Test and Certification for Clean Rooms, Benches, and Controlled
Environments, Rev. 1, Ref. JPL oc! "#$%$ Process A&dit Chec'list, Rev. A Supplier Audited:________________________________________________________________ Audit Date:___________________________________________________________________ Auditor(s):__________________________________________________________________ Reviewed by: Approved by: <original signature on file> <original signature on file> _______________________________ _______________________________ SME Olga Ceritelli Title Procurement Quality Aurance !ead "uly# $%%& "uly# $%%& Prepared by: <original signature on file> <original signature on file> _____________________________ _____________________________ Tony 'utierre( )arrel *+ Cren,aw Procurement Quality Aurance - QE 'roup Supervior# Procurement Quality Aurance "uly# $%%& "uly# $%%& #.( RE)*!RE+ENTS #.1 Certification re,&irements for Clean Rooms 2.1 Contamination Control Laboratory personnel shall perform Laminar Flow Clean Room, Clean Bench and Controlled Environment Certification for the JL comm!nity per the "#$%&"# 1'('')2 * 1++, -E. #tandard -available thro!/h http*%%standards.nasa./ov%..
0erify that certification re1!irements have been performed per "#$%&"# 1'('')2 *1++, #tandard.
2.1.1 2he Contamination Control #ervices Laboratory shall maintain the certification, 3i/h Efficiency artic!late 4ir Filter -3E4.%5ltra Low enetration 4ir Filter -5L4., and pre)filter replacement stat!s for all of these sites in order to comply with the doc!mentation re1!irements of "#$. Re1!est to see the filter replacement lo/ or database and verifty the stat!s on fre1!ency replacement of filters. 2.2 2he Classification of the Clean 4reas shall be doc!mented per the "#$ 1'('')1 standard -available thro!/h http*%%standards.nasa./ov%.. Ens!re that the lo/ or database identifies the classification of the Clean 4reas. 2.6 2he "#$ 1'('')1 tests shall incl!de b!t are not limited to airborne partic!late co!ntin/ and si7in/, air velocity testin/, and differential press!re testin/. #elect random samples and verify that tests are performed per "#$ standard above. 2.8 2he Controlled Environment areas -9 class 1::,:::. shall re1!ire only partic!late testin/ !nless otherwise re1!ested by the c!stomer. 0erify records that partic!late testin/ has been performed on Clean Rooms Class 1::,::: or /reater. %.( RE)*!RE TEST!N- 6.1 Contamination Control personnel shall meas!re the s1!are foota/e of each Clean Room or Controlled Environment to establish the n!mber of samples to be ta;en in the area. 0erify testin/ records show evidence that the s1!are foota/e has been meas!red and recorded. 6.2 2he Contamination Control personnel shall ta;e the proper n!mber of samples at each location as defined by the "#$ 1'('')1 4nne< B #ection B.'.1.1 !sin/ a -&C. Calibrated particle co!nter -Calibrated within 1,: days desi/nated to co!nt the re1!ired particle si7es for the area which will determine the classification of the clean area. #elect a ramdom sample of test res!lts and verify that the appropriate n!mber of samples were ta;en per the "#$ standard. 6.6 Contamination Control personnel shall perform a velocity test in the clean area. Ens!re that the velocity test was performed. 6.' 2he n!mber of tests performed shall be based on the s1!are foota/e of the area. 0erify that the n!mber of tests coincide with s1!are foota/e of the area. 6.8 2estin/ information shall be recorded on the certification data or memo to the c!stomer. Review the certification doc!ment and verify that testin/ information is incl!ded. 6.( Contamination Control personnel shall determine if the flow is ade1!ate for the specified area and ma;e recommendations to the c!stomer in writin/ where the flow is deemed to be low or o!t of specification. #ee; evidence that recommendations have been made in writin/ by reviewin/ test records. 6.= &ifferential press!re readin/s shall be performed in all clean areas to determine the e<istence of positive press!re. Ens!re that differential press!re test was performed and the res!ltin/ data was provided to the c!sotmer. 6.1: 2he Contamination Control personnel shall perform a vis!al cleanliness s!rvey of the Clean 4rea to be tested !nder the "#$ standard. Note : This visual cleanliness survey shall be conducted per the SN-C-0005 Contamination Control Requirements for the Space Shuttle (Section !"# for visual cleanliness! Ens!re that a vis!al for cleanliness has been performed per specification and recorded and filed. 6.11 2he Contamination Control Laboratory shall perform Low)0olatile Resid!e samplin/ by providin/ a clean sample plate -for airborne collection. or -wipe samples. for prod!ct testin/ if re1!ired by the c!stomer. Note : The follo$in% testin% shall be optional! >hen re1!ired by the c!stomer, ens!re that the Low)0olatile Resid!e samplin/ has been performed. The Contamination Control &ab can provide particulate fallout plates to determine the lar%er si'e particulates that may be enterin% the clean area! Tapelift samples can be provided for testin% hard$are cleanliness( cleanliness of the $alls ( floors or any equipment in the clean area! ".( -AR+ENT RE)*!RE+ENTS '.1 ?inim!m @arment Re1!irements for Clean Rooms, Controlled Environments and >or; #tations. 2able 1 -below. shall be !sed as the minim!m re1!irements for clean rooms, controlled environments, and wor;stations -as specified in 4#2? E2682):', available thro!/h http*%%standards.nasa./ov%. Review the specification and verify that the re1!irements listed in 2able 1 have been met as a minim!m. ..( /*TS!E C/NTRACT/R CLEAN R//+ CERT!0!CAT!/NS AN RE)*!RE+ENTS 8.1 Contractors who perform wor; on JL clean rooms shall comply with all the applicable re1!irements set forth in the "#$ 1'('')1 and "#$%&"# 1'('')2 * 1++, -E. controllin/ doc!ments. Refer to "#$ doc!ments referenced and ens!re re1!irements have been complied with. 8.6 2he contractor shall s!pply to the JL Contamination Control Laboratory a doc!mentation pac;a/e that certifies the wor; complies with all the "#$ standard re1!irements, and specifies the type of wor; performed, and any optional tests performed. Ens!re that the contractor satisfies this re1!irement and verify that it is per "#$. 8.' 2he contractor shall b!ild the new Clean Room facility in accordance to the "#$ 1'('' doc!ments and s!pply the JL Contamination Control Laboratory doc!mentation which shall incl!de all tests in accordance with that doc!ment, and si7es, part n!mber of man!fact!rer n!mber, and statement that the filters were not tested with &ioctylphthalate -&$., plastici7er test materials or other non)approved JL test methods with a CAC for the 3E4 or 5L4 filter installation. Review the doc!ments s!pplied to the JL Contamination Control Laboratory doc!mentation and verify that re1!irements in "#$ have been met. $.( 1EPA2*LPA AN RELATE 0!LTER REPLACE+ENTS (.1 3E4 filters that are over the man!fac!t!rerBs recommended life e<pectancy of 8 years shall be tested for lar/e partic!late by deployin/ witness plates in the clean room area to determine if the 3E4 filter is de/radin/. Note: The )*+,-.&+, filters have a life e/pectancy of 0-5 years in accordance $ith the manufacturer1s recommendations! Typically the filters at 2+& require replancement in 3-4 years! There are some filters that have been purchased by 2+& that hve a life e/pectancy of 0 years( $arranted by the manufacturer( at additional costs! 5nder s!ch condition, verify that filter de/radation has been tested and recorded. (.2 2he Contamination Control personnel shall determine by the tests performed in the certification process when the filter re1!ire replacement based on the airflow or the differential press!re drop of the filter. Ens!re that Contamination Control certification incl!des tests performed to determine when filter replacement is re1!ired. (.' 4ll 3E4 filters older than = years old shall be replaced. Notes: 5aivers for filters older than 4 years shall be revie$ed on an individual basis! Clean rooms that have fitlers older than 4 years shall be put in non-compliance! Review filter lo/%records and verify that these fitlers have been replaced at the = th year of !se or before.
3.( CERT!0!CAT!/N CLASS LE4ELS =.1 2he Clean Room, Controlled Environment or Clean Bench shall have a desi/nated class level n!mber A which corresponds to the "#$ 1'('')1 2able 2 cleanliness classes. 0erify that the desi/nated area is mar;ed with the class n!mber. =.= Re)certification tests shall be performed on the clean rooms at specific intervals to demonstrate compliance with "#$ 1'('')1 accordin/ to the classification of the installation. #elect a sample of records and verify that re)certification tests were performed at specific intervals. 5.( CERT!0!CAT!/N LABEL ,.2 2his label shall identify the location, -A4#4 ".&. C on clean benches or clean tents. Classification, &ate of Certification, the ne<t Certification date and other tests performed. Ens!re that the label identifyin/ the location has all the proper information. 1(.( REC/R 6EEP!N- 1:.2 2he certification or non)compliance tests data shall be entered into the comp!ter database. Note: The data shall include the certification classification or non-compliance data of the clean room( clean bench or controlled environment( the date of the test( re- certification date( the standard to $hich the test $as performed( the location and identification code or N,S, property number! Re1!est to see the database information and verify it. 1:.' 4n "nter)$ffice ?emo shall be initiated with the classification, differential press!re and velocity data, c!stomerBs name, char/e n!mber, location of the wor; performed and the calibration date of the particle co!nter. Re1!est a copy of the memo and verify all the pertinent information has been incl!ded. 11.( REP/RT!N- T/ T1E C*ST/+ER 11.1 2he Contamination Control Laboratory shall provide the c!stomer with all the data related to the c!stomerBs clean room, controlled environment or clean bench for compliance with the "#$ standards in a memo form. Ens!re that the c!stomer has been informed of clean room compliance to "#$.