LEIGHTON OSE JV INDORE KHALGHAT PROJECT

DATE :
S.no Name of Test
Sample
Descripation
Location / Chainage
Reference
no.
DAILY PROGRAMMED PLANNED ( ZONE - II )
OTHERS :
Consultant's
Representative
Contractor's
Representative
Name of the Project
Name of the Employer
Name of the Concessionaire
Name of Independent Consultant
Name of the EPC Contractor
Name of the EPC Sub-Contractor
Date :
Sl. No. Description of Test Sample Description / Location Remarks
___________ _________________
Technician Laboratory Manager
: Four Laning of Indore - Khalghat section of NH-3 in MP on BOT
: National Highways Authority of India
: Oriental Pathways (Indore) Pvt. Ltd.
_______________
Material Engineer
: Sheladia Associate Inc.- Feedback JV
: Oriental Structural Engineers Pvt. Ltd.
: LEIGHTON - OSE JV
LABORATORY DAILY ACTIVITY
Leighton - OSE JV Indore - Khalghat Highway
Date :
Sl. No. Description of Test Sample Description / Location Remarks
___________ _________________
Technician Laboratory Manager Material Engineer
LABORATORY DAILY ACTIVITY
_______________
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
Leighton - OSE JV INDORE KHALGHAT PROJECT
Date
Sl. No. Name of Test Sample Description Location/Chainage Remarks
Others :
Contractor's
Representative
Consultant's
Representative
DAILY PROGRAMME PLANNED ( ZONE - II )
:
Sample Ref. No. : :
Sample Location : :
Source of Material :
Sample Description :
Passing Retained A B C D E F G
80 63 2500
63 50 2500 5000
50 40 5000 5000 5000
40 25 1250 5000
25 20 1250
20 12.5 1250 2500
12.5 10 1250 2500
10 6.3 2500
6.3 4.75 2500
4.75 2.36 5000
12 spheres
(5000g25)
11 spheres
(5000g25)
8 spheres
(500020
)
6 spheres
500015
12 spheres
(5000g25)
12 spheres
(5000g25)
12 spheres
(5000g25)
Remarks
: LEIGHTON - OSE JV
Name of the EPC Contractor
Name of the EPC Sub-Contractor
Seive Size (mm)
Date Sampled
Date Tested
: Four Laning of Indore - Khalghat section of NH-3 in MP on BOT
: National Highways Authority of India
: Oriental Pathways (Indore) Pvt. Ltd.
: Sheladia Associate Inc.- Feedback JV
: Oriental Structural Engineers Pvt. Ltd.
_________________ _______________
Name of the Project
Name of the Employer
Name of the Concessionaire
Name of Independent Consultant
Number of Spheres \ Weigth as per spec
Original Weight of the Sample (a)
Weight in Grams of the Test Sample of Grade
DETERMINATION OF LOS ANGELES ABRASION VALUE (IS:2386 - PART IV)
Technician Laboratory Manager Material Engineer
Final Weight of the Sample (b)
Passing (1.7mm IS Seive)
Aggregate Abrasion Value (a-b/a) x 100(%)
Note: Rotate the Machine at a speed of 30 to 33 rev/min for grading A,B,C,D rotate the machine for 500 and for grading E.F,G rotates for
1000 revolutions
Abrasion charge - Steel spheres approx. 48mm dia and each weighing between 390 to 445mm.
___________
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. : :
Sample Location : :
Source of Material :
Sample Description :
Passing Retained A B C D E F G
80 63 2500
63 50 2500 5000
50 40 5000 5000 5000
40 25 1250 5000
25 20 1250
20 12.5 1250 2500
12.5 10 1250 2500
10 6.3 2500
6.3 4.75 2500
4.75 2.36 5000
12 spheres
(5000g25)
11 spheres
(5000g25)
8 spheres
(500020)
6 spheres
500015
12 spheres
(5000g25)
12 spheres
(5000g25)
12 spheres
(5000g25)
Remarks
Technician Laboratory Manager Material Engineer
Aggregate Abrasion Value (a-b/a) x 100(%)
Note: Rotate the Machine at a speed of 30 to 33 rev/min for grading A,B,C,D rotate the machine for 500 and for grading E.F,G rotates for 1000 revolutions
Abrasion charge - Steel spheres approx. 48mm dia and each weighing between 390 to 445mm.
___________ _________________ _______________
Number of Spheres \ Weigth as per spec
Original Weight of the Sample (a)
Final Weight of the Sample (b)
Passing (1.7mm IS Seive)
Weight in Grams of the Test Sample of Grade
DETERMINATION OF LOS ANGELES ABRASION VALUE (IS:2386 - PART IV)
Seive Size (mm)
Date Sampled
Date Tested
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station, Indore - 452009
Sample Ref. No. Date Sampled :
Sample Location Date Tested :
Source of Materials
Sample Description
Test No.: 1 2 3
Mass of Aggregates (Oven dry passing
IS Sieve 12.5mm and is retained on IS
Sieve 10.0mm (Wa)
(gm)
Mass of Fraction retained on IS Sieve
2.36mm (Wb)
(gm)
Mass of Fraction passing IS Sieve
2.36mm (Wc)=Wa - Wb
(gm)
A.I.V.= Wc / Wa x 100 (%)
Average A.I.V (%)
Remarks
___________
Technician Material Engineer Laboratory Manager
Aggregate Impact Value (IS:2386, Part IV)
_______________ _________________
:
:
:
:
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Date Sampled :
Sample Location Date Tested :
Source of Materials
Sample Description
Test No.: 1 2 3
Mass of Aggregates (Oven dry passing
IS Sieve 12.5mm and is retained on IS
Sieve 10.0mm (Wa)
(gm)
Mass of Fraction retained on IS Sieve
2.36mm (Wb)
(gm)
Mass of Fraction passing IS Sieve
2.36mm (Wc)=Wa - Wb
(gm)
A.I.V.= Wc / Wa x 100 (%)
Average A.I.V (%)
Remarks
___________
Contractor's Representative IC Representative PMC Representative
Aggregate Impact Value (IS:2386, Part IV)
_______________ _______________
:
:
:
:
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
Name of the Project
Name of the Employer
Name of the
Concessionaire
Name of Independent
Consultant
Name of the EPC
Contractor
Name of the EPC Sub-
Contractor
Sample Ref. No.: : Date Sampled :
Sample Location : Date Tested :
Sample Description : Material For :
Source of Materials :
Total Weight (gm)
Weight of Aggregate Retained
on Thickness Guage (gm)
Weight of Aggregate Passing
Thickness Guage (gm)
Weight of Aggregate Retained on
Length Guage after retaining on
Thickness Guage (gm)
Passing Retaining
63 50
50 40
40 31.5
31.5 25
25 20
20 16
16 12.5
12.5 10
10 6.3
A= gm B= gm C= gm D= gm
Specified Limit BC DBM BM WMM Concrete (only flakiness)
Max% 30 30 30 30 35
Remarks:
Total
Combined Flakiness & Elongation Indices = (C/A) + (D/B)
: Four Laning of Indore - Khalghat section of NH-3 in MP on BOT
: National Highways Authority of India
: Oriental Pathways (Indore) Pvt. Ltd.
: Sheladia Associate Inc.- Feedback JV
Technician Material Engineer Laboratory Manager
: Oriental Structural Engineers Pvt. Ltd.
: LEIGHTON - OSE JV
___________ _______________ _________________
Sieve Size (mm)
COMBINED FLAKINESS AND ELONGATION INDICES (IS:2386, PART 1)
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. 335 A / 335 B Source of Material :
Sample Location Path Crusher Date Sampled :
Sample Description Date Tested :
Trial 1 Trial 2 Trial 3 Avg.
Weight of Saturated Aggregate in Water (A) gm 1974 1984 1997
Weight of Saturated Surface dry aggregate in air (B) gm 3000.2976 2980 3024
Weight of Oven dried aggregate in air (C) gm 2966 2946 2990
Bulk Specific Gravity = C/(B-A) 2.89 2.9 2.91 2.9
Apparent specific gravity = C/(C-A) 3.0 3.1 3.0 3.0
Water Absorption (% of dry weight) = 100(B-C)/C % 1.16 1.15 1.15 1.15
AGGREGATE SIZE (FINE)
Trial 1 Trial 2 Trial 3 Avg.
Weight of saturated surface-dry sample (A) gm 510.0 521.4 542.5
Weight of Pycnometer or gas jar with sample and distilled
water (B)
gm 1795 1801 1815
Weight of Pycnometer or gas jar with distilled water only
(C)
gm 1478 1478 1478
Weight of Oven dried sample (D) gm 504.0 515.0 536.0
Bulk Specific Gravity= D/(A-(B-C)) 2.61 2.60 2.61 2.60
Apparent Specific gravity = D/(D-(B-C)) 2.70 2.68 2.69 2.69
Water Absorption (% of dry weight)=100(A-D)/D % 1.2 1.24 1.22 1.22
Remarks:
___________ _________________
Technician Laboratory Manager
SMALLER THAN 10MM ( SAND )
REMARKS
AGGREGATE SIZE (COARSE)
SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE
As per IS: 2386 - Part 3
LARGER THAN 10MM
REMARKS
:
:
:
Material Engineer
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Source of Material : Bhrughat Material
Sample Location Three stage crusher zone-3 Date Sampled :
Sample Description 20mm CA Date Tested :
Trial 1 Trial 2 Trial 3 Avg.
Weight of Saturated Aggregate in Water (A) gm 1615 1934 1764.5
Weight of Saturated Surface dry aggregate in air (B) gm 2489.53 2980 2719
Weight of Oven dried aggregate in air (C) gm 2461.8 2947.2 2689.2
Bulk Specific Gravity = C/(B-A) 2.815 2.814 2.816 2.815
Apparent specific gravity = C/(C-A) 2.907 2.909 2.908 2.908
Water Absorption (% of dry weight) = 100(B-C)/C % 1.126 1.113 1.126 1.122
AGGREGATE SIZE (FINE)
Trial 1 Trial 2 Trial 3 Avg.
Weight of saturated surface-dry sample (A) gm
Weight of Pycnometer or gas jar with sample and distilled
water (B)
gm
Weight of Pycnometer or gas jar with distilled water only
(C)
gm
Weight of Oven dried sample (D) gm
Bulk Specific Gravity= D/(A-(B-C))
Apparent Specific gravity = D/(D-(B-C))
Water Absorption (% of dry weight)=100(A-D)/D %
Remarks:
_________________
Contactor's Representative IC
SMALLER THAN 10MM ( SAND )
REMARKS
AGGREGATE SIZE (COARSE)
SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE
As per IS: 2386 - Part 3
LARGER THAN 10MM
REMARKS
:
:
:
PMC
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Source of Material :
Sample Location Date Sampled :
Sample Description Date Tested :
Trial 1 Trial 2 Trial 3 Avg.
Weight of Saturated Aggregate in Water (A) gm
Weight of Saturated Surface dry aggregate in air (B) gm
Weight of Oven dried aggregate in air (C) gm
Bulk Specific Gravity = C/(B-A)
Apparent specific gravity = C/(C-A)
Water Absorption (% of dry weight) = 100(B-C)/C %
AGGREGATE SIZE (FINE)
Trial 1 Trial 2 Trial 3 Avg.
Weight of saturated surface-dry sample (A) gm
Weight of Pycnometer or gas jar with sample and distilled
water (B)
gm
Weight of Pycnometer or gas jar with distilled water only
(C)
gm
Weight of Oven dried sample (D) gm
Bulk Specific Gravity= D/(A-(B-C))
Apparent Specific gravity = D/(D-(B-C))
Water Absorption (% of dry weight)=100(A-D)/D %
Remarks:
_________________
Contactor's Representative IC
SMALLER THAN 10MM ( SAND )
REMARKS
AGGREGATE SIZE (COARSE)
SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE
As per IS: 2386 - Part 3
LARGER THAN 10MM
REMARKS
:
:
:
PMC
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No.: : 242A Date Sampled : 19/1/07
Sample Location Date Tested : 20/1/07
Sample Description : 20 mm Material For : Design mix Concrete
Total Weight (gm)
Weight of Aggregate Retained
on Thickness Guage (gm)
Weight of Aggregate Passing
Thickness Guage (gm)
Weight of Aggregate Retained on
Length Guage after retaining on
Thickness Guage (gm)
Passing Retaining
63 50 -- -- --
50 40 -- -- --
40 31.5 -- -- --
31.5 25 -- -- --
25 20 2862 2759 103
20 16 1655 1566 89
16 12.5 1058 1008 50
12.5 10 0 0 0
10 6.3 0 0 0
A= 5575 gm B= 5333 gm C= 242 gm D= gm
Specified Limit BC DBM BM WMM Concrete (only flakiness)
-- -- -- -- 4.34
Max% 30% 30% 30% 30% 35%
Remarks:
_________________
Sieve Size (mm)
COMBINED FLAKINESS AND ELONGATION INDICES (IS:2386, PART 1)
Total
Combined Flakiness & Elongation Indices = (C/A) + (D/B)
: B.R.GOYAL PLANT
Technician Material Engineer Laboratory Manager
___________ _______________
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station, Indore - 452009
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No.: : 242B Date Sampled : 19/1/07
Sample Location Date Tested : 20/1/07
Sample Description : 10 mm Material For : Design mix Concrete
Total Weight (gm)
Weight of Aggregate Retained
on Thickness Guage (gm)
Weight of Aggregate Passing
Thickness Guage (gm)
Weight of Aggregate Retained on
Length Guage after retaining on
Thickness Guage (gm)
Passing Retaining
63 50 --
50 40 --
40 31.5 --
31.5 25 --
25 20 -- --
20 16 -- --
16 12.5 512 362 150
12.5 10 386 291 95
10 6.3 115 27 88
A= 1013 gm B= 680 gm C= 333 gm D= gm
Concrete (only flakiness) 32.87 % (33%)
Remarks:
Technician Material Engineer Laboratory Manager
___________ _______________ _________________
Sieve Size (mm)
COMBINED FLAKINESS AND ELONGATION INDICES (IS:2386, PART 1)
Total
Combined Flakiness = (C/A)
: B.R.GOYAL PLANT
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station, Indore - 452009
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No.: : 242A Date Sampled : 19/1/07
Sample Location Date Tested : 20/1/07
Sample Description : 20 mm Material For : Design mix Concrete
Total Weight (gm)
Weight of Aggregate Retained
on Thickness Guage (gm)
Weight of Aggregate Passing
Thickness Guage (gm)
Weight of Aggregate Retained on
Length Guage after retaining on
Thickness Guage (gm)
Passing Retaining
63 50 -- -- --
50 40 -- -- --
40 31.5 -- -- --
31.5 25 -- -- --
25 20 2862 2759 103
20 16 1655 1566 89
16 12.5 1058 1008 50
12.5 10 0 0 0
10 6.3 0 0 0
A= 5575 gm B= 5333 gm C= 242 gm D= gm
Concrete (only flakiness) 4.34%
Remarks:
Technician Material Engineer Laboratory Manager
___________ _______________ _________________
Sieve Size (mm)
COMBINED FLAKINESS AND ELONGATION INDICES (IS:2386, PART 1)
Total
Combined Flakiness = (C/A)
: B.R.GOYAL PLANT
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station, Indore - 452009
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. 393 Source of Material
Sample Location 12013(B/S) box clvt. Date Sampled
Sample Description 40mm down ca. Date Tested
Trial 1 Trial 2 Trial 3 Avg.
Weight of Saturated Aggregate in Water (A) gm 1972 1983 1995
Weight of Saturated Surface dry aggregate in air (B) gm 3001 2980 3026
Weight of Oven dried aggregate in air (C) gm 2964 2944 2991
Bulk Specific Gravity = C/(B-A) 2.88 2.91 2.9 2.9
Apparent specific gravity = C/(C-A) 3.0 3.1 3.0 3.0
Water Absorption (% of dry weight) = 100(B-C)/C % 1.25 1.22 1.18 1.22
AGGREGATE SIZE (FINE) Ref.no.394
Trial 1 Trial 2 Trial 3 Avg.
Weight of saturated surface-dry sample (A) gm 511.0 523.3 540.4
Weight of Pycnometer or gas jar with sample and distilled
water (B)
gm 1785 1801 1822
Weight of Pycnometer or gas jar with distilled water only
(C)
gm 1458 1482 1488
Weight of Oven dried sample (D) gm 504.9 516.8 533.8
Bulk Specific Gravity= D/(A-(B-C)) 2.74 2.53 2.59 2.62
Apparent Specific gravity = D/(D-(B-C)) 2.84 2.61 2.67 2.71
Water Absorption (% of dry weight)=100(A-D)/D % 1.2 1.25 1.24 1.23
Remarks:
___________ _________________
Technician Laboratory Manager
SMALLER THAN 10MM ( SAND )
REMARKS
AGGREGATE SIZE (COARSE)
SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE
As per IS: 2386 - Part 3
LARGER THAN 10MM
REMARKS
path crusher
08.03.07
08.03.07
:
:
:
Material Engineer
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No.
Sample Location
Sample Description
Pump Diesel JCB Diesel Excavator Diesel
Weight of Specific Gravity Flask (50ml cap.) (a) gm 29.44 29.44 29.44
Weight of Flask filled with Diesel (b) gm 70.94 70.96 70.95
Weight of Flask filled with water (c) gm 79.91 79.91 79.91
Specific Gravity = ((b-a) / (c-a)) 0.822 0.823 0.822
Remarks:
Diesel Fuel Specific Gravity Range - 0.82 to 0.95
___________
Technician
Test of
Source of Material
Date Sampled
Date Tested
Laboratory Manager
Average
SPECIFIC GRAVITY OF DIESEL
_________________
Description
:
:
:
Material Engineer
:
:
:
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Source of Material :
Sample Location Date Sampled :
Sample Description Date Tested :
Trial 1 Trial 2 Trial 3 Avg.
Weight of Saturated Aggregate in Water (A) gm
Weight of Saturated Surface dry aggregate in air (B) gm
Weight of Oven dried aggregate in air (C) gm
Bulk Specific Gravity = C/(B-A)
Apparent specific gravity = C/(C-A)
Water Absorption (% of dry weight) = 100(B-C)/C %
AGGREGATE SIZE (FINE)
Trial 1 Trial 2 Trial 3 Avg.
Weight of saturated surface-dry sample (A) gm
Weight of Pycnometer or gas jar with sample and distilled
water (B)
gm
Weight of Pycnometer or gas jar with distilled water only
(C)
gm
Weight of Oven dried sample (D) gm
Bulk Specific Gravity= D/(A-(B-C))
Apparent Specific gravity = D/(D-(B-C))
Water Absorption (% of dry weight)=100(A-D)/D %
Remarks:
___________ _________________
Contractor's Representative IC Representative
SMALLER THAN 10MM ( SAND )
REMARKS
AGGREGATE SIZE (COARSE)
SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE
As per IS: 2386 - Part 3
LARGER THAN 10MM
REMARKS
:
:
:
PMC
Representative
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
Cement Testing
Consistency
Initial Setting Time
Final Setting Time
Leighton - OSE JV Indore - Khalghat Highway
Sample Ref. No. Source of Material
Sample Location Zone 2 batching plant Date Sampled
Sample Description 20mm/10mm Date Tested
Trial 1 Trial 2 Trial 3 Avg.
Weight of Saturated Aggregate in Water (A) gm 1968 1986.4 1980.3
Weight of Saturated Surface dry aggregate in air (B) gm 2992 2981 3002
Weight of Oven dried aggregate in air (C) gm 2957.2 2946.3 2966.5
Bulk Specific Gravity = C/(B-A) 2.890 2.900 2.900 2.897
Apparent specific gravity = C/(C-A) 3.0 3.1 3.0 3.0
Water Absorption (% of dry weight) = 100(B-C)/C % 1.18 1.16 1.20 1.18
REF.No - Z2-564
AGGREGATE SIZE (FINE) SAND
Trial 1 Trial 2 Trial 3 Avg.
Weight of saturated surface-dry sample (A) gm 509.7 523.8 540.5
Weight of Pycnometer or gas jar with sample and distilled
water (B)
gm 1777.8 1804.2 1822.5
Weight of Pycnometer or gas jar with distilled water only
(C)
gm 1461 1478.5 1485.8
Weight of Oven dried sample (D) gm 502.5 516.4 532.9
Bulk Specific Gravity= D/(A-(B-C)) 2.606 2.607 2.615 2.609
Apparent Specific gravity = D/(D-(B-C)) 2.71 2.71 2.72 2.71
Water Absorption (% of dry weight)=100(A-D)/D % 1.425 1.429 1.428 1.427
Remarks:
___________
Contractor's Representative INDEPENDENT CONSULTANT
SMALLER THAN 10MM ( SAND )
REMARKS
AGGREGATE SIZE (COARSE)
SPECIFIC GRAVITY & ABSORPTION TESTS FOR COARSE AND FINE AGGREGATE
As per IS: 2386 - Part 3
LARGER THAN 10MM
REMARKS
Karam river Boulder
29.10.07
29.10.07
:
:
:
PMC
Kamala Kunj, Durga Nagar Corner, Hukuma Kheri, A.B. Road, Near Rajendra Nagar Police Station,
Indore - 452009
Leighton - OSE JV Indore - Khalghat Highway
RFI No. : Date :
Ref No : Layer :
Location :
in mm 4mm 7mm in mm 4mm 7mm in mm 4mm 7mm in mm 4mm 7mm
Total Total Total Total
Contractor's Representative INDEPENDENT CONSULTANT
No. of 7mm irregularities
Observed Permissible
SURFACE IRREGULARITIES
(As per Clause 902.4 MORTH)
Sr. No. Sr. No.
Description
No. of 4mm irregularities
Lane I Lane II
Irregularity Irregularity Irregularity
Lane I Lane II
Irregularity
PMC