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2 Hydraulic power units, vertical mount, fixed displacement gear pumps

D03/NG6 Bar I
Return Line Filter
Tank
Assembly
Air Breather/Filler Cap
Oil Level Gage
w/Thermometer
Hydraulic power units, vertical mount, fixed displacement gear pumps 3
1
A c omplete standard power unit program featuring:
I
~ A full range of standard sizes . . .
1.7,2.6, and 6.9 gallon aluminum reservoirs,
10, 15, and 25 gallon steel reservoirs.
Z Pump flow rates of 0.5 to 10.4 GPM.
Z System pressures ranging from 250 to 3,625 PSI.
3 Vertically mounted electric motors in sizes
from 1/3 to 20 HP.
Z In-tank return line filter enables compact design
and reduces possibility of oil spillage during element
change (an important environmental concern).
2 Filter has a removable bowl which prevents
contamination from entering reservoir during
filter element change.
~ Steel reservoirs feature a slanted bottom to
facilitate draining of unit and contaminate removal.
Z All units include a drain port to simplify oil changing.
K Oil level gage with thermometer for easy check of
fluid level and temperature
K Optional bar manifolds, heat exchanger and/or
accessories can be specified to form a complete
compact system.
K All units are fully assembled, tested and painted.
4 Hydraulic power units, vertical mount, fixed displacement gear pumps
Index
Aluminum Tank
Tank Size Pump Flow Rate Motor Size Page Number
1.7 Gallon 0.49 to 0.73 GPM l/3tol-l/2HP 6-9
6 Liter 1.86 to 2.76 L/rein,
2.6 Gallon 0.49 to 0.98 GPM l/3t02HP 10-13
10 Liter 1,86 to 3.71 L/rein,
6,9 Gallon 1,47 to 2.57 GPM l/3to 7-1/2 HP 14-17
26 Liter 5.56 to 9.73 Llmin.
Steel Tank
Tank Size Pump Flow Rate Motor Size Page Number
10 Gallon 1,81 to 3.72 GPM l/2to10HP 18-21
38 Liter 6,85 to 14.04 L/rein.
15 Gallon 3,71 to 6,43 GPM 1 to 20 HP 22-25
57 Liter 14.04 to 24,34 Llmin.
! i 1
25 Gallon 7.41 to 10.37 GPM 2 to 20 HP 26-29
95 Liter 28.05 to 39,25 L/rein.
I Accessories
Heat Exchanger 30
Water Modulating Valve
I
30
D03/NG6 Bar Manifold 31
I
Specifying / Ordering Procedure:
1. Pump Flow Rate/ Tank Size
2. Pressure/ Horsepower
3. Accessories/ Options
Specifying Example:
Start your selection process in the Index above. The Pump Flow Rate and the Tank Size
should lead you to the catalog pages for the Hydraulic Power Unit you require.
Based upon your selection in (1.) above, the first page of that section features the Selection
Chart/Ordering Pati Numbers. This chart enables you to further refine your selection accord-
ing to pressure and horsepower. In the same chart, you can choose which Hydraulic Power
Unit you require (with Pressure Relief Valve or with Bar Manifold and Relief Valve Module),
Specify this Part Number on your purchase order.
For convenience, the Bar Manifold Selection Chart and the Accessory Selection Chart
are on the same page with the Selection Chart/Ordering Par-1Numbers.
Select the Bar Manifold and Directional/Modular Valves, as required,
Select the desired Accessories,
Specify the Part Number for each optional item on your purchase order, together with
the Power Unit Patt Number you have chosen.
If requirements are: G a flow rate of 0.6 GPM,
G a 2-1/2 gallon tank,
G and a pressure maximum of 1500 PSI,
G with a pressure relief valve.
The index would lead you to page 10 of this catalog. In the Selection Chart/Ordering Pat-l
Numbers, you would see that the second pump with 0.097 in displacement will assure a
flow rate of at least 0.6 GPM. And a 3/4 HP Motor will deliver up to the 1500 PSI you require,
Selecting the Power Unit with Pressure Relief Valve identifies Part Number 9815230144
to specify on your purchase order.
If your application also requires a Visual Filter Clogging Indicator, you would find that in the
Accessory Chart on the same page and add Patt Number 9815230106 to your specification,
Hydraulic power units, vertical mount, fixed displacement gear pumps 5
1
Technical Specifications
General
Tank Sizes
I
1.7, 2.6, 6.9 Gallon Aluminum Die Cast
10, 15, 25 Gallon Welded Steel
Gear Pumps 112 to 10-1/4 GPM
Electric Motors 113 to 20 HP at 1750 RPM,
C-Face, TEFC 230/460/3/60 (Other voltages per request)
I Installation Position I Vertical Mount Pump/Motor Group
I ODeratina Pressure I Reference Individual PumriMotor Selection Charts I
I Hydraulic Fluid I Petroleum based hydraulic oil 1
Fluid Temperature 5 Fto 176F (15 Cto 80C)
Seals Buna N
Standard Equipment
Accessories
Drain Plug Sight Glass Filler/Breather
Return Filter: 10 Micron - Drain Port Gage Port
Sensing Port for Optional Water Valve (Steel tanks only)
Relief Block/Valve D03/NG6 Bar Manifold: 1 to 5 Station with
Relief Module - Filter Indicators - Water Valve (Steel tanks only) -
Heat Exchanaer (Steel tanks onlv)
I Valving \ Reference Bosch Catalogs for Directional Control and Modular Valves I
I
Scope of Supply
I
Units are completely assembled, as selected from the following
selection charts, tested and painted I
I Reference
I
Catalog Catalog Number
Gear Pumps: HPUS-AKYOOl/3US(4-92)
Pressure Relief Valve: 1987760701
Direction Control Valves 571102
D03/NG6 HPus-AKYoo6/18us
Modular Valves D03/NG6: HPUS-AKYO1 0/1 US(6.90)
Price
SEE PRICE LIST HYDRAULIC POWER UNIT, VERTICAL MOUNT, FIXED DISPLACEMENT GEAR PUMPS
I Product Literature Disclaimer I
SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
6 Hydraulic power units, vertical mount, fixed displacement gear pumps
1 I I I
~
1.7 Gallon/6 Liter Aluminum Tank
II
Specifying/Ordering Procedure : See page 4. ~
1
I Selection Chart/Orderina Part Numbers
Tank
Volume
Gallon
(Liter)
1.7
(6)
Pump
Displacement
Ins/Rev
(cm/Rev)
.065
(1 .06)
.097
(1 .59)
Flow
@l 750 RPM
GPM
(L/rein)
,492
(1 ,86)
,73
(2.76)
113 950 66 9815230120
112 1450 100 9815230121
314 2200 152 9815230122
1 2950 204 9815230123
1t3 650 45 9815230124
112 1000 69 9815230125
314 1500 104 9815230126
1 2000 138 9815230127
1y2
3000 207 9815230128
Standard Power Units Include:
Tank with Drain Plug Return Line Filter
~
Oil Level Gage with Thermometer Pressure Relief Block
Air Breather/Filler Cap Drain Connection (DR)
Pump/ Motor Assembly Pressure Gage Connection (GA)
All Units are Completely Assembled, Tested and Painted.
Power Unit with Bar
Manifold (D03/NG6)
w/Relief Vlv. Module
Part Number
9815230129
9815230130
9815230131
9815230132
9815230133
9815230134
9815230135
9815230136
9815230137
Select Bar Manifold
below.
Select Accessories
below, if desired.
Bar Manifold Selection Chart
Manifold Type Reference Description Part Number
Bar Manifold See page 31.
(D03/NG6)
I
Directional Control Valves See page 31.
1 Valve Station with Relief Valve Module
2 Valve Stations with Relief Valve Module
3 Valve Stations with Relief Valve Module
4 Valve Stations with Relief Valve Module
5 Valve Stations with Relief Valve Module
See Bosch Cataloa Directional Control Valve D03
9815230101
9815230102
9815230103
9815230104
9815230105
Select from cataloa.
~
Modular Valves
1
See page 31,
I
For Check, Reducing, Flow Control and Relief Valves,
I
Select from catalog.
see Bosch Catalog Modular Valves DO-3 (NG-6)
I
Accessory Selection Chart
I
Accessory Reference Description Part Number
I
Filter Clogging Indicator
I
I
Visual (Gage) 9815230106
Electrical (Pressure Switch) 250 VAC 9815230107
Electrical with Light (DIN Plug with Light 24 Volt DC) 9815230108
Electrical with Light (DIN Plug with Light 115 Volt AC) 9815230109
Electrical with Light (DIN Plug with Light 230 Volt AC) 9815230110
Hydraulic power units, vertical mount, fixed displacement gear pumps 7
1
1.7 Gallon/6 Liter Aluminum Tank
Standard Power Unit with Pressure Relief Valve
DR
#6 SAE
GA. P. T
4sA-
1----

7 -
14
I
I
11
B
)x
10
#8 SAE
9
%
5
Features:
1. Tank
2. Tank Drain Plug
3. Oil Level Gage w/Thermometer
4. Steel cover
5. Air Breather/Filter Cap
6. Pump/Motor Assembly
7. Pressure Relief Valve
8, Return Line Filter
9. Optional Visual Indicator
10, Optional Electrical Indicator
11, Optional Electrical Indicator w/Light
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module
DR
#6 SAE
l- lL J -
Features:
1. Tank
2. Tank Drain Plug
3, Oil Level Gage w/Thermometer
4. Steel cover
5. Air Breather/Filter Cap
6. Pump/Motor Assembly
7. Return Line Filter
8. Optional Visual Indicator
9. Optional Electrical Indicator
10. Optional Electrical Indicator w/Light
11. Optional D03/NG6 Bar Manifold with Pressure
Relief Valve Module Available in 1 thru 5 Stations,
14 1
2X
8 Hydraulic power units, vertical mount, fixed displacement gear pumps
I
1.7 Gallon/6 Liter Aluminum Tank
Standard Power Unit with Pressure Relief Valve
~~
GA
#4 SAE GAGE
CONNECTION
1
(35:
.
64
1)
I
I
H
5,120
(130.00)
7.875
(200.00)
Inches (Millimeters)
PRESSURE DR
RELIEF VALVE 37 FLARE
P
#8 SAE
PRESSURE
CONNECTION
AIR BREATHER
& FILLER CAP
A/\
RETURN LINE
FILTER
I
I T
1/3HP=17562
(446,07)
1/2HP=17.562
(446.07)
3/4HP =1 7.562
(446.07)
#8 SAE
RETURN
CONNECTION
1HP=18.500
I
(470.90)
OIL LEVEL >
1-1/2HP=18.500
(470,90)
GAGE WITH
THERMOMETER
r
(4) M8
MOUNTING HOLES
TAPPED .375 (9.53)
DEEP
1-
0.688
(17,48)
1.376 _
(35,00)
-
L
G 114 TANK
DRAIN PLUG
~ 8.270 _
(210.00)
~l.023
(280.00)
10.562
(288.27)
_l
~ 13.000
(330.20) -
7.254
(184.25)
J
Hydraulic power units, vertical mount, fixed displacement gear pumps
9
1.7 Gallon/6 Liter Aluminum Tank
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module
Inches (Millimeters)
D031NG6 BAR
MANIFOLD AND
PRESSURE RELIEF
VALVE MODULE
1 DR
GA
#4 SAE GAGE
CONNECTION
I
1.376
(35.00) -
~J
lr(53j2:o)-
0.437- *
(11 .09)
7.875
(200.00)
l/3 HP=17.562
(446.07)
112HP =1 7,562
(446.07)
314HP =1 7,562
(446.07)
1HP=18500
(470.90)
1-1/2HP=18.500
(470,90)
(4) M6
MOUNTING HOLES
TAPPED .375 (9.53)
DEEP
RETRN LINE ~ W
FILTER
#8 SAE
CUSTOMER
CONNECTIONS
(FAR SIDq
THE:
)
~G I,4TANK
DRAIN PLUG
10 Hydraulic power units, vertical mount, fixed displacement gear pumps
2.6 Gallon/10 Liter Aluminum Tank Specifying/Ordering Procedure : See page 4.
Selection Chart/Ordering Part Numbers
F
Tank
Volume
Gallon
(Liter)
2.6
(1 o)
Pump
Displacement
In/Rev
(cm/Rev)
.065
(1 ,06)
Flow
@J1750F
GPM
(Llmin)
.492
(1 .66)
Power Unit with
Pressure Relief Va
Part Number
Power Unit with Bar
Manifold (D03/NG6)
w/Relief Vlv. Module
Motor
HP
Pressure Max @ HP
bar
66
100
152
204
45
69
104
136
207
35
52
76
104
155
207
Psl
950
1450
2200
2950
Pati Number
9815230153 113
1/2
314
1
9815230138
9815230139
9815230140
9815230141
9815230154
9815230155
9815230156
.097
(1 .59)
.73
(2,76)
.98
(3.71)
113
112
314
1
650
1000
1500
2000
3000
9815230142
9815230143
9815230144
9815230145
9815230146
9815230157
9815230158
9815230159
9815230160
9815230161
1 1/2
.129
(2,11)
1/3
112
314
1
1y,
2
500
750
1100
1500
2250
3000
9815230147
9815230148
9815230149
9815230150
9815230151
9815230152
9815230162
9815230163
9815230164
9815230165
9815230166
9815230167
Select Accessories
below, if desired.
Select Bar Manifold
below. Standard Power Units Include
Tank with Drain PIUCI Return Line Filter
Select Accessories
below, if desired,
Oil Level Gage with-Thermometer Pressure Relief Block
Air Breather/Filler Ca~ Drain Connection (DR)
Pump/ Motor Assembly Pressure Gage Connection (GA)
All Units are Completely Assembled, Tested and Painted.
I 1
I Bar Manifold Selection Chart
I
Manifold Tv~e Reference
See page 31.
Description Part Number
1 Valve Station with Relief Valve Module 9815230101
2 Valve Stations with Relief Valve Module 9815230102
3 Valve Stations with Relief Valve Module 9815230103
4 Valve Stations with Relief Valve Module 9815230104
5 Valve Stations with Relief Valve Module 9815230105
See Bosch Catalog Directional Control Valve D03 Select from catalog,
For Check, Reducing, Flow Control and Relief Valves, Select from catalog,
see Bosch Catalog Modular Valves DO-3 (NG-6)
Bar Manifold
(D03/NG6)
See page 31.
See page 31.
I Directional Control Valves
Accessory Selection Chart
Accessory Reference Description Part Number
Filter Clogging Indicator Visual (Gage) 9815230106
Electrical (Pressure Switch) 250 VAC 9815230107
Electrical with Light (DIN Plug with Light 24 Volt DC) 9815230108
Electrical with Light (DIN Plug with Light 115 Volt AC) 9815230109
Electrical with Light (DIN Plug with Light 230 Volt AC) 9815230110
Hydraulic power units, vertical mount, fixed displacement gear pumps 11
I
2.6 Gallon/10 Liter Aluminum Tank
Standard Power Unit with Pressure Relief Valve
5$5
z
w~
o
; ~ !$$
F
Zti
Zz Iuz ~z ~z
<z Dz ~z =Z
KO ao Lo
no 00 EE3 xO
DR=GA=P= .T
Features:
#6 SAE #4 SAE #8 SAE Z #l 2 SAE 1. Tank

,1
2. Tank Drain Plug
3. Oil Level Gage wflhermometer
t J
4, Steel cover
-
7 5, Air Breather/Filter Cap
6, Pump/Motor Assembly
7, Pressure Relief Valve
8. Return Line Filter
9. Optional Visual Indicator
10. Optional Electrical Indicator
11. Optional Electrical Indicator w/Light
[ 8
3
14
21
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module
z z z z
o 6 ~Q Kg
Ws
F
g ~
u+
25 20 !+5
Zz Wz
py py py
~~ :5 ~g
~z (J-JZ
30 30
00 00
Features:
1. Tank
2. Tank Drain Plug
3. Oil Level Gage wllhermometer
4. Steel cover
5. Air Breather/Filter Cap
6. Pump/Motor Assembly
7. Return Line Filter
8. Optional Visual Indicator
9. Optional Electrical Indicator
10. Optional Electrical Indicator w/Light
11. Optional D03/NG6 Bar Manifold with Pressure
Relief Valve Module Available in 1 thru 5 Stations.
12 Hydraulic power units, vertical mount, fixed displacement gear pumps
2.6 Gallon/10 Liter Aluminum Tank
Standard Power Unit with Preseure Relief Valve
1.515
38.50) -
I
I
_ 9.723 ~
(247,00)
10.500 .
(266.70)
1
l/3 HP=1g.187
(487.35)
l/2 HP=1g.187
(487,35)
3/4 HP=1g,187
(487.35)
1HP=20125
(511.18)
l-1/2HP =20,125
(51 1.18)
2HP=21.125
(536.58)
(4) M8
MOUNllNG HOLES
TAFPED.375 (9.53)
DEEP
Inches (Millimeters)
T
DR
#12 SAE
37FLARE
FRESSURE &FILLERCAP
CONNECTION
)
0750~:=11
(19.05)
Hydraulic power units, vertical mount, fixed displacement gear pumps 13
2.6 Gallon/10 Liter Aluminum Tank
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module Inches (Millimeters)
DR
37 FL4RE
r
6) DRAIN
n
CONNECllON
RETURNLINE
FILTER
DOWNG6 BAR
MANIFOLDAND
FRESSURERELIEF
VALVEMODULE
#8 SAE GA
CUSTOMER #4 SAEGAGE CONNECTION
/
CONNECTIONS
\
1.515-
(38.50)
I
A
1
I
Illw
II
[G 114 TANK
DRAIN PLUG
Im
l/3 HP:19187
(487.35)
l/2 HP=1g187
(487.35)
3/4 HP=1g187
(487,35)
1HP =20.1 25
(511.18)
-1/2HP =20.125
(511.18)
2HP=21.125
(536,58) )
(44
14 Hydraulic power units, vertical mount, fixed displacement gear pumps
6.9 Gallon/26 Liter Aluminum Tank Specifying/Ordering Procedure : See page 4.
Selection
Tank
art/Ord[
Pump
Displac
In/Rev
(cm/Rc
.194
(3.1 8)
,24
(4.0)
.34
(5.5)
art Numbers
Flow
(@I 750 RPM
GPM
(L/rein)
1,47
(5.56)
Power Unit with
Pressure Relief L
Part Number
Power Unit with
Manifold (D03/F
w/Relief Vlv, Mo
Part Number
Volume
Gallon
(Liter)
Pressure Max @ HP
HP
Psl bar
6.9
(26)
113
112
3/4
1
11/2
2
300
500
750
1000
1500
2000
21
35
52
69
104
138
9815230168
9815230169
9815230170
9815230171
9815230172
9815230173
9815230188
9815230189
9815230190
9815230191
9815230192
9815230193
1.81
(6.85)
112
3/4
1
l%
2
3
5
314
1
1y!
2
3
5
7y2
400
600
800
1200
1600
2400
3625
400
550
850
1100
1700
2800
3625
28
42
56
83
111
166
251
28
38
59
76
118
194
251
9815230174
9815230175
9815230176
9815230177
9815230178
9815230179
9815230180
9815230194
9815230195
9815230196
9815230197
9815230198
9815230199
9815230200
2.57
(9,73)
9815230181
9815230182
9815230183
9815230184
9815230185
9815230186
9815230187
Select Accessories
below, if desired,
9815230201
9815230202
9815230203
9815230204
9815230205
9815230206
9815230207
Select Bar Manif
below.
Standard Power Unita Include:
Tank with Drain PIUQ Return Line Filter
Select Accessor
below, if desire
Oil Level Gage with-Thermometer Pressure Relief Block
Air Breather/Filler Cao Drain Connection (DR)
Pump/ Motor Assembly Pressure Gage Connection (GA)
All Units are Completely Assembled, Tested and Painted.
I
Bar Manifold Selection Chart
1
Reference
See page 31.
Manifold Type Description
1 Valve Station with Relief Valve Module
2 Valve Stations with Relief Valve Module
3 Valve Stations with Relief Valve Module
4 Valve Stations with Relief Valve Module
5 Valve Stations with Relief Valve Module
See Bosch Catalog Directional Control Valve D03
For Check, Reducing, Flow Control and Relief Valves,
see Bosch Catalog Modular Valves DO-3 (NG-6)
Parl Number
I
Bar Manifold
(D03/NG6)
9815230101
9815230102
9815230103
9815230104
9815230105
Directional Control Valves See page 31.
See page 31.
Select from catalog.
Select from catalog. I Modular Valves
I
Accessory Selection Chart
Accessory Reference Description Part Number
Filter Clogging Indicator Visual (Gage) 9815230106
Electrical (Pressure Switch) 250 VAC 9815230107
Electrical with Light (DIN Plug with Light 24 Volt DC) 9815230108
Electrical with Light (DIN Plug with Light 115 Volt AC) 9815230109
Electrical with Light (DIN Plug with Light 230 Volt AC) 9815230110
Hydraulic power units, vertical mount, fixed displacement gear pumps 15
I
6.9 Gallon/26 Liter Aluminum Tank
Features:
1. Tank
2. Tank Drain Plug
3. Oil Level Gage w/thermometer
4. Steel cover
5. Air Breather/Filter Cap
6. Pump/Motor Assembly
7. Pressure Relief Valve
8. Return Line Filter
9. Optional Visual Indicator
10. Optional Electrical Indicator
11. Optional Electrical Indicator w/Light
Standard Power Unit with Pressure Relief Valve
z
o $6
z
u~
o
F F F
(-)-)~g
z%
Zz Wz ~z ~z
<z OZ ~z =Z
Eo <0 FJO
ao 00 %: Kc)
DR. GA 7P= =T
#6 SAE #4 SAE #SSAE ?? #12 SAE
-- .
1
-J
7
1
1
6
11
II 8
3
14
2A
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module
z z z z z
O? @
F
~Q &
g$ S6 !s6 26
Features:
Zz WZ
pg ~~ pg
~z Oz g= (/)Z ~z
1. Tank
cto
no SE 00
30 30
00 00
2. Tank Drain Plug
3, Oil Level Gage wllhermometer
4. Steel cover
5. Air Breather/Filter Cap
6. Pump/Motor Assembly
7. Return Line Filter
8. Optional Visual Indicator
9. optional Electrical Indicator
10. Optional Electrical Indicator w/Light
11. Optional D03/NG6 Bar Manifold with Pressure
Relief Valve Module Available in 1 thru 5 Stations.
16 Hydraulic power units, vertical mount, fixed displacement gear pumps
I 6,9 GalIon/26 Liter Aluminum Tank
I
Standard Power Unit with Pressure Relief Valve Inches (Millimeters)
T
#12 SAE
RETURN DR
CONNECTION 37 RARE
7 r
(#6) DFWN
CONNECTION
REIURN
UNE HLTER
PRESSURE
REUEFVALVE
P/
#8 SAEPRESSURE AIR BREATHER
-
CONNECTION & FILLER CAP

1
I
I
I
o
3,22[
[82.0(
6.930
(1 76.00)
13.390
(340.00)
13,750
I
(349.25)
l/3 HP= 21875
(555.83)
1121-IP= p~e?~
(555.63))
314HP= 21.875
(555.63)
lHP= 22.812
(579.42)
l-1/2 HP= 22.812
(579.42)
2HP= 23312
(592,1 2)
3HP= 25.125
(638.16)
5HP = 26.500
(673.10)
7-1/2 HP= 28125
(714,36)
= (4) MIO
MOUNTING HOLES
TAPPED.593 (15)
DEEP
GA
#4 SAEGAGE
CONNECTION
3.228
82.00)
[
.
I
I
I
I
I
~ G112TPNK
WR-UG
12.834 _
(326.00)
19.290
(490.00)
K
I
20.000
(508.00)
11.!
(292
_OIL
~G:
WITH
THERM.
Hydraulic power units, vertical mount, fixed displacement gear pumps 17
6.9 Gallon/26 Liter Aluminum Tank
Standard Power Unit with D031NG6 Bar Manifold and Pressure Relief Valve Module Inches (Millimeters)
DR
37 FLARE
(#6) DRAIN
/- CONNECTION
/
3,22[
(82.0(
7
.
.
.
I
I
RETURNLINE
FILTER
D031NG6
BARMANIFOLD
FRE3S~R;
RELIEFVALVE
MODULE
21,875
(555.63)
21.675
(555,63)
21.675
(555,63)
22.612
(579,42)
22.812
(579.42)
23.312
(592.1 2)
25.125
(638.18)
26,500
(673.10)
28,125
(71 4.38)
Jy
(4)M1O
MOUNTING HOLES
_ 6.930
TAFFED.593(15)
(176.00)
DEEP
4
H-
2.560
(65.03)
GA
#4 SAEGAGE CONNECTION
\
m
IzEI
I!m
.
D
I
.
0
I
3.226
[82,00)
(:0;::7
1GI,2TANK
DRAINFLUG
I
I
.
[
12.834 ~
(326,00)
19.290
(490.00)
20.000
(508.00)
I
11.531
(292,89)
OIL
$G:
THERM.
18 Hydraulic power units, vertical mount, fixed displacement gear pumps
I , I 1
I
10 Gallon/38 Liter Steel Tank
II
Specifying/Ordering Procedure : See page 4. I
I 1 I
Selection Chart/Ordering Part Numbers
Tank
Volume
Gallon
(Liter)
;;8)
Pump
Displacement
In/Rev
(cm/Rev)
.24
(4.0)
.34
(5.5)
,49
(8,0)
Flow
@?l750 RPM
GPM
(Umin)
1,81
(6.85)
2.57
(9.73)
3.72
(1 4.04)
Motor
HP
1/2
314
1
l%
2
3
5
314
1
1y2
2
3
5
71/2
Pressure Msx @ HP
Psl
400
600
800
1200
1600
2400
3625
400
550
850
1100
1700
2800
3625
350
550
750
1150
1950
2900
3625
Standard Power Units Include:
Tank with Drain Plug
Oil Level Gage with Thermometer
Air Breather/Filler Cap
Pump/ Motor Assembly
Return Line Filter
Pressure Relief Block
Drain Connection (DR)
Pressure Gage Connection (GA)
All Units are Completely Assembled, Tested and Painted.
Bar Manifold Selection Chart
bar
28
42
56
83
111
166
251
28
38
59
76
118
194
251
25
38
52
80
135
201
251
Power Unit with
Pressure Relief Valve
Part Number
9815230208
9815230209
9815230210
9815230211
9815230212
9815230213
9815230214
9815230215
9815230216
9815230217
9815230218
9815230219
9815230220
9815230221
9815230222
9815230223
9815230224
9815230225
9815230226
9815230227
9815230228
Select Accessories
below, if desired.
Power Unit with Bar
Manifold (D03/NG6)
w/Relief Vlv. Module
Part Number
9815230229
9815230230
9815230231
9815230232
9815230233
9815230234
9815230235
9815230236
9815230237
9815230238
9815230239
9815230240
9815230241
9815230242
9815230243
9815230244
9815230245
9815230246
9815230247
9815230248
9815230249
Select Bar Manifold
below.
Select Accessories
below, if desired.
Manifold Type Reference Description Part Number
1
Bar Manifold See page 31, 1 Valve Station with Relief Valve Module 9815230101
(D03/NG6) 2 Valve Stations with Relief Valve Module 9815230102
3 Valve Stations with Relief Valve Module 9815230103
4 Valve Stations with Relief Valve Module 9815230104
5 Valve Stations with Relief Valve Module 9815230105
Directional Control Valves See page 31. See Bosch Catalog Directional Control Valve D03 Select from catalog. I
I
Modular Valves
I
See page 31.
~
For Check, Reducing, Flow Control and Relief Valves,
I
Select from catalog.
see Bosch Catalog Modular Valves DO-3 (NG-6)
1
Accessory Selection Chart
Accessory Reference Description Part Number
Filter Clogging Indicator Visual (Gage)
Electrical (Pressure Switch) 250 VAC
Electrical with Light (DIN Plug with Light 24 Volt DC)
Electrical with Light (DIN Plug with Light 115 Volt AC)
Electrical with Light (DIN Plug with Light 230 Volt AC)
Heat Exchanger See page 30. Water to Oil 10 RB5-30 t
9815230106
9815230107
9815230108
9815230109
9815230110
9815230111 1
Water Valve I See page 30. Modulating Valve w/Bulbwell 1/2 RB5-45-B 9815230112
Hydraulic power units, vertical mount, fixed displacement gear pumps
19
I 10 Gallon/38 Liter Steel Tank I
Standard Power Unit with Pressure Relief Valve
z z
o 50 5 Features:
1. Tank
2. Tank Drain Plug
6
3. Oil Level Gage w/Thermometer
~
4. Steel cover
3
5. Air Breather/Filter Cap
6. Pump/Motor Assembly
~
7. Pressure Relief Valve

8. Return Line Filter


9. Optional Visual Indicator
10. Optional Electrical Indicator
13
11. Optional Electrical Indicator w/Light
12. Optional Heat Exchanger
13. Optional Water Modulating Valve
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module
56E5 @ Es
~; g~ >0 !45
Features:
py
p$
1. Tank
gg $5 ~g
mz
d8 %
2. Tank Drain Plug
3. Oil Level Gage wflhermometer
DR. GA- A.-B AB--
AB 4. Steel cover . .
5. Air Breather/Filter Cap
6. Pump/Motor Assembly
7. Return Line Filter
8. Optional Visual Indicator
9, Optional Electrical Indicator
10, Optional Electrical Indicator w/Light
11, Optional D03/NG6 Bar Manifold with Pressure
Relief Valve Module Available in 1 thru 5 Stations.
12, Optional Heat Exchanger
13, Optional Water Modulating Valve
20 Hydraulic power units, vertical mount, fixed displacement gear pumps
I
10 Gallon/38 Liter Steel Tank
Standard Power Unit with Pressure Relief Valve Inches (Millimeters)
l/2 HP= 20.313
(515.95)
3/4HP = 20.313
(515.95)
IHP= 21.250
(539.75)
l-1/2 HP= 21.250
(539.75)
2HP = 22.250
(565.15)
3HP = 23563
(598.50)
5HP = 24.938
(633.43)
7-1/2HP = 26563
(674.70)
IOHP= 27.313
(693,75)
I J
GA
#4 S4EGAGE
1 iP
Hydraulic power units, vertical mount, fixed displacement gear pumps 21
I
10 Gallon/38 Liter Steel Tank
I
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module Inches (Millimeters)
OPT. WATER
MODULATING DR
VALVE1/2 NFT 37 PARE
WATERIN (#6) DRAIN OPT HEATEXCH.
\
CONNECTION
1
CONNECTION 3/4 NFTWATEROUT
CONNECTION
mf 34HP=
112HP=
1
lHP=
] l-l/2HP=
L
i . +
~ 5HP=
t-
.
.
. 7-1/2HP =
.
.
~!,:::,:::,:::::,,::: Hpl
I ~\0,500,12.70,DlA
MTG.HOLE(4FWCES) 4 I }fg?jo)
\ \ r
20.313
(51 5.95)
20.313
(515.95)
21.250
(539,75)
21.250
(539.75)
22.250
(565.15)
23.563
(598.50)
24.938
(633.43)
26,563
(674.70)
27.313
(693.75)
r
10.500
(266.70)
L
2,750
(69,85)
.
22 Hydraulic power units, vertical mount, fixed displacement gear pumps
15 Gallon/57 Liter Steel Tank Specifying/Ordering Procedure : See page 4.
rt/Orderi na Part Numbers Selection Ck
Pump
Displacement
InlRev
(cm3/Rev)
Tan k
Volume
Gallon
(Liter)
;557)
Flow
@1750F
GPM
(Llmin)
Power Unit with
Pressure Relief Valve
Part Number
Power Unit with Bar
Manifold (D03/NG6)
w/Relief Vlv. Module
Part Number
Motor
HP
Pressure Max @ HP
Psi
350
550
750
1150
1950
2900
3625
250
400
550
850
1400
2100
2850
3625
450
650
1100
1700
2250
3400
3625
bar
25
38
52
80
135
201
251
18
28
38
59
97
149
197
251
.49
(8.0)
3.71
(1 4.04)
1
1y2
2
3
5
71/2
10
9815230250
9815230251
9815230252
9815230253
9815230254
9815230255
9815230256
9815230272
9815230273
9815230274
9815230275
9815230276
9815230277
9815230278
,67
(11 .0)
5.07
(1 9.19)
1
1y2
2
3
5
7%
10
15
9815230257
9815230258
9815230259
9815230260
9815230261
9815230262
9815230263
9815230264
9815230279
9815230280
9815230281
9815230282
9815230283
9815230284
9815230285
9815230286
9815230287 .85
(1 4.0)
6.43
(24.34)
2
3
5
71/2
10
15
20
32
45
76
118
156
235
251
9815230265
9815230266
9815230267
9815230268
9815230269
9815230270
9815230271
Select Accessories
below, if desired.
9815230288
9815230289
9815230290
9815230291
9815230292
9815230293
Select Bar Manifold
below.
Standard Power Units Include:
Tank with Drain Plug Return Line Filter
Oil Level Gage with Thermometer Pressure Relief Block
Air Breather/Filler Ca~ Drain Connection (DR)
Select Accessories
below, if desired.
Pump/ Motor Assembly Pressure Gage Connection (GA)
All Units are Completely Assembled, Tested and Painted.
Bar Manifold Selection Chart
Manifold Tv~e \ Reference Description Part Number
Bar Manifold
(D03/NG6)
See page 31. 1 Valve Station with Relief Valve Module
2 Valve Stations with Relief Valve Module
3 Valve Stations with Relief Valve Module
4 Valve Stations with Relief Valve Module
5 Valva Stations with Relief Valve Module
9815230101
9815230102
9815230103
9815230104
9815230105
See r3aae 31. t See Bosch Catalog Directional Control Valve D03 Directional Control Valves
Modular Valves See page 31. For Check, Reducing, Flow Control and Relief Valves,
see Bosch Catalog Modular Valves DO-3 (NG-6)
L
I
Accessory Selection Chart
I
1
Accessory Reference Description Part Number
Filter Clogging Indicator Visual (Gage) 9815230106
Electrical (Pressure Switch) 250 VAC 9815230107
Electrical with Light (DIN Plug with Light 24 Volt DC) 9815230108
Electrical with Light (DIN Plug with Light 115 Volt AC) 9815230109
Electrical with Light (DIN Plug with Light 230 Volt AC) 9815230110
Heat Exchanger See page 30. Water to Oil 10 RB5-30 9815230111
Water Valve See page 30. Modulating Valve w/Bulbwell 1/2 RB5-45-B 9815230112
Hydraulic power units, vertical mount, fixed displacement gear pumps 23
15 Gallon/57 Liter Steel Tank
Standard Power Unit with Pressure Relief Valve
z z z z
Features:
1, Tank
5 2. Tank Drain Plug
g 3, Oil Level Gage wiThermometer
4. Steel cover
~
5. Air Breather/Filter Cap
6. Pump/Motor Assembly
~
7. Pressure Relief Valve
8. Return Line Filter
9. Optional Visual Indicator
13 10. Optional Electrical Indicator
11. Optional Electrical Indicator w/Light
12. Optional Heat Exchanger
13. Optional Water Modulating Valve
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module
66
~~g~
KG
UIF
w~
Zo g~
gl+
Features:
~g j$ ~g
Oz
58 %
1, Tank
2, Tank Drain Plug
DR. GA. A.. B A_. B .-B A
3, Oil Level Gage w/Thermometer
4, Steel cover
5. Air Breather/Filter Cap
6. Pump/Motor Assembly
7, Return Line Filter
8. optional Visual Indicator
9. Optional Electrical Indicator
10. Optional Electrical Indicator w/Light
11. Optional D03/NG6 Bar Manifold with Pressure
Relief Valve Module Available in 1 thru 5 Stations.
12. Optional Heat Exchanger
13. Optional Water Modulating Valve
24 Hydraulic power units, vertical mount, fixed displacement gear pumps
15 GaIlon/57 Liter Steel Tank
Standard Power Unit with Pressure Relief Valve
Inches (Millimeters)
T
#12 SAEREIURN
CONNECTION
OPT. WATER DR
MODULATING 37FLARE
:8 SAERETURN
VALVE1/2 NW
CONNECTION
\
WATERIN OPT. HEAT
CONNECllON EXCHANGER
3/4 NPT
. WATEROUT 2.750
CONNECTION (69.85)
o 0
!I

o
REIURN
P
//
c
.
LINE
kti
a
FILTER

+- -
PRESSURE
REUEFVALVE
. .
@
c
r
12.000
(304.80)
I
II
k0.500(12.70) DA
MTG. HOLE (4 PL4CES)
!==%==!OO)
(457.20)
o I o b
I I
J
#8 SAE
PRESSURE
CONNECTION
AR BRE4THER J
&FILLERCAP
tl
GA
#4 SWG4GE
I
a3wEcrm
1 P
/ k
Hydraulic power units, vertical mount, fixed displacement gear pumps 25
I
15 Gallon/57 Liter Steel Tank
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module Inches (Millimeters)
OPT, WATER DR
MODULATING 37 FLARE
OPT. HEATEXCH.
3/4 NPTWATEROUT
CONNECTION
i
2.750
(69,85)
o_ o 0
t
@P 0
\
, 1
I W I
23,750
(603.25)
25.063
(636.60)
26.438
(671 ,53)
28.063
(71 2.80)
28.613
(713,85)
30.750
(781 ,05)
32.500
(825.50)
k=3!!==!t-i0
(457.20)
I=d I \
I
I
+ Ell

iJ-
@
0
AIRBREATHER
J
&FILLERCAP

D03/NG6
BARMANIFOLD
AND PRES8URE
REUEFVALVE
MODULE
12.000
(304.80)
(736,60)
26 Hydraulic power units, vertical mount, fixed displacement gear pumps
25 Gallon/95 Liter Steel Tank Specifying/Ordering Procedure : See page 4,
Selection Chart/Ordering Part Numbers
Tank
Volume
Gallon
(Liter)
25
(95)
Pump
Displacement
In/Rev
(cm/Rev)
Flow
@l 750 RPM
GPM
(L/rein)
7.41
(28.05)
Power Unit with
Pressure Relief Valw
Par-t Number
Power Unit with Bar
Manifold (D03/NG6)
w/Relief Vlv. Module
Motor
HP
Pressure Max @ HP
Psi
350
550
950
1450
1950
2900
3625
300
450
800
1200
1650
2450
3045
250
400
700
1050
1400
2100
2610
bar
25
38
66
101
135
201
251
21
32
56
83
114
170
211
18
28
49
73
97
145
181
Part Number
9815230315 .98
(1 6.0)
2
3
5
7y2
10
15
20
9815230294
9815230295
9815230296
9815230297
9815230298
9815230299
9815230300
9815230316
9815230317
9815230318
9815230319
9815230320
9815230321
8.78
(33.23)
1.16
(1 9.0)
2
3
5
7y2
10
15
20
9815230301
9815230302
9815230303
9815230304
9815230305
9815230306
9815230307
9815230322
9815230323
9815230324
9815230325
9815230326
9815230327
9815230328
10,37
(39.25)
1.37
(22.5)
2
3
5
7%
10
15
20
9815230308
9815230309
9815230310
9815230311
9815230312
9815230313
9815230314
9815230329
9815230330
9815230331
9815230332
9815230333
9815230334
9815230335
Select Accessories
below, if desired.
Select Bar Manifold
below,
Select Accessories
below. if desired.
Standard Power Unita Include:
Tank with Drain Plus Return Line Filter
Oil Level Gage with-Thermometer Pressure Relief Block
Air Breather;tiller Cap Drain Connection (DR)
Pump/ Motor Assembly Pressure Gage Connection (GA)
All Units are Completely Assembled, Tested and Painted.
I
Bar Manifold Selection Chart
I
I Manifold Type
I
Reference
I
Description I Par-1Number
Bar Manifold See page 31. 1 Valve Station with Relief Valve Module
(D03/NG6) 2 Valve Stations with Relief Valve Module
3 Valve Stations with Relief Valve Module
4 Valve Stations with Relief Valve Module
5 Valve Stations with Relief Valve Module
9815230101
9815230102
9815230103
9815230104
9815230105
Directional Control Valves See page 31. See Basch Catalog Directional Control Valve D03 Select from catalog.
I
Modular Valves
I
See page 31.
I
For Check, Reducing, Flow Control and Relief Valves,
1
Select from catalog,
see Bosch Catalog Madular Valves DO-3 (NG-6)
Accessory Selection Chart
r
Reference Description
Visual (Gage)
Electrical (Pressure Switch) 250 VAC
Electrical with Light (DIN Plug with Light 24 Volt DC)
Electrical with Light (DIN Plug with Light 115 Volt AC)
=
Part Number
9815230106
9815230107
9815230108
9815230109
9815230110
9815230111 b
Electrical with Light (DIN Plug with Light 230 Volt AC)
See Daae 30. Water to Oil 10 RB5-30
I Water Valve I See page 30. I Modulating Valve w/Bulbwell 1/2 RB5-45-B I 9815230112
I
Hydraulic power units, vertical mount, fixed displacement gear pumps 27
25 Gallon/95 Liter Steel Tank
Standard Power Unit with Pressure Relief Valve
z z z z
Features:
1. Tank
5
2. Tank Drain Plug
~ 3. Oil Level Gage w/Thermometer
z 4. Steel cover
8
5. Air Breather/Filter Cap
$
6. Pump/Motor Assembly
7. Pressure Relief Valve

8, Return Line Filter


9. Optional Visual Indicator
n 10. Optional Electrical Indicator
11, Optional Electrical Indicator w/Light
12. Optional Heat Exchanger
13. Optional Water Modulating Valve
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module
56
~~g~
CK6
WF
~$
~g
20
Oy Features:
g~ $5 ~g
(J3Z &z
58 38
1, Tank
2, Tank Drain Plug
DR. GA. A.. B A B .-B A
-- 3, Oil Level Gage w/Thermometer
4, Steel cover
5. Air Breather/Filter Cap
6, Pump/Motor Assembly
7, Return Line Filter
8, Optional Visual Indicator
9, Optional Electrical Indicator
10, Optional Electrical Indicator w/Light
11, Optional D03/NG6 Bar Manifold with Pressure
Relief Valve Module Available in 1 thru 5 Stations.
12. Optional Heat Exchanger
13. Optional Water Modulating Valve
28 Hydraulic power units, vertical mount, fixed displacement gear pumps
25 Gallon/95 Liter Steel Tank
Standard Power Unit with Pressure Relief Valve Inches (Millimeters)
------ t------,
I
2HP = 27,750
(704.85)
l!
3HP = 29,063
(738.20)
5HP = 30,438
..~~
(773.13)
i
7-1/2HP = 32,063
(814.40)
)-)
I IOHP= 32813
(833.45)
15HP = 34,750
(882.85)
P

rJ 20HP = 36500
u
. (927.10)
K

K
.
K
.
K
u
.
.
.
H
u
.
.
H
.
,,
.
u
.
.
.

.
K
.
,
.
K
.
.
u
.
K
K
,,
u
.
.
i
.
K
%
K
.
. ....
L.=. ==u===... ===. ==...=.=. ..==7..-..
. . . . . . J
~
0,500 (12.70) D!A
MTG, HOLE (4 PLACES)
OPT WATER DR T
MODULAllNG 37 PLARE
VALVE1/2 NPT (#8) DRAIN
#6 SAERETURN
CONNECTION
T )
#16 SAERETURN
CONNECTION
RETuRN
LINE
HLTER
PRESSURE
REUEFVALVE
o I o $5
/ I
j
AIRBREATHERJ
&ilL.ER CAP
#8 SAE
PRESSURE
CONNECTION
GA
#4 S4EG4EE
03tU4ECTDJ
7 in
\ I
1
r
( I
( t
16.000
(406.40)
C,l -J-.----J-*--V,1
---- L +.,------------- +.,-!
t,, !. -------------, ,.!
--:---iJ;---\;--L.\
~ 2901JIJ ~
(736.60)
Hydraulic power units, vertical mount, fixed displacement gear pumps 29
25 Gallon/95 Liter Steel Tank
Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module Inches (Millimeters)
RETURN
UNE
FILTER
Do3iNG6
BARMANIFOLD
AND PRESSURE
REUEFVALVE
MODULE
3HP = 29063
(738.20)
5HP = 30438
(773.13)
1/2HP = 32063
(81 4.40)
10HP = 32,813
(833.45)
15HP = 34,750
(882.65)
20HP = ~:2;0100)
\ I
I
r
16.000
(406.40)
1
0.375
(9.53)
jL
30 Hydraulic power units, vertical mount, fixed displacement gear pumps
Heat Exchanger
Water to Oil with Built In By-Pass Valve
Performance Characteristics
The curve shown is based on
DZ
cooling water at 85 F (28 C)
y 20
and oil leaving the cooler at 125
F(52 C). Curve performance is
g 15
based on oil with a viscosity of
100 SUS (21 cSt) at 100 F
o 10
(38C). Pressure drop= 5 PSI at
~
20 GPM,
n8
96
Specifications
o
I Pressure Rating 54
Maximum working pressure:
Oil side -550 PSI (38 bar),
rY3
Water side -220 PSI (15 bar)
O_
I
I Temperature Rating
Maximum working
2 34579 15 20 30 40 50 70
temperature: 350 F (1 75 C)
I Oil to Water Ratio -2:1
OIL FLOW - GPM
@
r-
L-
Water Modulating Valve with Bulbwell
Specifications
I Standard valve mounting
is on water inlet.
I Pressure Rating Maximum
recommended pressure is 125
PSI (8.6 bar).
I Adjustment Range This
valve can be adjusted to open
within a range of 60 F to 140
F (18 Cto 60 C).
I Temperature Adjustment
To adjust for lower temperature,
turn adjusting cup counter- 1
clockwise. To adjust for higher
temperature, turn adjustment
cup clockwise. (1/4 turn = 5 F)
I Modulation Range
\\
This valve is normally closed. A
\@/+ ti~~
MTG, HOLE(4 FfACES)
~~j) ~93~$jcj~j=]
(76.20)
17,000
(431 .60)
18.000
(457.20) (736.60)
Hydraulic power units, vertical mount, fixed displacement gear pumps 31
Bar Manifold D03/NG6
u
3.00
(76,20)
0.62
n
0.62
(15,75) (15.75)
I I
I
Inches (Millimeters)
,
Q
/
OPTIONAL
GAGE
4.50
(114.30)
r
I I
I
STATION
~~
5
@ (@~mSTA:ION
1
STATION
4
I
1
STATION
3
J
I
STATION
2 I!Z!!!Z!!! 1
I
STATION
I rim
2.13
1
0
(54.10)
TYPICAL
I
1 ,
I
1-
5.08
(129,03)
1
OPllONAL LIGHT
0.47
(11 .94)
~(l,,J 600J,5
I Any combination of single Note: When ordering valves as part of a bar manifold, please
or double solenoid directional specify the part number(s) ~ the station to which they are to
control valves may be used. be mounted. Stations are identified as in above drawing.
Refer to Bosch catalog
Directional Control Valve
D03 (NG6).
I All modular valves may be
used. Refer to Bosch catalog
Modular Valves D03 (NG6).
ROBERT BOSCH FLUID POWER CORPORATION
P.O. BOX 2025
RACINE, WISCONSIN 53401-2025 U.S.A.
Phone (414)554-7100, Fax (414)554-7117
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