GSM modem kit, quad band Enfora w/ DC-DC conv.

Installation procedure E-1

Document number: 039871.fm
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GSM modem kit, quad band Enfora w/ DC-DC conv.
Appendix E: GSM modem kit,
quad band Enfora w/ DC-DC conv.
Installation procedure
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GSM modem kit, quad band Enfora w/ DC-DC conv.
Copyright Power One AS.
All Rights Reserved.
Power-One, AS
Kobbervikdalen 75
P.O.Box 1543
N-3007 Drammen
NORWAY
Unless specifically noted, all addresses, data, characters and persons referenced herein, and all examples
involving names of companies and products, are fictitious examples and are designed solely to illustrate the
use of Power One products.
If you find errors or problems with this documentation, please notify Power One. Power One does not guar-
antee that this document is error-free. The information in this document is subject to change without notice.
Power One logo is a registered trademark of Power One Corporation.
All other trademarks or product names mentioned herein are trademarks of their respective owners.
GSM modem kit, quad band Enfora w/ DC-DC conv. Installation procedure E-3
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GSM modem kit, quad band Enfora w/ DC-DC conv.
Contents:
Scope and purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5
AC Power source requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
Overview GSM Modem kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-7
Installation and connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
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GSM modem kit, quad band Enfora w/ DC-DC conv.
Amendment record:
Revision
(Issue)
Description Author Date
/ First issue Hans A Dokka 05.10.05
Originated Hans A Dokka Date 05.10.05 Approved Bjrn kato Lindberg Date 05.10.05
Signed Signed
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GSM modem kit, quad band Enfora w/ DC-DC conv.
E.1 Scope and purpose
The purpose of this document is to give clear instructions on the mounting of the GSM modem kit for PODS
16.48 systems.
To ensure the continous supply of the loads from batteries, it is of vital importance to follow this procedure
closely.
The reader must READ AND UNDERSTAND all warnings and cautions in this manual before starting.
WARNING! USE INSULATED TOOLS.
Figure E-1 Insulated tools.
E.2 Safety precautions
It is possible to mechanically damage the units. To avoid this you must follow the approved assembly and
installation methods described in the relevant sections.
WARNING! IF ONLINE ADJUSTMENTS HAS TO BE MADE, USE EXTREME
CAUTION AND RESPECT
WARNING! ONLY TECHNICAL STAFF WITH THE NECESSARY EXPERIENCE
AND KNOWLEDGE, WITH REGARD TO THE POWER SUPPLY SUPPORT SYSTEM
AND ITS BATTERIES, WHO HAVE COMPLETED THE APPROVED TRAINING TO
THIS SYSTEM INSTALLATION MAY CARRY OUT THIS INSTALLATION. IT IS
IMPORTANT TO FOLLOW ALL SAFETY REGULATIONS.
CAUTION! Care must be taken when installing this system. The units can be
damaged and can cause damage if not handled with care. Pay particular attention
to the order in which units are installed.

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GSM modem kit, quad band Enfora w/ DC-DC conv.
E.3 AC Power source requirements
Failure to observe the above warning may result in hazardous conditions on the system that may cause
injury to personnel.
WARNING! HIGH LEAKAGE CURRENT. ENSURE EARTH IS CONNECTED
BEFORE CONNECTING MAINS SUPPLY
WARNING! PRIOR TO INSTALLING MAINS CABLING, ENSURE THAT THE
SYSTEM IS ISOLATED FROM ALL AC MAINS SUPPLIES.
WARNING! ONLY A QUALIFIED ELECTRICIAN MAY CARRY OUT THE
INSTALLATION.
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E.4 Overview GSM Modem kit
The kit is designed to fit with all ID and OD cabinets fitted with PSC or PCC type controllers.
Figure E-2 Content of the GSM modem kit
Item no. Component Item Description Quantity
1 MK003-000 DIN Rail mountable DC-DC PSU with GSM modem 1
2 1-129281 PSM LMP I/F 9 pin dsub 1
3 1-144880 Rail - DIN mounting angled L130 CD 1
4 1-101595 Screw M3 x 8 mm DIN 7985 POZI PAN E 2
5 1-101662 Spring Washer M3.2 DIN 137A 2
6 1-101382 Hex Nut M3 DIN 934 elzn 2
7 1-148112 Mini mag. antenna w/ tape GSM quad. band 1
8 1-100004 Fastener strips T18R 2.5X135 8
9 1-100007 Bracket. max 0.50mm str. tran. A 1
10 1-122118 Screw M6.0 x 8mm DIN 7985 POZI PAN EL 2
11 1-104054 Spring Washer M6.4 DIN 127 2
12 1-148154 DC power cable harness for GSM modem / PNI Box (PCS /PCC) 1
13 1-135743 Screw UNC 4.40 x3/16 pan Philips A2 2
1
5
4
7 8
3
10
11
9
13
12
2
6
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E.5 Installation and connection
Insert a SIM card in the modem SIM card slot. Follow the instruction printed on the GSM modem casing,
and close the SIM card lock. Make sure the PIN1 code security is disabled before inserting the SIM card.
The modem will not be able to make contact with the GSM network if SIM PIN1 is active.
Note! Make sure the SIM card PIN1 code security is disabled before inserting the SIM card.
Note! The GSM Modem SIM card must have data call subscription.
In PPRD 16.48 -16000 (separate power rack and distribution rack), the DIN Rail mountable DC-DC PSU
with GSM modem [1], hereafter described GSM modem [1] will have to be mounted on Rail - DIN mounting
angled L130 CD [3] hereafter described as DIN rail [3] combined with Screw M3 x 8 mm DIN 7985 POZI
PAN E [4], Spring Washer M3.2 DIN 137A [5] and Hex Nut M3 DIN 934 elzn [6], as shown in Figure E-3.
Figure E-3 DIN rail bracket mounted
In PPRD 16.48 - 8000 (one rack with rectifiers and distribution side by side), the DIN rail for mounting the
GSM modem [1] is already installed in the distribution compartment.
Mount the PSM LMP I/F 9 pin dsub [2] to the GSM modem D-SUB.
Figure E-4 Serial cable to GSM modem mounted
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The DC power cable harness for GSM modem / PNI Box (PCS /PCC) [12], hereafter described as Power
Cable [12], holds two different types of cables as shown in Figure E-5.
Figure E-5 Power cable harness description
The Power Cable [12] is to be mounted to the GSM modem [1] with negative (blue) wire in pin no: 2 (middle
position when looking into the cable clamps of the terminal block) position, and positive (brown) wire in pin
no: 1 position (rightmost when looking into the cable clamps of the terminal block) as shown in Figure E-6.
Figure E-6 Power cable mounted to GSM modem.
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Snap the GSM modem [1] on to the DIN rail [3] or to the already installed DIN rail of PPRD 16.48-8000 as
shown in Figure E-7. Strap the Power Cable [12] to the distribution cable tie bar.
Figure E-7 GSM modem mounted in dist (seen from front)
Remove the adhesive tape cover at the base of the antenna and place the antenna on top of the cable
entry box. Make a small hole in the outer cabinet entry wall.
Figure E-8 Antenna on cable entry box
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There is a thickened area on the antenna wire that is to be located trough the cable gland in the inner cable
entry box wall.
Figure E-9 Antenna wire through cable gland
Fix the antenna plug to the GSM modem, and strap the antenna cable to the cable tie bar.
Figure E-10 Antenna to GSM modem
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Regarding type of controller the Power Cable [12] is to be mounted in system as shown below in
Figure E-11 and Figure E-12.
Figure E-11 shows the mounting of the PCS part of the Power Cable [12] in PCS based systems. The cable
lugs are fixed to the distribution copper by Screw M6.0 x 8mm DIN 7985 POZI PAN EL [10] and Spring
Washer M6.4 DIN 127 [11]
Use Bracket. max 0.50mm str. tran. A [10] and two Fastener strips T18R 2.5X135 [7] for fixing of cable as
shown in Figure E-11 below.
Figure E-11 Power cable mounted in PCS controlled systems
Figure E-12 shows the PCC part of the Power Cable [12] mounted in PCC controlled systems. The PCC
internal signal connector board in the picture is located behind the PCC itself.
The positive (brown) cable is to be mounted in connector J1, pin no: 1 position (leftmost when looking into
the plug cable clamps). The negative (blue) cable is to be mounted in pin no: 2 position.
Figure E-12 Power cable PCC mounted (seen from top)
Note! Make sure DC power polarity is correct.
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Figure E-13 Typical location of the PCC internal signal connector board.
Check that the LED beside the antenna plug on the modem blinks for a while when the GSM modem is
establishing contact with the GSM network and then lights steadily when network contact is established.
Any excess length of cabling is recommended to loop up and strap.
Figure E-14 GSM modem in distribution (shown from rear)
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The GSM modem [1] is connected to the system controller in the three different manners that are showed
below. (Figure E-15, Figure E-16 and Figure E-17)
The plug of the PSM LMP I/F 9 pin dsub [2] is fixed to the controller plug by means of the two Screw UNC
4.40 x3/16 pan Philips A2 [13]
In order to be able to communicate directly with the system controller unit (PCS/PCC) with PowCom (e.g.
service personnel with palm or laptop), one need to remove the PSM LMP I/F 9 pin dsub [2] for this
operation.
Figure E-15 Serial cable mounted in PPRD 8000 w / screw on plug
Figure E-16 Serial cable mounted in PPRD 16000 PCC w / screws on plug
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Figure E-17 Serial cable mounted in PPRD 16000 PCS w- screws on plug
The modem is already initialised so it is not necessary to do Init Modem from the controller.
Open PowCom and select Communication | Properties and choose the communcation tab. Change the
communication timeout to 2.0.
Either use an other GSM modem connected to the PC, or use a GSM telephone with Bluetooth to call up
the GSM modem from PowCom. Do not put in any init string in PowCom. Enter the number to the GSM
modem in the telephone list, and set the baud rate to 9600. Select the number in the list and choose
connect.
If you get a no carrier message try again. Sometimes there may be a situation in the GSM network that
prevents a connection to be made. Normally it will connect if you try again. The installation procedure is
now complete.
Note! The GSM modems have been set up to 9600 baud. That is the only baud-rate that will work.
Note! Use of analog modems to dial up the GSM modem is not recommended since it can be
unreliable, in any case if an analog modem is used, the SIM card must have an associated data/
fax number that must be used.
Note! Do not reset the modem by connecting it to a PC and use the reset to factory settings command.
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