P ROTAIR

VALVE
Service Information
SM-700.7600
WARNING! The user of these devices must
conform to all applicable electrical, mechanical,
piping and other codes in the installation,
operation or repair of these devices.

INSTALLATION! Do not attempt to install,
operate or repair these devices without proper
training in the technique of working on
pneumatic or hydraulic systems and devices,
unless under trained supervision.
Compressed air and hydraulic systems contain
high levels of stored energy. Do not attempt to
connect, disconnect or repair these products
when a system is under pressure. Always
exhaust or drain the pressure from a system
before performing any service work. Failure to
do so can result in serious personal injury.

MOUNTING! Devices should be mounted and
positioned in such a manner that they cannot
be accidentally operated.
WARNING: INSTALLATION AND MOUNTING
Page 2
Installation and General Maintenance Recommendations

















The ROTAIR

VALVE is a handle-operated, rotary-type,

directional control valve. Air-flow patterns are selected by using
up to eight distinct handle positions, and delivery air is directed
through a rotary valve to the necessary number of delivery ports.

Those models with an S suffix (see the Identity Schedule)
have a limit-switch, which is activated in the NEUTRAL position.
This electrical switch can provide a neutral starting interlock
when the starting switch to the engine starting relay is wired
through it.

The number of handle positions in each valve is indicated by the
initial digit in the model designation (see the Identity Schedule).

Some models of the Rotair Valve are equipped with a Downshift
Inhibitor (see Identity Schedule). This safety feature prevents
downshifting until the proper electrical signal is obtained from
the transmission. Detented models have pins in the cover only,
except between neutral and 1
st
.


Installation
The ROTAIR VALVE can be installed in any position convenient
for manual operation; however, an installation with the handle
vertical is recommended. As assembled, each valve includes a
pipe bracket, or sub-base, to which all piping connections are
made. Pipe connections are clearly marked by numbers on the
bracket. All ports between the pipe bracket and valve assembly
are sealed with tetraseals.* This arrangement permits easy
removal of the valve assembly without disturbing the pipe
connections.

An adequate air filter should be installed in the supply line ahead
of the ROTAIR VALVE. Clean air is essential to the trouble-free
life of the rotary valve seat.




* Trademark of GOSHEN RUBBER Co.


When the neutral start interlock is desired, the terminals
marked Normally Closed and Common, on the limit
switch, should be used. The Normally Open terminal can
be used for other purposes since the circuit will be made at
all times other than in neutral.


Operation
Maximum operating pressure for the ROTAIR VALVE is 150
psi (10.3 bar), with a temperature range of 40 F to 160 F
(-40C to 71C). The handle-positioning labyrinth is
composed of two mating parts, the body (30) and cover (31).
The handle shaft (6) moves, by side-to-side motion, through
an arc of designated handle positions, assuring correct
sequence of operation. A handle position cannot be
bypassed unintentionally on those models with a labyrinth
slot pattern.

Movement of the handle rotates the rotary valve (26), acting
through the rotary valve key (28). The ported rotary valve is
aligned with ports in the rotary valve seat (24) as determined
by handle position. The aligned ports form a passage for air
to flow from the IN port to the numbered OUT ports. Those
OUT ports, which are not aligned to supply in a particular
handle position are connected to exhaust.

With the handle in NEUTRAL position on those models
containing a limit-switch, the handle shaft, acting on the set
screw (16), positions the switch lever (15) to activate the limit
-switch (14).

The solenoid portion of the inhibitor (38) is wired to the
electric switch on the transmission. The inhibitor is activated
by presence of current during improper conditions for
shifting. The inhibitor clutches (46 & 50) engage to prevent
handle movement in the downshift direction, which if done at
the wrong time could cause damage to the engine and the
transmission.


Adjustment
A set screw (16) is provided to adjust the trip point of the
limit-switch, if necessary. This adjustment may be made
externally through a hole in the bottom of the valve body. An
additional function of the hole is drainage of water or sludge.


Maintenance
To minimize loss of productive time, a complete valve
portion (less pipe bracket) should be available when repairs
are required or regular maintenance is scheduled. At least
one ROTAIR VALVE should be maintained in stock for this
purpose.
Page 3
ASSEMBLY VIEWS
All models except those with detents or inhibitors. Typical operator portion all models.
All Inhibitor Models. Detent Models.
Remove the valve assembly from the pipe bracket by means of
the 3 screws (18). Do not disturb the piping connections.

Completely disassemble the valve at regular intervals for
cleaning, inspection and lubrication. Clean all metal parts with a
nonflammable solvent and wash all rubber and plastic parts
with soap and water. The strainer (22) should be cleaned
thoroughly to keep the capacity of the valve from decreasing.
Rinse thoroughly and blow dry with a low-pressure air jet.
Replace those parts which are damaged or worn.

Do not bump or scratch the seat (24) or the rotary valve
(26). If the seat or rotary valve are dented or scratched, they
should be replaced, relapped, or returned to the factory for
resurfacing. The surfaces of these lapped parts must be
carefully maintained.

Reassemble the valve, using the exploded and assembly views
as reference. No special tools are required. The seat must be
kept in proper relationship with the rotary valve. The arrow on
the rotary valve should point to the handle ball.

As the assembly proceeds lubricate all metal-to-metal and
metal-to-plastic surfaces with Number 107 Lubriplate and all O
Rings with Dow Corning 55M Grease. The inhibitor and Detent
Clutches should be lubricated with Shell AeroShell

Grease 14.

After the valve is reassembled, with a pressure gage connected
to each numbered out port, connect the IN port to a low-
pressure (60-150 psi) air line and operate the handle through all
positions. Check the OUT ports in each handle position to
determine if the air flow pattern is correct for the particular valve
being used. Use Handle Position Port Diagrams, page 7, as
a guide.

If the port sequence is incorrect, it is an indication of leakage, or
the incorrect rotary valve has been installed, or it has been
installed 180 degrees out of phase.
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I
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I
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P
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3
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V
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3
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3
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-
0
6
4
2
0
8
-
0
0
0
0
0

R
4
3
1
0
0
6
3
8
3

P

-
0
6
4
2
1
3
-
0
0
0
0
0

R
4
3
1
0
0
6
3
8
7

P

-
0
5
9
4
5
6
-
0
0
0
0
3

R
4
3
1
0
0
5
1
5
3

P

-
0
5
9
9
8
9
-
0
0
0
0
1

R
4
3
1
0
0
5
3
5
6

Page 5
EXPLODED VIEW
R431006090
(P 062639-00000)
R431005369
(P 060042-00000)
R431005370
(P 060042-00001)
R431005371
(P 060042-00002)
R431005372
(P 060042-00003)
SWITCH TIPS (Ref.4)
PARTS LIST (In Order Of Disassembly)

O only one (1) each in inhibitor models, used with ref. 40 & 41
* included in minor repair kit R431004806 (P -058906-00001) (less inhibitor)

included in minor repair kit R431004807(P -058906-00002) (with inhibitor)
X included in minor repair kitr431004808 (P -058906-00003) (with detents)
REF. QTY DESCRIPTION NEW PART NO. OLD PART NO.
1o 3 SCREW See Repair Kit See Repair Kit
2o 3 WASHER, Lock See Repair Kit See Repair Kit
3 1 NUT R431002561 P -049923-00018
4 1 TIP, Switch (See Identity Schedule) (See Identity Schedule)
5 1 PIN, Handle R431005677 P -061150-00000
6 1 SHAFT, Handle R431005367 P -060040-00002
7 1 BALL, Handle R431004274 P -057662-00001
8*x 1 LEVELER, Handle See Repair Kit See Repair Kit
9*x 1 SPRING See Repair Kit See Repair Kit
10 4 SCREW, 6-32 R431009098 P -049526-00000
11 1 COVER, Switch R431003375 P -054492-00000
12 2 SCREW, 6-32 x 1 R431002245 P -049835-00012
13 2 WASHER R431002343 P -049866-00006
14 1 SWITCH, Limit R431002107 P -049764-00000
15 1 LEVER, Switch R431005368 P -060041-00000
16 1 SCREW, Set R431002488 P -049905-00008
17*x 1 SPRING, Switch Lever See Repair Kit See Repair Kit
18 3 SCREW, Hex Socket R431002299 P -049856-00031
19 3 WASHER, Lock R431002244 P -049898-00001
20 1 BRACKET, Pipe R431003710 P -055397-00001
20A 1 BRACKET, Pipe (for 7P-9 model only) R431003710 P -055397-00001
21*x 7 TETRASEAL See Repair Kit See Repair Kit
22 7 STRAINER R431005230 P -059783-00000
23 2 SCREW, x 20 R431002261 P -049835-00037
24 1 SEAT, Rotary Valve (See Identity Schedule) (See Identity Schedule)
25*x 1 O-RING See Repair Kit See Repair Kit
26 1 VALVE, Rotary (See Identity Schedule) (See Identity Schedule)
27 1 KEY, Straight R431003709 P -055393-00000
28 1 KEY, Rotary Valve R431005155 P -059457-00000
29*x 1 O-RING See Repair Kit See Repair Kit
30 1 BODY, Valve (See Identity Schedule) (See Identity Schedule)
31 1 COVER (See Identity Schedule) (See Identity Schedule)
32 3 SCREW, Drive ----- P -049987-00014
33 1 PLATE, Instruction (See Identity Schedule) (See Identity Schedule)
34 3 SCREW R431002244 P -049835-00011
35 3 WASHER R431002235 P -049866-00003
36 1 COVER, Solenoid R431005360 P -059992-00000
37 1 GASKET, Solenoid Cover R431005358 P -059990-00000
38 1 COIL (See Identity Schedule) (See Identity Schedule)
39 1 O-RING See Repair Kit See Repair Kit
40 2 SCREW, Hex Socket R431001882 P -049604-00020
41 2 WASHER R431002461 P -049904-00040
42 1 HOUSING, Solenoid R431005359 P -059991-00000
43 1 RING, Retaining R431002389 P -049882-00034
44 2 SEAT, Spring R431005352 P -059984-00000
45 1 SPRING, Override R431005351 P -059983-00000
46 1 CLUTCH, Outer R431005687 P -061161-00000
47 1 SPRING, Clutch R431005355 P -059987-00000
48 1 O-RING See Repair Kit See Repair Kit
49 1 PIN, Spirol R431001913 P -049618-00028
50 1 CLUTCH, Inner See Repair Kit See Repair Kit
51 1 RING, Spacer R431005597 P -060875-00000
52 1 COVER (See Identity Schedule) (See Identity Schedule)
53 1 SCREW 6-32 R431009098 P -049526-00000
54 1 PLATE, Pin Retaining R431005199 P -059570-00000
55 2 PIN, Rear Detent R431005198 P -059569-00000
56 2 SCREW, 10-32 R431002260 P -049835-00036
57 2 WASHER #10 R431002344 P -049866-00007
58 1 HOUSING, Clutch R431005192 P -059563-00000
59x 1 SPRING, Detent See Repair Kit See Repair Kit
60 2 SHIM R431002461 P -049904-00040
61x 1 DETENT, Rear See Repair Kit See Repair Kit
62x 1 O RING 1-1/8 See Repair Kit See Repair Kit
63x 1 CLUTCH, Front See Repair Kit See Repair Kit
DESCRIPTION NEW PART NUMBER OLD PART NUMBER
Latch Kit ----- P -026576-00000
Minor Repair All 7-P Rotairs R431004809 P -058906-00000
Minor Repair Spring Centered Handle Valves R431004806 P -058906-00001
Minor Repair Valves with Inhibitor R431004807 P -058906-00002
Minor Repair Valves with Detent Mechanism R431004808 P -058906-00003
Major Repair for Valves P57250-0002, P57250-0005, P57250-6 R431004810 P -058907-00001
Valve P -057250-00006 ----- P -060824-00001
Rotary Valve for P55556-3 & -4 and P60867-2, -3 & -4 (lapped) R431005799 P -061608-00000
Rotary Valve seat for P55556-3 & -4 and P60867-2, -3 & -4 (lapped) R431005801 P -061609-00000
OTHER KITS:
Page 6
HANDLE POSITION PORTING DIAGRAMS
Page 7
PART NO.( P -062093-00000), 5P-2S PART NO. R431003921 PART NO. R431005722 PART NO. P 063984-00000
(P -055804-00001), 5P-5S (P -061325-00000), 6P-2S
HDL Pressure Supplied to Ports HD Pressure Supplied to Ports R431006031 (P -062255-00000), 6P-2S HDL Pressure Supplied to
POS 1 2 3 4 5 PO 1 2 3 4 5 R431003982 (P -057081-00001), 6P-5S POS 6 3 2 4
R X X X R X X X HDL Pressure Supplied to Ports R X
N X N X X POS 1 2 3 4 5 N
F1 X X X F1 X X X X R X X X 1 X X
F2 X X X F2 X X X N X X 2 X X
F3 X X F3 X X F1 X X X X 2-4 X
Port 6 is the "IN" Port. Port 6 is the IN Port. F2 X X X 2-5 X
F3 X X Port in side of the Pipe Bracket
F4 X is "IN" port. Ports #1 & 5 are
Port 6 is the "IN" Port. 1/8" exhaust port in the bracket.

PART NO. R431005698 PART NO. R431003722 PART NO. R4310063245 PART NO. R431003701
(P -061184-00000), 7P-5S (P -055421-00001), 7P-5S (P -055380-00001), 7P-5S (P -063348-00000), 7P-5
HDL Pressure Supplied to Ports (P -060984-00000), 7P-2S HDL Pressure Supplied to Ports HDL Pressure Supplied to
POS 1 2 3 5 6 (P -060984-00001), 7P-2S POS 1 2 3 5 6 POS 1 2 3 5 6
R3 X HD Pressure Supplied to Ports R X R X X
R2 X X PO 1 2 3 4 5 N X X N X X X
R1 X X X R2 X X X F1 X X F1 X X X X
N X X X X R1 X X X F2 X X X X F2 X X X X
F1 X X X X N X X F3 X X X X F3 X X X
F2 X X X F1 X X X X F4 X X X F4 X X
F3 X X F2 X X X F5 X X F5 X
Port 4 is the "IN" Port. F3 X X Port 4 is the "IN" Port. Port 2 is the "IN" Port.
F4 X
Port 6 is the "IN" Port.

PART NO. R431004018 / (P -057250-00004), 7P-8 PART NO. P61648, 7P-5 PART NO. R431004176 PART NO. (P -058914-00001), 7P-9
PART NO. (P -057250-00008), 7P-8S (P-057564-00001), 7P-7S
HD Pressure Supplied to Ports HDL Pressure Supplied to Ports HDL Pressure Supplied to
HDL Pressure Supplied to Ports PO 5 4 6 1 3 POS 1 2 3 4 5 POS 1 2 3 4 5 6
POS 1 2 3 4 5 R2 X X R2 X X X FS X X X X
R3 X X R1 X X X R1 X X F4 X X X X
R2 X X X N X X X X N X F3 X X X X X
R1 X X X F1 X X X X F1 X X F2 X X X X X X
N X F2 X X X F2 X X X F1 X X X X X X
F1 X X X F3 X X F3 X X X N X X X X X X
F2 X X X F4 X F4 X X R X X X X X
F3 X X Port 2 is the "IN" Port. Port 6 is the "IN" Port. IN port located on pipe bracket.
Port 6 is the "IN" Port.

PART NO. R431006216
(P - 063348-00000),7P-5S
PART NO (P -063983-00000), 8P-1S
PART NO. R431006326 (P -063985-00000), 7P-9S R431003806 (P -055556-00003) PART NO. (P -062519-00000), 8P-1S R431009150 (P -064733-00000), 8P-1S
ROTAIR VALVE R431003807 (P -055556-00004), 8P-1S HDL Pressure Supplied to Ports R431006323 (P -063983-00001), 8P-1S
HDL Pressure Supplied to Ports (P -060867-00002), 8P-2S) POS 1 2 3 5 6
POS 6 3 2 5 (P -060867-00003), 8P-2S R X HDL Pressure Supplied to
R X R431005595 (P -060867-00004), 8P-2S N X X POS 1 6 3 2 5 4
N R431005596 (P -060867-00005), 8P-2S F1 X X X R X
1 X HD Pressure Supplied to Ports F2 X X X X N
2 X X PO 1 2 3 5 6 F3 X X X X F1 X X
2-3 X X X R X F4 X X X F2 X X X
2-4 X N X X F5 X X F3 X X X
2-5 X F1 X X F6 X F4 X X X
Port in side of the pipe bracket is F2 X X X Port 4 is the "IN" Port. F5 X X
"IN" port. Port #4 is exhaust. F3 X X X X F6 X
#1 is plugged. F4 X X X "IN" port in the side of pipe bracket.
F5 X X 1/8" exhaust port is in the bracket.
F6 X
Port 4 is the "IN" Port.
OUTLINE DIMENSIONS
Page 8
Page 9
OUTLINE DIMENSIONS
1. WARNING: FLUID MEDIA
AVENTICS pneumatic devices are designed and tested for use
with filtered, clean, dry, chemical free air at pressures and
temperatures within the specified limits of the device. For use
with media other than air or for human life support systems,
AVENTICS must be consulted. Hydraulic cylinders are designed
for operation with filtered, clean, petroleum based hydraulic fluid;
operation using fire-resistant or other special types of fluids may
require special packing and seals. Consult the factory.
2. WARNING: MATERIAL COMPATIBILITY
Damage to product seals or other parts caused by the use of
noncompatible lubricants, oil additives or synthetic lubricants in
the air system compressor or line lubrication devices voids
AVENTICS warranty and can result in product failure or other
malfunction. See lubrication recommendations below.
AIR LINE LUBRICANTS! In service higher than 18 cycles per
minute or with continuous flow of air through the device, an air
line lubricator is recommended.* (Do not use line lubrication with
vacuum products.) However, the lubricator must be maintained
since the oil will wash out the grease, and lack of lubrication will
greatly shorten the life expectancy. The oils used in the
lubricator must be compatible with the elastomers in the device.
The elastomers are normally BUNA-N, NEOPRENE, VITON,
SILICONE and HYTREL. AVENTICS recommends the use of
only petroleum based oils without synthetic additives, and with
an aniline point between 180 F and 210 F.
COMPRESSOR LUBRICANTS! All compressors (with the
exception of special "oil free" units) pass oil mist or vapor from
the internal crankcase lubricating system through to the
compressed air. Since even small amounts of non-compatible
lubricants can cause severe seal deterioration (which could
result in component and system failure) special care should be
taken in selecting compatible compressor lubricants.
3. WARNING: INSTALLATION AND MOUNTING
The user of these devices must conform to all applicable
electrical, mechanical, piping and other codes in the installation,
operation or repair of these devices.

INSTALLATION ! Do not attempt to install, operate or repair
these devices without proper training in the technique of working
on pneumatic or hydraulic systems and devices, unless under
trained supervision. Compressed air and hydraulic systems
contain high levels of stored energy. Do not attempt to connect,
disconnect or repair these products when a system is under
pressure. Always exhaust or drain the pressure from a system
before performing any service work. Failure to do so can result
in serious personal injury.
MOUNTING! Devices should be mounted and positioned in such
a manner that they cannot be accidentally operated.
4. WARNING: APPLICATION AND USE OF PRODUCTS
The possibility does exist for any device or accessory to fail to
operate properly through misuse, wear or malfunction. The user
must consider these possibilities and should provide appropriate
safe guards in the application or system design to prevent
personal injury or property damage in the event of a malfunction.
5. WARNING: CONVERSION, MAINTENANCE AND REPAIR
When a device is disassembled for conversion to a different
configuration, maintenance or repair, the device must be tested
for leakage and proper operation after being reassembled and
prior to installation.
MAINTENANCE AND REPAIR! Maintenance periods should be
scheduled in accordance with frequency of use and working
conditions. All AVENTICS products should provide a minimum of
1,000,000 cycles of maintenance free service when used and
lubricated as recommended. However, these products should be
visually inspected for defects and given an "in system" operating
performance and leakage test once a year. Where devices
require a major repair as a result of the one million cycles, one
year, or routine inspection, the device must be disassembled,
cleaned, inspected, parts replaced as required, rebuilt and
tested for leakage and proper operation prior to installation. See
individual catalogs for specific cycle life estimates.
6. PRODUCT CHANGES
Product changes including specifications, features, designs and
availability are subject to change at any time without notice. For
critical dimensions or specifications, contact factory.
*Many AVENTICS pneumatic valves and cylinders can operate
with or without air line lubrication; see individual sales catalogs
for details.

LIMITATIONS OF WARRANTIES & REMEDIES
AVENTICS warrants its products sold by it to be free from defects in material and workmanship to the following:
For twelve months after shipment AVENTICS will repair or replace (F.O.B. our works), at its option, any equipment which under normal
conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will be made for labor
with respect to defects covered by this Warranty, provided that the work is done by AVENTICS or any of its authorized service facilities.
However, this Warranty does not cover expenses incurred in the removal and reinstallation of any product, nor any downtime incurred, whether
or not proved defective.
All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part replaced, and
the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims must be submitted within
thirty days of the failure or be subject to rejection.
This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by misuse,
neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also excludes the use of
lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This Warranty sets out the
purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise. Neither, AVENTICS nor any of its
affiliates will be liable for consequential or incidental damages or other losses or expenses incurred by reason of the use or sale of such products.
Our liability (except as to title) arising out of the sale, use or operation of any product or parts, whether on warranty, contract or negligence
(including claims for consequential or incidental damage) shall not in any event exceed the cost of replacing the defective products and, upon
expiration of the warranted period as herein provided, all such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE.
No attempt to alter, amend or extend this Warranty shall be effective unless authorized in writing by an officer of AVENTICS Corporation.
AVENICS reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without
notice.
NOTICE TO PRODUCT USERS
Page 10