jacket
IQVV-IS/OS.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
IEC 332-3 Cat. A
PVC 105C Insulated, PVC Flame
Retardant outer jacket
IQVV-IS/OS.Tc.
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502
PVC Insulated & PVC Outer jacket
with Tinned copper conductor




3. OVERALL SHIELDED WITH MECHANICAL PROTECTIVE

Construction:
Copper Conductor (Solid or Stranded), PVC or PE or XLPE Cores Insulated, Tinned
Copper Drain Wire, Aluminium Tape Single Coated Overall Screen, Polyester Tape Inner
Covering, PVC Inner Jacket, Mechanical Protective, PVC Outer Jacket.

a. PAIRS SYSTEM (Two color cores, twist in to unit)
Type of Cable Voltage Specification Remarks
IPVV-OS-SWA
300/500 Volt
600/1000 Volt
IEC 60502,
BS 5308
PVC Insulated & outer jacket, round steel
wire armour
IPVV-OS-SWA.FL
300/500 Volt
600/1000 Volt
BS 5308
IEC 332-3 Cat. A
PVC 105C Insulated, PVC Flame
Retardant outer jacket, round steel wire
armour
IPVV-OS-STA.FL
300/500 Volt
600/1000 Volt
BS 5308
IEC 332-3 Cat. A
PVC 105C Insulated, PVC Flame
Retardant outer jacket, steel tape armour
IPVV-OS-SWB.FL
300/500 Volt
600/1000 Volt
BS 5308
IEC 332-3 Cat. A
PVC 105C Insulated, PVC Flame
Retardant outer jacket, round steel wire
braided
IPEV-OS-SWA
300/500 Volt
600/1000 Volt
IEC 60502,
BS 5308
PE Insulated & PVC outer jacket round
steel wire armour
IPEV-OS-SWA.FL
300/500 Volt
600/1000 Volt
BS 5308
IEC 332-3 Cat. A
PE Insulated, PVC Flame Retardant outer
jacket, steel wire armour
IPEV-OS-SWB.FL
300/500 Volt
600/1000 Volt
BS 5308
IEC 332-3 Cat. A
PE Insulated, PVC Flame Retardant outer
jacket, steel wire braided
IPEV-OS-STA.SP
300/500 Volt
600/1000 Volt
IEC60502,
BS 5308
PE Insulated, PVC outer jacket, armour
with steel tape
IPEE-OS-SWA
300/500 Volt
600/1000 Volt
IEC 60502,
BS 5308
PE Insulated, PE outer jacket, with round
steel wire armour
IPEE-OS-DSTA
300/500 Volt
600/1000 Volt
IEC 60502,
BS 5308
PE Insulated, PVC outer jacket, with
double steel tape armour
IPEV-OS-SWA.SP
300/500 Volt
600/1000 Volt
IEC 60502,
BS 5308
PE Insulated, PVC outer jacket round steel
wire armour
KPEV-WAZV
300/500 Volt
600/1000 Volt
IEC 60502,
BS 5308
PE Insulated PVC outer Jacket, Armour
with round steel wire
IPCVH-OS-SWA
300/500 Volt
600/1000 Volt
IEC 60502,
BS 5308
XLPE Insulated, PVC outer jacket, round
steel wire armour

39
b. TRIADS SYSTEM (Three colour cores twist in to units)

Type of Cable Voltage Specification. Remarks.
ITEV-OS-SWA.FL
300/500 Volt
600/1000 Volt
BS 5308
IEC 332-3 Cat. A
PE Insulated, PVC Flame retardant
outer jacket, round steel armour
ITVV-OS-SWB.FL
300/500 Volt
600/1000 Volt
BS 5308
IEC 332-3 Cat. A
PVC 105C Insulated, PVC Flame
Retardant outer jacket, steel wire
braided
ITVV-OS-SWA.FL
300/500 Volt
600/1000 Volt
BS 5308
IEC 332-3 Cat. A
PVC 105C Insulated, PVC Flame
Retardant outer jacket, round steel
wire armour
ITEV-OS-SWB.FL
300/500 Volt
600/1000 Volt
BS 5308
IEC 332-3 Cat. A
PE Insulated, PVC Flame Retardant
outer jacket, steel wire braided
armour
ITVV-OS-SWA
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
PE Insulated & outer jacket, round
steel wire armour
ITCVH-OS-SWA
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
XLPE Insulate, PVC 90C outer
jacket, round steel wire armour




4. INDIVIDUAL SHIELDED WITHMECHANICAL PROTECTIVE.

Construction:
Copper Conductor (Solid or stranded), PVC or PE or XLPE Cores
Insulated, Tinned Copper Drain wire, Aluminium tape Individual
Shielded, Polyester tape Inner Covering, Tinned Copper Drain wire,
Aluminium Tape Overall Shielded, PVC or PE Inner Jacket, Mechanical
Protective, PVC or PE Outer Jacket.

a. PAIRS SYSTEM (Two colour cores twist into unit)

Type of Cable. Voltage Specification Remarks
IPVV-IS/OS-SWA
300/500 Volt
600/1000 Volt
IEC60 502, BS 5308
PVC Insulated & PVC outer jacket,
round steel wire armour
IPVV-IS/OS-SWB
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
PVC Insulated &PVC outer jacket,
steel wire braided armour
IPVV-IS/OS-DSTA
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
PVC Insulated &PVC outer jacket,
steel tape armour
IPVV-IS/OS-SWA.FL
300/500 Volt
600/1000 Volt
IEC60 502, BS 5308
IEC 332-3 Cat. A
PVC 105C Insulated & PVC Flame
retardant outer jacket, round steel
wire armour
IPVV-IS/OS-SWB.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
PVC 105C Insulated, PVC Flame
retardant outer jacket, Steel wire
braided
IPVV-IS/OS-STA.FL
300/500 Volt
600/1000 Volt
IEC60 502, BS 5308
PVC 105C Insulated, PVC Flame
retardant outer jacket, steel tape
armour
40
IPEV-IS/OS-SWA.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC332-3 Cat. A
PE Insulated, PVC Flame retardant
outer jacket, round steel wire armour
IPEV-IS/OS-SWB.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC 332-3 Cat. A
PE Insulated PVC,PVC Flame retardant
outer jacket, steel wire braided
IPEV-IS/OS-STA.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC 332-3 Cat. A
PE Insulated, PVC Flame retardant
outer jacket, steel tape armour
IPCEV-IS/OS-STA.
300/500 Volt
600/1000 Volt
IEC60502, BS 5308
XLPE Insulated, PE inner jacket, PVC
outer jacket, steel tape armour
IPCVH-IS/OS-STA.
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
XLPE Insulated, PVC 90 C outer
jacket, steel wire armour
IPCV-IS/OS-SWB.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC 332-3 Cat. A
XLPE Insulated, PVC Flame retardant
outer jacket, armour with steel wire
braided
IPCV-IS/OS-SWA.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
XLPE Insulated, PVC Flame retardant
outer jacket, armour with round steel
wire armour


b.TRIADS SYSTEM (Three color cores twist in to unit)

Type of Cable Voltage Specification Remarks
ITVV-IS/OS-STA.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC 332-3 Cat. A
PVC 105C Insulated, PVC Flame
retardant outer jacket, steel tape armour
ITVV-IS/OS-SWB.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC 332-3 Cat. A
PVC 105C Insulated, PVC Flame
retardant outer jacket, Steel wire braided
ITVV-IS/OS-SWA
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
PVC Insulated & outer jacket, steel
wire armour
ITEV-IS/OS-SWA
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
PE insulated, PVC outer jacket,
armour with steel wire
ITEV-IS/OS-SWB
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
PE insulated PVC outer jacket, steel
wire braided
ITCVH-IS/OS-SWA.
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
XLPE Insulated, PVC 90C outer
jacket, steel wire armour
ITBN-IS/OS-SWA
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
XLPE Insulated, PVC 90C outer
jacket, steel wire armour
ITEV-IS/OS-SWA.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC 332-3 Cat. A
PE insulated, PVC Flame retardant outer
jacket, round steel wire armour
ITEV-IS/OS-SWB.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC 332-3 Cat. A
PE insulated, PVC Flame retardant outer
jacket, steel wire braided
ITVV-IS/OS-SWA.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC 332-3 Cat. A
PVC 105C insulated, PVC Flame
retardant outer jacket, steel wire braided
armour

Ryanh

41
5. OVERALL SHIELDED WITH HAZARDOUS AREA PROTECTIVE

a. WITHOUT MECHANICAL PROTECTIVE.

Construction:
Copper Conductor (Solid or Stranded), PVC or PE Insulated, Tinned Copper Drain Wire
with Aluminium Tape Single Coated Overall Shielded, Polyester tape Inner Covering,
PVC Flame Retardant Oil Resistant Inner Jacket, Lead Sheathed Protective, PVC Flame
Retardant Oil resistant Outer Jacket.

Type of Cable Voltage Specification Remarks
IPVV-OS-TA.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
IEC 332-3 Cat. A
Pair system, PVC insulated and
PVC outer jacket
ITVV-OS-SA.FL
300/500 Volt
600/1000 Volt
IEC60 502, BS 5308
IEC 332-3 Cat. A
Triad system, PVC insulated and
PVC outer jacket
IQVV-OS-SA.FL
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
Quad system, PVC insulated and
PVC outer jacket
ITEV-OS-LC
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
Triad system PE insulated, PVC
outer jacket
IPEV-OS-LC
300/500 Volt
600/1000 Volt
IEC 60502, BS 5308
Pair system PE insulated, PVC
outer jacket


b. WITH ARMOUR

Construction:
Copper Conductor (Solid or Stranded), PVC Insulated, Tinned Copper Drain wire,
Aluminium tape Single Coated Overall Shielded, Polyester Tape Inner Covering, PVC
Flame Retardant Inner Jacket, Lead Sheathed Protective, PVC Flame Retardant Outer
Jacket.

Type of Cable Voltage Specification Remarks
IPVV-OS-LC-SWA
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502,
IEC 332-3 Cat. A.
Armour with round steel wire,
Pair system
ITVV-OS-LC-SWA
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502,
IEC 332-3 Cat. A.
Armour with round steel wire,
Triad system
IQVV-OS-LC-SWA
300/500 Volt
600/1000 Volt
BS 5308, IEC60502,
IEC 332-3 Cat. A.
Armour with round steel wire,
Quad system








hryanh
42
6. INDIVIDUAL & OVERALL SHIELDED WITH HAZARDOUS AREA AND
MECHANICAL PROTECTIVE.

Construction:
Copper Conductor (Solid or Stranded), PVC or PE or XLPE Insulated, Tinned Copper
Drain Wire, Aluminium Tape Individual Screen, Polyester Tape Wrapping, Tinned
Copper Drain Wire with Aluminium Tape Overall Screen, PVC Low Smoke Flame
Retardant, Oil Resistant Inner Covering, Lead Alloy Sheathed Hazardous Area
Protective, PVC Low Smoke, Flame Retardant, Oil Resistant Inner Jacket, Galvanized
Round Steel Wire Armour, PVC Low Smoke Flame Retardant Oil Resistant Outer Jacket.


a. PAIR SYSTEM (two color cores twist in to unit )

Type of Cable Voltage Specification Remarks
IPVV-IS/OS-SA.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502,
IEC 332-3 Cat. A
Without armour, PVC
insulated
IPVV-IS/OS-LC-SWA
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502,
IEC 332-3 Cat. A
PVC insulated
IPEV-IS/OS-LC-SWA
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502,
IEC 332-3 Cat. A
PE insulated
IPCV-IS/OS-LC-SWA
300/500 Volt
600/1000 Volt
BS 5308, IEC 60502,
IEC 332-3 Cat. A
XLPE insulated



b. TRIAD SYSTEM (three color cores twist into unit)

Type of Cable Voltage Specification Remarks
ITVV-IS/OS-LC-SWA 300/500 Volt, 600/1000 Volt BS 5308, IEC 332-3 Cat. A PVC Insulated
ITEV-IS/OS-LC-SWA
300/500 Volt, 600/100o Volt
BS 5308, IEC 332-3 Cat. A PE Insulated
ITCV-IS/OS-LC-SWA
300/500 Volt, 600/1000 Volt
BS 5308, IEC 332-3 Cat. A XLPE Insulated



c. QUAD SYSTEM (four color cores Insulated twist into unit)

Type of Cable Voltage Specification
IQVV-IS/OS-LC-SWA 300/500V 600/1000 Volt BS 5308, IEC 332-3Cat. A PVC Insulated
IQCV-IS/OS-LC-SWA 300/500V 600/1000 Volt BS 5308, IEC 332-3Cat. A XLPE Insulated


hryanh
43
7. OVERALL SHIELDED WITH CONTINUES CORRUGATED ALUMINIUM
SHEATHED (HAZARDOUS AREA PROTECTIVE.

Construction:
Copper Conductor (Solid or Stranded), PVC 105 C or XLPE Insulated, Tinned Copper
Drain Wire, Aluminium Tape Overall Shielded, Polyester Tape wrapping, PVC Low
Smoke, Flame Retardant, Oil Resistant, Inner Jacket, Continuous Corrugated
Aluminium Sheathed Seamless System Hazardous Area Protective, PVC Low Smoke
Flame Retardant Oil Resistant Outer Jacket.

a. PAIR SYSTEM (two color cores twist into unit)

Type of Cable Voltage Specification Remarks
IPVV-OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A,
ICEA-S-66-524
Pairs system, PVC Insulated
ITVV-OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A,
ICEA-S-66-524
Triad system, PVC Insulated
IQVV-OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A,
ICEA-S-66-524
Quad system, PVC Insulated
IPCV-OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC332-3 Cat. A,
ICEA-S-66-524
Pair System, XLPE Insulated
ITCV-OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A,
ICEA-S-66-524
Triad System, XLPE
Insulated
IQCV-OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A,
ICEA-S-66-524
Quad System, XLPE
Insulated









8. INDIVIDUAL SHIELDED WITH CONTINUES CORRUGATED ALUMINIUM
SHEATHED (HAZARDOUS AREA PROTECTIVE).

a. WITHOUT ARMOUR.

Construction:
Copper Conductor (Solid or Stranded), PVC or PE or XLPE Insulated, Tinned Copper
Drain Wire, Aluminium Tape Individual Shielded, Polyester Tape Wrapping, PVC Low
Smoke Flame Retardant Oil Resistant Inner Covering, Continuous Corrugated
Aluminium Sheathed Seamless System Hazardous Area Protective, PVC Low Smoke
Flame Retardant Outer Jacket.

hryanh

44
Type of Cable Voltage Specification Remarks
IPVV-IS/OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A
ICEA-S-66-524
Pairs system , PVC
Insulated
IPEV-IS/OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A
ICEA-S-66-524
Pair system , PE
Insulated
IPCV-IS/OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A
ICEA-S-66-524
Pair System, XLPE
insulated
ITVV-IS/OS-MC.F
300/500 Volt
600/1000 Volt
BS 5308 IEC 332-3 Cat. A,
ICEA-S-66-524
Triad system, PVC
insulated
ITEV-IS/OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat A
ICEA-S-66-524
Triad System, PE
insulated
ITCV-IS/OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A
ICEA-S-66-524
Triad System, XLPE
insulated
IQVV-IS/OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A
ICEA-S-66-524
Quad System, PVC
insulated
IQCV-IS/OS-MC.FL
300/500 Volt
600/1000 Volt
BS 5308, IEC 332-3 Cat. A
ICEA-S-66-524
Quad System, XLPE
Insulated


b. WITH ARMOUR.
Construction:
Copper Conductor (Solid or Stranded), PVC or PE or XLPE Insulated, Tinned Copper
Drain Wire, Aluminium Tape Individual Shielded, Polyester Tape Wrapping, PVC Low
Smoke Flame Retardant Oil Resistant Inner Covering, Continuous Corrugated
Aluminium Sheathed Seamless System Hazardous Area Protective, PVC Low Smoke
Flame Retardant, Oil Resistant Inner Jacket, Galvanized Round Steel Wire Armour
Mechanical Protective, PVC Lows Smoke, Flame Retardant Oil Resistant Outer Jacket

Type of Cable Voltage Specification Remarks
IPVV-IS/OS-MC-SWA.FL
300/500 Volt
600/1000 Volt
BS 5308, ICEA-S-66-524
IEC 332-3 Cat. A
Pairs system, PVC
Insulated
IPEV-IS/OS-MC.SWA.FL
300/500 Volt
600/1000 Volt
BS 5308, ICEA-S-66-524
IEC 332-3 Cat. A
Pair system, PE Insulated
ITEV-IS/OS-MC.SWA.FL
300/500 Volt
600/1000 Volt
BS 5308, ICEA-S-66-524
IEC 332-3 Cat. A,
Triad System, PE
Insulated
ITCV-IS/OS-MC.SWA.FL
300/500 Volt
600/1000 Volt
BS 5308, ICEA-S-66-524
IEC 332-3 Cat. A
Triad System, XLPE
Insulated
IPCV-IS/OS-MC.SWA.FL
300/500 Volt
600/1000 Volt
BS 5308, ICEA-S-66-524
IEC 332-3 Cat. A
Pair System, XLPE
Insulated
IQVV-IS/OS-MC.SWA.FL
300/500 Volt
600/1000 Volt
BS 5308, ICEA-S-66-524
IEC 332-3 Cat. A
Quad System, PVC
insulated
IQCV-IS/OS-MC.SWA.FL
300/500 Volt
600/1000 Volt
BS 5308, ICEA-S-66-524
IEC 332-3 Cat. A
Quad System, XLPE
insulated
hryanh
45
9.FIRE RESISTANT - INSTRUMENT CABLE IEC 331

a. OVERALL SHIELDED.

Construction,:
Stranded Copper Conductors, Mica Glass Tape Fire Barrier, XLPE or PVC Low Smoke,
Fame Retardant, Zero Halogen Insulated (LSOHF), Tinned Copper Drain Wire,
Aluminium Tape Overall Shielded, Polyester Tape Wrapping, PVC Low Smoke Flame
Retardant, Zero Halogen Outer Jacket.

Type of Cable Voltage Specification Remarks
IPCV-OS-FR 300/500 Volt, 600/1000 Volt IEC 331, IEC 332- 3 Cat. A XLPE Insulated
IPVV-OS-FR 300/500 Volt, 600/1000 Volt IEC 331, IEC 332 - 3 Cat. A PVC Insulated


b. INDIVIDUAL SHIELDED
Construction,:
Stranded Copper Conductor Mica Glass Tape Fire Barrier, XLPE or PVC Low Smoke,
Flame Retardant, Zero Halogen Insulated, Tinned Copper Drain Wire and Aluminium
Tape Individual Shielded, Polyester Tape Inner Covering, Tinned Copper Drain Wire and
Aluminium Tape Overall Shielded, PVC Low Smoke Flamer Retardant, Zero Halogen
Outer Jacket.

Type of Cable Voltage Specification Remarks
IPCV-IS/OS-FR 300/500 Volt, 600/1000 Volt IEC 331, IEC 332-3 Cat. A XLPE Insulated
IPVV-IS/OS-FR 300/500 Volt, 600/1000 Volt IEC 331, IEC 332-3 Cat. A PVC Insulated












hryanh







46
C. INDIVIDUAL SHIELDED WITH ARMOUR IEC 331

Construction:
Stranded Copper Conductor, Mica Glass Tape Fire Barrier, XLPE or PVC Low Smoke,
Flame Retardant, Zero Halogen Insulated, Tinned Copper Drain Wire Aluminium Tape
Individual Shielded, Polyester Tape Inner Covering, Tinned Copper Drain Wire,
Aluminium Tape Overall Shielded, PVC Low Smoke Flamer Retardant, Zero Halogen
Inner Jacket, Galvanized Round Steel Wire Armour, PVC Low Smoke Flame Retardant
Zero Halogen Outer Jacket.

Type of Cable Voltage Specification Remarks
IPCV-OS-SWB.FR
300/500 Volt,
600/1000 Volt
IEC 331, BS 5308
IEC 332-3Cat.A
Pair system, XLPE Insulated steel
wire braided armour overall shielded
IPVV-OS-SWA.FR
300/500 Volt,
600/1000 Volt
IEC 331,BS 5308
IEC 332-3Cat.A
Pair system, PVC Insulated r overall
shielded
IPVV-IS/OS-SWA.FR
300/500 Volt,
600/1000 Volt
IEC 331, BS 5308
IEC 332-3Cat.A
Pair system, PVC Insulated
IPCV-IS/OS-SWA.FR
300/500 Volt,
600/1000 Volt
IEC 331, BS 5308
IEC 332-3Cat.A
Pair system, XLPE Insulated
IPVV-IS/OS-STA.FR
300/500 Volt,
600/1000 Volt
IEC 331, BS 5308
IEC 332-3Cat.A
Pair system, PVC Insulated steel tape
armour
ITCH-IS/OS-SWA.FR
300/500 Volt,
600/1000 Volt
IEC 331, BS 5308
IEC 332-3Cat.A
Triad system, XLPE Insulated
ITCH-IOS-SWA.FR
300/500 Volt
600/1000 Volt
IEC 331, BS 5308
IEC 332-3Cat.A
Triad system, XLPE Insulated,
Overall shielded




hryanh








47
D. CONTROL CABLE

I. FLEXIBLE CONTROL CABLE (ff)

1. FLEXIBLE CABLE FINE WIRE (ff)

Constructions;
Multi wire of copper wire conductor, special PVC Insulated special PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
NYYHY 300/500 Volt, 450/750 Volt Manufacturer std, VDE.0295 Class 5
JE-N-Flex 300/500 Volt, 450/750 Volt Manufacturer std, VDE.0295 Class 5
JZ 300/500 Volt, 450/750 Volt Manufacturer std, VDE.0295 Class 5
NYSHY 450/750 Volt SPLN 42-6-3
VCT 600 Volt JIS C. 3312



2. FLEXIBLE CONTROL WITH COPPER WIRE BRAIDED SCREEN (ff)

Constructions:
Multi Wire of Fine Copper Wire Strand, Special PVC Insulated, Polyester Tape Inner
Covering and /or PVC Inner Jacket, Tinned Copper Wire Braided Screen PVC Outer
Jacket.

Type of Cable Voltage Specification Remarks
LiYCY 300/500 Volt Manufacturer standard
MVVS 300/500 Volt JCS 271A
VCTS 300/500 Volt JIS 3312
Screened Cable 300/500 Volt Manufacturing Standard -


3. FLEXIBLE CONTROL WITH ARMOUR AND SHIELDED (ff)

Constructions,:
Multi wire or copper wire conductor, PE or PVC core Insulated, Polyester tape core
covering, Aluminium tape shielded, PVC inner jacket, steel wire braided Armour, PVC
outer jacket.

Type of Cable Voltage Specification Remarks
IEV-OS-SWB 450/750 Volt, 600/1000 Volt IEC 60502, PE Insulated
CU/PVC/SWB/PVC-S 450/750 Volt, 600/1000 Volt JCS 271A PVC Insulated

hryanh
48
II. CONTROL CABLE (rm)

1. CONTROL CABLE WITHOUT ARMOUR

Constructions
Copper Wire Strand, PVC or XLPE Insulated, PVC or PE Outer Jacket

Type of Cable Voltage Specification Remarks
CVV 600 Volt IEC60 502,JIS C 3401 PVC Insulated, PVC outer jacket
CV 600 Volt IEC 60502 JIS C3603 XLPE Insulated, PVC outer jacket
N2XY 600/1000 Volt IEC 60502 PVC Insulated, PE outer Jacket
CVE 600/1000 Volt IEC 60502 PVC Insulated, PE outer Jacket
H-CVV 600 Volt IEC 60502, JIS C3401 PVC 105C Insulated, PVC 90C outer jacket
HP 600 Volt IEC 60502, JISC3401
PVC 105C Insulated, PVC 90C outer
jacket
PVC/PVC 600 Volt IEC 60502,JIS C 3401 PVC Insulated & Outer Jacket
NYY 600V/1000 Volt IEC 60502 PVC Insulated & Outer Jacket
CU/PVC/PVC 600V/1000 Volt BS 6346, AS 3147 PVC Insulated & Outer Jacket


2. CONTROL CABLE WITHOUT SHIELDED/SCREEN.

Constructions:
A. Copper Wire Strand, PVC or PE Insulated, Polyester Tape Inner Covering,
Aluminium Tape Shielded, Tinned Copper Drain Wire, PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
IVV-OS 300/500 Volt IEC 60502, PVC Insulated
CVV-SLA 300/500 Volt 600/1000 Volt IEC60502 PVC Insulated
IVV-OS.FL 300/500 Volt, 600/1000 Volt IEC60502
Insulated PVC 105C, outer
Jacket PVC Flame Retardant
PVC/PVC-OS 300/500 Volt, 600/1000 Volt IEC60502 PVC Insulated
CVV-PSLA 300/500 Volt, 600/1000 Volt IEC60502
PVC Insulated, Paris
System
CEV-S 300/500 Volt, 600/1000 Volt IEC60502 PE Insulated
IEV-OS 300/500 Volt, 600/1000 Volt IEC60502 PE Insulated
PVXP 300 Volt
IEC60502

PVC Insulated, Tinned
Copper Conductor
J-Y(St)Y 300 Volt
Manufacturing
standard
PVC Insulated.
49
B .Screen / Shielded with copper tape /wire or tinned copper wire
braided.

Type of Cable Voltage Specification Remarks
NYSY 600/1000 Volt IEC60 502, JCS 258A Copper tape screen, PVC Insulated
NYCY 600/1000 Volt IEC 60502,SPLN 43-4,VDE0271 Copper wire screen, PVC Insulated
CVV-S 600 Volt JIS C 3401, JCS 258A Copper tape screen, PVC Insulated
N2XSY 600/1000 Volt IEC 60502 XLPE Insulated copper tape screen
IVV-OS-TWB 600 Volt IEC 60502 Tinned copper wire braided screen
VCTS 600 Volt JIS 3312 Tinned Copper wire braided screen



3. CONTROL CABLE WITH SHIELDED AND ARMOUR.

Construction:
Multi wire of Copper conductor, PVC or PE Insulated, Polyester tape, PVC Inner
Covering , Aluminium tape or Copper tape Screen PVC Inner Jacket, Steel tape or Steel
wire Armour or, Steel wire Braided, PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
CU/PE/SWA/PVC-S 600 Volt IEC 60502 PE Insulated, Copper tape screen steel wire armour
IVV-OS-SWA
600 Volt
IEC 60502 PVC Insulated, Aluminium tape screen steel wire
armour
ICVV-SLA-TAZV
600 Volt
IEC 60502 PVC Insulated, Aluminium tape screen steel tape
armour
CVV MAZV-PSLA
600 Volt
IEC 60502 PVC Insulated, Aluminium tape screen steel tape
armour, pair system
CVV WAZV-S
600 Volt
IEC 60502 PVC Insulated, Copper tape screen steel wire
armour
PVC/SWA/PVC-S
600 Volt
IEC 60502 PVC Insulated, Copper tape screen, steel wire
armour
CVV WAZV-S-PSLA
600 Volt
IEC 60502 PVC Insulated, Copper tape screen steel wire
armour, pair system
IVV-OS-SWB.FL
600 Volt
IEC 60502,
IEC 332-3Cat A
PVC Insulated, Aluminium tape screen, steel wire
braided armour




hryanh



50
4. CONTROL CABLE WITH MECHANICAL PROTECTIVE

Construction:
Multi wire of copper conductor, PVC or XLPE or PE Insulated, PVC Inner jacket,
Galvanized round steel wire or steel tape or steel flat armour, PVC or PE outer jacket.

Type of Cable Voltage Specification Remarks
PVC/SWA/PVC
600/1000 Volt
BS 6346, IEC 60502,
SPLN 43-2, VDE-271
PVC Insulated, Steel wire Armour, PVC
Outer jacket
NYRGbY
600/1000 Volt
BS 6346, IEC 60502,
SPLN 43-2, VDE-271
PVC Insulated, Steel wire Armour, PVC
Outer jacket
CVVWAZV
600/1000 Volt
BS 6346, SPLN 43-2,
VDE-271, JISC.3401
PVC Insulated, Steel wire Armour PVC
Outer jacket
NYRGbY
600/1000 Volt
SPLN 43-2, IEC 60502,
VDE 0271
PVC Insulated, Steel flat armour, PVC
Outer jacket
VVWAZV
600/1000 Volt
IEC 60502, JIS C 3401 PVC Insulated, steel wire armour PVC
outer jacket
CYY-SWA
600/1000 Volt
IEC 60502, JIS C 3401 PVC Insulated, steel wire armour PVC
outer jacket
XLPE/SWA/PVC
600/1000 Volt
IEC 60502, JIS C 3605,
SPLN 43-7
XLPE Insulated, Steel wire Armour PVC
outer jacket
N2XRGbY
600/1000 Volt
IEC 60502, JISC 3605
SPLN 43-7
PVC Insulated, Steel wire Armour PVC
outer jacket
NYBY
600/1000 Volt
JISC 3401, IEC 60502 PVC Insulated, Steel Tape Armour PVC
outer jacket
PVC/DSTA/PVC
600/1000 Volt
JISC 3401, IEC 60502 PVC Insulated, steel tape armour, PVC
outer jacket
CVVTAZV
600/1000 Volt
JISC 3401, IEC 60502 PVC Insulated, steel tape armour, PVC
outer jacket
CYY-STA
600/1000 Volt
JISC 3401, IEC 502 PVC Insulated, steel tape armour, PVC
outer jacket
N2XBY
600/1000 Volt
IEC 60502, JISC 3605 XLPE Insulated, steel tape armour, PVC
outer jacket
XLPE/DSTA/PVC
600/1000 Volt
IEC 60502, JISC 3605, XLPE Insulated, steel tape armour, PVC
outer jacket
CVTAZV
600/1000 Volt
IEC 60502, JISC 3605, XLPE Insulated, steel tape armour, PVC
outer jacket
CCVTAZV
600/1000 Volt
IEC 60502, JISC 3605, XLPE Insulated, steel tape armour, PVC
outer jacket
CVV WAZV
600/1000 Volt
IEC 60502, JISC 3605, XLPE Insulated, steel wire armour, PVC
outer jacket
N2XFGbY
600/1000 Volt
IEC 60502, JISC 3605, XLPE Insulated, Flat Steel Armour PVC
outer jacket
51
N2XFGb2Y
600/1000 Volt
IEC 60502, JISC 3605, XLPE Insulated, Flat Steel Armour PE
outer jacket
CPEV WAZV
600/1000 Volt
IEC 60502, JISC 3605, PE Insulated, Flat Steel Armour PVC
outer jacket
CEEWAZE
600/1000 Volt
IEC 60502, JISC 3605, PE Insulated, steel wire armour PE outer
jacket
CEETAZE
600/1000 Volt
IEC 60502, JISC 3605, PE Insulated, steel wire armour PE outer
jacket
CCETAZE
600/1000 Volt
IEC 60502, JISC 3605, XLPE Insulated, PE Inner & outer jacket
steel tape armour
CCEWAZE
600/1000 Volt
IEC 60502, JISC 3605, XLPE Insulated, PE Inner & outer jacket
steel wire armour






5. CONTROL CABLE WITH LEAD SHEATHED/CONTINUES
CORRUGATED ALUMINIUM SHEATHED (Hazardous Area
Protective)

Construction:
Multi wire of Copper conductor, PVC or XLPE Insulated, Polyester tape Inner covering,
PVC Inner Jacket, Hazardous Area protective (Lead sheathed or Aluminium
corrugated), PVC Outer Jacket.

Type of Cable Voltage Specification Remarks
IVV-LC 600/1000 Volt IEC 60502 PVC Insulated, Lead Sheathed
ICV-LC
600/1000 Volt
IEC 60502 XLPE Insulated, Lead Sheathed
I VV- OS- L C- SWA
600/1000 Volt
IEC 60502
PVC Insulated, Aluminium tape screen,
Lead sheathed with Steel wire armour
IVV-OS-MC
600/1000 Volt
IEC 60502,
ICEA-S-66-524
PVC Insulated, Aluminium tape screen,
Aluminium corrugated
I VV- MC
600/1000 Volt
IEC 60502, ASTM B 8
ICEA-S-66-524
PVC Insulated, Aluminum corrugated
I CV- MC
600/1000 Volt
IEC 60502, ASTM B.8,
ICEA-S-66-524
XLPE Insulated, Aluminum corrugated
I CV- OS- MC
600/1000 Volt
IEC 60502, ASTM B.8,
ICEA-S-66-524
XLPE Insulated, Aluminum corrugated
with Aluminium tape screen



hryanh

52
CONTOH PRODUK PERUSAHAAN
Jenis dan Contoh Produk
No Nama Kabel
CONTROL CABLE
Remarks
1
IVV LC
ICV-LC



2
IVV- MC
ICV-MC




3
IVV-OS-MC




4
I CV- OS- MC



5
N2XBY
CVTAZV
CVVTAZE




6
XLPE/DSTA/PVC









hryanh
53
No Nama Kabel
Jenis dan Contoh Produk
CONTROL CABLE
Remarks
7
NYBY
CVVTAZV



8
N2XRGbY/
PVC-SWA-PVC
NYRGbY



9
SCREENED
CABLE

VCTS



10
IVV-OS-SWB.FL




11
NYSY




12
IVV-OS


13
CVV
CV
N2XY
CVE
XLPE/PVC,






hryanh
54
No Nama Kabel
Jenis dan Contoh Produk
CONTROL CABLE
Remarks
14
NYY,
PVC-PVC





15
LiYCY,
Screen Cable
MVVS




16
IVV-OS-TWB



17
Control Cable
JE-N-Flex
NYSHY


18
JE-N-Flex


19
JE-N-Flex
JZ/
VCT





hryanh
55
No Nama Kabel
Jenis dan Contoh Produk
CONTROL CABLE
Remarks
20
NYSHY/
Control Cable


21
NYYHY


22
NYYHY




23
N2XKBY





No

Nama Kabel

Jenis dan Contoh Produk
INSTRUMENT CABLE
Remarks
24
IPVV-OS-MC



25
IPCV-OS-MC








hryanh
56
No Nama Kabel
Jenis dan Contoh Produk
INSTRUMENT CABLE
Remarks
26
ITVV-IS-LC-SWA
ITCV-IS-LC-SWA
ITEV-IS-LC-SWA


27
ITVV-IS-DSTA
ITCV-IS-DSTA
ITEV-IS-DSTA




28
IPVV-IS-LC
IPCV-IS-LC
IPEV-IS-LC



29

ITVV-IS-SWA
ITCV-IS-SWA
ITEV-IS-SWA



30
IPVV-IS-DSTA
IPCV-IS-DSTA
IPEV-IS-DSTA




31

IPVV-IS-SWA
IPCV-IS-SWA
IPEV-IS-SWA






hryanh
57
No Nama Kabel
Jenis dan Contoh Produk
INSTRUMENT CABLE
Remarks
32

ITVV-IS
ITCV-IS
ITEV-IS




33

PiMF



34
ITVV-OS-MC
ITCV-OS-MC
ITEV-OS-MC



35

IPVV-OS-LC
IPCV-OS-LC
IPEV-OS-LC



36

IPVV-OS-LC-SWA
IPCV-OS-LC-SWA
IPEV-OS-LC-SWA



37
ITVV-OS-SWA
ITCV-OS-SWA
ITEV-OS-SWA






hryanh
58
No Nama Kabel
Jenis dan Contoh Produk
INSTRUMENT CABLE
Remarks
38
IPVV-OS-SWA
IPCV-OS-SWA
IPEV-OS-SWA





39

IPVV-OS-STA
IPCV-OS-STA
IPEV-OS-STA



40


IPVV-OS
IPCV-OS
IPEV-OS



41
ITVV-OS-LC
ITCV-OS-LC
ITEV-OS-LC



42

ITVV-IS-MC
ITCV-IS-MC
ITEV-IS-MC



43
ITVV-OS-MC
ITCV-OS-MC
ITEV-OS-MC








hryanh
59
No Nama Kabel
Jenis dan Contoh Produk
INSTRUMENT CABLE
Remarks
44
IPVV-IS-LC-SWA
IPCV-IS-LC-SWA
IPEV-IS-LC-SWA



45
ITVV-OS-LC-SWA
ITCV-OS-LC-SWA
ITEV-OS-LC-SWA



46


ITVV-OS
ITCV-OS
ITEV-OS



47
IPVV-IS-MC
IPCV-IS-MC
IPEV-IS-MC




48

IPVV-IS
IPCV-IS
IPEV-IS



49
ITVV-IS-MC
ITCV-IS-MC
ITEV-IS-MC









hryanh
60
No Nama Kabel
Jenis dan Contoh Produk
LOW VOLTAGE POWER CABLE
Remarks



50
NYA
IV
CU/PVC
H07V-U
HIV
N2XA
CU/XLPE



51

NYY
CVV
CU/PVC/PVC



52
N2XY
CV
CU/XLPE/PVC



53
NYY
CVV
PVC/PVC
HCVV



54
NYM



55
CV,
CU/XLPE/PVC








hryanh
61
No Nama Kabel
Jenis dan Contoh Produk
LOW VOLTAGE POWER CABLE
Remarks
56
N2XY



57
N2XBY,
CVTAZV



58

NYBY,
CVVTAZV,
PVC/DSTA/PVC



59
NYRGbY,
PVC/SWA/PVC


60
N2XFGbY




61 NYFGbY

hryanh
62
No Nama Kabel
Jenis dan Contoh Produk
LOW VOLTAGE POWER CABLE
Remarks
62
N2XKBY



63
N2XKFGbY



64

N2XRGbY
XLPE/SWA/PVC



65

N2XKY
XLPE/LC/PVC



66
NYSY
NYCY



67
NYAF
H07V-K
H05V-K










hryanh
63
No Nama Kabel
Jenis dan Contoh Produk
LOW VOLTAGE POWER CABLE
Remarks








68

NYSHY
JZ,
JE-N-Flex



69 NYYHY



70 FRC



71 NYMHY










hryanh
64
No Nama Kabel
Jenis dan Contoh Produk
LOW VOLTAGE POWER CABLE
Remarks
72 FRC-LC-SWA


















No Nama Kabel
Jenis dan Contoh Produk
MEDIUM VOLTAGE CABLE
Remarks
74
N2XSY,
CU/XLPE/PVC,
CV




75
N2XCY



76
NA2XSY,
NA2XCY











hryanh
65
No Nama Kabel
Jenis dan Contoh Produk
MEDIUM VOLTAGE CABLE

Remarks



77
N2XSEY,
CV,
CU/XLPE/PVC



78
NA2XSY,
NA2XCY



79
NFA2XSEY



80
NFA2XSE2Y



81
NFA2XSEY-T


82
AAAC-S








hryanh
66

No
Nama Kabel
Jenis dan Contoh Produk
MEDIUM VOLTAGE CABLE

Remarks
83
NA2XSEYBY



84
NA2XSEBY



85
N2XSEBY,
XLPE/DSTA/PVC



86
N2XSERGbY,
XLPE/SWA/PVC



87
N2XSKY



88
N2XSEKY








hryanh
67
No Nama Kabel
Jenis dan Contoh Produk
MEDIUM VOLTAGE CABLE

Remarks
89
N2XSEKBY



90
FL2XCMAY



91
FL2XCY




92
N2XCY-MC










hryanh
68
No Nama Kabel
Jenis dan Contoh Produk
OVERHEAD TRANSMISION LINE
Remarks
93
ABC Cabl e




94
NFA2X-T



95
Dupl ex


96
NFA2X



97
NF2X




98
Dupl ex








hryanh
69
No Nama Kabel
Jenis dan Contoh Produk
OVERHEAD TRANSMISION LINE
Remarks
99
ACSR





100
NFA2X



101
GSW,
AS Wi r e



102
AAC I nsul at ed



103
BCC


104
AAAC,
HAL,
TAL,
AAC





hryanh
70
No Nama Kabel

Jenis dan Contoh Produk
TELECOMMUNICATION CABLE

Remarks
105
U-E(Pe)ES



106
Dr op Wi r e


107
I ndoor Cabl e


108
R-VV



109
R-V(Pe)V



110
Duc t J el l y








hryanh
71
No Nama Kabel

Jenis dan Contoh Produk
TELECOMMUNICATION CABLE

Remarks
111
Duc t J el l y Foam
Sk i n


112
Duc t Cabl e



113
Foam Duc t
Cabl e


114
J el l y Ar mour


115
TI VF


116
CCP-P







hryanh
72
No Nama Kabel

Jenis dan Contoh Produk
TELECOMMUNICATION CABLE

Remarks
117
CPE-S


118
CPEV


119
CPEVMAZV


120
Coax i al


121












hryanh
73






































hryanh





74
B. PRODUCT UNGGULAN




C. KAPASITAS PERUSAHAAN

No P r o d u k Kapasitas Keterangan
1
Low Voltage Copper
Conductor
800 tons
-
2
Low/High Voltage
Aluminium Conductor
1200 tons

3
Medium Voltage Cable 3
cores
100 kms 3.6 kV up to 35 kV
4 Metalic Telephone Cable 250.000 kms Single cores
5 Fiber Optic Cables 18.500 kms Single Cores



hryanh

1. NYYHY

2. NYAF

3. INSTRUMENT CABLE

4. CABLE with HAZARDOUS AREAS PROTECTIVE,

5. SCREENED CABLE or CABLE with BRAIDING

75
D. SISTIM JAMINAN MUTU

a. PRODUCT REFERENCE

Reference Standard for Cable / Conductor
Code Description Remarks
SNI Standard National Indonesia Indonesia
SII Standard Industri Indonesia Indonesia
IEC International Electro technical Commission
International
Commission
BS British Standard England /UK
VDE Verband Deutscher Electrotechniker Germany
NF Normal Frangue Franc
ASTM American Society for Testing and Materials USA
ICEA Insulated Cable Engineer Association USA
NEMA
National Electrical Manufactures
Association
USA
UL Underwriters Laboratory, Inc. USA
AS Australian Specification Australian
JIS Japanese Industrial Standards Japan
DIN Deutche Industrial Norm
Deutch
/Belanda
PSB Productivity and Standards Board Singapore
Dan lain-lain

b. QUALITY PLAN
Yang dimaksud dengan Quality Plan ( Rencana Kualitas) adalah,:
Alur/tahapan (flow) proses yang harus dilalaui/dikerjakan dalam
rangkaian aktivitas produksi, sejak penerimaan bahan baku sampai
penyerahan hasil produksi kepada pelanggan .

hryanh
76
Contoh - Quality Plan

Inspection and Test Plan Medium Voltage Cable
































































































Aluminium / Copper Rod
Material Test
1
Drawing &
Annealing
Intermediate
Test
Stranding
Intermediate
Test
Insulating &
Shielding
Intermediate
Test
Metallic Screening
Intermediate
Test
a
Semi
conductive
Compound
Material Test
2
Semi conductive
Water Blocking
Material Test
1
5

2
3
4
Copper
Tape
6

Non-Conductive
Water Blocking
7
Material Test
Material Test
Material
Test
3
Material Test
4
XLPE Insulation
Compound
Strippable
Semi conductive
Compound
77

Ryanh

























































5 Cabling
Intermediate
Inner Sheathing
Intermediate
Armouring
Intermediate
Final Test
Storage & Shipping
PVC
8
Steel Tape
Material Test
9
6
7
a
Intermediate
Outer
8
PVC Compound
Material Test
8
78
c. QUALITY PROCEDURE

Yang dimaksud dengan Quality Procedure adalah,:
Seluruh aktivitas perencanaan, pelaksanaan, pengendalian dan
penialaian kwalitas pada setiap tahapan proses.

Contoh > Quality Procedure
RAW MATERIALS TEST
Inspection and Testing
No Material
Item Frequency
Measuring / Testing
Equipment
Standard
Carried Out
by
Recording
Visual Every Coil Visually
Raw Material
Specification
QC Inspector Test Record
Tensile Strength and
Elongation
Every Coil
Tensile Strength
Machine
Raw Material
Specification
QC Inspector Test Record
Conductivity Every Coil
Precision Double
Bridge
Raw Material
Specification
QC Inspector Test Record
1





Copper /
Aluminium
Rod




Chemical
Composition
Every Lot
Spectrophotometer
Meter
Raw Material
Specification
Supplier
Material Test
Certification
Every 20 Tons
Visual
Per Lot
Visually
Raw Material
Specification
QC Inspector Test Record
Every 20 Tons
Tensile Strength
and Elongation Per Lot
Tensile Strength
Machine
Raw Material
Specification
QC Inspector

Test Record

Every 20 Tons
2

Semi
conductive
Compound
Density
Per Lot
Electric Balance
Raw Material
Specification
QC Inspector
Test Record

Every 20 Tons
Visual
Per Lot
Visually
Raw Material
Specification
QC Inspector Test Record
Every 20 Tons
Tensile Strength
and Elongation Per Lot
Tensile Strength
Machine
Raw Material
Specification
QC Inspector
Test Record

Every 20 Tons
Volume Resistivity
Per Lot
High Resistance
Meter
Raw Material
Specification
QC Inspector Test Record
Every 20 Tons
3


XLPE
Insulation
Compound


Density
Per Lot
Electric Balance

Raw Material
Specification
QC Inspector Test Record
Every 20 Tons
Visual
Per Lot
Visually
Raw Material
Specification
QC Inspector Test Record
Every 20 Tons
Tensile Strength
and Elongation
Per Lot
Tensile Strength
Machine
Raw Material
Specification
QC Inspector

Test Record

Every 20 Tons
4





Strippable
Semi
conductive
Compound
Density
Per Lot
Electric Balance
Raw Material
Specification
QC Inspector Test Record
Visual Every 400 Rolls Visually
Raw Material
Specification
QC Inspector Test Record
Dimension Every 400 Rolls
Dial Gauge /
V. Caliper
Raw Material
Specification
QC Inspector Test Record

5





Semi
conductive
Water
Blocking
Tape

Tensile Strength
and Elongation
Every 400 Rolls
Tensile Strength
Machine
Raw Material
Specification
QC Inspector Test Record
Visual Every 400 Rolls Visually
Raw Material
Specification
QC Inspector Test Record
Dimension Every 400 Rolls
Dial Gauge /
V. Caliper
Raw Material
Specification
QC Inspector Test Record
Tensile Strength
and Elongation
Every 400 Rolls
Tensile Strength
Machine
Raw Material
Specification
QC Inspector Test Record
Resistivity Every 400 Rolls
Precision Double
Bridge
Raw Material
Specification
QC Inspector Test Record
6



Copper
Tape



79
Inspection and Testing Measuring / Testing Carried Out
No Material
Item Frequency Equipment
Standard
by
Recording
Visual Every 400 Rolls Visually
Raw Material
Specification
QC Inspector Test Record
Dimension Every 400 Rolls
Dial Gauge /
V. Caliper
Raw Material
Specification
QC Inspector Test Record
7




Non-
Conductive
Water
Blocking
Tape
Tensile Strength
and Elongation
Every 400 Rolls
Tensile Strength
Machine
Raw Material
Specification
QC Inspector Test Record
Visual Every 10 Tons Visually
Raw Material
Specification
QC Inspector Test Record
Density Every 10 Tons Electric Balance
Raw Material
Specification
QC Inspector Test Record
Tensile Strength
and Elongation
Every 10 Tons
Tensile Strength
Machine
Raw Material
Specification
QC Inspector Test Record
Cracking Test Every 10 Tons Oven
Raw Material
Specification
QC Inspector Test Record
Heat Deformation Every 10 Lots
Paralel Plastometer
Drum
Raw Material
Specification
QC Inspector Test Record
8
PVC
Compound
Loss of Mass Every 10 Lots
Oven and Electric
Balance
Raw Material
Specification
QC Inspector Test Record
Visual Every 400 Rolls Visually
Raw Material
Specification
QC Inspector Test Record
Dimension Every 400 Rolls
Micrometer and V.
Caliper
Raw Material
Specification
QC Inspector Test Record
Tensile Strength and
Elongation
Every 400 Rolls

Tensile Strength
Machine
Raw Material
Specification
QC Inspector
Test Record

9 Steel Tape
Weight of Zinc
Coating
Every 400 Rolls Electric Balance
Raw Material
Specification
QC Inspector Test Record























hryanh



80
INTERMEDIATE TEST

Inspection and Testing
No Process
Item Frequency
Measuring / Testing
Equipment
Standard
Carried Out
by
Recording
Visual Every Drum Visually S P K Operator Check Sheet
Wire Diameter Every Drum Micrometer S P K Operator Check Sheet
Length Every Drum Length Counter S P K Operator Check Sheet
Tensile Strength and
Elongation
Every 10 Drums
Tensile Strength
Machine
T D S QC Inspector Test Record
Resistivity Every 10 Drums
Precision Double
Bridge
T D S QC Inspector Test Record
Temperature and
Time (annealing pot)
Every Process
Temperature control
and Watch
S P K Operator Check Sheet
1









Drawing /
Annealing

Voltage & Line Speed
(continuous annealing)
Every Process
Voltage meter and Line
Speed Meter
S P K Operator Check Sheet
Visual Every Drum Visually S P K Operator Check Sheet
Number of Wire Every Drum Visually S P K Operator Check Sheet
Direction of Lay Every Start Process Visually S P K Operator Check Sheet
Lay Length Every Start Process Ruler / Vernier Caliper S P K Operator Check Sheet
Construction Every Start Process Visually S P K Operator Check Sheet
Outer Diameter Every Drum Vernier Caliper S P K Operator Check Sheet
Length Every Drum Length Counter S P K Operator Check Sheet
2


Stranding


Weight / Conductor
Resistance
Every Start Process

Electric Balance /
Precision Double
Bridge
T D S

QC Inspector Test Record
Visual Every Drum Visually S P K Operator Check Sheet
Wall Thickness Every Drum Profile Projector / Loupe S P K Operator Check Sheet
Outer Diameter Every Drum
Vernier Caliper /
Diameter Control
S P K Operator Check Sheet
Length Every Drum Length Counter S P K Operator Check Sheet
Tensile Strength and
Elongation
Every Drum
Tensile Strength
Machine
T D S QC Inspector Test Record
Hot Set Every Drum Oven T D S QC Inspector Test Record
Screen Adhesion Test Every Drum
Tensile Strength
Machine
T D S QC Inspector Test Record
3

Insulating
and
Shielding
Temperature Every Process Temperature Control S P K Operator Check Sheet
Visual Every Drum Visually S P K Operator Check Sheet
Overlap. / Gap of
Tape
Every Drum Vernier Caliper S P K Operator Check Sheet
Outer Diameter Every Drum Vernier Caliper S P K Operator Check Sheet
Length Every Drum Length Counter S P K Operator Check Sheet
4


Screening /
Covering of
Core

Partial Discharge Every 3 Drums Partial Discharge Tester T D S QC Inspector Test Record
81
Inspection and Testing
No Process
Item Frequency
Measuring / Testing
Equipment
Standard
Carried Out
by
Recording
Visual Every Drum Visually S P K Operator Check Sheet
Direction of Lay Every Start Process Visually S P K Operator Check Sheet
Lay Length Every Start Process Roll Meter S P K Operator Check Sheet
5 Cabling
Length Every Drum Length Counter S P K Operator Check Sheet
Visual Every Drum Visually S P K Operator Check Sheet
Wall Thickness Every Drum Vernier Caliper S P K Operator Check Sheet
Outer Diameter Every Drum
Vernier Caliper /
Measuring Tape
Diameter Control
S P K Operator Check Sheet
6
Inner
Sheathing
Temperature Every Process Temperature Control S P K Operator Check Sheet
Visual Every Drum Visually S P K Operator Check Sheet
Overlap. / Gap of
Tape
Every Drum Vernier Caliper S P K Operator Check Sheet
Outer Diameter Every Drum Vernier Caliper S P K Operator Check Sheet
7
Armoring

Length Every Drum Length Counter S P K Operator Check Sheet
Visual Every Drum Visually S P K Operator Check Sheet
Wall Thickness Every Drum Vernier Caliper - S P K Operator Check Sheet
Outer Diameter Every Drum
Vernier Caliper /
Measuring Tape
Diameter Control
S P K Operator Check Sheet
Cable Marking Every Start Process Visually S P K Operator Check Sheet
Length Every Drum Length Counter S P K Operator Check Sheet

8
Outer
Sheathing
Temperature Every Process Temperature Control S P K Operator Check Sheet
























hryanh
82
FINAL TEST

hryanh
Inspection and Testing
Item Frequency
Measuring/Testing
Equipment
Standard
Carried Out
by
Recording
Visual Every Drum Visually T D S QC Inspector Test Record
Wall Thickness :
Inner Semi
conductive
Every Drum
Profile Projector /
Loupe
T D S QC Inspector Test Record
XLPE
Insulation
Every Drum
Profile Projector /
Loupe
T D S QC Inspector Test Record
Outer Semi
conductive
Every Drum
Profile Projector /
Loupe
T D S QC Inspector Test Record
Inner Sheath Every Drum
Vernier Caliper
/Diameter Control
T D S QC Inspector Test Record
Outer Sheath Every Drum
Vernier Caliper
Diameter Control
T D S QC Inspector Test Record
Steel Tape Every Drum Micrometer T D S QC Inspector Test Record
Construction
Sample in 5
drums
Visually T D S QC Inspector Test Record
Diameter :
Conductor Every Drum Vernier Caliper T D S QC Inspector Test Record
Cable Every Drum Vernier Caliper T D S QC Inspector Test Record
Area
Geometric of
Metallic
Screen
Every Drum
V. Caliper /
Micrometer
T D S QC Inspector Test Record
Cable Marking Every Drum Visually T D S QC Inspector Test Record
Conductor
Resistance
Every Drum Double Bridge T D S QC Inspector Test Record
AC Voltage
Test
Every Drum AC Voltage Tester T D S QC Inspector Test Record
Partial
Discharge
Test
Every Drum
Partial Discharge
Tester
T D S QC Inspector Test Record
Insulation
Resistance
Every Drum Mega Ohm Meter T D S QC Inspector Test Record
Length Every Drum
Visually / Double
Bridge
OP( Drum
Plan )
QC Inspector Test Record
83
2. SPESIFIKASI DAN KUALITAS PRODUK

A. SPESIFIKASI PRODUK

National Standard adalah Spesifikasi yang dibuat oleh suatu
lembaga akreditasi atau Badan resmi yang dibentuk dan/
atau diakui oleh Pemerintah.

Contoh :- SNI ( SII ) dari Departemen Perindustrian
- SPLN dikeluarkan oleh PLN-LMK.

International Standard adalah Spesifikasi yang dibuat oleh
suatu Lembaga atau Organisasi Profesi atau Badan resmi
yang dibentuk dan/atau diakui oleh suatu Lembaga
Internasional yang memperoleh pengakuan dari negara-
negara di dunia. Contoh :

IEC - International Electro technical Commission

B S - British Standard

JIS - Japanese Industrial Standard

VDE- Verband Deutscher Electrotechniker-Jerman

ASTM - American Society for Testing and Materials

ICEA-Insulated Cable Engineer Association

NEMA-National Electrical Manufactures Association

UL- Underwriters Laboratory, Inc

AS- Australian Standard

PSB- Productivity Singapore Boards

etc

ryanh
84
Customer Specification adalah Standard produk yang dibuat
oleh suatu perusahaan atas dasar aplikasi atau kondisi
dimana produk tersebut akan digunakan.

Spek Customer ini biasanya merujuk kepada standar
Internasional atau berupa contoh produk.


Manufacturer Standard adalah Spesifikasi yang dibuat oleh
suatu manufacturer untuk membuat suatu produk untuk
suatu aplikasi tertentu dan merupakan produk special.

Spek tidak diplubishir(hanya untuk internal). Spek ini dibuat
merujuk kepada standar Internasional.

Contoh : - NYYHY merujuk ke VDE dan IEC,
- Instrument Cable BS 5308,













ryanh

85
B. KUALITAS PRODUK

A.SYARAT MUTU/KUALITAS KABEL

a. Kabel Listrik.

No Material /Proses Harus memenuhi Standar/Lulus Uji
1 Conductor/ Wire Rsistance(Ro), Visual, Diameter
2 Stranding /Pilinan
Panjang Pilinan, Arah Pilinan, Jumlah
Wire, Resistance, Diameter, Visual.
3 Insulation Visual, Resistance, Thickness, Diameter
4 Cabling/Laying Up
Susunan warna, Arah & Panjang Pilinan,
Cores Identification, Tahanan.
5 Inner Jacket Visual, Dimensi, Eccentricity
6 Armouring
Tebal, Visual, Overlapped/Coverage,
Diameter
7 Outer Jacket
Visual, Eccentricity, Dimensi (tebal &
diameter)
8 Finished cable
Voltage Test, Conductor Resistance,
Insulation Resistance,Visual(Conductor,
Outer Jacket, Insulation cores), Screen
Resistance, Capacitance, Construction,
Identification Cores, Partial Discharge,
Cable Marking, Length Marking, Drum
Marking, Dimensi( Tebal dan Diameter
dari Insulation dan Kabel) dll.

hryanh
86
b. KABEL TELEPHONE.

No Material/Proses Harus memenuhi Standar/Lulus Uji
1 Conductor Visual, Dimensi, Resistance
2 Insulation
Visual, Resistance, Capacitance bersama,
Ketidakseimbangan kapasitansi, Tegangan
tembus air.
3 Cabling
Identification unit, Continuity, Tahanan,
Water protection
4 Inner jacket Dimensi, Eccentricity
5 Tapping Overlapped, Dimensi bahan & materials
6 Outer jacket Dimensi, Eccentricity, Visual
7 Finished Cable
Visual, Resistance (Conductor & Insulation),
Continuity, Mutual capacitance, Capacitance
unbalance, Voltage test, Construction, Unit
identification, Cable marking, dll.


















hryanh
87
B. SYARAT-SYARAT KONSTRUKSI KABEL

A. KABEL LISTRIK.

NO Item Material/Proses

Material dan/atau mesin harus diperiksa
agar memenuhi standard:

1
ConductorDrawing
(Cu/Aluminium)

Resistance/ Ro (tahanan), Tensile Strength
(kuat tarik), Visual, Elongation(Pemuluran)

2 Stranding/ Bunching

Visual, Ro, Dimensi, Arah Pilinan(Lay pitch)
Panjang Pilinan(Lay length ).

3 Isolator Tahanan (Resistance), Visual
4 Lay Up / Cabling

Insulation Resistance, Visual, Identification
cores, Susunan warna, Arah & Panjang
pilinan.

5
Pembungkus Inti/
Inner Sheath
Visual, Dimensi, Eccentricity
6 Screening/Tapping

Jumlah & Diameter wire, Visual, Thickness
/Tebal tape, Arah pilinan, Overlapped,
Open gap.

7 Armouring

Tebal, Diameter, Lebar pita, Visual, Jumlah
wire, Over lapped, Open Gap.

8 Outer Jacket

Visual, Dimensi (Thickness, Diameter),
Eccentricity.


hryanh
88
B. KABEL TELEPHONE.

NO
Item
Material/Proses
Material dan/atau mesin harus diperiksa
agar memenuhi standard:
1.
Penghantar
(Tembaga)

Visual, Resistance (tahanan), Tensile
strength , Elongation

2. Isolator Visual, Tahanan, Dimensi, Eccentricity
3. Quad/pair

Visual, Arah & Panjang pilinan, Susunan
warna, Tahanan

4. Sub unit / Unit
Quad identification, Sub/Unit identification
Jelly pump Tahanan (penghantar &
isolasi)
5 Lay up / Cabling

Identification, Jelly, Tahanan, Dimensi
(kabel, inner covering materials)

6 Pelindung Elektris Visual, Tebal, Lebar, Overlapped
7 Inner Jacket Dimensi, Visual, Eccentricity.
8
Pelindung
Mekanis
Dimensi material, Visual, Overlapped
9 Outer Jacket
Dimensi bahan, Visual, Thickness,
Eccentricity



hryanh

89
PERENCANAAN DAN PENGENDALIAN KUALITAS

Mukadimah :

1. -Kualitas diciptakan oleh diri sendiri,
-. Kualitas dimulai dari hati,
-. Kualitas adalah cermin pribadi.

2. Kepuasan Pelanggan hanya dapat dicapai bila
kita mengerti, memahami dan membuat produk
yang tepat sesuai keinginan pelanggan.


1. PERENCANAAN KUALITAS

hryanh

a. Review Spesifikasi , adalah membaca, mempelajari, mengkaji
dan menyimpulkan kualitas yang diminta/ditetapkan pelanggan.

> Standar apa yang diminta ?? Aktivitas ini harus dilakukan oleh
setiap individu, sesuai tanggungjawabnya masing-masing.

b. Contract Review, adalah aktivitas membaca, mempelajari,
mengkaji dan menindaklanjuti persyaratan/standar yang telah
disepakati, baik tekhnik maupun non tekhnik.

c. TDS adalah standar tentang suatu produk yang meliputi,:
rujukan spesifikasi, data tekhnis, jenis dan kuantitas material
yang dipakai dll.

d. STD adalah standar tentang suatu produk yang meliputi,:
rujukan spesifikasi, detail data tekhnis produk, pengujian,
identifikasi dll.

e. SO adalah surat perintah atau permintaan membuat produk
sesuai permintaan pelanggan.

d.Operation Manual, SPK, adalah petunjuk/perintah yang harus
dilaksanakan dalam proses produksi.

90
2. PENGENDALIAN KUALITAS












hryanh


a.Incoming Material Test adalah seluruh aktivitas yang
dilaksanakan untuk memastikan dan menjamin bahwa hanya
material yang memenuhi persyaratan standar yang dapat
diterima dan dipergunakan dalam proses produksi.

b.Intermediate Test adalah aktivitas pengendalian dan
pengawasan yang dilaksanakan pada waktu proses produksi
berlangsung untuk memastikan dan menjamin persyaratan
standard telah dan sedang dilaksanakan dengan benar.

c. Final Test adalah aktivitas pengawasan, pengendalian dan
evaluasi untuk memastikan dan menjamin bahwa produk hasil
produksi yang akan dikirim kepada pelanggan telah memenuhi
persyaratan mutu sesuai spesifikasi yang menjadi rujukan.

d. Quality Record adalah semua data dan catatan kualitas dari
suatu material atau produk yang ditujukan untuk memastikan
dan menjamin bahwa hanya material, produk semi proses atau
final produk yang telah dinyatakan memenuhi persyaratan
standard sesuai identifikasi yang telah ditetapkan yang dapat
diserahkan kepada PELANGGAN

e. Contract Review adalah seluruh aktivitas yang harus
dilaksanakan untuk menjamin dan memastikan bahwa
persyaratan yang telah ditetapkan dan telah disetujui bersama
pelanggan dapat dilaksanakan.

91
CABLE NOMENCLATURE

Yang dimaksud Cable Nomenclature dalam materi ini adalah
semua perbendaharaan,: bahasa, kata, istilah, simbol, angka,
huruf, code/ warna dan komunikasi yang berhubungan dengan
Kabel .

Apa yang dimaksud dengan:
a. Kabel

b. Konduktor/Penghantar


























hryanh


Kabel adalah conductor /penghantar yang telah
diisolasi yaitu dilindungi dari gangguan mekanis dan
pengkaratan, disekat agar kedap air mempergunakan
material standard sehingga mempunyai kemampuan
dilalui arus.


Conductor adalah kawat tunggal atau sekumpulan
kawat yang mempunyai diameter dan karakteristik
yang sama dipilin dalam suatu kesatuan sehingga
membentuk/menjadi luas penampang tertentu yang
ditetapkan dalam spesifikasi sehingga memenuhi
standard dan memiliki kemampuan dilalui arus.


92
Istilah yang sering ditemui,:

o Low Voltage Cable adalah kabel yang mempunyai
kemampuan dialiri tegangan/arus listrik mulai 300/500
Volt, sampai 1.8/3 kV, seperti di bawah ini,:






M
e


M


Medium Voltage Cable adalah kabel yang mempunyai
kapasitas tegangan normal mulai 3.6/6 kV s/d 18/30 kV.
Power Cable untuk Distribusi

High Voltage Cable adalah kabel yang mempunyai
kapasitas tegangan nominal 70 kV s/d 150 kV. Kabel
untuk Distribusi Primer

SUTET:Saluran Udara Tegangan Ekstra Tinggi, biasanya
500 kV. Kabel dari Pembangkit ke Distribusi Primer.

Resistance : Kemampuan / Daya Tahan

Insulation Resistance: Kemampuan isolator/pembungkus
melindungi arus yang mengalir pada penghantar.
Dipengaruhi oleh kualitas material, dimensi dll.

Conductors Resistance: Kemampuan penghantar dialiri/
dilalui arus. Dipengaruhi oleh kualitas material, dimensi ,
proses, dll.

hryanh
TEGANGAN KATEGORI KETERANGAN
300/500 Volt Low Voltage Kabel lighting, Instrument
450/750 Volt Low Voltage
Kabel lighting, Panel,
Kontrol
600/1000 Volt Low Voltage Kontrol dan Instrument
0.6/1kV-1.8/3
kV
Low Voltage Power Cable
93
mm
2
= sqmm = Luas penampang. Kemampuan/batas
normal suatu penghantar dialiri arus. Ukuran
penampang kabel biasanya dikenal dengan system sbb,:

o System metrics : mm
2
> sqmm, contoh :0.5 mm
2
-
- 0.75 mm
2
-- 1.5 mm
2
-- 2.5 mm
2
-- 4 mm
2

-- 6 mm
2
-- 10 mm
2
--16 mm
2
-- 25 mm
2
-- 35
mm
2
- 50 mm
2
-- 70 mm
2
-- 95 mm
2
- 120
mm
2
-- 150 mm
2
--185 mm
2
--240 mm
2
-- 300
mm
2
-- 400 mm
2
-- 500 mm
2
dst

Atau 0.8 mm
2
-1.0 mm
2
-1.25 mm
2
- 2.0 mm
2
- 3.5 mm
2

5 mm
2
-8 mm
2
14 mm
2
22 mm
2
- 38 mm
2
-60
mm
2
- 80 mm
2
100 mm
2
125 mm
2
325 mm
2


o System USA ( AWG-MCM ) contoh :
AWG : 24- 22 20 - 18 - 16 - 14 12 - 10 - 8
- 6 4 2 1 - 1/0 2/0 3/0 4/0
MCM: 250, 350, 500, 1000


m m = kode satuan untuk dimensi (diameter dan tebal)

Flame Retardant : Jenis material yang mampu menahan api
tidak menjalar dari titik terjadinya kebakaran.

Fire Retardant/ Fire Resistance : Jenis material yang tahan
api , sehingga arus listrik tetap mengalir walau terjadi
kebakaran

Konstruksi Conductor dari kabel (Bentuk Penampang):

1. r e : round enkle - circular solid.

2. r m : round multi - circular stranded.

3. s m : sector multi - circular shaped stranded.

4. c m : compact multi- circular compact multi.

5. s e : sector enkle - sector solid. hryanh
94
. N: Copper Conductor

NA: Aluminium Conductor

Y- PVC > Polyvinyl Chloride (Insulated or Jacket)

A- Insulated Wire Single Core

I- Insulated

V- PVC > Poly vinyl Chloride

H- Heat (working temperature of PVC > 105C)

Cu - Copper Conductor

PVC -Polyvinyl Chloride (Material for Insulated/ Jacket)

H- HO7V-R > Harmonize

07: HO7V-R > Voltage 450/750V

V : HO7V-R > PVC

R: HO7V-R >Multi Wire- Penghantar kabel r m- stranded

U: HO7V-U > Single Wire- Penghantar kabel r e- solid

2X : XLPE (Insulated material)

I : IC =Insulated

C : IC =XLPE Insulated

C : CVV =Copper Conductor

H : HCVV=Heat temperature for PVC

C : HCVV > Copper Conductor

H : HP >Heat temperature for PVC

P : HP > Pair

hryanh
95
M: NYM >PVC insulated for Indoor Cable

2Y: Polyethylene (PE)

F: N2XFGbY > Flat steel (material for armour)

Gb: N2XFGbY > Steel Tape (Helical/open gap armour)

R: NYRGbY > Round Galvanized Steel for amour

SWA: Steel Wire Armour (Round)

B: Steel Tape (Helical Overlapped Armour)

DSTA: Double Steel Tape Armour

TA: Tape Armour

Z : Zinc (lapisan pada Armour materials cladding)

S: Screen/ShieldedCopper tape for electrical protective

E: Polyethylene PE

C: NYCY =Screen, Copper Wire

FL: Flame Retardant- PVC materialsIEC 332-3 Cat A, B, C

F: NYAF =Multi Fine Wire and Flexible

K: H07V-K =Fine Wire (Static)

K: N2XKY =Lead sheathed (Hazardous Area Protective).

H 07 V-K: Voltage 450/750V

H 05 V-K: Voltage 300/500V

H: NYSHY =Harmonize type

H: NYYH Y=Harmonize type

JE: JE-N-Flex =Jembo electric

N: JE-N-Flex > Copper Conductor
hryanh
96
Flex: JE-N-Flex >Flexible

J : JZ >Jembo

Z : JZ

M: NYMHY>Flexible PVC Insulated & Jacket (Indoor)

M: NYM =PVC Insulated & Jacket for Indoor

LC: Lead Cover

MC: Metal Corrugated

FB: Fire Barrier > Pada kabel Fire Resistance -- IEC 331

SC: Single Core

AWA: Aluminium Wire Armour

FR: Fire Resistance (IEC 331)

CFRC =Cable

OS: Overall Shielded/Screen(normally with Aluminium tape)

IS: Individual Shielded/ Screen (normally with Aluminium tape)

C: CV =XLPE Insulated

V : CV =PVC Outer Jacket

Mc: N-FB-MC-SWA= Mica glass tape Fire Barrier

N: N2XSEBY Copper Conductor with circular compact
stranded

NA: NA2XSEBY Aluminium Conductor with circular compact
stranded for under ground cable.

S : Copper Tape Screen for single core cable

CTS: Copper Tape Screen

CWS: Copper Wire Screen
hryanh
97
C: N2XCY: Copper Wire Screen

2X: N2XSEY-XLPE Insulated with Inner & Outer Semi
Conductive

NFA: FA2XSEY-Aluminium Stranded Conductor for Twisted
Cable

SE: NA2XSEBY: Screen each core (Individual Screen)

Y : NFA2XSEY > PVC Outer Jacket

2Y : NFA2XSEY > PE Outer Jacket

NF:NF2XSEY-Copper Stranded Conductor for Twisted Cable

T:NFA2XSEY-T:Stranded Steel wire insulated for Messenger

T:NFA2X-T: Aluminium (AAAC) Stranded insulated for
Messenger

Y -SEY NA2XSEYBY Copper Wire Screen

AL: Aluminium Conductor

S: -AAAC-S = XLPE Sheathed.

V : CVV =PVC insulated and outer jacket
.
FL: FL2XCMAY =Flight

C : FL2XCMAY = Copper Wire Screen

MA: FL2XCMAY = Metallic Armour Corrugated

AAC : All Aluminium Conductor

AAAC: All Aluminium Alloy Conductor

HAL: Hard Drawn Aluminium

TAL: Thermal Resistant Aluminium

ACSR: Aluminium Conductor with Steel Reinforced

ACSR/AS : ACSR, Where steel with Aluminium Cladding
hryanh
98
GSW: Galvanized Steel Wire

AS : Aluminium Clad Steel Wire

ABC: Aerial Bundle Conductor



TELECOMMUNICATION CABLE.


U : Aerial / Overhead/Udara

E : Polyethylene solid insulated or jacket

Pe: Electromagnetic Protection (with Aluminium Tape Screen)

S : Galvanized stranded steel messenger

R: Copper Conductor for indoor installation

V: PVC> Polyvinyl Chloride insulated & Jacket

Tp: Code for Duct Cable (Kabel tanah dalam pipa).

J : Jelly Filling Compound for water protective

Ebk: Polyethylene Foam Skin Insulated

Pem: Mechanical and Electrical Protection.

T : T-Ej (Pem) E= Code for underground direct burial

T : TIVF: Telephone

I : TIVF: Indoor

V : TIVF: PVC Insulated & Jacket

C : CCP : Copper Conductor

C - CCP: City

P - CCP: Pair

P - PE Insulated
hryanh
99
C -CPE-S-: City Pair, PE insulated & Jacket

S-CPE-S : Aluminium Screen

CPEV : -PE Insulated, PVC outer jacket

CPEV-S: PE Insulated, PVC outer jacket, with Aluminium
tape screen.

C : CPEVMAZV =Copper conductor

PE : CPEVMAZV =PE Insulated

V : CPEVMAZV =PVC inner jacket outer jacket

MAZ: CPEVMAZV =Metal Armour zinc coated

WAZ : CPEVWAZV =Wire Armour Zinc Coated




OPTIC CABLE


S : Single

M : Mode

A : Aerial / Overhead

LT :

G : Glass

R : Reinforce

FP: Plastic

B : Burial

D : Duct



hryanh
100
INSTRUMENT CABLE

IPVV-IS/OS-SWA.FL

IPVV-IS/OS-LC

IPCV-IS/OS-SWA.FL

IPEV-IS/OS-DSTA.FL

I = Instrument Cable

P = Pair System

T =Triad System

Q = Quad System

V = Polyvinyl Chloride Insulated or Jacket

OS =Over All Shielded / Screen

IS = Individual Shielded / Screen

FL = Flame Retardant

TCWB =Tinned Copper Wire Braided

CWB = Copper Wire Braided.

E = PE = Polyethylene Insulated or Jacket

PS = Pair System

S =Copper Tape Screen

C = XLPE insulated

TC =Tinned Copper Conductor

LSOHF > Low Smoke Oxygen Halogen Free

SWA =Steel Wire Armour

SWB =Steel Wire Braided
hryanh
101
STA =Steel Tape Armour

DSTA =Double Steel Tape Armour

WAZ =Wire Armour Zinc Coated

H =Heat temperature

LC =Lead Cover

SA =Sheathed Alloy

MC =Metal Clad Aluminium Corrugated

FR =Fire Resistant (IEC331)

N : Kabel dengan penghantar Tembaga/Cu. : NYY

NA : Kabel dengan penghantar Alumunium.:NA2XSEBY

NFA : Kabel dengan penghantar Aluminium untuk kabel
pilin overhead,: NFA2X.

Y : Isolasi dan /atau Sheath PVC: NYY

2Y : Isolasi dan/atau Sheath PE: N2X2Y

2X : Isolasi XLPE: N2XY

M : Outer sheath PVC untuk kabel Indoor: NYM

A : Conductor Insulation Single: NYA

S : Screen (Copper Tape): NYSY

F : Flexible dalam: NYAF

F : Flat- kawat Baja pipih untuk pelindung mekanik
dalam: NYFGbY.

R : Kawat Baja bulat: NYRGbY

Gb : Spiral / helical pita baja: NYFGbY.

T : Penggantung dari kawat baja: NFA2XSEY- T.

hryanh
102
T : Messenger/penggantung dari Aluminium yang
diisolasi: NFA2X- T.

B : Pita baja (helical overlapped) : NYBY.

SE: Screen pita tembaga pada masing- masing core
Contoh:N2XSEBY.

C : Screen/Conductor dari copper wire: NYCY.

K : Selubung Lead sheathed: N2XSEKBY.

S : Selubung/sheath XLPE,: AAAC-S

T : Kabel bawah tanah dengan penghantar tembaga

Tp : Kabel Duct (dalam pipa) dengan penghantar tembaga.

U : Kabel udara/overhead dengan penghantar tembaga.

E : I s o l a s i dan/atau selubung PE.

Ebk : Isolasi Foam/Busa.

Pem : Kabel dengan pelindung elektrik dan mekanis

Pe : Kabel dengan pelindung elektris.

Pcl : Kabel dengan pelindung dan lapisan elektris

S : Kabel dengan sendiri/sebagai penggantung(steel
member)

R : Kabel sambung/penghubung untuk kabel indoor.


V : Isolasi dan/atau selubung PVC
.
J : Jelly compound.

Pcl : Kabel dengan pelindung dan lapisan elektris.

S : Kabel dengan sendiri/sebagai penggantung.(steel
member).

R : Kabel sambung/penghubung untuk kabel indoor
hryanh
103
V : Isolasi dan/atau selubung PVC.

J : Jelly compound.



Kecuali untuk terse but di bawah ini, merupakan akronim
/singkatan seperti:

AAC : All Aluminium Conductors.

AAAC : All Aluminium Alloy Conductors.

AAAC-S : All Aluminium Alloy Conductor- Sheathing

ACSR : Aluminium Conductor with Steel Reinforce.

GSW : Galvanized Steel Wire

TAL : Thermal Resistance Aluminium Alloy.

BCC : Bare Copper Conductor.




















hryanh
104
Fungsi/arti warna pada Kabel

Warna pada Kabel adalah sebagai sarana informasi yang mengandung arti
tentang ,: Fungsi dan/atau Aplikasi dari kabel tersebut.

Fungsi Warna pada Isolasi Kabel( Multi Cores),

Kuning garis Hijau : Phasa
Biru : Neutral/ arde

Fungsi Warna pada Isolasi Kabel( Single Core),

Hijau : Arde


Fungsi Warna pada Kabel-- Outer Jacket,

Putih : Kabel Indoor
Abu-abu : Kabel Kontrol- Indoor, Kabel Telephone Indoor
Orange : Kabel Fire Resistance,
Hitam: Kabel boleh dipasang di luar ruangan
Merah : Kabel MediumVoltage


















hryanh

105
CABLE RAW MATERIALS
No Function Raw Materials Remarks / Description
Copper/Tembaga

Material ini dipergunakan hampir
pada seluruh jenis dan tipe kabel.

Aluminium
EC Grade( AAC)

Untuk kabel udara dengan Isolasi
XLPE, Medium Voltage, Bare
Conductor, Bare Conductor dengan
Steel Reinforce (ACSR)dll.

All Aluminium
Alloy (AAAC)

Untuk kabel Transmisi dan
Distribusi, Kabel Udara dengan
Isolasi XLPE ( 20 kV)

1
Conductors/
Penghantar
Arus.
Germanium
Doped Silicaglass

Untuk konduktor Fiber Optik

Poly Vinyl
Chloride (PVC)
Compound.

Dipakai hampir pada semua jenis
kabel Low Voltage, Instrument dan
Control Cable, Indoor Telephone
Cable, dll

Poly Ethylene
(PE) - Solid.

Untuk kabel Telephone tipe
sekunder, Instrument, Control
Cable , Coaxial Cable dll

Poly Ethylene
(PE) - Foam.

Kabel telephone (tipe primer),
dipakai sebagai foam layer pada
proses Foam Skin

Cross Link Poly
Ethylene (XLPE)

Pada umumnya dipergunakan
untuk kabel Medium Voltage, Low
Voltage Aluminium Cable over
head , Low Voltage Tembaga untuk
area/ spesifikasi tertentu

2
Insulation/
Isolasi
(Pelindung/
Penahan
Arus)
Rubber - Natural

Pada umumnya dipergunakan
untuk kabel yang mensyaratkan
extra flexible, seperti kabel untuk
conveyer, crane
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106
No Function Raw Materials Remarks / Description
EPR

Ethylene Propylene Rubber, yaitu
karet sintetis yang dipergunakan
untuk kabel di area tertentu
seperti offshore.

Paper (Kertas).

Sudah tidak dipergunakan lagi.


Poly Vinyl
Chloride ( PVC)

Secara umum dipergunakan untuk
kabel listrik sebagai pengisi celah,
pembuat bentuk (Bulat).

Polyester Tape

Dipergunakan untuk kabel kontrol
,kabel instrument, setelah proses
cabling/ lay up / twisting

Marix Tape

Material ini kedap air, biasa dipakai
untuk kabel non armour

3
Inner
Covering
Poly Ethylene
(PE)

Untuk kabel telephone sebagai
pengisi celah, pembuat bentuk

PP Yarn +
Polyester Tape.

Peripheral Polyaramid Yarn,
dipakai dalam proses cabling,
untuk kabel non armour

PVC

Produksi kabel dengan SPLN

04
Inner Jacket
/Filler
Poly Ethylene
(PE)

Untuk kabel telephone sebagai
pengisi celah, pembuat bentuk

Steel Tape

Pada umumnya dipergunakan pada
kabel tipe tanam langsung/under
ground dalam tanah, baik power
cable maupun telephone kabel
yang di instal secara horizontal.

05
Mechanical
Protective
Steel Flate.

Untuk kabel armour, dengan
instalasi horizontal dan vertikal
yanh
107
No Function Raw Materials Remarks / Description
Round Steel Wire

Secara umum dipergunakan untuk
kabel power dan control, yang
instalasinya vertikal juga horizontal

6
Conductors
Screen
Inner Semi
conductive
Compound.

Melalui extrusion proses dan
merupakan lapisan sebelum XLPE
pada Isolasi kabel Medium Voltage.

Lead Alloy Jacket

Untuk kabel yang diinstal dalam
tanah di area yang mengandung,:
oil, gas, chemical seperti kilang
minyak, dll.

Aluminium
Corrugated

Untuk kabel yang diinstal dalam
tanah di area yang mengandung,:
oil, gas, chemical seperti kilang
minyak

06
Hazardous
Area
Protective
Steel Corrugated

Kabel untuk area seperti tsb diatas
dan tingkat oksidasi yang tinggi

Copper Wire

Material Screen untuki Power &
Control Cable, Medium Voltage.

Copper Tape

Power & Control Cable, Medium
Voltage

Aluminium Foil

Instrument dan Telephone Cable

07
Electrical &
Electro
Magnetic
Protective
Tinned Copper

Instrument, Control & Coaxial Cable

P V C

Power & Control Cable, Indoor
Telephone Cable, Instrument
Cable, Flame Retardant Cable (IEC
332-3 Cat A,B,C), Fire Resistance
Cable ( IEC 331)

08 Outer Jacket
P E

Telephone Cable, Control Cable
yanh
108
No Function Raw Materials Remarks / Description
Galvanized Steel
Wire

Sebagai penggantung, pada kabel:
OTC, Drop wire.

Galvanized Steel
Wire

Medium Voltage cable, sebagai
penggantung seperti pada kabel :
NFA2XSEY-T

09 Messenger
Galvanized Steel
Wire

Pada Over Head Conductors/
Trasmission Line cable sebagai
strength members/ penguat,: ACSR

10. Identification Binder Tape

Telephone dan Medium Voltage
Cable

Jelly Compound

Underground Telephone cable
(Duct & Direct buried), seperti:
KT,KJ, dll

Talk Powder

Pada conductors Medium Voltage
cable dengan standar SPLN

Crape Paper

Telephone Cable

11.
Water
Protective
Water Blocking

Medium Voltage dan Fiber Optic
cable

12.
Insulation
Screen.
Semi Conductive
Compound.
Medium Voltage Cable

Glass Reinforced

Fiber Optic Cable.( juga dapat
memakai: solid steel PE covered)

13
Strength
Members
Galvanized Steel
stranded

Transmission High Voltage Cable
(ACSR)

14 Drain Wire
Tinned Copper
or Copper wire.
Kabel Instrument dan/atau Kontrol
15 Tube PBTP

Fibre Optic Cable
hryanh
109
PLANT DAN KABEL YANG DIPRODUKSI

I. Low Voltage Power Cable Plant.( Copper Conductors)

a. Power Cable

hryanh

No Voltage Type of Cable Remarks
1. 300/500 Volt Non Armour

NYM

2. 450/750 Volt Non Armour

NYA, H07V-R, CU/PVC, HIV,
IV, H07V-V.

3. 450/750 Volt Flexible Cable

NYAF, H07V-K, NYSHY, JZ, dll.

4. 0,6/1-1,8/3 kV Non Armour

NYY, N2XY, CV, CVV, PVC/PVC
CU/PVC/PVC, dll.

5. - ditto-
Non Armour
Flame Retardant
IEC 332-3
NYY FL, N2XY FL, CV FL, dll.
6. -ditto-
Armour Cable


NYFGbY, NYRGbY, N2XBY,
NYBY, PVC/SWA/PVC, CVTAZV
dll.

7. -ditto-
With Shielded/
Screen
NYSY, NYCY, CVV-S.
8. -ditto-
Hazardous Area
Protective

N2XKY, N2XKBY, N2XK2Y, dll.
(Lead Sheathed Cable).

9. - ditto-
Hazardous Area
Protective
CU/XLPE/PVC-MC.
(Aluminium Corrugated)
10. - ditto -
Fire Resistant Cable
( IEC 331 )
FRC, FR, N2XRGbY-FR.
11. -ditto-
Flame Retardant
Armour Cable -
IEC 332-3
N2XFGbY FL, N2XBY Fl, dll.
110
B. INSTRUMENT CABLE

1. Overall Shielded.

No. Type of Cable Remarks
1.
Without Mechanical
/Hazardous area
Protective.

IPVV-OS, ITVV-OS, IPVV-OS FL, IQVV-OS, IPEV-OS
IPEV-OS FL, IPCV-OS, IPCV-OS FL, dll.

2.
With Mechanical /
Hazardous area
Protective.

IPVV-OS-SWA, IPVV-OS-SWA FL, ITVV-OS-SWA
ITVV-OS-SWA FL, IPEV-OS-SWA, IPVV-OS-STA FL,
IPCV-OS-SWA, IPEV-OS-SWA FL, IPCV-OS-SWA FL,
IPVV-OS-SA FL, IPVV-OS-LC, IPVV-OS-MC FL,
IQVV-OS-MC FL,ITVV-OS-MC, IPCV-OS-SWB FL,
IPCH-OS-SWA FL, dll.





2. Individual and Overall Shielded

No Type of Cable Remarks
1.
Without Mechanical
/ Hazardous area
Protective.

IPVV- IS/OS, ITVV-IS/OS, IQVV-IS/OS, IPVV-IS/OS
FL, ITVV-IS/OS FL, IPEV-IS/OS, IPVV-IS/OS FL,
IPEV-IS/OS FL, IQCV-IS/OS.Tc, IPVV-IS/OS.Tc, dll.

2.

With Mechanical /
Hazardous area
Protective.

IPVV-IS/OS-SWA, IPVV-IS/OS-SWA FL, ITVV-IS/OS-
SWA, IPVV-IS/OS-STA FL, IPCV-IS/OS-SWA FL,
IPCV-IS/SWA, IPVV-IS/OS-SA FL, IQVV-IS/OS-LC-
SWA IPVV-IS/OS-MC FL, IQVV-IS/OS-MC FL, IPCV-
IS/OS-SWA FR, dll.









hryanh
111

C. Con trol Cable

No. Type Of Cable Remarks
1. Flexible Control Cable ( ff)

NYYHY, NYSHY, J E-N-Flex, JZ,
VCT, dll

2.
Flexible Control Cable with
Screen

LiYCY, MVVS, VCTS, Screened
Cable, dll.

3. Control Cable Non Armour ( rm )

CV, CVV, NYY, H-CVV, PVC/PVC ,
N2XY, HP,

4. Control Cable with Screen.

NYSY, CVV-PSLA, CVV-S, PVXP,
CPEV-S, IVV-OS, PVC/PVC-OS,
dll.

5
Control Cable with Screen/ or
Armour

NYFGbY rm, PVC/SWA/PVC rm,
NYBY rm, ICVV-SLA-TAZV,
PVC/SWA/PVC-S rm, CVVWAZV,
IVV-OS-SWA, CPEVMAZV, dll.

6.
Control Cable with Hazardous
Area Protective

IVV-OS-LC IVV-OS-LC-SWA,
ICV-OS-MC FL, ICV-OS-MC, dll.



D. COAXIAL CABLE

No. Type of Cable Remarks
1. Mobil Phone 1, 5 D 2 V, 2, 5 D - V, dll.
2. TV Receiving
3C- 2 V, 3C- 2 VS, 5C- 2 V, 7C- 2 V, 5 C- 2 VS
, dll.
3. R a d i o
3D- 2 V, 5 D - 2 V, 5D -2 W, 8 D- 2 V, 10
D- 2 W, dll
4.
Electronic and
Communication.
RG- 8/U,RG- 11/U,RG 55/U, dll
hryanh
112
II. Medium Voltage Cable Plant (3, 6/6(7, 2) kV s/d 18/30(35) kV)

No. Type of Cable R e m a r k s.
1. Single Core N2XSY, NA2XSY, N2XCY, CV dll.
2.
Three Single Cores Underground
Twisted Cable
NF2XSEY, NFA2XSEY.
3.
Three Single Cores Overhead
Twisted Cable
NFA2XSEY-T, NFA2XSE2Y-T.
4. Three Cores Non Armour

N2XSEY, NA2XSEY, CV,
CU/XLPE/PVC

5.
Three Cores Underground / Direct
Burial

N2XSEBY, NA2XSEBY, NA2XSEYBY
N2XSEFGbY, dll.

6. Overhead Transmission Line. AAAC-S.
7. Hazardous Area Protective. N2XSEKBY, N2XSEKFGbY, N2XSEKY
8. Airport/ Run way Cable. FL2XCY,









III. Low Voltage Power Cable Plant - Aluminium Conductors

No. Type of Cable Remarks
1. Service Entrance Cable NF2X, NFA2X, Duplex, dll.
2.
Low Voltage Bundle
Overhead
NFA2X-T, ABC Cable, dll.
3. Overhead Transmission Line AAAC, ACSR, AAC, dll.
hryanh
113
IV. TELECOMMUNICATION CABLE

a. Metallic Telephone Cable

No. Type of Cable Remarks
1. Indoor R-VV, R-V, R-V (Pe) V, Jumper.
2. Overhead U-E (Pe) ES, U-ES.
3. Duct Cable without Jelly Tp-E (Pe) E, Tp-Ebk (Pe) E.
4. Duct Cable with Jelly Tp-Ej (Pe) E, Tp-Ebk-J(Pe)E.
5. Direct Burial T-Ej(Pem)E, T-EbkJ(Pem)E, TE.
6. Airport Cable CPEV-S, CPEVMAZV.




b. Fibre Optic Telephone Cable.

No. Type of Cable Remarks
1. Overhead/Aerial SM-A-LT, ADSS.
2. Duct Cable SM-D-LT.
3. Direct Burial SM-B-LT.



hryanh
114
PRODUCTION LINES AND PROCESS

A. Low Voltage Power Cable Copper Plant

No. Process Machines Remarks/ Description.
HD
(Heavy
Drawing)

Proses penarikan dan memperkecil
Rod/Kawat dari diameter bahan,
menjadi diameter yang dikehendaki
dan/atau yang ditetapkan dalam
spesifikasi, contoh: dia. 8.0 mm ditarik
jadi dia: 3.50 mm.

MD
(Medium
Drawing)

Fungsi sama dengan HD. Perbedaannya
hanya pada diameter bahan, yaitu dari
+/- 3.6 ditarik menjadi dia,: 1.90 mm
s/d dia : 0.50 mm.

01. Drawing
FD
(Fine
Drawing)

Fungsi sama dengan MD, tetapi
diameter bahan yang ditarik +/- 1.38
mm s/d 0.90 mm, ditarik menjadi dia,:
0.40 mm s/d : 0.09 mm.

02.
Drawing
with
Continues
Annealing
Drawing
(HD - FD)

Sama dengan proses pada no.01, tetapi
selain memperkecil diameter, kawat
hasil penarikan juga dipanaskan
untuk mencapai/mendapatkan tingkat
kelunakan tertentu, sehingga diperoleh,
: Elongation, Tensile Strength, Ro, yang
disyaratkan dalam spesifikasi.

03. Annealing Vacuum

Kawat hasil proses Drawing, dipanas -
kan pada suhu/temperature dan lama
waktu tertentu di dalam bejana hampa
udara, lalu didinginkan sampai panas di
dalam bejana hilang. Tujuannya adalah
untuk memperoleh Elongation, TS dan
Tahanan Penghantar (Ro) yang
ditetapkan dalam spesifikasi. Proses ini
tidak boleh merubah Visual Wire.

04. Bunching Buncher

Proses memilin kawat serabut (fine
wire) yang mempunyai karakteristik
115
No. Process Machines Remarks/ Description.
dan diameter yang sama, dipilin secara
concentric dalam satu kesatuan untuk
mendapatkan luas penampang yang
diminta,
atau
sebagai bagian atau unit dari proses
untuk memperoleh j umlah kawat
tertentu agar diperoleh luas
penampang dan tahanan penghantar
yang ditetapkan dalam spesifikasi.
05. Stranding Strander

Kawat hasil proses Drawing dan/atau
Annealing atau Bunching yang mem -
punyai diameter dan karakteristik yang
sama dipilin dalam satu kesatuan/layer
untuk memperoleh luas penampang
dalam,: bentuk ( r m/ s m /c m), arah
pilinan / pitch ( S atau Z) , panjang
pilinan (lay length pitch) sesuai
ketetapan dalam spesifikasi.

06. Insulating Extruder

Memproteksi/melindungi conductor/
penghantar dengan compound (PVC, PE
,XLPE, Rubber) secara extrusi dengan
tujuan untuk melindungi dari penetrasi
air dan karat/oksidasi dan menahan
/mangamankan arus listrik yang
dialirkan melalui conductor. Proses
isolasi harus memenuhi syarat: Visual,
Tebal, Diamater, Eccentricity, Tahanan.

07.
Cabling /
Laying Up
Drum
Twister

Beberapa Insulation cores dengan
karakteristik yang sama dan susunan
warna yang ditetapkan dipilin secara
concentric pada suatu layer, sehingga
memperoleh ukuran yang diminta.


08.
Inner
Jacketing
/ Filling

Extruder

Proses melapis/ melindungi/ membuat
bentuk bulat dan/ atau pengisian celah
dengan compound (PVC/PE) pada kabel
yang telah selesai proses cabling secara
extrusi. hryanh

116
No. Process Machines Remarks/ Description.
09. Screening
Tapping /
Armour.

Proses memberikan pelindung elektris
pada hasil proses inner sheath atau
cabling (dengan inner covering).
Pelindung elektris yang dipergunakan
dapat berupa,:
Copper wire secara concentric dan
diikat secara helycal open gap
dengan copper atau polyester tape.
Cooper tape secara helical overlap.

10. Armouring.
Tapping /
Armoured.

Proses pemasangan pelindung mekanis
/penahan beban, pada kabel hasil
proses inner jacket, sehingga kabel tipe
ini dapat ditanam langsung dalam tanah
(Direct Buried). Material yang dipakai
pada proses ini adalah,:
Steel tape: secara helical overlap.
Steel Flat: secara concentric dan
diikat dengan steel tape open gap.
Round Steel: sama dengan Steel Flat

11.
Lead
Sheating/
Aluminium
Corrugated.
Extruded.

Proses memberi pelindung pada kabel
dari pengaruh keasaman/basa dari area
/tanah tempat kabel di instal, seperti di
area : Gas, Oil, Chemical (Hazardous
Area). Kabel diberi pelindung secara
extrusi dengan mempergunakan
material,: Lead Alloy atau Alumunium


12.

Outer Jacket /
Outer
Sheathing
Extruder

Merupakan proses terakhir dari proses
produksi kabel. Proses ini adalah
memberi pelindung/melapis/selubung
luar dan bentuk kabel secara extrusi
dengan compound (PVC/PE) serta
tempat memasang identifikasi produk.



hryanh


117
B. Medium Voltage Cable.
No Process Machines Remarks/ Description.
- - -

Conductor/Penghantar untuk kabel Medium
Voltage adalah sama dengan pada Low
Voltage tetapi harus berupa compact
stranded dengan bentuk: c m . Lihat Proses
Drawing dan Stranding.
-

Tujuan proses Isolasi mempunyai fungsi
yang sama dengan kabel Low Voltage. Yang
membedakannya dengan kabel Low Voltage
adalah adanya proses dan/atau material
lain yang diproses/ dipergunakan pada
waktu proses, yaitu inner dan outer semi
conductive (Inner semi conductive+Isolasi
+Outer semi conductive) Jadi ada 3 mesin
Extruder yang beroperasi secara tandem
pada proses, tempat dan waktu yang sama

Extruder
Monosil
Line

Adalah proses isolasi secara konvesional.
Dalam hal ini proses curing (cross link
material isolasi dengan senyawa kimia
yang lain agar memenuhi syarat sebagai
Isolasi kabel Medium Voltage dilakukan
dengan cara merebus insulation di air pada
suhu dan dalam lama waktu tertentu).

01. Insulating
Extruder
CCV Line
Continues Catenarys Vulcanization yaitu
setelah proses isolasi pada mesin Extruder
secara continues diikuti proses Curing
secara dry cure melalui suatu pipa yang
diisi dengan nitrogen.
02.
Water
Protective
Tapping

Insulation cores diberi pelindung / penahan
terhadap penetrasi atau rembesan air
secara longitudinal sepanjang permukaan
isolasi. Proses dilakukan secara helically
over lapped material Inner Water Blocking
tape semi conductive sebelum proses
screening dan outer water blocking tape
non conductive setelah proses screening.
118
No. Process. Machines. Remarks/ Description.
02.
Water
Protective
Tapping

Insulation cores diberi pelindung / penahan
terhadap penetrasi atau rembesan air. i.
Proses dilakukan secara helically over
lapped mempergunakan material inner
water blocking tape semi conductive
sebelum proses screening dan material
outer water blocking tape non conductive
setelah proses screening.

03. Screening Tapping

Insulation yang telah lulus uji/ hot set test
diberi pelindung elektris dengan materials,:
Copper tape dengan cara helically over
lapped.
Copper wire secara concentric dan diikat
dengan copper tape dan/atau polyester
tape secara open gap.

Fungsi dari screen ini adalah untuk,:
Mengalirkan/membuang arus gangguan
ketanah bila terjadi hubungan singkat
satu phasa.
Membentuk medan listrik yang radial
isolasi kabel sehingga medan listrik
dapat dibatasi.
Membatasi intervensi antar cores.

04. Cabling
Drum
Twister

Produk screening cores yang memiliki
ukuran yang sama tetapi dengan
identifikasi berbeda digabung secara
concentric pada satu layer sehingga
membentuk ukuran kabel yang diminta.
Pada proses ini dapat mempergunakan PP
Yarn untuk mengisi celah-celah antara
cores (untuk non armour kabel)

05.
Inner
Jacket
Extruder

Mengisi celah antar cores hasil cabling,
membentuk (common cores sheathing),
melindungi core dari benturan mekanis,
torsion, dan penetrasi air. Pada umumnya
proses inner jacket mempergunakan
material PVC compound (PE compound
untuk kabel telephone).
hryanh
119
No Process Machines Remarks/ Description
06. Armouring
Armour /
Tapping.

Tujuan proses ini adalah memberi
pelindung (armour) pada kabel yang akan
ditanam langsung dalam tanah (direct
buried) terhadap benturan dan/atau beban
mekanis. Material yang digunakan adalah,:
Galvanized Steel Tapesecara Helically
Over lapped
Galvanized Round/Flat Steel Wire secara
concentric dengan coverage +/- 98 %
dan diikat dengan steel tape secara
open gap

07.
Hazardous
Area
Protective
Extruder

Untuk area tertentu seperti di offshore,
kilang minyak, gas, pabrik yang ada unsur
kimia tertentu kabel tidak akan tahan lama.
Kabel memerlukan pelindung dari tingkat
ke-asam-an/basa tersebut. Area ini dikenal
dengan nama Hazardous Area atau Divisi 1
or 2 area). Material yang dipergunakan
untuk daerah tersebut di antaranya adalah
,: Lead Alloy (Timah Hitam), Aluminium
Corrugated. Proses protective dilakukan
setelah proses Inner Jacket secara extrusi.

08.
Outer
Sheath /
Outer
Jacket
Extruder

Proses selubung luar dari kabel yang
merupakan proses produksi terakhir yang
bertujuan melindungi, membuat bentuk dan
sebagai informasi, product identification
dan product guarantee.














hryanh
120
C. Bare Conductors and Overhead Cable

No. Process. Machines. Remarks/ Description.
Heavy
Drawn
( HD)

Proses penarikan dan memperkecil Rod
/kawat dari diameter bahan menjadi
diameter yang dikehendaki dan/atau yang
ditetapkan dalam spesifikasi. Contoh,:
diameter : 7.60 mm ditarik jadi 3.50 mm.
Bahan yang diproses untuk tipe kabel ini
adalah; AAAC dan AAC. Range normal
adalah,: 4.5 mm s/d 2.13 mm.

01. Drawing.
Medium
Drawing
(MD)

Fungsinya sama dengan HD, hanya bahan
yang ditarik diameternya,: +/_ 3.60 mm
menjadi diameter,: 1.70 mm s/d 1.35 mm

02. Treatment. Annealing

Proses memanaskan /melunakan wire
AAAC setelah proses Drawing, agar dapat
mencapai persyaratan elektris dan mekanis.

03. Stranding
Rigid /
Tubular
Strander

Kawat hasil proses Drawing dan/ atau
Treatment yang mempunyai diameter dan
karakteristik yang sama dipilin secara
concentric pada layer dengan arah dan
panjang pilinan yang direkomendasikan
oleh spesifikasi dalam satu kesatuan untuk
memperoleh penampang yang ditetapkan.

04 Insulating Extruder

Proses mengisolasi/melindungi conductor/
penghantar dengan XLPE compound secara
extrusion, agar terhindar dari penetrasi air
/karat/oksidasi dan menahan / melindungi
arus yang mengalir melalui conduktor.
Proses isolasi harus memenuhi syarat,:
Visual, Dimensi, Exentricity, dll.

05. Cabling
Drum
Twister

Beberapa Insulation cores dengan
karakteristik yang sama dengan identifikasi
tertentu atau sesuai dengan yang
ditetapkan dalam spesifikasi digabung dan
dipilin secara concentric pada suatu layer
untuk memperoleh ukuran dengan luas
penampang tertentu.
hryanh
121
D. Telecommunication Telephone Cable- Metallic

No Process Machines Remarks / Description.

Proses Insulating pada Kabel Telekomunikasi
(metallic) merupakan gabungan dari 3 proses
produksi pada satu rangkaian mesin yaitu
proses: Drawing, Annealing, dan Insulating.
Mesin yang dipergunakan adalah mesin
Tandem yaitu rangkaian mesin Drawing yang
Continues Annealing dengan mesin Extruder.

01. Insulating
Extruder
Tandemline

Insulating adalah proses memproteksi/
mengisolasi conductors dengan PE Compound
secara extrusi dengan tujuan untuk menahan/
melindungi/ mengamankan kunduktor dari
segala penetrasi agar arus suara/data/signal
yang melaluinya dapat dikirim dengan
sempurna.

02.
Quading /
Pairing.
Quader/
Twister.

2(dua) atau 4 (empat) Insulation yang
mempunyai karakteristik yang sama tetapi
warna berbeda sesuai yang disyaratkan dalam
spesipikasi dipilin secara concentric membentuk
unit terkecil dari sistem (Pair/Quad).

03.
Stranding
Unit.
Drum
Twister/
Strander.

Beberapa pairs atau quads sesuai dengan yang
disyaratkan digabung/dipilin secara concentric
membentuk unit 10 pair dan diberi tanda
pengikat dengan binder tape dan/atau
merupakan bagian dari sub unit/unit dasar
dari system unit 50 pairs atau unit 100 pairs.

04.a
Cabling /
Tapping.
DrumTwister/
Strander.
Beberapa pairs/quads digabung/dipilin secara
concentric pada suatu layer membentuk unit
10 pairs dan diberi tanda/pengikat dengan
binder tape hingga memperoleh jumlah pairs
/unit yang ditetapkan. Untuk Aerial/Kabel
Udara diberi pelidung dengan aluminium mylar
tape dan polyester tape secara helical over
lapped. hryanh
122
No Process. Machines. Remarks / Description.

Sedangkan untuk underground cable
diinjection dengan petroleum jelly dan
dibungkus dengan crape paper dan polyester
tape secara helically over lapped. (Untuk 10
pairs s/d 150 pairs).

04.b
Cabling/
Tapping
Drum
Twister/
Strander

Beberapa units 10 pairs/50 pairs atau 100
pairs dipilin/digabung secara concentric dalam
suatu layer dan satu kesatuan yang ditetapkan
dan diinjection dengan petroleum jelly dan
crape paper secara helical over lapped(bila
disyaratkan), dan polyester tape.

05.
Inner
Sheath
/Inner
Jacket
Extruder

Proses memberi selubung atau pelindung
lapisan dalam untuk kabel tanam langsung
dengan bahan PE compound secara extrusi dan
pelindung elektris/screen dengan Aluminium
tape double coated secara longitudinal over
lapped.

06 Armouring Tapping

Tujuannya memberi pelindung mekanis
/berat/ beban pada jenis kabel dengan aplikasi
tanam langsung/direct burial. Material yang
dipergunakan adalah galvanized steel tape,
secara helical over lapped.

07.
Outer
Jacket/
Outer
Sheathing


Extruder

Proses memberi pelindung/ selubung /
pembungkus / proses akhir dari keseluruhan
proses produksi dan pemasangan / marking
tipe kabel yang diproses dan jaminan produk.
Bahan yang dipergunakan adalah HDPE yang
diproses secara extrusi.



hryanh



123
E. Telecommunication Telephone Cable- Fiber Optic

No. Process. Machines Remarks / Description.
01. Colouring

Proses pengindetifikasi serat gelas
(Fiber Glass) warna natural dengan
warna yang disyaratkan dlam
spesifikasi. Proses dilakukan secara
coating (fiber coals)

02. Tubing Extruder

Proses membungkus, memberikan
perlindungan dan pengisian filling gel
pada fiber core secara extrusi.

03. Cabling Drum Twister

Beberapa Tube digabungkan menjadi
satu dengan filler roads, PP Yarn
secara Concentric untuk membentuk
bulat dan diikat rata diberi pelindung
dari pentrasi air melalui water
blocking tape secara helical.

04.
Inner
Jacketing
Extruder

Proses memberi perlindungan dan
pemasangan secara ekstrusi dengan
material dan pelindung elextras
dengan material Aluminium foil.

05. Armouring Tapping

Pemasangan pelindung atas beban
mekanis pada kabel direct burial;
dengan cara dibuat lilitan / helically
overlapped pada bahan inner jacket.
Material yang digunakan adalah
galvanized steel tape.

06.
Outer
Jacketing
Extruder

Proses memberi pelindung /selubung/
pembungkus/proses akhir dari proses
produksi.Dalam proses ini pada semua
produk dicantumkan marking dari tipe
kabel yang diproses dan jaminan
produk. Bahan yang dipergunakan
adalah HDPE yang diproses secara
extrusi.

hryanh
124
F. INSTRUMENT CABLE
No. Process Machines Remarks / Description
1. Drawing
Medium
Drawing with
Continuous
Anneling

Proses penarikan, memperkecil dan
memanaskan atau melunakkan kawat
dari diameter (bahan baku) 3.20 mm
menjadi 1.38 mm s/d 0.50 mm sesuai
yang disyaratkan dalam spesifikasi.

2. Bunching
Buncher/
Strander

7 kawat yang mempunyai diameter dan
karakteristik yang sama (syarat : R20 ,
Elongation, Tensile Srength), digabung
jadi satu (dipilin) secara concentric
untuk memperoleh luas penampang
yang ditetapkan.

3. Insulating Extruder

Proses isolasi/melindungi conductor/
penghantar dengan compound(PVC/PE
/XLPE) secara extrusi dengan tujuan
untuk melindungi dari penetrasi air dan
karat/oksidasi dan mengamankan arus
listrik yang dialirkan melalui conductor
. Proses isolasi juga merupakan proses
penandaan/ identifikasi. Proses isolasi
harus memenuhi syarat: Visual, Tebal,
Diamater, Eccentricity, dll.

4
Twisting/
Pairing
Buncher/
Quader

Beberapa insulation yang mempunyai
karakteristik sama dipilin menjadi satu
dalam suatu layer, untuk membentuk/
menjadi salah satu unit. (Pair/ Triad/
Quad)

5
Individual
Shielded
Tapping

Proses memasang/memberi pelindung
elektro magnetic dan messenger pada
isolasi yang telah melalui proses twist.
Material pelindung electromagnetic
memakai Aluminium tape single coated
dan messenger mempergunakan
Tinned Copper ( Solid atau Stranded).
hryanh
125
No. Process. Machines. Remarks / Description
6 Cabling DrumTwister

Beberapa individual shielded atau unit
pair(non shielded) dipilin menjadi satu
dalam suatu layer, dan diikat dengan
polyester tape.

7
Overall
Shielded
DrumTwister
/ Tapping

Proses memasang/memberi pelindung
elektro magnetic dan messenger pada
hasil cabling. Material untuk pelindung
Electromagnetic mempergunakan single
coated Aluminium tape dan Tinned
Copper untuk messenger.

8
Filling/ Inner
Jacketing
Extruder

Proses memberi pelindung lapisan
dalam dari penetrasi air atau
membentuk bulat pada hasil proses
shielded. Material yang dipergunakan
adalah PVC atau PE compound yang
dilaksanakan secara extrusi.

9 Armouring Armour

Tujuan proses ini adalah memberi
pelindung pada kabel yang akan
ditanam langsung dalam tanah (direct
buried) terhadap benturan dan/atau
beban mekanis. Material yang
digunakan adalah,:
Galvanized Steel Tape secara
helically Over lapped.
Galvanized Round / Flat Steel Wire
secara concentric dengan coverage
+/- 98 % dan diikat dengan steel
tape secara open gap

10
Sheating/
Outer
Jacket
Extruder

Proses ini adalah memberi pelindung/
melapis/ selubung luar dan bentuk
kabel secara extrusi dengan compound
(PVC/PE) serta tempat memasang
Identifikasi dan Jaminan Produk.

hryanh
126
MESIN PRODUKSI

I. Power Cable - Low Voltage Copper Conductor
No
Nama Mesin
Produksi
Jenis Keterangan/Fungsi
Heavy
Drawing

Dia: 8,0 mm ->3,60 mm->2,05 mm

Medium
Drawing
Dia: 3,2 mm ->1,70 mm->0,50 mm
Fine Drawing

Dia:1,38 mm ->0,40 mm->0,09mm

1 Drawing/Drawn
Super fine
Drawing
Dia:0,90 mm ->0,09 mm->0,02 mm
Medium
Vacuum

Dia : kawat 1,78 mm -> 3,5 7 mm

2 Vacuum/ Annealing
Small Vacuum

Dia : 0,09 mm s/d 0,50 mm

Tubular
Strander
Max for : 19 wires, 7B
Rigid
Strander
19 s/d 61 wires, 30A, 48
3 Stranding/Strander
Buncher
Strander

Untuk Control Cable ( r m ) dan
Flexible Cable ( fine wire )

Insulation
Line
50 mm, 70 mm, 90 mm, 120 mm
4 Extruder
Jacketing Line

80 mm, 120 mm, 150 mm, 160 mm

Twister

4C, 4B

5
DrumTwister/
Cabling
Lay up 4D
Steel Flate/
Round Wire

30, 42, 54 A.

6 Armoured/Tapping
Steel tape
Besar untuk drum atau haspel
7 Rewinding Coiling
Kecil untuk roll atau coil
hryanh
127
II. Power Cable - Low Voltage Aluminium Conductor

No
Nama Mesin
Produksi
Jenis Keterangan/Fungsi
Heavy Drawn/
Drawing
7,6/9.00 mm->5,00 mm-> 2,00 mm
1
Drawing/
Drawn
Medium Drwing 3,54/4.0 mm->1,70 mm-> 1,35 mm
2
Treatment/
Anealing
- Khusus untuk wire AAAC
Tubular s/d 19 wires
3
Strander/
Stranding
Rigid 19 s/d 61 wires
4 Extruder Insulation Line 90 mm & 100 mm
Twisting Untuk 2 insulation
5

Cabling
Drum Twister Untuk 3 insulation atau lebih



























hryanh
128
III. Control Cable, Flexible Cable & Instrument

No
Nama Mesin
Produksi
Jenis Keterangan/Fungsi
Medium
Drwing

Dia:1,38 mm->0,65 mm s/d 0,43 mm

1
Drawing/
Drawn
Fine
Drawing

Dia: 0,90 mm->0,40mm s/d 0,10 mm

2 Vacuum Annealing

Wire yang tidak diproses di mesin
continues annealing


Untuk 7 kawat ukuran 0,43 mm s/d
0,65 mm

Buncher

Untuk fine wire 0,10 mm s/d 0,40mm
dengan maximum 70 kawat

3
Buncher/
Strander

Stranding

Untuk hasil proses Bunching unit yaitu
kabel dengan jumlah kawat lebih dari
80 kawat.

Insulation
Line 50 mm

Untuk luas penampang s/d 2,5 mm
2

Insulation
Line 70 mm

Untuk luas penampang 4 mm
2
s/d
16 mm
2

4 Extruder
Insulation
Line 120 mm

Luas penampang 16 mm
2
s/d 300 mm
2

5 Twister
Buncher/
Twisting

Untuk membentuk unit / pairs

6 Tapping Tapping

Proses Screening Individual Shielded
dan/atau Overall Shielded dan
pemasangan drain wire pada kabel
instrument

7 Extruder
Sheathing
Line
Proses Inner and Outer Jacket
Tapping Armour dengan double steel tape
8 Armour
Rigid
Armour dengan Round/Flat Steel wire

hryanh
129
IV.Telecommunication - Metalic Cable

No
Nama Mesin
Produksi
Jenis Keterangan/Fungsi
Drawing Bahan 2,6 mm->1,0 mm s/d 0,50 mm
Annealing Memanaskan/ Melunakkan
1 Tandem
Extruder Insulated
Twister Pair system
2 Quading
Quader Quad system
Strading &
Stranding
Unit

With or without Jelly pump, Polyester
tape, Crepe paper, Identification and
Electromagnetic protective tools

3 Drum Twister
Cabling &
Tapping

With or without jelly pump, polyester
tape, crepe paper, identification and
electromagnetic protective tools

Inner Jacket
Line

With Electromagnetic Protective tools
( Aluminium Double Coated)

4 Extruder
Outer Jacket
Line

With Electromagnetic Protective tools
( Aluminium Double Coated)

5 Armour
Tapping Steel tape









hryanh
130
IV.Telecommunication Fiber Optic Cable

No
Nama Mesin
Proses Produksi
Jenis Keterangan
1 Colouring Colouring
2 Tubing
Extruder
Insulation Line

3 Cabling -
4 Extruder
Inner & Outer
Jacket Line

5 Armour Tapping































hryanh
131
V. Power Cable - Medium Voltage Cable

No
Nama Mesin
Produksi
Jenis Keterangan/Fungsi
1 Drawing
Heavy Drawn
Drawing

With Annealing (Copper conductor)

2 Strander
Compact
Stranded

Semua conductors kabel MV, harus
Compact Stranded

3 Extruder CCV Line

Tandem line system. Insulation Line
with dry cure

Monosil Line

Tandem line system. Agar Insulation
dapat crosslink, maka diperlukan
proses perebusan.

4
Screen /
Shielding
Tapping

Terdiri dari 2 jenis mesin, yaitu,:

Mesin dengan material screen dari
copper wire.
Mesin dengan material screen dari
copper tape.

Semua mesin dilengkapi juga dengan
water blocking tools.

5 Drum Twister Cabling

Proses penggabungan beberapa core
yang mempunyai identifikasi yang
berbeda dan pengisian celah/
membuat bentuk (bulat- untuk kabel
non armour) dengan material non
hygroscopik seperti PP Yarn).

6 Extruder
Inner & Outer
Jacket Line
Ext. 150 mm, 160 mm.
7 Armour Tapping

Galvanized Steel Tape or Steel
Wire/Flat tools.




hryanh
132
FLOW CHART PROCESS

POWER CABLE

LOW VOLTAGE- COPPER PLANT

Type of Cable: NYA, H07V-U












Type of Cable: NYA, H07V-R, N2XA, IV, HIV, CU/PVC, IC, CU/XLPE dll.













Type of Cable: NYM, NYY,



hryanh
Drawing Annealing Insulating

Cabling Inner
Sheathing
Outer
Sheathing

Rewindi


Packing
Drawing Annealing Insulating Rewinding Packing
Drawing Annealing Stranding Insulating Rewinding Packing
133
Type of Cable: NYM, NYY, N2XY, PVC/PVC,
















Type of Cable: CV, CVV, XLPE/PVC, PVC/PVC, HCVV, HP














Type of Cable: NYFGbY, NYBY, N2XFGbY, NYRGbY, PVC/SWA/PVC, PVC/DSTA/PVC,
CVVTAZV, CVTAZE, CVTAZV, N2XBY, N2XRGbY











hryanh
Drawing
Annealing Stranding

Insulating Cabling Inner
Sheathing
Outer
Sheathing

Rewinding

Packing
Drawing Annealing Stranding

Insulating Cabling Outer
Sheathing
Rewinding Packing

Drawing

Annealing

Stranding

Insulating

Cabling
Inner
Sheathing

Armouring
Outer
Sheathing

Rewinding

Packing
134
Type of Cable: NYSY, NYCY, CVV-S







Type of Cable: NYAF, H07V-K, H05V-K, KIV







Type of Cable: NYYHY, NYMHY, Control Cable (Flex), JZ.












hryanh
Drawing Fine
Drawing
Annealing

Bunching Insulating Cabling
Jacketing Rewinding

Packing

Drawing
Fine
Drawing
Annealing

Bunching Insulating Rewinding Packing
Drawing Annealing Stranding

Insulating
Rewinding
Outer
Sheathing
Packing Screening
Cabling
Inner
Sheathing
135
Type of Cable: NYSHY







Type of Cable: N2XKY, XLPE/LC ( Single Core )






Type of Cable: N2XKY ( Multi Cores )


hryanh
Drawing Annealing Stranding

Insulating Cabling Inner
Jacketing
Lead
Jacketing
Outer
Jacketing


Rewinding


Packing
Drawing Fine
Drawing
Annealing

Bunching Insulating Cabling

Filling

Jacketing


Rewinding


Packing
Drawing Annealing Stranding

Insulating Inner
Jacketing
Lead
Jacketing
Outer
Jacketing

Rewinding


Packing
136
Type of Cable : N2XKFGbY, N2XKBY, N2XKRGbY, XLPE/LC/SWA/PVC

















Type of Cable : Fire Resistance

a. Single Core : N-FB-Sc , N-FR-Flex.












a. Multi Core and with armour: N-FB-SWA, FRC, dll.














hryanh
Drawing Annealing Stranding

Insulating Cabling Commons Core
Sheathing
Lead
Jacketing
Inner
Jacketing


Armouring

Outer
Jacketing

Drawing

Annealing

Stranding

Fire Barrier
Tapping

Insulating

Rewinding

Packing
Drawing Annealing
Stranding

Fire Barrier
Tapping
Cabling Common core
Sheathing
Lead
Jacketing
Inner
Jacketing
Armouring

Outer
Jacketing
137

POWER CABLE

LOW VOLTAGE- ALUMI NI UM PLANT


Type of Cabl e : NFA2X, Dupl ex , ABC Cabl e, NFA2X-T








































hryanh
Drawing Stranding Insulating

Cabling Packing
138
MEDI UM VOLTAGE CABLE

Single Core Cable.

Copper Conductor
Type of Cable : N2XSY, N2XCY, CV, XLPE/PVC dll












AluminiumConductor
Type of Cable : NA2XSY, NA2XCY, dll













Three Single Core Underground Twisted Cable
Type of Cable : NFA2XSEY, NFA2XSE2Y










hryanh
Drawing Annealing Stranding

Insulating
TandemLine
Tapping/
Screening
Jacketing Packing
Drawing Stranding Insulating
TandemLine
Tapping/
Screening
Jacketing Packing
Drawing Stranding

Insulating
TandemLine
Tapping/
Screening
Jacketing
Cabling Packing
139
Three Single Core Overhead Twisted Cable
Type of Cable : NFA2XSEY-T, NFA2XSE2Y-T













Three Single Core Underground- Direct Buried
Type of Cable : NA2XSEYBY, NA2XSEBY, N2XSEBY, N2XSEFGbY dll.

















Three Single Core Cable
Type of Cable : NA2XSEY, CV, N2XSEY, N2XSE2Y, dll.











hryanh
Drawing Stranding

Insulating
TandemLine

Tapping/
Screening
Jacketing Cabling Packing
Drawing Annealing Stranding

Insulating
TandemLine
Tapping/
Screening
Cabling
Inner
Jacketing
Armouring
Outer
Jacketing
Packing
Drawing Annealing Stranding

Insulating
TandemLine
Tapping/
Screening
Cabling
Inner
Jacketing
Outer
Jacketing
Packing
140
Cable for Hazardous Areas
Type of Cable : N2XSEKY


















Cable for Hazardous Areas
Type of Cable : N2XSEKBY, N2XSEKFGbY dll.


















Overhead Transmission Line
Type of Cable : AAAC, ACSR, T.ACSR/AS, HAL, TAL





hryanh
Drawing Annealing Stranding

Insulating
TandemLine
Tapping/
Screening
Cabling
Filling Lead
Jacketing
Inner
Jacketing

Outer
Jacketing
Packing
Drawing Annealing Stranding

Insulating
TandemLine
Tapping/
Screening
Cabling
Filling Lead
Jacketing
Inner
Jacketing

Armouring Outer
Jacketing
Packing
Drawing Stranding

Packing

141

Overhead Transmission Line
Type of Cable : AAAC-S,












































hryanh
Drawing Stranding

Packing

Insulating

142
TELECOMMUNICATION CABLE

METALIC CABLE

Overhead Cable
Type of Cable : Drop Wire










Overhead Cable
Type of Cable : OTC/ U-E(Pe)ES















Indoor Cable
Type of Cable : R-VV, TIFV, R-V(Pe)V, CCP, CPE-S, CPEV










hryanh
Drawing with
Continues Annealing
Insulating with
Coiling
Packing

Drawing Insulating
TandemLine

Pairing/
Quading

Unit/
Identification

Cabling and
Screening
Jacketing

Packing

Drawin
g
Insulating
TandemLine

Pairing/
Quading

Unit/
Identification

Cabling and
Screening
Jacketing
Packing
143
Duct Cable
Type of Cable : Tp-Ej(Pe)E, Tp-Ebk-J(Pe)E, Tp-E(Pe)E, dll.



















Direct Buried Cable
Type of Cable : T-Ej(Pem)E, T-Ebk-J(Pem)E, CPEVWAZV,CPEVMAZV























hryanh


Drawing
Insulating
Tandem
Line
Pairing/
Quading

Unit/
Identification

Stranding
Unit
Cabling and Tapping
with/ or without
PetroleumJelly
Jacketing and
Screening

Packing


Drawing
Insulating
Tandem
Line
Pairing/
Quading

Unit/
Identification

Stranding
Unit
Cabling and Tapping
with/ or without
PetroleumJelly
Inner
Jacketing and
Screening
Outer
Jacketing


Armouring


Packing

144
FI BER OPTI C CABLE

AERIAL CABLE










DUCT CABLE







BURIED CABLE








hr yanh

Coloring

Tubing

Cabling
and
Taping

Jacketing


Packing

Coloring

Tubing

Cabling
and
Taping

Jacketing


Packing

Coloring

Tubing

Cabling
and
Taping
Inner
Jacket


Armouring
Outer
Jacketing

Packing
145
COAXIAL CABLE

Type of Cable : Mobil Phone and Electronic Equipment, TV Receivers
3C-2VS, 3C-2V, 3C-2VS, 5C-2V, 5C-2T, 5C-2VE, 5C-2VS, 7C-2V, 7C-2VS, 10C-2V, 10C-2VS



















Type of Cable :Radio, Electronic and Telecommunication Equipment (RG-Type)
RG-8/U, RG-11/U RG-55/U, RG-58/U, RG-58A/U, 30-2V, 50-2V, 50-2W, 80-2V, 100-2W, 1.50-
2V, 2.50-2V



















hryanh


Drawing with
Continues
Annealing

Insulating


Taping


Braiding


Jacketing

Rewinding

Packing
Drawing with
Continues
Annealing

Stranding


Insulating


Taping


Braiding

Jacketing

Rewinding

Packing

146
I NSTRUMENT CABLE

OVERALL SHIELDED


a. Without Mechanical Protective
Type of Cable : IPVV-OS, IPCV-OS, IPEV-OS, ITVV-OS, IQVV-OS dll


















a. With Mechanical Protective
Type of Cable : IPVV-OS-SWA, IPCV-OS-SWA, IPEV-OS-DSTA, ITVV-OS-SWA, IQVV-OS-SWA, dll


















hryanh

Drawing with
Continues
Annealing

Bunching


Insulating

Unit /Twisting
(Pairing)

Cabling and
Screening/
Shielded

Jacketing

Rewinding

Packing

Drawing with
Continues
Annealing
Bunching

Insulating

Unit Twisting
/Pairing
Cabling and
Screening/
Shielded
Inner
Jacketing

Armouring
Outer
Jacketing


Packing

147
INDIVIDUAL SHIELDED

a. Without Mechanical Protective
Type of Cable : IPVV-IS/OS, IPCV-IS/OS, IPEV-IS/OS, ITVV-IS/OS, IQVV-IS/OS dll



















b. With Mechanical Protective
Type of Cable : IPVV-IS/OS-SWA, IPCV-IS/OS-SWA, IPEV-IS/OS-SWA, ITVV-IS/OS-SWA,
IQVV-IS/OS-SWA dll




















hryanh
Drawing with
Continues
Annealing

Bunching


Insulating

Unit /Twisting,
Pairing dll

Tapping
Individual
Shielded
Cabling and
Overall
Shielded
Outer
Jacketing

Rewinding


Packing

Drawing with
Continues
Annealing

Bunching


Insulating

Unit /Twisting,
Pairing dll

Tapping
Individual
Shielded
Cabling and
Overall
Shielded
Inner
Jacketing


Armouring

Outer
Jacketing


Rewinding


Packing

148
OVERALL SHIELDED WITH HAZARDOUS AREAS PROTECTIVE.

a. Without Mechanical Protective
Type of Cable : IPVV-OS-LC, IPCV-OS-SA, IPEV-OS-MC, ITVV-OS-LC, IQVV-OS-MC dll






















b. With Mechanical Protective
Type of Cable : IPVV-OS-LC-SWA, IPCV-OS-SA-SWA, IPEV-OS-LC-DSTA, ITVV-OS-LC-SWA,
IQVV-OS-LC-SWA, dll
















hryanh
Drawing with
Annealing
Bunching

Insulating

Unit /Twisting
(Pairing)

Cabling and
Shielded
Inner
Jacketing
Lead or Metal
Jacket
Outer
Jacketing

Packing

Drawing with
Annealing
Bunching

Insulating

Unit/Twisting
(Pairing Dll)

Cabling and
Shielded

Lead Jacket
Inner
Jacketing


Armouring

Outer
Jacketing


Packing

Common Cores
Sheathing
149
INDIVIDUAL AND OVERALL SHIELDED WITH HAZARDOUS AREAS
PROTECTIVE

a. Without Mechanical Protective
Type of Cable : IPVV-IS/OS-LC, IPCV-IS/OS-SA, IPEV-IS/OS-MC, ITVV-IS/OS-LC, IQVV-IS/OS-MC dll






















b. With Mechanical Protective
Type of Cable : IPVV-IS/OS-LC-SWA, IPCV-IS/OS-SA-SWA, IPEV-IS/OS-LC-SWA, ITVV-IS/OSLC--
SWA, IQVV-IS/OS-LC-SWA, dll

















hryanh
Drawing with
Continues
Annealing
Bunching


Insulating

Unit / Twisting,
Pairing dll

Tapping
Individual
Shielded
Cabling
and Overall
Shielded
Inner
Jacketing
Armouring
Lead or Metal
Corrugated
Jacket
Outer
Jacketing


Packing

Drawing with
Continues
Annealing

Bunching


Insulating

Unit /Twisting,
Pairing dll

Tapping
Individual
Shielded
Cabling and
Overall
Shielded
Common
Cores
Sheathing
Lead Alloy
Jacketing

Inner
Jacketing


Armouring

Outer
Jacketing


Packing

150
CONTROL CABLE

A. FLEXIBLE CONTROL CABLE

1, FLEXIBLE CABLE FINE WIRE
Type of Cable : NYYHY, JE-N-Flex, JZ, NYSHY, VCT























2, FLEXIBLE CABLE FINE WIRE with COPPER WIRE BRAIDED SCREEN
Type of Cable : LiYCY, MVVS, VCTS, Screened Cable dll.

















hryanh

Drawing
Drawing with
Continues
Annealing
Bunching
or *Uniting


** Stranding


Insulating

Cabling
Common Cores
Sheathing


Sheathing

Rewinding


Packing

Drawing Drawing with
Annealing

Bunching or
*Uniting


** Stranding


Insulating
Cabling and
Taping
Common Cores
Sheathing


Braiding

Sheathing


Rewinding


Packing

151
B. CONTROL CABLE r m

1. CONTROL CABLE WITHOUT ARMOUR
Type of Cable : CV, CVV, CVE, H-CVV, HP, PVC/PVC dll






















Type of Cabl e : N2XY, NYY




















hryanh

Drawing Drawing with
Annealing

Bunching


Insulating

Cabling and
Taping


Sheathin


Rewinding


Packing
Drawing Drawing with /
or Annealing

Bunching

Insulating
Cabling
Taping
Inner
Sheathing
Outer
Sheathing

Rewinding

Packing
152

2. CONTROL CABLE WITH SCREEN
Type of Cable : CVV-S, NYSY, VCTS dll.





















Type of Cable : IVV-OS, CVV-SLA, CEV-S, PVXP dll























hryanh

Drawing
Drawing with
Annealing

Bunching


Insulating

Cabling
Taping

Inner
Sheathing

Screening
Sheathing Packing

Drawing
Drawing with
Annealing


Bunching


Insulating

Cabling
Taping


Screening

Sheathing


Rewinding

Packing
153
2. CONTROL CABLE WITH ARMOUR
Type of Cable : PVC/SWA/PVC, NYRGbY, CVVWAZV, XLPE/SWA/PVC, N2XRGbY, NYBY,
PVC/DSTA/PVC, CVVTAZV, N2XBY, NYFGbY, N2XFGbY dll.






















3. CONTROL CABLE WITH SHIELDED AND ARMOUR
Type of Cable : IVV-OS-SWA, CVV-SLA-TAZV, dll



















hryanh



Drawing
Drawing and/ or
Annealing

Bunching


Insulating

Cabling and
Taping

Inner
Sheathing

Armouring


Sheathing

Packing
Drawing Drawing and/ or
Annealing
Bunching

Insulating

Cabling
Taping

Common Cores
Sheathing

Screening
Inner
Sheathing

Armouring
Outer
Sheathing
Rewinding
Packing
154
4. CONTROL CABLE WITH HAZARDOUS AREA PROTECTIVE.

Type of Cable : IVV-LC, ICV-LC, IVV-MC, ICV-MC, dll.























4. CONTROL CABLE WITH HAZARDOUS AREA PROTECTIVE
Type of Cable : IVV-OS-LC-SWA, dll.


















hryanh

Drawing Drawing with
or Annealing

Bunching


Insulating

Cabling and
Taping

Common Cores
Sheathing
Lead Alloy or
AluminiumJacket

Outer
Sheathing
Rewinding
Packing


Drawing
Drawing and
or Annealing

Bunching


Insulating

Cabling and
Taping

Common Cores
Sheathing
Lead Alloy
Jacket

Inner
Sheathing

Armouring
Outer
Sheathing
Rewinding
Packing
155
Contract Review

Contract Review adalah seluruh aktivitas yang harus dilaksanakan
untuk menjamin dan memastikan bahwa persyaratan yang telah
ditetapkan dan telah disetujui bersama pelanggan dapat
dilaksanakan / dipenuhi.

Contract Review harus dilaksanakan sejak menerima Inquiry/
Permintaan Penawaran Harga dari Pelanggan/Calon Pelanggan.

a.Contract Review sebelum SO- Dilaksanakan oleh Marketing /Sales

Aktivitas ini meliputi,:membaca, mempelajari, mengkaji dan
menentukan Type, Jenis dan Spesifikasi kabel yang diminta dan
yang akan ditawarkan ( termasuk minimum kuantiti per
jenis/ukuran).

Memeriksa tools yaitu Spesifikasi yang meliputi STD dan TDS (
Schedule of Technical Data dan Technical Data Sheet ) dan
mencocokan dengan Penawaran.

Memeriksa tools yang lain yaitu Kapasitas dan Kapabilitas mesin
produksi agar dapat menentukan apakah mampu memproduksi
dan menyerahkan pesanan sesuai yang disepakati dengan
pelanggan.

Menentukan syarat penyerahan dan pembayaran product.

Memeriksa material, baik bahan baku, w i p maupun barang j adi.


b. Contract Review setelah SO > Dilaksanakan oleh Marketing/
Sales atau/dan dengan Departemen terkait

Memeriksa kelayakan mesin dan tool serta peralatan/tools
produksi.

Memeriksa material, baik bahan baku, wip maupun barang jadi
dan material dalam pesanan.

Memeriksa loading time machine.

Klarifiksi Spesifikasi.

Scheduling hryanh
156
Perencanaan dan Pengendalian Proses

A. Perencanaan Produksi

Tools dalam Perencanaan Produksi:

Spesifikasi Produk, meliputi segala sesuatu yang berhubungan
dengan produk seperti,: konstruksi konduktor, warna isolasi, tebal
isolasi, susunan isolasi, konstruksi kabel, electrical standard,
electrical test, identification dll.

Rujukan Spesifikasi, misalnya : SPLN atau IEC akan dapat diketahui
dengan membaca konstruksi kabel yang diminta dalam suatu
Inquiry.

Spesifikasi Material, adalah standard tentang karakteristik dari
semua jenis dan tipe material ( elektris dan mekanis ).

Satu tipe material, tidak dapat dipergunakan untuk semua jenis
produk pada tahapan proses yang sama. Misalnya PVC Insulation
untuk kabel NYAF belum tentu dapat dipergunakan untuk kabel
NYFGbY.

Spesifikasi Mesin adalah informasi tentang Kapasitas dan
Kapabilitas suatu mesin produksi.

Kapasitas dan Kapabilitas suatu mesin ditentukan oleh,: dimensi,
konstruksi dan jenis proses

WATAP,adalah suatu batasan/standar waktu yang direkomendir
dalam proses produksi yang meliputi,:

Persiapan Proses adalah waktu yang diperlukan untuk,:
memanaskan mesin, memasang tools dll.

Loading Time waktu yang dipergunakan untuk memasang
bahan di pay of, centring process dan drum proses di take up

Line Speed kecepatan proses yang di-harus-kan dalam :
Meter/ menit

Unloading time adalah waktu yang dipergunakan untuk
menurunkan / membongkar drum proses/sisa bahan dari
pay of dan hasil produksi di take up.

Drum Plan Process, adalah panjang/ long yang paling effisien dan
ekonomis untuk setiap tahapan proses.

Alat bantu proses contoh : Steel Drum, Talk/Oil,
hryanh
157
Tools dalam Perencanaan Material

Safety Stock,dikenal juga dengan istilah Iron Stock atau Buffer
Stock, yaitu jumlah minimum material yang harus tersedia setiap
waktu. Jumlah ini biasanya didasarkan kepada,: lama waktu
pemesanan, kebutuhan/pemakaian suatu mesin dalam waktu
tertentu ( lag tim), dll.

EOQ,jumlah pesanan yang paling ekonomis, atas dasar
perhitungan: biaya, waktu dan jumlah pemakaian.

FIFO( First in First Out)

Just in Time.





B. Pengendalian Proses

Tools dalam Pengendalian Proses Produksi,:

Loading machine datas, yaitu informasi/data/catatan yang
memuat tentang beban atau order yang akan dan harus
dikerjakan di mesin tersebut.

Weekly/ Daily Planning adalah data tentang,: Rencana dan Target
yang memuat tentang ,: Apa, Siapa, Bagaimana, Berapa, Kapan
dan Dimana ( 5 W + 1 H ) dari setiap siklus kerja.

Drum Plan Proses, yaitu Perencanaan dan Pengendalian tentang
panjang dan drum yang paling effisien dan ekonomis untuk suatu
mesin dan proses.

LHK adalah laporan kerja harian, sebagai pertanggungjawaban
atas Planning dari suatu mesin/ SPK khususnya tentang kuantitas
hasil produksi.

Check Sheet, laporan pelaksanaan pekerjaan yang sebagai
pertanggung jawaban atas Planning dari suatu mesin/ SPK
khususnya tentang kualitas hasil produksi

SPK

Operation Manual
dll
hryanh
158
Product Application










Hryanh


159
Product Application

A.POWER CABLE - LOW VOLTAGE

No
Construction Type of cable Application

1

Copper Conductor
PVC/ XLPE /PE
Insulated

NYA, IV, HIV, CU/PVC, N2XA
H07V-R, H07V-U, CU/XLPE, IC

For permanent installation in
conduit or exposed wiring in
dry location


2

Copper Conductor
PVC/XLPE Insulated
PVC/PE Inner and PVC
Outer Jacket

NYY, CVV, CU/PVC/PVC, NYM
N2XY, HCVV, CU/XLPE/PVC,
PVC/PVC, NYY, CVV, HP, CV
CU/PVC /PVC, CU/XLPE/ PVC
PVC/PVC, N2X2Y, XLPE/PE

For permanent installation or
power circuit, outdoor/indoor
lay in rack cable tray or
underground, where not
sustaining mechanical stress or
damage or in duct.

3

Copper Conductor,
PVC/XLPE Insulated
PVC Inner Jacket,
Armour and PVC
Outer Jacket.


NYFGbY, NYBY, PVC/SWA/PVC
PVC/DSTA/PVC, CVVTAZV,
NYRGbY, N2XBY, N2XRGbY
CU/PVC/SWA/PVC, N2XFGbY
CU/XLPE/SWA/PVC, CVTAZV
XLPE/SWA/PVC

Power Cable for outdoor and
underground direct buried

4

Copper Conductor,
PVC Insulated, PVC
InnerJacket Copper
Tape/Wire Screen
PVC Outer Jacket


NYSY, NYCY, CVV-S

Indoor and outdoor induct
installation, laying in rack cable
tray where cable with electrical
protective (copper wire screen

5

Copper Conductor,
XLPE/ PVC Insulated
PVC Low Smoke
Flame Retardant
Halogen Free Inner
and Outer Jacket


N2XY-FL, CU/XLPE/PVC-FL CV-
FL, NYY-FL , CVV-FL

For permanent installation /
power circuit, outdoor / indoor
lay in rack cable tray or
underground, where not
sustaining mechanical stress or
damage


6

Copper Conductor,
PVC /XLPE Insulated,
PVC Low Smoke
Flame Retardant,
Halogen Free Inner
Jacket, Armour, PVC
Low Smoke, Flame
Retardant Halogen
Free Outer Jacket


N2XBY-FL, XLPE/SWA/PVC-FL
CU/XLPE/DSTA/PVC-FL
N2XFGbY-FL, PVC/SWA/PVC-FL
N2XRGbY-FL, PVC/DSTA/PVC-
FL NYFGbY-FL,
NYRGbY-FL

Indoor or outdoor installation
direct burial for special area
160
No
Construction Type of cable Application

8

Multi wire of fine Copper
wire, PVC Insulated, PVC
Outer Jacket

NYSHY, NYYHY, NYMHY
JE-N-Flex, JZ,

Flexible connection and
control cable. Power circuits
as external connection lines,
internal wiring of electric
and electronic equipment in
machines tools devices,
production plants, conveyor
lines, auto body process in
industrial line.


9

Copper Conductor, PVC/
XLPE Insulated , PVC Low
Smoke, Flame Retardant,
Halogen Free, Oil
Resistant Inner Jacket,
Lead Alloy Jacket and
PVC Low Smoke, Flame
Retardant , Oil Resistant
or HDPE Outer Jacket

XLPE/LC/PVC, CU/LC
N2XSKY, N2XK2Y

Permanent installation laid
up in rack cable tray or
direct buried where not
sustaining mechanical
stress or damage in
Hazardous area/ DIV 1&2
areas


10

Copper Conductor, XLPE
Insulated, PVC Low Smoke ,
Flame Retardant Oil Resistant
Inner Jacket, Lead Alloy
Jacket Hazardous Area
Protective , PVC Low Smoke
Flame Retardant Oil Resistant
Inner Cavering, Mechanical
Protective, PVC Low Smoke,
Flame Retardant Oil Resistant
Outer Jacket


N2XKBY, NYKFGbY
CU/XLPE/LC/DSTA/PVC,
N2XKFGbY,N2XKRGbY,
NYKBY,
CU/PVC/LC/SWA/PVC


Indoor and outdoor
permanent installation
direct burial in hazardous
area/div 1 and 2 area


11

Copper Wire Conductor,
Mica Glass Tape Fire
Barrier, PVC Low Smoke,
Flame Retardant , Zero
Halogen Insulated
and/or Outer Jacket.


N-FB-SC, N-FR-Flex,
N-FB-MC-SWA
ICH-OS-SWA-FR,
MCSW-FR, FRC
FRCable,ICV-OS-MC.FR

For building especially high
safety requirements. such
as: emergency power supply
/power station, industrial
plants , oil & gas industrial,
off shore location ,data
processing sites, alarm
systems , escalators, lift,
emergency lighting.




hryanh
161
B.POWER CABLE- MEDIUM VOLTAGE

No
Construction Type of cable Application

1

Copper or Aluminium
Conductor, XLPE Insulated
with Inner & Outer Semi
Conductive, Copper Wire or
Tape Screen, PVC Outer
Jacket.


NA2XSY, ,NA2XSY, NA2XCY,
CU/XLPE/CTS/PVC, N2XCY,
N2XS2Y, CV, CU/XLPE/PVC
NA2XC2Y, AL/XLPE/CWS/PE
N2XSY

Permanent installation
for distribution, indoor
and out door in conduit,
rack cable tray or lying
in the ground where
not sustain mechanical
stress.


2

Copper or Aluminium
Conductor, XLPE Insulated
with Inner & Outer Semi
Conductive, Individual Copper
Tape/Wire Screen with Inner
and Outer Water Blocking
Tape, PVC or PE Outer Jacket


NFA2XSEY, NFA2XSE2Y,
NF2XSEY

For distribution indoor
and out door
installation or for lying
in the ground where
not sustain mechanical
damage.


3

Aluminium Conductor, XLPE
Insulated with Inner and
Outer Semi Conductive,
Copper Tape Screen, PVC or
PE Outer Jacket (each cores)
Galvanized Round Steel wire
Strand Insulated (Strength
members).


NFA2XSEY-T, NFA2XSE2Y-T
NFA2XSEY-T

Overhead installation
medium voltage cable,
especially area

4

Copper or Aluminium
Conductor, XLPE Insulated
with Inner & Outer Semi
Conductive, Copper Tape or
Wire Screen, PVC Inner Jacket
, Mechanical Protective, PVC
Outer Jacket


XLPE/DSTA/PVC, N2XSEB2Y,
N2XSEBY, N2XSERGb2Y,
N2XSEYBY, NA2XSEBY
N2XSEFGbY, XLPE/SWA/PVC
NA2XSEYBY, XLPE/DSTA/PVC
N2XSERGbY,

For Distribution indoor
and out door
installation direct
buried


5

All Aluminium Alloy
Conductors , XLPE Sheathed


AAAC/S

Overhead transmission
line, used for overhead
20 kV

6

Copper or Aluminium
Conductor, XLPE Insulated
with Inner and Outer Semi
Conductive, Copper Tape
Screen, PVC Inner Jacket,
PVC or PE Outer Jacket.


N2XSEY, XLPE/PVC,
N2XSE2Y, NA2XSE2Y,
XLPE/CWS/PE, CV
NA2XSEY,


For distribution indoor
and out door in conduit,
trough or on rack cable
trays or for laying in
the ground where not
sustain mechanical
damage / stress
162
No
Construction Type of cable Application

7

Compact Circular
Stranded Conductor,
XLPE Insulated with
Inner and Outer
Semi Conductive,
Copper Tape Screen,
PVC Inner Jacket,
Lead Alloy Sheathed,
PVC Outer Jacket.


NA2SEKY, NA2XSKY N2XSEKY
N2XSKY

For Distribution indoor or
out door installation, lay
in rack cable tray or
conduit where not
suitable damage in
Hazardous area / Div 1
or 2 area.


8

Compact Circular
Stranded Conductor,
XLPE Insulated with
Inner and Outer
Semi Conductive,
Copper Tape Screen,
PVC Inner Covering ,
Lead Alloy Sheathed,
PVC Inner Jacket,
Mechanical
Protective, PVC
Outer Jacket


N2XSEKBY, N2XSEKFGbY
NA2XSEKBY, NA2XSEKFGbY

For Distribution indoor
or out door installation
direct burial or tray in
Hazardous area.


9

Copper Conductor,
XLPE Insulated with
Inner and Outer
Semi Conductive,
Copper Tape Screen,
PVC Inner Jacket,
Continues
Corrugated
Aluminium Sheathed,
PVC Outer Jacket


N2XSY-MC, N2XSEY-MC,
FL2XCMAY

For Distribution indoor
or out door installation
where not sustain
mechanical damage.




hryanh




163
c. Power Cable Over Head Transmission Line

No
Construction Type of cable Application

1

All Aluminium or All
Aluminium Alloy
Wire Stranded


AAC, AAAC, HAL, ACSR,
ACSR/AS, T.ACSR/AS, TAL,


Overhead transmission
line

2

All Aluminium
Conductors XLPE
Insulated (Phasa)
and All Aluminium
Alloy Messengers ,
XLPE Insulated,
(Twist in to layer).


NFA2X-T, ABC Cable

Overhead distribution,
Street Lighting and
Service Drop Cable

3

Copper or All
Aluminium
Conductor, XLPE
Insulated (Twist in
to layer)


NFA2X, NF2X, Duplex,
ABC Cable

Secondary distribution
and service at 0.6/1kV
( Low Voltage)

4

Steel Wire Stranded


GSW, AS Wire
For messenger high
voltage over head
transmission















hryanh
164
TELECOMMUNICATION CABLE

No Construction Type of cable Application

1

Copper Conductor, PE Solid
Insulated, Aluminium Tape
Screen, PE Outer Jacket ,
with Steel Wire Messenger
/ Bearer


U-E(Pe)ES

Self supporting
telephone overhead
on the outskut of
cities and residential
area

2

Copper Conductor, PE
Outer Jacket, with Steel
Wire Messenger / Bearer.


Drop wire

Cable from junction
box to residence


3

Copper Conductor, PVC
Insulated, Polyester Tape
Cores Covering with
Aluminium Tape Screen,
PVC Outer Jacket.


R-VV, R-V (Pe) V

Indoor Installation on
walls racks or in duct


4

Copper Conductor, PE Solid
or Foam Insulated
Petroleum Jelly Water
Protective , Crape Paper
Cores Covering, Aluminium
Tape Screen, and PE Outer
Jacket.


Tp-Ej (Pe) E,
Tp-Ebk-J (Pe) E

Jelly Filled, water
protective Cable for
Primary or Secondary
Circuit of lying in duct.


5

Copper Conductor, PE Solid
or Foam Insulated,
Polyester Tape Cores
Covering, Aluminium Tape
Screen, and HDPE Outer
Jacket.


Tp-E (Pe) E,
Tp-Ebk (Pe) E

Gas filled Duct Cable
for primary Circuit, for
laying in duct


6

Copper Conductor, PE Solid
or Foam Skin Insulated,
Petroleum Jelly Water
Protective, Crape Paper
Tape Cores Covering,
Aluminium Tape Screen, PE
Inner Jacket, Galvanized
Steel Tape Armour, PE
Outer Jacket.


T-Ej (Pem)-E,
Tp-Ebk-J (Pem) E, T-E

Cable for secondary
circuit direct burial







hryanh
165
No Construction Type of cable Application

7

Copper Conductor, PVC or
PE Insulated, Polyester
Tape Cores Covering,
PVC/PE Outer Jacket.


TIVF, CCP-P, CPE-S, CPEV
CPEV-S

Cable for indoor
installation on walls
racks or in duct

8
Copper Conductor, PE
Insulated, Polyester Tape
Cores Covering,
Aluminium Tape Screen,
PVC Inner Jacket,
Galvanized Steel Tape or
Round Steel Wire Armour,
PVC Outer Jacket.


CPEVMAZV, CPEVWAZV

Cable for secondary
circuit direct burial

9
Fiber Optic Glass,
Thixotroping Filling Gel,
PBTP Tube Extruded, Jelly
Flooding Compound and
Peripheral Polyaramid
Yarn, PE Filler Rods, Glass
Reinforced plastic / Steel
Wire Stranded with PE
Covered Strength
member, Water Blocking
Tape, Ripcord, 2 End
Twisted, Aluminium Tape
Screen, PE Outer Jacket
with Galvanized Steel
Wire Stranded Messenger


SM A-LT GRP

10
Fiber Optic Glass,
Thixotroping Filling Gel,
PBTP Tube, Jelly Flooding
and Peripheral
Polyaramid Yarn, PE Filler
Rods, Glass Reinforced
plastic/ Steel wire
stranded with PE Covered
Strength members, Water
blocking tape, Ripcord, 2
End twisted, Aluminium
tape Screen, PE Outer
Jacket.


SM D -LT GRP














hryanh
166

11

Fiber Optic Glass,
Thixotroping Filling Gel,
PBTP Tube Extruded, Jelly
Flooding compound and
Peripheral Polyaramid
Yarn, PE filler Rods,
Glass Reinforced plastic/
Steel wire Stranded with
PE Covered Strength
members, Water blocking
tape, Ripcord, 2 End
twisted, Aluminium tape
Screen, PE Inner Jacket,
Galvanized Steel tape
Armour, PE Outer Jacket


SM B -LT GRP

























hryanh

167
Coaxial Cable

No Construction Type of cable Application

1

Single or multi wire of
plain annealed copper
wire, PE solid insulated
core, multi copper wire
or tinned copper wire
braided, PVC outer
jacket.


1.50-2V, 2.50-2V,
1.5C-2V, 2.5C-2V


Suitable for TV, Radio or
phone receivers on
automobile or ship, car
navigation system and wiring
inside telecommunication and
electronic equipment such as
portable phone.


2

Single or multi wire fine
annealed copper wire
strand, PE solid core
insulated, Annealed
copper wire braided, PVC
outer jacket.


3C-2VS, 3C-2V,
3C-2V.S 5C-2V,
5C-2VV, 5C-2T,
5C-2.V.E, 5C-2V.S.
7C-2V.7C-2V.S
10C-2V, 10C-2V.S


Interior line for TV receiver
system, antenna feeder lines
and wiring between inside
high frequency transmissions.


3

Single or multi wire fine
annealed copper wire
strand, PE solid core
insulated, Annealed
copper wire braided, PVC
outer jacket.


3D-2V, 5D-2V,
5D-2W,
8D-2V, 10D-2W


Suitable for interior line for
communication wireless
equipment for personal radio,
MCA AVM and amateur radio,
antenna feeder line and
wiring between or inside high
frequency transmission units


4

Multi wire of plain
annealed copper wire
strand, PE solid core
insulated copper wire or
tinned copper wire
braided, PVC outer jacket

RG-8/U, RG-11/U,
RG-55/U, RG-58/U
RG-58A/U


Suitable for connecting elec
tronic and telecommunication
equipment, measuring instru
ment and computer data
communication

hryanh


V . DATA CABLE

1. UTP CATEGORY 5E LAN CABLE
2. PCM CABLE, 120 Ohm, 2 Mbps


168
INSTRUMENT AND SIGNAL CABLE

No Construction Type of cable Application

1

Copper Conductor, PVC
or PE or XLPE Insulated,
Tinned Copper Drain
wire, Aluminium Tape
Single Coated Overall
Shielded, Polyester
Tape Inner Covering,
PVC or PE Outer Jacket.


IPVV-OS,IPVV-OS.FL,
IPEV-OS,IPEV-OS.FL,
IPCV-OS.FL, ITVV-OS
ITVV-OS.FL,ITEV-OS,
ITEV-OS.FL

These cables are suitable
for data transmission in
measurement control,
signaling and data system
in industrial system
technology in dry and wet
location.


2

Copper Conductor, PVC
or PE or XLPE Insulated,
Tinned Copper Drain
Wire and Aluminium
Tape Single Coated
Individual Shielded ,
Polyester Tape Inner
Covering, Tinned
Copper Drain Wire,
Aluminium Tape Single
Coated Overall Screen,
PVC or PE Outer Jacket .


IPVV-IS/OS,
IPEV-IS/OS
IPVV-IS/OS.FL, PiMF,
ITVV-IS/OS.FL
IPCV-IS/OS,
ITVV-IS/OS
IPCV-IS/OS.FL,
ITEV-IS/OS,
ITCV-IS/OS
ITEV-IS/OS.FL
ITCV-IS/OS.FL


Suitable for wiring data
system and control in
industrial plants for the
transmission of sensitive
signals and high bit rates,
serve for transmission of
analog and digital signal,
enhance requirement with
respect to near and
crosstalk attenuation and
in condition of high
electrical interference on
the line circuits in dry and
wet location.

3
Copper Conductor, PVC
or PE or XLPE Cores
Insulated, Tinned
Copper Drain Wire,
Aluminium Tape Single
Coated Overall Screen,
Polyester Tape Inner
Covering, PVC Inner
Jacket, Mechanical
Protective, PVC Outer
Jacket.


IPVV-OS-SWA,
IPEV-OS-STA
IPVV-OS-SWA.FL
IPVV-OS-STA.FL
IPEV-OS-SWA,
ITVV-OS-SWA
IPEV-OS-SWA.FL,
IPEE-OS-SWA
IQVV-IS/OS,
IPEE-OS-DSTA,
KPEV-WAZV,
ITCVH-OS-SWA
IPCVH-OS-SWA,
QVV-IS/OS.FL
ITEV-OS-WA.FL,
ITVV-OS-SWA FL


Theses cables are suitable
for data transmission in
measurement, control
signaling and data system
in industrial system and
technology. Cable of this
type suitable for
used/laying in: indoor or
outdoor, rack cable tray or
direct burial in wet and dry
location.





hryanh
169
No Construction Type of cable Application

4

Copper Conductor , PVC or
PE or XLPE Insulated
Tinned Copper Drain wire,
Aluminium tape Individual
Shielded, Polyester tape
Inner Covering,Tinned
Copper Drain wire,
Aluminium Tape Overall
Shielded, PVC or PE Inner
Jacket, Mechanical
Protective, PVC or PE
Outer Jacket.
IPVV-IS/OS-SWA,
IPVV-IS/OS-DSTA
IPVV-IS/OS-SWA.FL
IPVV-IS/OS-DSTA.FL
IPEV-IS/OS-SWA.FL
IPEV-IS/OS-STA.FL
IPCEV-IS/OS-STA.,
IPCVH-IS/OS-STA
IPCV-IS/OS-SWA.FL
ITVV-IS/OS-STA.FL,
ITVV-IS/OS-SWA,
ITEV-IS/OS-SWA
ITCVH-IS/OS-SWA
ITEV-IS/OS-SWA.FL
ITVV-IS/OS-SWA.FL
These cables are used for
data transmission in
measurement and control
technology such is control
room of industrial plants
and power stations. The
individual and overall shiel
ded are recommended for
use where optimum noise
rejection is required. The
individual screens provide
maximum protective from
cross talk and common
interference. Suitable for
installation in indoor or
outdoor direct buried in
dry and wet location.
5 Copper Conductor, PE Insu
lated ,Tinned Copper Drain
wire, Aluminium tape
Single Coated Overall
Shielded, Polyester tape
Inner covering, PVC or PE
Outer Jacket.

IPEE-OS,
KPEV,
KPEV-S,
KPEV-OS

Instrument Cable suitable
for telephone, data and
signal transmission in
subscriber stations.


6
Copper Conductor, PVC or
PE Insulated Tinned
Copper Drain Wire with
Aluminium Tape Single
Coated Overall Shielded ,
Polyester tape Inner
Covering, PVC Flame
Retardant Oil Resistant
Inner Jacket, Lead
Sheathed Protective, PVC
Flame Retardant Oil
Resistant Outer Jacket.
IPVV-OS-LC.FL,
ITVV-OS-SA.FL
IQVV-OS-SA.FL,
ITEV-OS-LC
IPEV-OS-LC
Suitable for permanent
installation in control
system, measurement and
signal cables used for
indoor or out door in
hazardous area /division 1
or 2. Cable of this type
suitable for used/laying in:
indoor or outdoor, rack
cable tray .


7
Copper Conductor (Solid
or Stranded), PVC
Insulated, Tinned Copper
Drain wire, Aluminium
tape Single Coated Overall
Shielded, Polyester Tape
Inner Covering, PVC Flame
Retardant Inner Jacket,
Lead Sheathed Protective,
PVC Flame Retardant
Outer Jacket.
IPVV-OS-LC-SWA
ITVV-OS-LC-SWA
IQVV-OS-LC-SWA
Instrument cable for data
transmission in measure
ment, control signal and
data control, indoor or
outdoor installation in
hazardous area. This Cable
suitable for used/laying in:
indoor or outdoor, rack
cable tray or direct burial
in wet and dry location.
170
No Construction Type of cable Application
8 Copper Conductor, XLPE
Insulated, Tinned Copper
Drain Wire, Aluminum Tape
Individual Screen ,
Polyester Tape Wrapping,
Tinned Copper Drain Wire
with Aluminium Tape Over
all Screen, PVC Low Smoke
Flame Retardant, PVC Oil
Resistant Inner Covering,
Lead Alloy Jacket Hazar
dous Area Protective , PVC
Low Smoke, Flame
Retardant, Oil Resistant
Inner Jacket, Steel Wire
Armour, PVC Low Smoke
Flame Retardant Oil
Resistant Outer Jacket.

IPVV-IS/OS-SA.FL,
IPVV-IS/OS-LC-SWA
IPEV-IS/OS-LC-SWA
IPCV-IS/OS-LC-SWA
ITVV-IS/OS-LC-SWA
ITEV-IS/OS-LC-SWA
ITCV-IS/OS-LC-SWA
IQVV-IS/OS-LC-SWA
IQCV-IS/OS-LC-SWA
Cables for data transmission in
measurement and control
technology suck is control
room of industrial plant and
power stations. The individual
and overall shielded are
recommended for use where
optimum noise rejection is
required. The Individual screen
provides maximum protection
from crosstalk and common
interference. The cables serve
transmission of analog and
digital signal. The cables are
suitable for installation in
indoor or outdoor direct burial
in Hazardous area/Division 1
or 2.
9 Copper Conductor, PVC
105C or XLPE Insulated,
Tinned Copper Drain Wire,
Aluminium Tape Overall
Shielded, Polyester Tape
wrapping PVC Low Smoke
Flame Retardant Oil Resis
tant Inner Jacket, Conti
nuous Corrugated Alumi
nium Sheathed Hazardous
Area Protective PVC Low
Smoke Flame Retardant
Oil Resistant Outer Jacket.

IPVV-OS-MC.FL
ITVV-OS-MC.FL
IQVV-OS-MC.FL
IPCV-OS-MC.FL
ITCV-OS-MC.FL
IQCV-OS-MC.FL
Instrument cable for data
transmission in measure ment,
control signaling, analog and
data control. Suitable for
indoor or out door installation
direct burial in hazardous area
/ division 1 or 2


10
Copper Conductor PVC or
PE or XLPE Insulated,
Tinned Copper Drain Wire,
Aluminium Tape Indivi
dual Shielded, Polyester
Tape Wrapping PVC Low
Smoke Flame Retardant
Oil Resistant Inner Cover
ing, Continuous Corruga
ted Aluminium Sheathed
Seamless System Hazar
dous Area Protective, PVC
Low Smoke Flame Retar
dant Outer Jacket.

IPEV-IS/OS-MC.FL
IPCV-IS/OS-MC.FL
ITVV-IS/OS-MC.F
ITEV-IS/OS-MC.FL
ITCV-IS/OS-MC.FL
IQVV-IS/OS-MC.FL
IQCV-IS/OS-MC.FL
Cables for data transmission in
measurement and control tech
nology suck is control room of
industrial plant and power
stations. The individual and
over all shielded is recommen
ded for use where optimum
noise rejection is required. The
individual screen provides
maximum protection from
crosstalk and common interfe
rence. The cables serve trans
mission of analog and digital
signal. This cables can install in
indoor or outdoor direct burial
in hazardous area / division 1
or 2 area.

171
No Construction Type of cable Application

11

Stranded Copper
Conductors, Mica Glass
Tape Fire Barrier, XLPE or
PVC Low Smoke, Fame
Retardant, Zero Halogen
Insulated (LSOHF), Tinned
Copper Drain Wire,
Aluminium Tape Overall
Shielded, Polyester Tape
Wrapping, PVC Low
Smoke Flame Retardant,
Zero Halogen Outer
Jacket.


IPCV-OS-FR
IPVV-OS-FR

These cable are requested
for especially high safety
requirements, such as high
risk building, emergency
power supply, power
station and industrial
plant, wiring, offshore
locations, data processing
sites, alarms ventilation
system, escalators, lifts,
emergency lighting
system, transmission in
measurement and control
technology, analog and
digital signal data. The
cables are suitable for
installation in indoor or
outdoor laid in rack cable
tray.

12
Stranded Copper Conduc
tor, Mica Glass Tape Fire
Barrier, XLPE or PVC Low
Smoke, Flame Retardant,
Zero Halogen Insulated,
Tinned Copper Drain Wire
and Aluminium Tape
Individual Shielded,
Polyester Tape Inner
Covering, Tinned Copper
Drain Wire and Aluminium
Tape Overall Shielded,
PVC Low Smoke Flamer
Retardant, Zero Halogen
Outer Jacket.


IPCV-IS/OS-FR
IPVV-IS/OS-FR

Suitable for data
transmission in
measurement and control
room for especially high
safety requirement, such
as emergency power
supply, mining, high risk
building, offshore, data
processing sides, alarm
and lighting system,
escalator, lifts, public
areas. The cables serve
transmission of analog and
digital signal. The cables
has feature not emit any
toxic or corrosive gases in
the event of fire due to
produce low smoke and
halogen free and prevent
the spread of fire. The
cable used for indoor or
outdoor lay in rack cable
tray.
hryanh
172
No Construction Type of cable Application

13

Stranded Copper
Conductor, Mica Glass
Tape Fire Barrier, XLPE or
PVC Low Smoke, Flame
Retardant, Zero Halogen
Insulated, Tinned Copper
Drain Wire Aluminium
Tape Individual Shielded,
Polyester Tape Inner
Covering, Tinned Copper
Drain Wire, Aluminium
Tape Overall Shielded,
PVC Low Smoke Flamer
Retardant, Zero Halogen
Inner Jacket, Galvanized
Round Steel Wire Armour,
PVC Low Smoke Flame
Retardant Zero Halogen
Outer Jacket.


IPCV-OS-SWB.FR
IPVV-OS-SWA.FR
IPVV-IS/OS-SWA.FR
IPCV-IS/OS-SWA.FR
IPVV-IS/OS-STA.FR
ITCH-IS/OS-SWA.FR
ITCH-IOS-SWA.FR

Suitable are used for data
transmission in
measurement and control
technology suck is control
room of industrial plant
and power stations. The
individual and overall
shielded are recommended
for use where optimum
noise rejection is required.
The individual shielded
provide maximum
protection from crosstalk
and common interference.
The cables serve
transmission of analog or
digital signal and suitable
for installation in indoor or
outdoor direct burial in
hazardous area / division
1 or 2 areas.






















hryanh


173
CONTROL CABLE

No Construction Type of cable Application

1

Multi wires of fine
Copper wire, special
PVC Insulated, special
PVC Outer Jacket

NYYHY, JE-N-Flex,
JZ, NYSHY, VCT

These cables suitable for
control electrical systems
in dry and damp interiors,
monitoring and control
cable in machine tools
manufacturing, air condi
tioning system etc.

2
Multi wires of fine
Copper wire, Special
PVC Insulated, Polyes
ter tape inner covering
and/or PVC Inner
Jacket, Tinned Copper
Wire Braided Screen,
PVC Outer Jacket.

LiYCY, MVVS, VCTS
Screened Cable
Suitable for the wiring of
measuring instrument,
transmission and receiv
ing equipment, control
cabinet and electrical
components it is often
possible for individual
lines to be distributed by
external electrical inter
ference.

3
Multi wires of copper
wire PE or PVC core
Insulated Polyester
tape core covering,
Aluminium tape
shielded, PVC inner
jacket, steel wire
braided Armour, PVC
outer jacket.
IEV-OS-SWB
CU/PVC/SWB/PVC-
S
These cables are suitable
for wiring data systems
with transmission, for
permanent installation in
dry and damp interiors.


4
Copper Wire Strand,
PVC or XLPE Insulated,
PVC or PE Outer Jacket

CVV, CV, N2XY,
CVE, NYY H-CVV,
HP, PVC/PVC
CU/PVC/PVC
These cables are suitable
for connection cable and
permanent installation on
control systems, Cables is
used indoor or outdoor in
rack cable tray.


5A

Copper Wire Strand,
PVC or PE Insulated,
Polyester Tape Inner
Covering, Aluminium
Tape Shielded Tinned
Copper Drain Wire,
PVC Outer Jacket.


IVV-OS, IVV-SLA,
CEV-S IVV-OS.FL,
PVC/PVC-OS CVV-
PSLA, IEV-OS,
PVXP, J-Y(St)Y

These cables are intended
as connection cables for
control equipment on
machine tools, production
line, in dry damp and wet
interior.

hryanh
174
No Construction Type of cable Application

5B

Screen / Shielded with
copper tape /wire or
tinned copper wire
braided

NYSY, NYCY, CVV-S
N2XSY, IVV-OS ,
VCTS

For indoor or outdoor
induct installation or
lying in rack cable tray
where cable with
electrical protection of
copper tape.

6

Copper conductor, PVC
or PE Insulated,
Polyester tape PVC
inner covering, Alumi
nium tape or copper
tape screen PVC inner
jacket, steel tape or
steel wire Armour or
steel wire braided, PVC
outer jacket.


CU/PE/SWA/PVC-S
IVV-OS-SWA
CVV-SLA-TAZV
CVVMAZV-PSLA
CVVWAZV-S
PVC/SWA/PVC-S
CVVWAZV-S-PSLA
IVV-OS-SWB.FL

Particularly suitable for
use as control cable for
machine tools mechanical
and instrument engineer
ing laid in rack cable tray
or direct burial in dry and
wet location.

7
Multi wire of copper
conductor, PVC or XLPE
or PE Insulated, PVC
Inner jacket, Galvani
zed round steel wire or
steel tape or steel flat
armour, PVC or PE
outer jacket.
PVC/SWA/PVC, NYBY
N2XBY, CVVWAZV
NYRGbY, VVWAZV,
CYY-SWA, CVVTAZV
XLPE/SWA/PVC,
N2XRGbY, CVTAZV
PVC/DSTA/PVC,
XLPE/DSTA/PVC, ,
CCVTAZV, CVVWAZV,
N2XFGbY N2XFGb2Y,
CPEVWAZV


These cables are suitable
for indoor or outdoor
insulation direct burial
where considerable
mechanical stress must
be envisaged, Cable
laying in dry and wet
location.

8
Multi wire of Copper
conductor, PVC or XLPE
insulated, Polyester
tape Inner covering,
PVC Inner jacket,
Hazardous Area protec
tive (Lead sheathed or
Aluminium corrugated)
, PVC Outer jacket.


IVV-LC, I CV- MC
ICV-LC, IVV-OS-MC
I VV- OS- LC-
SWA, IVV-
MC, I CV- OS- MC

These cables are suitable
for connecting control
panel, self supporting
shaft Cable in hazardous
are / Division 1 or 2 area
(oil, gas, chemical) used
in rack tray or direct
burial.

hryanh

175
KURIKULUM PELATIHAN TENTANG PRODUK

No Materi Pokok Materi Pembahasan U r a i a n
Sejarah Berdirinya
Perusahaan.
a. Latar belakang & tahun berdiri
Perusahaan
b. Arti Nama Perusahaan,
c. Perkembangan Perusahaan
(secara ringkas),

Kapabilitas
Perusahaan
Kabel yang diproduksi
Perusahaan,:
a. Sejarah Produk Jembo,
dari awal berdirinya pabrik
hingga kini.
b. Jenis dan tipe kabel yang
diproduksi perusahaan.
c. Product Range.
d. Produk Unggulan.

Kapasitas
Perusahaan
Kemampuan Perusahaan untuk
memproduksi kabel berdasarkan
Jenis Kabel

1
Company
Profile
Sistim Jaminan Mutu
a. Product Reference.
b. Quality Plan,
c. Quality Procedure.

Spesifikasi Produk
a. National Standard,
b. International Standard,
c. Customer Specification,
d. Manufacturer Standard

2
Spesifikasi dan
Kualitas Produk
Kualitas Produk
a. Syarat mutu/kualitas kabel,
b. Syarat konstruksi kabel.

Perencanaan Kualitas.

a. Review Spesifikasi,
b. Contract Review,
c. TDS,
d. STD,
e. SO
f. Operation Manual, SPK, dll.

3
Perencanaan
dan
Pengendalian
Kualitas.
Pengendalian Kualitas

a. Incoming Material Test,
176
b. Intermediate Test,
c. Final Test,
d. Quality Record,
e. Contract Review.

4
Cable
Nomenclature
Istilah, Fungsi, Aplikasi, Arti dari,:
a. Simbol,
b. Angka,
c. Huruf,
d. Code dan
e. Warna dari kabel

Jenis Bahan Baku &
Pembantu
a. Nama Bahan Baku dan Plant
Pengguna
b. Akronim

5
Cable Raw
Materials
Fungsi Bahan Baku/
Pembantu
a. Penghantar(conductors),
b. Isolator (insulation)
c. Protective( Pelindung
Elektris,Mekanis, Magnetik),
d. Pembungkus,
e. Pengisi, Pembuat bentuk,
f, Penggantung,
g. Bahan Pembantu dalam
Proses,

Production Line
a. Plant dan Kabel yang
diproduksi,
b. Nama mesin produksi,
c. Fungsi dari setiap mesin,
d. Istilah/Nama Proses Produksi,
e. Fungsi dari Proses.
f. Dll.

6
Production Lines
and
Manufacturing
Process
Flow of Process
Alur proses produksi yang
dilaksanakan pada dan/atau untuk
setiap,:
a. Plant,
b. Kabel.

Contract Review
a. Sebelum dan/atau sesudah SO
b. Internal atau dengan Dept. lain

7
Perencanaan
dan
Pengendalian
Proses
Perencanaan Produksi
Tools dalam Perencanaan Produksi:
a. Spesifikasi Produk,
b. Spesifikasi Material,
177
c. Spesifikasi Mesin,
d. WATAP,
e. Process Drum Plan,
f. Alat bantu proses.
g. dll,

Tools dalam Perencanaan Material
a. Safety Stock,
b. EOQ,
c. FIFO

Pengendalian Proses
Tools dalam Pengendalian Proses
Produksi,:
a. Loading machine datas,
b. Weekly/Daily Planning,
c. Drum Plan,
d. LHK/Check Sheet, SPK,
e. Dll

Product Range Seluruh Produk Perusahaan
meliputi,:
a. Jenis, Tipe dan Ukuran kabel
yang diproduksi Perusahaan,
b. Spesifikasi dari produk
tersebut,
c. Subtitusi dari produk tersebut.

8
Produk
Perusahaan
Product Application a. Fungsi dari setiap jenis kabel
dalam suatu sistem jaringan,
b. Alat bantu yang dipergunkan.


JCC, March, 01, 2006
H.R.Yan Hendaryana
178