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Voltage and current are the basic electrical parameters. Voltage is the force that causes charge to flow, current is the rate of flow of charge, and resistance opposes current flow. These parameters are related by Ohm's law, which states that voltage is directly proportional to current. Electrical supply in India uses 240V AC at 50Hz. AC supply voltage varies over time, while DC supply voltage is constant. Power factor is the cosine of the phase difference between voltage and current waves. Inductive loads have lagging power factors while capacitive loads have leading power factors.
Voltage and current are the basic electrical parameters. Voltage is the force that causes charge to flow, current is the rate of flow of charge, and resistance opposes current flow. These parameters are related by Ohm's law, which states that voltage is directly proportional to current. Electrical supply in India uses 240V AC at 50Hz. AC supply voltage varies over time, while DC supply voltage is constant. Power factor is the cosine of the phase difference between voltage and current waves. Inductive loads have lagging power factors while capacitive loads have leading power factors.
Voltage and current are the basic electrical parameters. Voltage is the force that causes charge to flow, current is the rate of flow of charge, and resistance opposes current flow. These parameters are related by Ohm's law, which states that voltage is directly proportional to current. Electrical supply in India uses 240V AC at 50Hz. AC supply voltage varies over time, while DC supply voltage is constant. Power factor is the cosine of the phase difference between voltage and current waves. Inductive loads have lagging power factors while capacitive loads have leading power factors.
Voltage :- Force required to move charge from one point
to another.Measured in Volts(V). Current :- Rate of flow of charge in a conductor. Measured in Amperes(A). Resistance :- Opposition to the flow of current. Measured in Ohms. If voltage is applied between two terminals of a conductor , then current starts flowing through that conductor.To maintain current , the required driving force is called current. M.S.Rao Electrical Parameters Every conducting material offers some resistance to the flow of current . These three parameters of electricity are related to h h b Oh hi h h each other by Ohms Law, which states that V is directly proportional to I. V= R * I where R is proportional constant. Electrical Supply in India Voltage 240 V , Frequency 50 Hz. M.S.Rao AC Vs DC Supply AC Supply : When voltage is varying with respect to time at some frequency we call it as AC supply system. E.g. :- electric supply in our houses. DC Supply :- If Voltage is constant with respect to time , it is called DC Supply E.g. :- a DC Battery used in torch . M.S.Rao AC Supply The AC Voltage and Current is a sine wave with some phase difference between them. Phase angle : The distance between voltage and current waves when measured in terms and current waves when measured in terms of degrees is called phase angle. Power Factor : Cosine of phase angle is called power factor PF = cosine (phase angle) M.S.Rao Power Factor Phase angle can vary from 0 to 360 degree. PF = cosine (0) = 1 PF = cosine (90) = 0 PF = cosine (180) = -1 When current is lagging the supply voltage , we say PF is lagging. e.g. 0.5 lagging PF = 60 degree phase angle; cosine (60) = 0.5 When current leads the supply voltage, then power factor is leading e.g. 0.8 leading PF = 323.3 degree(-36.67 deg); cosine (323.3)=0.8 M.S.Rao What is a Load : If an electrical equipment draws some current from AC supply it constitutes a load.Like electric iron , tube lights etc lights etc. Type of PF (Lead or Lag) depends on the type of load. Inductive loads like Induction motors,fans constitute lagging PF. Capacitive loads like Synchronous motors have leading PF. M.S.Rao Single Phase AC Supply It has one phase and neutral having 240 V between phase and neutral. Neutral : If we measure AC voltage between neutral and earth it comes out to be 0 Volt neutral and earth , it comes out to be 0 Volt , so earth in an electrical equipment is called neutral. Earth : It is zero potential point of a building. All the charge in electrical circuit flows back to the earth through neutral terminal. M.S.Rao Three Phase AC Supply It has 3 voltages called R , Y , B phase. In 3 phase 3 wire system , there are only 3 te minals ne t al is absent One of the 3 terminals , neutral is absent . One of the three phases acts as reference point for measuring the phase voltage. Voltage between any two phases called line voltage. In three phase 4 wire system , R Y B phase along with neutral is there. M.S.Rao Types Of Loads In Three Phase System There two types of loads A. Balanced B. Unbalanced Load A. Balanced Load : When load is connected to all three phases , in other words , current is present in all three phases along with voltages, B. Unbalanced Load :- When Load is present in either one or two phases , in other words, current is present only in one or two phases , it is unbalanced load. Provided all three phase voltages are present and the same. M.S.Rao Power Measurement Power : Rate of supply of electricity P = V x I x PF where, V = voltage I = current PF = power factor Because of involvement of PF in the above expression implies that a voltmeter and ammeter cant be used. Else a wattmeter is to be used for power measurement which takes into account PF also. M.S.Rao Energy What is Energy? Energy is power multiplied by time for which electricity is consumed which electricity is consumed. Energy = Power x Time = V x I x PF x Time M.S.Rao Types Of Power Power Measurement POWER Active Power : V x I x Cos Also called as true power Reactive Power : V x I x Sin Also called as imaginary power Apparent Power : V x I Also called as VA M.S.Rao Active Power The active power , also called as the real power is the rate of energy dissipation in the load. dissipation in the load. M.S.Rao Apparent Power It is the product of the voltage and the current and is related to the active power by the PF. It is a useful way of power by the PF. It is a useful way of rating certain equipments. M.S.Rao Reactive Power The reactive power is the peak rate of energy storage in the reactive elements of a circuit or load. The average rate of of a circuit or load. The average rate of energy storage is zero as the energy continually flowing into and back out from the reactive components. So thats why it is also called as imaginary power. M.S.Rao Why we bill on active power As seen before , lower the PF , greater should be the capacity of the generator to drive it. Hence for low PF loads , to drive it. Hence for low PF loads , greater is the cost of generation . This is the reason supply stations do all what they can do to improve the PF of their loads, sometimes by the use of tariffs which encourage consumers to do so. M.S.Rao Why equipments are rated in VA and not KWH If a generator or transformer is rated to say 800 KVA , at ref voltage of 400 V , then it means that maximum it can 2000 A current without exceeding safe value. The phase difference between current d l d d h l d d h and voltage depends upon the load and not on the generator So if the PF of the load is unity then KW=KVA in that case 800 KVA generator can drive a load of 800 KVA . But if the PF is 0.5 then with 800 KVA generator, a load of only 800 x 0.5 = 400 KW can be driven by this generator.Thus it is evident that higher the PF of the load, the greater is the active power that can be supplied to the load by a given generator. M.S.Rao Energy Measurement Measurement of energy is essentially the same process as that of power measurement except that instrument used must not only b h ld l k register power but should also take into account the time for which electricity is consumed. So, energy measurement should integrate or sum up the power consumed over time. M.S.Rao Energy Meters What is a KWH meter? Measurement devices used for measurement of energy are called measurement of energy are called KWH meters.Where KW is the unit for power and H indicates time. M.S.Rao Types of energy meters There are two types of energy meters :- Electromechanical Meters (Ferraris Meter) Electromechanical Meters (Ferraris Meter) Electronic Meters ( Static KWH meter ) M.S.Rao Electromechanical Meters Principal Of Operation : There is a rotating disc that is allowed to revolve continuously at a speed to revolve continuously at a speed proportional to power . So by recording the number of revolutions in a given time by a counter mechanism , we can register electricity consumed. M.S.Rao Electronic Meters The heart of an electronic meter is an ASIC or Metering IC which calculates power by multiplying voltage and current. Metering IC Produces a pulse output that drives a counter. Counter stores the output that drives a counter. Counter stores the power over time and hence registers consumed electricity. Calibration Power Metering IC ( ASIC ) Register Mechanism ( Counter ) Energy Voltage Current M.S.Rao Meter Constant Meter Constant is a fixed number that defines the number of test output or calibration pulses that are produced for calibration pulses that are produced for per unit consumption of energy, e.g. meter constant of 3200 means for 1 KWH consumption of energy , calibration LED blinks 3200 times. M.S.Rao Class Index Class Index :- A number which gives the limits of permissible % error for all values of current. Meters can be Class 0.2, 0.5, 1, 2 Class 1 meter - which means that when meter is operated under actual conditions of usage , the accuracy of % error should be in limit as specified in IS for class 1 meter M.S.Rao Standards for energy measurement What is IS ? IS stands for Indian Standards. What is the need of a standard ? What is the need of a standard ? Standard specifies the general requirements and tests which guarantee the proper function of the meter under normal working condition. M.S.Rao Mainly there are 3 standards for ac static KWH meters:- - IS 14697:1999 Standards for energy measurement - IS 13779:1999 - CBIP 304 - IEC 1036,1996 In addition the above standards also refer other standards for various tests and requirements. M.S.Rao Need of meter standards Meter should be designed and constructed in such a way as to avoid introducing any danger in normal use and under normal conditions so as to ensure especially conditions so as to ensure especially - Maintaining specified accuracy under extreme environmental conditions - personnel safety against electric shock - Protection against spread of fire - Protection against penetration of solid particles and dust - Protection against frauds and tampers M.S.Rao Scope of this Presentation Mere purpose is awareness among people related to metering industry about the importance of relevant d d h d standards with an introduction to important clauses of the standard. Note : For details, pl. refer the actual standard. M.S.Rao Electrical Requirements of meter Standards Power Consumption Electromagnetic Compatibility test Megger Insulation test Megger Insulation test Impulse Voltage test AC high voltage test Starting Current & Running with no load Repeatability M.S.Rao Accuracy requirements Ref. Voltage variation Short time over current Influence of heating Influence of heating Accuracy requirements at different currents and power factors. DC magnet test AC magnet test Voltage unbalance M.S.Rao General and Constructional Requirements Some of the requirements are :- Meter should have a case which can be sealed in such a way that the internal parts of the meter are accessible only after breaking the meter are accessible only after breaking the seal. The material of the terminal block should pass flammability test as per its relevant standard IS 11731. The material should be capable of passing the test given in ISO 75-1- 93 for requirement of 135 deg C and pressure of 1.8 Mpa. M.S.Rao General and Constructional Requirements The manner of fixing the conductors in the terminals should ensure adequate and desirable contact so that there is no risk of loosening or heating 2 screws should be loosening or heating. 2 screws should be provided in each terminal for effectively clamping the current leads. Provision of sealing should be there on terminal block Meters with metal case should have protective earth terminals. M.S.Rao General and Constructional Requirements Marking on name plate should bear following information :- manufacturers name, Srl. No. , year of mfg, 240 V, KWH, Class index, meter constant rated current rated freq ref temp constant, rated current, rated freq, ref temp, No. of phases, No. of wires Few tests related to mechanical requirements are:- - Shock test - Spring Hammer test - Glow wire test M.S.Rao Type of tests done on Energy Meter for validation There are basically 3 types of tests required to be done for every type of energy meter:- energy meter: 1. Type tests 2. Routine tests 3. Acceptance tests M.S.Rao Type Tests Series of tests carried out on one meter or a number of meters to prove conformity with all the requirements of this standard for this relevant class of meters These are intended relevant class of meters. These are intended to prove the general qualities design of a type of meter. E.g. vibration test, heating effect test etc For all type tests, third party certificates are required from standard labs like NPL, CPRI,ERTL,ETDC etc. M.S.Rao Routine tests Tests carried out on each meter in aspects which are likely to vary during production. production. E.g. accuracy test, ac high voltage test, starting condition test etc. M.S.Rao Acceptance tests Tests taken out on few samples from a lot for the purpose of acceptance of the lot. For energy meters, the inspector from customer side perform the acceptance tests for acceptance of the lot. Apart from the acceptance tests mentioned in the standards, others tests may also be included as acceptance tests if desired by the customer. M.S.Rao Various Type tests are:- Test of insulation properties Test of accuracy requirements Test of electrical requirements Test of EMC and climatic condition Test for mechanical requirements Impulse Limits of error Power Radio Vibration test voltage test consumption interference measurement AC high voltage test Meter constant Variation in supply voltage Fast transient burst test Shock test Insulation test Starting condition Short time over current ESD immunity Spring hammer test No load Heating effect EM HF fields Protection against dust and water M.S.Rao Various type tests cont Test of insulation properties Test of accuracy requirements Test of electrical requirements Test of EMC and climatic condition Test for mechanical requirements Ambient Immunity to Dry heat test Resistance to temperature influence earth fault heat and fire ( GLOW WIRE Test ) Repeatability Cold test Test of influence quantities Damp heat cyclic test M.S.Rao Various Routine tests are:- Limits of error Starting current No load condition test No load condition test Insulation test (Megger Test) AC High Voltage test M.S.Rao Various acceptance tests are:- All the routine tests and few more like Meter Constant (DIAL TEST) Power Consumption Power Consumption Repeatability of error M.S.Rao Tests of Insulation Properties: Impulse Voltage test ( IS 13779 Cl. 12.7.6.2) , Type test - Impulse of 5 KV is applied 10 times with both polarities, with min. time b/w pulses is 3 s. High power (VA) is involved. - For ckts and b/w ckts ( between voltage and current ) - Of ckts relative to earth M.S.Rao Tests of Insulation Properties: AC high voltage test (IS 13779 Cl. 12.7.6.3, routine test) - for Poly,4 KV rms ac voltage applied for 1 minute, for metal pulse magnitude is of 2 KV - Applied b/w earth and electric ckts - Applied b/w phase and current terminals - Meter should show no discharge, puncture, flashover M.S.Rao Tests of Insulation Properties: Insulation resistance test (IS 13779 Cl. 12.7.6.4, routine test) - Done with the help of megger, an p gg , instrument used for measuring high values of resistances - By applying 500 V dc , megger should show >= 5 Mohm - B/w electric ckts and frame M.S.Rao Tests of Accuracy Requirements: Limits of error (IS 13779 Cl. 11.1 , routine test) - done at different tapping of current h f h - Aim is to measure the accuracy of the meter at different load conditions - As the test bench can never be 100 % accurate, so always a guard band or margin is given b/w the actual required accuracy limits and limits followed in real testing M.S.Rao Tests of Accuracy Requirements: Limits of error (IS 13779 Cl. 11.1 , routine test) - for single phase and 3 ph. combined load (also called b l d l d ) h l balanced load ), the limits are PF Current % error limit Unity PF 5 % Ib +/- 1.5 % 10 % Ib to Imax +/- 1 % 0.5 Lag / 0.8 Lead 10 % Ib +/- 1.5 % Ib to Imax +/- 1.0 % M.S.Rao Tests of Accuracy Requirements: Limits of error (IS 13779 Cl. 11.1 , routine test) - for 3 ph. unbalanced load (Voltage to all 3 phases, h h l l b d d l h ) current in 1 Ph, while calibrating individual phase), the limits are PF Current % error limit Unity PF 5 % Ib N/A 10 % Ib to Imax +/- 2.0 % 0.5 Lag / Lead N/A 10 % Ib N/A Ib to Imax +/- 2.0 % M.S.Rao Tests of Electrical Requirement: Test of starting condition ( IS 13779 Cl. ----) - 0.4 % of Ib and UPF , the meter should start registering and should continue to register. No load condition - at 115 % of 240 V , the meter shall not produce more than one pulse output when tested for long time. M.S.Rao Tests of Electrical Requirement : Repeatability error IS 13779 Cl.--- - done at 5 % Ib , 10 % Ib and at IB , UPF , error should not be more than 0.5 % different when taken successive readings different when taken successive readings. Power Consumption IS 13779 , Cl. 9.1.1 - In Voltage circuits at 240 V 1.5 W, 8 VA - In Current circuits at basic current 4.0 VA M.S.Rao Tests of Electrical Requirement : Short Time over currents IS 13779 Cl.-- - at 30 times of Imax for one half cycle at 240 V and UPF should not damage the 240 V and UPF should not damage the meter and error should not exceed 1.5 %. M.S.Rao Tests of Influence Quantities :- Stray Magnetic Induction of external origin - AC magnetic field of intensity 0.5 mTesla at Ib and UPF , the error should not exceed 2 % f ld f l b - DC magnetic field of intensity 67 mTesla at Ib UPF , shouldnt show any change in error more than 3 % or movement of counter or flickering etc. - Dc magnetic induction of 0.27 T , should not show any movement of counter . - AC abnormal magnetic induction of 0.2 T, checking conditions as above. M.S.Rao Tests of Influence Quantities :- DC component in current circuits at 50 % Imax and UPF , the error should not exceed 3 % variation. IS 13779 Cl.--- exceed 3 % variation. IS 13779 Cl. M.S.Rao Tests of Mechanical Requirements: Glow wire test ( Resistance to fire )-IS 13779 Cl.12.4 - The test temperature for terminal block is 960 Deg C + 15 deg C Deg. C +- 15 deg C - For meter case and terminal cover the temp is 650 deg C - Duration of exposure is 30 s - The specimen should not catch flame or glow and if in case catches fire , then it should be self extinguishing. M.S.Rao Tests of Mechanical Requirements: Clearance and creepage distance - between screw in terminal block fitted down to max applicable conductor or pp terminal cover screw and the surrounding metal parts. - Clearance min is 3 mm :- distance in air - Creepage min. is 3.2 mm :- distance in insulating material M.S.Rao Test of mechanical requirements Vibration test IS 13779 Cl.---: - meter in non operating condition and without packing - freq should be varied from 10 Hz to 150 Hz back to 10 Hz back to 10 Hz - For freq < 60 , vibration with amplitude 0.15 mm and then for freq > 60 , acceleration of 19.6 m/sec. Sq. - Total 10 cycles in each X,Y , Z direction each for 75 minutes - Meter should show no change in error or screw loosening etc M.S.Rao Test of mechanical requirements Shock test IS 13779 Cl.---- - Meter in non operating condition and without packing with shock pulse of half sine wave of peak acceleration of 400 m/sec sq and pulse peak acceleration of 400 m/sec sq. and pulse duration of 18 msec. - No of shocks :- 2 on both sides in each X,Y,Z direction , so total 12 - Meter should not show any damage or change in error M.S.Rao Introduction to Tests of Mechanical Requirements: Protection against penetration of dust and water IS 13779 Cl.--- :- There should not be any entry of dust or should not be any entry of dust or water M.S.Rao Test of climatic conditions Dry Heat Test IS 13779 Cl.-- :- Meter in non operating condition when kept at temp of 72 deg C for 72 hours should show errors in specified class after it is kept at room temp specified class after it is kept at room temp for 2 hours after heating. Cold test IS 13779 Cl.---:- Meter in non operating condition when kept at 25 deg. C for 72 hours should show errors in specified class after it is kept at room temp for 2 hours after heating. M.S.Rao