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TEAM INDUSTRIAL SERVICES, INC.

TECHNICAL REPAIR PROCEDURE
PO BOX 123
ALVIN, TEXAS 77512-0123
(281) 331 6154

SECTION: Hot Tap Services TRP - 5111 A
REVISION # - 1
CUSTOMER LOCATION -
CALCULATION # - N/A EQUIPMENT # -
This application is for: [Check () One.] Non-Nuclear Nuclear
CONFIDENTIAL AND PROPRIETARY INFORMATION
DO NOT USE OR DISCLOSE WITHOUT PRIOR WRITTEN APPROVAL FROM TEAM, INC.
0.0 TRP-5111 A 660/760 TM SET-UP
1.0 Purpose
1.1. Establish guidelines to setup a 660/760 TM.
2.0 Equipment and Tools
2.1. 1
5
/16 and 1 box end wrenches
2.2. Hand crank
2.3. Measuring rod
2.4. Miscellaneous hand tools
3.0 Procedure
Note: Verify the hot tap machine has a green tag stating the hot tap machine
has been pressure tested and all post job inspections have been
completed.
3.1. Complete and review the Job Safety Analysis (JSA) with all
participating employees.
3.1.1. A plant JSA is acceptable in lieu of the Team JSA
as long as all points are covered.
3.2. Select the tapping adapter based on information from the
Integrated Mechanical Work Permit.
3.3. Attach the tapping adapter to the hot tap machine using the
RTJ ring wrapped with teflon tape.
3.4. Measure the distance from the boring bar to the OD or ID of
the raised face flange, at four clock points, to align the
tapping adapter to the boring bar.
3.5. Select a cutter and pilot assembly based on information from
the Integrated Mechanical Work Permit.
3.6. Inspect the u-wires on the pilot and replace if worn or
damaged. Use 316 C/S wire for a single u-wire pilot and
3
/32 C/S wire for a double u-wire pilot.
Tech./Date
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SECTION: Hot Tap Services TRP - 5111 A
REVISION # - 1
CUSTOMER LOCATION -
CALCULATION # - N/A EQUIPMENT # -

CONFIDENTIAL AND PROPRIETARY INFORMATION
DO NOT USE OR DISCLOSE WITHOUT PRIOR WRITTEN APPROVAL FROM TEAM, INC.
3.7. Install the pilot in the holder and insert the locking pin.
3.8. Install the cutter on the holder with locking nuts.
3.9. Measure the Pilot To Cutter (PTC) length and verify at least
one u-wire will capture the coupon.
3.10. Extend the boring bar and attach the cutter and pilot
assembly.
3.11. Hand tighten the inner bar screw to the holder using the
measuring rod.
3.12. Install the boring bar locking pin using cotter keys or a
shoulder bolt and a locking nut.
Note: A lock pin with cotter keys and a shoulder bolt with a locking nut are
positive locking devices and must be used. A stud and two nuts are not
a suitable substitute.
3.13. Retract the boring bar into the housing.
3.14. Verify the Lost Distance (LD) will not interfere with the gate
or ball of the valve.

Note: All nipples, collars, bushings and valves must be carbon steel or better
and rated for the service, pressure and temperature. NEVER use
galvanized cast iron nipples or fittings for any application.
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- LD
PTC
+ LD
PTC
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SECTION: Hot Tap Services TRP - 5111 A
REVISION # - 1
CUSTOMER LOCATION -
CALCULATION # - N/A EQUIPMENT # -

CONFIDENTIAL AND PROPRIETARY INFORMATION
DO NOT USE OR DISCLOSE WITHOUT PRIOR WRITTEN APPROVAL FROM TEAM, INC.
3.15. Verify the Total Travel Distance (TTD) is adequate to
complete the hot tap.
3.16. Verify the hot tap machine length will fit in the clearance
limitations stated on the Integrated Mechanical Work Permit.
3.17. Install a vent valve on the hot tap machine.
Note: The vent valve must meet the required rating for the service, pressure
and temperature.
3.18. Verify the operation of the air motor, if applicable, and the
hot tap machine.
3.19. Check the oil level in the inline oiler.
Note: The Technician is Team Industrial Services final opportunity to
inspect the hot tap machine, cutter size, pilot length, and all
measurements before beginning the hot tap.

FUNCTION RATING/OPERATING DIMENSIONS
Maximum operating pressure: 1440 psi @ 100 F
Maximum operating temperature: - 20 F to 700 F @ 700 psi
Maximum boring bar travel (660TM):
Maximum boring bar travel (760TM):
42 inches
66 inches
Rate of boring travel: (Automatic) 0.003 in. / per revolution
Rating of boring bar travel: (Hand-crank)
Diameter of the boring bar:
Approx. 4.5 crank turns per inch of travel
2.5
Normal Tapping Range: (660)
Normal Tapping Range: (760)
4 thru 12
4 thru 14
Weight of 760TM on skid:
w/ cutter assembly & 16 600# RF Adapter
770 lbs.
1260 lbs.
Attachment flange size 4 ASA 600# RTJ
Maximum Test Pressure: 2175 psig



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Page 4 of 4
SECTION: Hot Tap Services TRP - 5111 A
REVISION # - 1
CUSTOMER LOCATION -
CALCULATION # - N/A EQUIPMENT # -

CONFIDENTIAL AND PROPRIETARY INFORMATION
DO NOT USE OR DISCLOSE WITHOUT PRIOR WRITTEN APPROVAL FROM TEAM, INC.
4.0 Records and Approvals
4.1. Customer Location:
4.2. Equipment ID #:
4.3. Equipment Location:
4.4. Lead Technician: