ESDV CONTROL PANEL

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Copyright 2013 PDEX. All rights reserved

Emer genc y Shut Dow n Val ve
Cont r ol Panel
The solution for safe and easy operation of ESD Valves The solution for safe and easy operation of ESD Valves
PROJ ECT PURCHASE ORDER: 5100108358 PROJ ECT PURCHASE ORDER: 5100108358 ITEM 00714282 ITEM 00714282



ESDV CONTROL PANEL
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Table of Contents
Technical Information
Descriptive Equipment Information .
Panel Layout ..
Systems Components
External Components ..
Internal Components ...
Drawings .
P&ID ESDV Control Panel ..
Dynamic Pneumatic Schematics (REMOTE MODE) ...
Dynamic Pneumatic Schematics (LOCAL MODE) ...

Annex: Components Catalogue
Enclosure
Enclosure (Back Panel) ...
External Connections ..
Outlet Box ...
Ball Valves ..
Air Filter / Regulator .
Pressure Gauge .
Actuating Devices .
Solenoid Valve ...
4-14
4
5
6-7
6
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8-13
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10
12


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Descriptive Equipment
Information
The PDEX CP-ESDV01 (items 00714282 & 00714189) are
pneumatic Control Panels needed to operate actuators with
pneumatic piston and spring return mechanism usually
mounted on Emergency Shut-Down Valves (ESD-V). All the
components are pneumatic, except the solenoid valve.
This Control Panels have a NEMA 4X enclosure containing
instruments and devices which permit the opening or
closing of the ESD Valve in Local or Remote modes of
operation. The setting of any mode is accomplished by the
manipulation of actuating device handles inside the Panels.
Remote is the normal mode of operation.
See Fig. 1 in the Panel Layout Section for a detailed
indication of the Control Panels components.
The panel has Two (2) inputs to connect:
1. Industrial Instrument Air Supply (4) with any pressure
in range between 60 to 200 psig, for pressuring the
actuator piston when ESD valve needs to be opened
(to close the ESD valve, the actuator piston must be
de-pressurized, fail to close).
2. Standard 24VDC low consumption Input (6), for
energizing solenoid controlled 3way/2pos Pneumatic
Quick Exhaust Solenoid Valve to open ESD valve
when REMOTE mode of the panel is selected (to
close the ESD valve when REMOTE mode of the
panel is selected, the solenoid valve must be de-
energized, fail to close)
One (1) output to connect:
1. Industrial Instrument Filtered and Regulated Air
Binary OUTPUT/VENT (5), with pressure selectable
according to actuator type from 2 to 100 psig
(connect directly to actuator piston). This OUTPUT/
VENT is used also for venting the pressure from the
actuator piston when ESD valve needs to be closed.
Three (3) instruments for Operators:
1. Hand Lever Selector 1: LOCAL / REMOTE Mode.
2. Hand Lever Selector 2: OPEN / CLOSE the actuator.
3. A Pressure Gauge (PI), to measure the pressure in
the piston of the actuator (connected at the output
pressure side of the panel)
Modes of Operation
Local Operation
When HAND LEVER SELECTOR: LOCAL / REMOTE is in
LOCAL position, the ESD Valve can be operated (open and
close) locally from the Control P anel.
In this position HAND LEVER SELECTOR: OPEN / CLOSE
is actually operating the ESD Valve and solenoid valve is
"disabled"
Remote Operation
When HAND LEVER SELECTOR: LOCAL / REMOTE is in
REMOTE position, the ESD Valve can be operated (open
and close) from the Main Control Room, by energizing and
de-energizing the solenoid valve inside the Control Panel.
In this position the solenoid valve is actually operating the
ESD Valve and HAND LEVER SELECTOR OPEN / CLOSE
is "disabled.
Technical Information - Overview


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Technical Information - Panel Layout
Fig. 1 Panel Layout

Enclosure


Back Panel


External Connection (Exhaust)


External Connection (Air Supply)


External Connection (Air Supply to ESD)


Power Supply J oint Box (24 VDC)
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EXTERNAL COMPONENTS
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3
4
5
6

Ball Valve


Filter / Regulator


Pressure Gauge


Actuating Devices


Solenoid Valve


Tubing
INTERNAL COMPONENTS
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8
9
10
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12
1
2
3
4
5
6
7
7
8
9
10
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12
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Technical Information - System Components
ENCLOSURE

Manufacturer: HOFFMAN
Model: A30R3012HCR
Material: Galvanized steel
Dimensions: 30x30x12 (762x762x305 mm)
Finish: ANSI 61 gray polyester powder paint
finish inside and out, over galvanized steel.
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External Components
BACK PANEL

Manufacturer: HOFFMAN
Model: A30P30
Material: Steel 12 gauge
Dimensions: 27x27 (686x686 mm)
Finish: White polyester powder paint
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EXTERNAL CONNECTION (Exhaust)

Manufacturer: HOKE GYROLOK
Model: 8BCF8316
Material: SS316
Size: 1/2 Female NPT
3
EXTERNAL CONNECTION (Air Supply)

Manufacturer: HOKE GYROLOK
Model: 8BU316
Material: SS316
Size: 1/2 Tubing
4
EXTERNAL CONNECTION (Air Supply to ESDV

Manufacturer: HOKE GYROLOK
Model: 6BU316
Material: SS316
Size: 3/8 Tubing
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ELECTRICAL JUNCTION BOX

Manufacturer: CROUSE-HINDS
Model: GUAC26-WOD (C Type)
Material: Feraloy (Body and Cover)
Hub Size: 3/4
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Technical Information - System Components
BALL VALVES

Manufacturer: APOLLO VALVES
Model: 77-AR3-64 (Threaded, 600 psig WOG)
Material: Bronze
Size: 1/2
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Internal Components
AIR FILTER REGULATOR

Manufacturer: PARKER
Model: 07E 32 B 13 A
Space saving package, offer both filter and
regulator features for optimal performance..
Material: Zinc (Body) - Steel (Adjusting Stem)
Size: 1/2
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PRESSURE GAUGE

Manufacturer: ASHCROFT
Model: 1008S (Vaccum to 15000 psi range)
Material: All stainless steel with Polycarbonate window
Size: 63 mm - 1/4 NPT
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ACTUATING DEVICE

Manufacturer: VERSA
Model: VZL 3401 ( A 3-way valve 3/2, with side-ported hand
lever for two position manually operated)
Material: Brass (Body) - Stainless Steel (Actuator)
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SOLENOID VALVE

Manufacturer: ASCO
Model: EF-8321G002-24/DCDD (Designed for quick venting
to open through the exhaust orifice)
Material: Brass
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TUBING

Manufacturer: Any recognized manufacturer
Sizes: 1/2 and 3/8
Material: ASTM A269 SS316
Thickness: 0,035
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Technical Information - Drawings
P&ID ESDV Control Panel


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Technical Information - Drawings
P&ID ESDV Control Panel


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Technical Information - Drawings
Dynamic Pneumatic Schematics (REMOTE MODE)


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Technical Information - Drawings
Dynamic Pneumatic Schematics (REMOTE MODE)


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Technical Information - Drawings
Dynamic Pneumatic Schematics (LOCAL MODE)


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Technical Information - Drawings
Dynamic Pneumatic Schematics (LOCAL MODE)


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ANNEX
Components
Catalogue


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ANNEX: Components Catalogue - Enclosure


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ANNEX: Components Catalogue - Enclosure


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ANNEX: Components Catalogue - Enclosure (Back Panel)


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ANNEX: Components Catalogue - Enclosure (Back Panel)


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ANNEX: Components Catalogue - External Connections


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ANNEX: Components Catalogue - Outlet Box


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ANNEX: Components Catalogue - Ball Valves


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ANNEX: Components Catalogue - Ball Valves


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ANNEX: Components Catalogue - Ball Valves


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ANNEX: Components Catalogue - Ball Valves


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ANNEX: Components Catalogue - Air Filter / Regulator


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ANNEX: Components Catalogue - Air Filter / Regulator


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ANNEX: Components Catalogue - Pressure Gauge


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ANNEX: Components Catalogue - Pressure Gauge


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ANNEX: Components Catalogue - Actuating Devices


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ANNEX: Components Catalogue - Actuating Devices


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ANNEX: Components Catalogue - Actuating Devices


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ANNEX: Component Catalogue - Actuating Devices


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ANNEX: Components Catalogue - Actuating Devices


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ANNEX: Component Catalogue - Solenoid Valve


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ANNEX: Component Catalogue - Solenoid Valve


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ANNEX: Component Catalogue - Solenoid Valve


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ANNEX: Component Catalogue - Solenoid Valve