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PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
ORDER NO
CRT2764
K-ZZT. NOV. 2001 Printed in Japan
1. SAFETY INFORMATION 2
2. EXPLODED VIEWS AND PARTS LIST 2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8
4. PCB CONNECTION DIAGRAM 18
5. ELECTRICAL PARTS LIST 27
6.ADJUSTMENT 32
7. GENERAL INFORMATION 33
7.1 DIAGNOSIS 33
7.1.1 DISASSEMBLY 33
7.1.2 CONNECTOR FUNCTION DESCRIPTION 34
7.2 PARTS 35
7.2.1 IC 35
7.2.2 DISPLAY 41
7.3 OPERATIONAL FLOW CHART 42
8. OPERATIONS AND SPECIFICATIONS 43
CONTENTS
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
NOTE:
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
2
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely
repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
NOTE
- Parts marked by * are generally unavailable because they are not in our Master Spare Parts List.
3
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZH5587
2 Owner's Manual CZR2950
3 Installation Manual CZR2952
* 4 Warranty Card CRY1157
* 5 Passport CRY1013
6 Case Assy CXB3520
7 Cord Assy CZD2977
8 Protector CZH5591
9 Protector CZH5592
10 Polyethylene Bag CZE2903
11 Owner's Manual CZR2951
12 Accessory Assy CEA3062
13 Bush CNV3930
14 Screw CBA1002
15 Handle CNC5395
16 Holder CNC9450
17 Screw BPZ20P060FZK
* 18 Polyethylene Bag E36-615
19 Contain Box CZH5588
KEH-P4023R/XM/EW
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZH5589
2 Owner's Manual CZR2950
3 Installation Manual CZR2952
* 4 Warranty Card CRY1157
* 5 Passport CRY1013
6 Case Assy CXB3520
7 Cord Assy CZD2977
8 Protector CZH5591
9 Protector CZH5592
10 Polyethylene Bag CZE2903
11 Owner's Manual CZR2951
12 Accessory Assy CEA3062
13 Bush CNV3930
14 Screw CBA1002
15 Handle CNC5395
16 Holder CNC9450
17 Screw BPZ20P060FZK
* 18 Polyethylene Bag E36-615
19 Contain Box CZH5590
Owner's Manual,Installation Manual
Part No.
CZR2950
CZR2951
CZR2952
English, Spanish, German
French, Italian, Dutch
English, Spanish, German, French, Italian, Dutch
Language
- PACKING SECTION PARTS LIST
KEH-P4020R/XM/EW
4
2.2 EXTERIOR
5
1 Case CZN6794
* 2 Label CZA5543
* 3 Grille Unit See Contrast table(2)
4 Cover See Contrast table(2)
5 Holder CNV6506
6 Spring CBH2431
7 Spring CBH2430
8 Holder CNV6505
9 Screw BPZ20P100FZK
10 Keyboard Unit See Contrast table(2)
11 Connector(CN900) CZK2948
12 Sheet CZN6808
13 Rubber CZN6806
14 Contact CZN6807
15 Lighting Conductor CZN6809
16 Light Plate CZN6810
17 LCD(LCD900) CZA5561
18 Holder CZN6811
19 Grille Assy See Contrast table(2)
20 Button(VOL) CZA5544
21 Button(LOCAL) CZA5550
22 Button(PRESET) CZA5551
23 Button(EQ) CZA5545
24 Button(BSM) CZA5549
25 Spring CZB2980
26 Button(RELEASE) CZA5552
27 Button(CROSS) CZA5548
28 Button(TA/AF) CZA5547
29 Sheet CZN6833
30 Plate Assy CZX5525
31 Plate Assy See Contrast table(2)
32 Panel PCB Unit CZW5526
33 Connector(CN850) CZK2950
34 Connector(CN851) CZK2947
35 Holder CZN6799
36 Holder Unit CXB6357
37 Spring CZB2981
38 Door See Contrast table(2)
39 Button(EJECT) CZA5553
40 Panel Assy See Contrast table(2)
41 Screw IMS20P045FZK
42 Screw(M2x2) CBA1176
43 Damper Unit CXB5070
44 Washer CBF1039
45 Spring CBH2429
46 Arm CZN6827
47 Holder Unit CXB6356
48 Clutch Unit CXB6358
49 Washer CBF1038
50 Gear CNV6507
51 Spring CBH2428
52 Panel See Contrast table(2)
53 Cassette Mechanism Module EXK4080
54 Screw BSZ26P060FMC
55 Tuner Amp Unit CZW5530
56 Screw BSZ26P100FMC
57 Heat Sink CZN6798
58 IC(IC500) PAL007A
59 Panel CZN6797
60 Transistor(Q607) 2SD2396
61 Screw BPZ26P100FZK
62 Screw ISS26P055FUC
63 Terminal(CN101) CKF1059
64 Connector(CN400) CKS3408
65 Choke Coil(L600) CTH1221
66 Fuse(10A) CEK1208
67 Connector(CN600) CZK2943
68 Pin Jack(CN350) CKB1041
69 Antenna Jack(CN100) CKX1056
70 Connector(CN800) CZK2949
71 Connector(CN200) CKS3568
72 Plate CZN6730
73 FM/AM Tuner Unit(TU100) CWE1562
74 Insulator CZN6801
75 Chassis Unit See Contrast table(2)
76 Screw BMZ30P040FZK
77 Cord Assy CZD2977
* 78 Holder CNC9131
79 Cord Assy CZD2978
Mark No. Description Part No. Mark No. Description Part No.
(1)EXTERIOR SECTION PARTS LIST
KEH-P4020R/XM/EW,KEH-P4023R/XM/EW have the same cuntruction except for the following:
(2)CONTRAST TABLE
Mark No. Description
* 3 Grille Unit CZX5536 CZX5537
4 Cover CZN6804 CZN6805
10 Keyboard Unit CZW5531 CZW5532
19 Grille Assy CZX5530 CZX5531
31 Plate Assy CZX5524 CZX5532
38 Door CAT2109 CAT2108
40 Panel Assy CZX5519 CZX5520
52 Panel CNS6332 CNS6333
75 Chassis Unit CZX5516 CZX5517
KEH-P4020R/XM/EW KEH-P4023R/XM/EW
Part No.
6
2.3 CASSETTE MECHANISM MODULE
7
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BSZ20P040FMC
2 Washer CBF1037
3 Washer CBG1003
4 Screw EBA1028
5 Screw CBA1037
6 Spring EBH1653
7 Spring EBH1624
8 Spring EBH1641
9 Spring EBH1626
10 Spring EBH1627
11 Spring EBH1649
12 Cord EDD1024
13 Photo-reflector(Q101) EGN1004
14 Arm ENC1526
15 Lever ENC1544
16 Lever ENC1543
17 Arm ENC1532
18 Frame ENC1533
19 Holder ENC1534
20 Gear ENC1535
21 Arm ENC1550
22 Roller ENR1040
23 Belt ENT1027
24 Collar ENV1508
25 Arm ENV1539
26 Arm ENV1540
27 Gear ENV1569
28 Gear ENV1547
29 Gear ENV1560
30 Worm Wheel ENV1566
31 Lever ENV1551
32 Flywheel ENV1554
33 PCB ENP1196
34 Switch(S101,102) ESG1007
35 Deck Unit EWM1042
36 Plug(CN251) CKS3540
37 Gathering PCB ENX1064
38 Motor Unit(M1) EXA1621
39 Motor EXM1028
40 Head Assy(HD1) EXA1589
41 Motor Unit(M2) EXA1580
42 Screw BMZ20P022FMC
43 Bracket ENC1528
44 Chassis Unit EXA1637
45 Pinch Holder Unit EXA1584
46 Pinch Roller ENV1518
47 Pinch Holder Unit EXA1583
48 Pinch Roller ENV1518
49 Reel Unit EXA1625
50 Head Base Unit EXA1611
51 Lever Unit EXA1631
52 Gear Unit EXA1632
53 Motor Unit(Service) EXX1055
54 Washer HBF-179
55
56
57 Sensor Unit EWM1044
8
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
1 2 3 4
1 2 3 4
D
C
B
A
9
5 6 7 8
5 6 7 8
D
C
B
A
10
3.2 OVERALL CONNECTION DIAGRAM
1 2 3 4
1 2 3 4
D
C
B
A
11
5 6 7 8
5 6 7 8
D
C
B
A
12
3.3 KEYBOARD UNIT
1 2 3 4
1 2 3 4
D
C
B
A
13
5 6 7 8
5 6 7 8
D
C
B
A
14
3.4 PANEL PCB UNIT
1 2 3 4
1 2 3 4
D
C
B
A
15
16
3.5 CASSETTE MECHANISM MODULE
DECK UNIT
M
U
T
E
HA12229F
11
12
13
14
15
16
17
18
19
20
40
39
38
37
36
35
34
33
32
31
3
0
2
9
2
8
2
7
2
6
2
5
2
4
2
3
2
2
2
1
1234567891
0
C
2
5
3
3
9
0
P
C
2
5
1
C256
R01
C
R404 270
R01 C404
910 R403
3
R
3
K
C255
R01
C272
R1
C
4
0
1
3
9
0
0
P
R
2
8
5
0
R
0
HD1
HEAD ASSY
EXA1589
TEST TAPE
NCT-150
(400Hz, 200nWb/m)
RL
RR
FR
FL
C
3
0
2
R
1
C
3
0
1
R
1
Fwd-R
Fwd-L
Rev-R
Rev-L
NFI(R)
Vref1
RIN(L)
NC
RIN(R)
GND
FIN(R)
Vref2
FIN(L)
NFI(L)
M
-
O
U
T
(
L
)
E
Q
O
U
T
(
L
)
V
r
e
f
4
T
A
I
(
L
)
B
I
A
S
N
C
N
C
M
S
G
V
(
S
)
MUTE
120/70
ser/REP
f/R
MSDET
MSI
MAOUT
MSGV(R)
M
O
U
T
(
R
)
E
Q
O
U
T
(
R
)
V
r
e
f
3
T
A
I
(
R
)
R
I
P
P
B
O
U
T
(
R
)
N
C
N
C
N
C
CN252
CN251
EQ AMP
IC251
3
9
0
P
C
2
5
2
3
9
0
P
C
2
5
4
3
9
0
P
P
B
O
U
T
(
L
)
N
C
VCC
MSOUT
N
C
R
4
0
2
R
3
3
C
4
0
2
1
5
K
R
4
0
1 1
8
K
R
2
7
1
C
2
7
1
1
/
5
0
N-L
R-R
Vref
1
6
K
R
3
0
3
1
6
K
R
3
0
1
1
6
K
R
3
0
2
1
6
K
R
3
0
4
-8.24dBs4dB
D
A CN200
1 2 3 4
1 2 3 4
D
C
B
A
17
SENSOR UNIT
C405 R033
70K
C354
R01
R
3
6
2
3
0
0
C351
R22
M1 MOTOR UNIT
(MAIN MOTOR)
EXA1621
S101 LOAD ESG1007
S102
ESG1007
MODE
REEL SENSE
Q101
EGN1004
M2
MOTOR UNIT
(SUB MOTOR)
EXA1580
RSB
GND
RS
mtl
MCS
load
CN255
CN253
CN256
CN254
MOTOR
DRIVER
I
C
3
5
1




B
A
6
9
2
3
F
P
C
4
0
3
R
0
2
2
TE
Vcc2
15
16
17
18
19
20
21
22
23
24
25
26
27
28
14
13
12
11
10
9
8
7
6
5
4
3
2
1
OUT1
NC
OUT2
NC
PGND
TE
GND
TAB
PSO3
PSO2
PSO1
SC2
SC1
CM
CE
NC
NC
NC
MM
NC
NC
NC
TAB
VCC1
VCC2
PSB
PSI1
PSI2
PSI3
C
S
M
2
S
M
1
M
C
S
C353
R01
C355
R1
C352
4700P
G
N
D
R
S
R
S
B
M
T
L
L
O
A
D
SWITCHES:
SENSOR UNIT
S101:LOAD SWITCH..........EJECT-PLAY
S102:MODE SWITCH............ON-OFF
The underlined indicates the switch position.
E
L102
L101
5 6 7 8
5 6 7 8
D
C
B
A
4. PCB CONNECTION DIAGRAM
4.1 TUNER AMP UNIT
18
Capacitor Connector
P.C.Board Chip Part
SIDE A
SIDE B
NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB
include all necessary parts for sev-
eral destination.
For further information for respec-
tive destinations, be sure to check
with the schematic diagram.
2. Viewpoint of PCB diagrams
1 2 3 4
1 2 3 4
D
C
B
A
TEL IN
19
SIDE A
FRONT
5 6 7 8
5 6 7 8
D
C
B
A
20
FRONT
1 2 3 4
1 2 3 4
D
C
B
A
21
SIDE B
5 6 7 8
5 6 7 8
D
C
B
A
22
4.2 KEYBOARD UNIT
1 2 3 4
1 2 3 4
D
C
B
A
23
SIDE B
SIDE A
5 6 7 8
5 6 7 8
D
C
B
A
24
4.3 PANEL PCB UNIT
1 2 3 4
1 2 3 4
D
C
B
A
SIDE B
SIDE A
25
4.4 CASSETTE MECHANISM MODULE
D
C
B
A
3 5 7 9 11 13 15 17 19 1
6 8 10 12 14 16 18 20 2 4
CN251
C271
D
DECK UNIT
CN200
D
DECK UNIT
IC,Q
IC251
ADJ
IC351
CN254
CN252
M1
M2
HEAD ASSY
CN256
14
CN253
CN255
6
5
4
3
2
1
1
2
3
4
5
6
C354
C351
IC351
VR301
VR302
IC251
C355
C359
C360
R362
C353
C
3
5
2
C
3
5
7
C
3
5
6
C
3
5
8
R404
C405
C403
C402
C401
C404
R403
R402
R401
C
3
0
9
R
2
8
5
R
2
7
1
C
3
0
1
C
3
1
0
C
3
0
2
R
3
0
2
R
3
0
4
R
2
5
2
R
2
5
4
R
2
5
3
R
2
5
1
C
2
5
2
C
2
5
4
C
2
5
3
C
2
5
1
C256
C255
R303
R301
R272
8
7
1
27
21
20
15
20
21
11
10 1
40
31
30
SIDE B
SIDE A
1 2 3 4
1 2 3 4
26
1 2 3 4
1 2 3 4
D
C
B
A
1
2
3
4
5
6
S101
LOAD
S102
MODE
S103
70s
CN256
Q101
REEL SENSE
L101
L102
E
SENSOR UNIT
CN253
5. ELECTRICAL PARTS LIST
NOTES:
- Parts whose parts numbers are omitted are subject to being not supplied.
- The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
AUnit Number :CZW5530
Unit Name :Tuner Amp Unit
MISCELLANEOUS
IC 1 IC 000974060
IC 2 IC PST3434UL
IC 150 IC PM4009A
IC 300 IC PML003AM
IC 400 IC CA0008AM
IC 500 IC PAL007A
Q 100 Transistor 2PD601A
Q 101 Transistor 2PD601A
Q 132 Transistor DTC143TK
Q 133 Transistor DTC143TK
Q 150 Transistor DTA124EK
Q 151 Transistor DTC144EK
Q 350 Transistor DTC143TK
Q 351 Transistor DTC143TK
Q 352 Transistor DTA124EK
Q 400 Transistor 2PB709A
Q 401 Transistor DTC114EK
Q 500 Transistor DTA124EK
Q 501 Transistor DTC124EK
Q 502 Transistor DTC144EK
Q 600 Transistor 2PD601A
Q 601 Transistor 2PD601A
Q 602 Transistor 2PB709A
Q 603 Transistor 2SB1181F5
Q 604 Transistor 2PD601A
Q 605 Transistor 2SB710A
Q 606 Transistor DTC114EK
Q 607 Transistor 2SD2396
Q 608 Transistor 2PD601A
Q 609 Transistor 2SB710A
Q 610 Transistor DTC144EK
Q 800 Transistor DTC114EK
Q 801 Transistor 2PB709A
D 1 Diode 1SS355
D 200 Diode 1SS133
D 500 Diode DAN202K
D 600 Diode 11ES2
D 601 Diode 11ES2
D 602 Diode HZS7L(C2)
D 603 Diode HZS7L(A1)
D 604 Diode 11ES2
D 605 Diode 11ES2
D 606 Diode MTZJ6R2(B)
D 607 Diode 1SS133
D 608 Diode 11ES2
D 609 Diode HZS6L(B2)
D 610 Diode 11ES2
D 611 Diode HZS9L(B3)
D 612 Diode HZS9L(A2)
D 800 Diode HZM6R2ZWA
D 801 Diode UDZS6R2(B)
L 1 Inductor LAU2R2J
L 100 Ferri-Inductor LAU4R7J
L 101 Ferri-Inductor LAU1R0J
L 102 Ferri-Inductor LAU1R0J
L 150 Ferri-Inductor LAU100J
L 151 Ferri-Inductor LAU101J
L 300 Ferri-Inductor LAU4R7J
L 400 Inductor LAU2R2J
L 600 Choke Coil 600 H CTH1221
L 601 Inductor LAU2R2J
L 800 Ferri-Inductor LAU100J
X 1 Ceramic Resonator 6.29MHz CSS1310
X 150 Crystal Resonator 3.648MHz CSS1447
TU 100 FM/AM Tuner Unit CWE1562
S 1 Switch(DSENSE) CSN1039
JC 1 RS1/16S0R0J
JC 2 RS1/16S0R0J
JC 3 RS1/16S0R0J
JC 4 RS1/16S0R0J
JC 6 RS1/16S0R0J
JC 7 RS1/16S0R0J
JC 8 RS1/16S0R0J
JC 9 RS1/16S0R0J
JC 10 RS1/16S0R0J
JC 12 RS1/16S0R0J
AR 100 Surge Protector DSP-201M-A11F
RESISTORS
R 1 RS1/16S473J
R 3 RD1/4PU222J
R 4 RD1/4PU222J
R 5 RS1/16S681J
R 6 RS1/16S681J
R 7 RS1/16S222J
R 8 RS1/16S104J
R 9 RD1/4PU102J
R 10 RD1/4PU102J
R 11 RS1/16S473J
R 12 RS1/16S104J
R 13 RS1/16S103J
R 100 RS1/16S681J
R 101 RS1/16S681J
R 102 RS1/16S681J
27
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
28
R 103 RS1/16S103J
R 104 RS1/16S681J
R 105 RS1/16S222J
R 106 RS1/16S222J
R 107 RS1/16S473J
R 108 RS1/16S681J
R 109 RS1/16S473J
R 110 RS1/16S473J
R 111 RS1/16S472J
R 112 RS1/16S393J
R 113 RS1/16S473J
R 114 RS1/16S102J
R 115 RS1/16S474J
R 116 RS1/16S681J
R 117 RS1/16S681J
R 118 RS1/16S473J
R 119 RS1/16S473J
R 120 RS1/16S473J
R 121 RS1/16S153J
R 130 RS1/16S162J
R 131 RS1/16S162J
R 132 RS1/16S272J
R 133 RS1/16S272J
R 136 RS1/16S223J
R 137 RS1/16S223J
R 138 RS1/16S222J
R 139 RS1/16S222J
R 150 RD1/4PU473J
R 151 RS1/16S225J
R 152 RS1/16S102J
R 153 RS1/16S102J
R 154 RS1/16S102J
R 155 RS1/16S102J
R 156 RS1/16S681J
R 157 RS1/16S0R0J
R 200 RS1/16S473J
R 201 RS1/16S473J
R 202 RS1/16S104J
R 203 RS1/16S473J
R 204 RS1/16S102J
R 205 RS1/16S102J
R 206 RS1/16S102J
R 207 RS1/16S102J
R 208 RS1/16S102J
R 209 RS1/16S102J
R 210 RS1/16S102J
R 211 RS1/16S102J
R 212 RS1/16S102J
R 213 RS1/16S102J
R 214 RS1/16S102J
R 215 RD1/4PU103J
R 300 RS1/16S472J
R 301 RS1/16S472J
R 302 RS1/16S101J
R 303 RS1/16S101J
R 304 RS1/16S101J
R 305 RS1/16S101J
R 350 RS1/16S821J
R 351 RS1/16S821J
R 352 RS1/16S473J
R 353 RS1/16S473J
R 356 RS1/16S562J
R 400 RS1/16S821J
R 401 RS1/16S821J
R 402 RS1/16S223J
R 403 RS1/16S223J
R 404 RS1/16S102J
R 405 RS1/16S102J
R 406 RS1/16S101J
R 407 RS1/16S222J
R 408 RS1/16S620J
R 409 RS1/16S101J
R 410 RS1/16S223J
R 411 RS1/16S472J
R 412 RS1/16S102J
R 413 RS1/16S102J
R 414 RS1/16S102J
R 415 RS1/16S473J
R 416 RS1/16S473J
R 500 RS1/16S103J
R 501 RD1/4PU152J
R 502 RS1/16S103J
R 503 RS1/16S153J
R 504 RS1/16S221J
R 505 RS1/16S101J
R 600 RS1/16S473J
R 601 RS1/16S104J
R 602 RS1/16S473J
R 603 RD1/4PU102J
R 604 RS1/16S473J
R 605 RS1/16S104J
R 606 RS1/16S223J
R 607 RD1/4PU153J
R 608 RS1/16S472J
R 609 RS1/16S473J
R 610 RS1/16S102J
R 611 RS1/16S223J
R 612 RS1/16S103J
R 613 RS1/16S122J
R 614 RS1/16S122J
R 615 RD1/4PU331J
R 616 RS1/16S152J
R 617 RS1/16S103J
R 618 RS1/16S223J
R 619 RS1/16S151J
R 620 RS1/16S1R0J
R 621 RS1/16S223J
R 622 RS1/16S472J
R 800 RS1/10S222J
R 801 RS1/10S222J
R 802 RS1/10S392J
R 806 RS1/16S472J
R 809 RS1/16S473J
R 810 RS1/16S473J
R 811 RS1/16S222J
R 812 RS1/16S223J
R 813 RD1/4PU222J
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
29
CAPACITORS
C 1 CEAL4R7M16
C 2 CKSRYB103K50
C 3 CCSRCH101J50
C 4 CEAL2R2M50
C 6 CKSRYB104K25
C 10 CKSRYB104K25
C 101 CKSRYB222K50
C 102 CKSRYB103K50
C 103 CKSRYB223K50
C 104 CKSRYB102K50
C 105 CKSRYB223K50
C 106 CKSRYB103K50
C 107 CEAL101M10
C 108 CKSRYB472K50
C 109 CKSRYB473K50
C 110 CEAL101M10
C 111 CKSRYB472K50
C 112 CKSRYB182K50
C 113 CKSRYB222K50
C 114 CKSRYB103K50
C 130 CEAL2R2M50
C 131 CEAL2R2M50
C 150 CEAL220M16
C 151 CCSRCH471J50
C 152 CCSRCH471J50
C 153 CKSRYB104K25
C 154 CKSRYB104K25
C 155 CKSRYB104K25
C 156 CEAL220M16
C 157 CCSRCH270J50
C 158 CCSRCH270J50
C 200 CEAL220M16
C 201 CEAL220M16
C 300 CEAL470M16
C 301 CKSRYB104K25
C 302 CEAL100M16
C 304 CKSRYB224K10
C 305 CKSRYB224K10
C 306 CKSRYB224K10
C 307 CKSRYB224K10
C 308 CKSRYB105K10
C 309 CKSRYB105K10
C 310 CKSRYB105K10
C 311 CKSRYB105K10
C 312 CKSRYB105K10
C 313 CKSRYB105K10
C 314 CKSRYB103K50
C 315 CKSRYB103K50
C 316 CKSRYB103K50
C 317 CKSRYB103K50
C 318 CKSRYB472K50
C 319 CKSRYB472K50
C 320 CCSRCH100D50
C 321 CCSRCH100D50
C 322 CCSRCH100D50
C 323 CCSRCH100D50
C 350 CEAL2R2M50
C 351 CEAL2R2M50
C 354 CKSRYB222K50
C 355 CKSRYB222K50
C 400 CKSRYB104K25
C 401 CKSRYB102K50
C 500 CKSQYB474K16
C 501 CKSQYB474K16
C 502 CKSQYB474K16
C 503 CKSQYB474K16
C 504 CKSQYB474K16
C 505 CKSQYB474K16
C 506 CKSQYB474K16
C 507 CKSQYB474K16
C 508 CKSQYB474K16
C 509 CKSQYB474K16
C 514 CEAL100M16
C 515 CEAL330M10
C 600 CKSRYB104K25
C 601 3300 F/16V CCH1018
C 602 CKSRYB102K50
C 603 470 F/16V CCH1331
C 604 CKSRYB103K50
C 605 CKSRYB103K50
C 606 CEAL470M16
C 607 100 F/16V CCH1179
C 608 CKSRYB103K50
C 609 100 F/16V CCH1179
C 610 CKSRYB103K50
C 611 CKSQYB104K50
C 800 CKSQYB104K50
C 801 CCSRCH101J50
C 803 CKSRYB473K50
Unit Number:CZW5531(KEH-P4020R/XM/EW)
:CZW5532(KEH-P4023R/XM/EW)
Unit Name :Keyboard Unit
MISCELLANEOUS
IC 900 IC PD6340A
D 901 LED See Contrast table
D 902 LED See Contrast table
D 903 LED See Contrast table
D 904 LED See Contrast table
D 905 LED See Contrast table
D 906 LED See Contrast table
D 907 LED See Contrast table
D 908 LED See Contrast table
D 909 LED See Contrast table
D 910 LED See Contrast table
D 911 LED See Contrast table
D 912 LED See Contrast table
D 913 LED See Contrast table
D 914 LED See Contrast table
D 915 LED See Contrast table
D 916 LED See Contrast table
D 917 LED See Contrast table
D 918 LED See Contrast table
D 919 LED See Contrast table
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
30
D 920 LED See Contrast table
D 921 LED NSCWS405T
D 922 LED NSCWS405T
D 923 Diode HZM6R2ZWA
LCD900 LCD CZA5561
X 901 Ceramic Resonator 4.97MHz CSS1422
RESISTORS
R 900 RS1/10S122J
R 901 RS1/10S122J
R 902 RS1/10S122J
R 903 RS1/10S122J
R 904 RS1/10S152J
R 905 RS1/10S152J
R 906 RS1/10S122J
R 907 RS1/10S122J
R 908 RS1/10S152J
R 909 RS1/10S152J
R 910 RS1/10S122J
R 911 RS1/10S122J
R 912 RS1/10S152J
R 913 RS1/10S152J
R 914 RS1/10S152J
R 915 RS1/10S152J
R 916 RS1/10S222J
R 917 RS1/10S222J
R 918 RS1/10S222J
R 919 RS1/10S222J
R 920 RS1/10S222J
R 921 RS1/10S222J
R 929 RS1/16S222J
R 930 RS1/16S222J
R 932 RS1/16S473J
R 935 RS1/16S100J
R 936 RS1/16S393J
R 951 RA2S471J
R 952 RA2S471J
CAPACITORS
C 901 CKSRYB104K25
C 902 CKSQYB225K10
C 904 CKSRYB104K25
C 905 CKSRYB104K25
Unit Number : CZW5526
Unit Name : Panel PCB Unit
MISCELLANEOUS
S 851 Push Switch (EJECT) CSG1112
RESISTORS
R 851 RS1/16S221J
Unit Number : EWM1042
Unit Name : Deck Unit
MISCELLANEOUS
IC 251 IC HA12229F
IC 351 IC BA6923FP
RESISTORS
R 271 RS1/16S183J
R 285 RS1/16S0R0J
R 301 RS1/16S163J
R 302 RS1/16S163J
R 303 RS1/16S163J
R 304 RS1/16S163J
R 362 RS1/8S301J
R 401 RS1/16S153J
R 402 RS1/16S332J
R 403 RS1/16S911J
R 404 RS1/16S274J
CAPACITORS
C 251 CKSRYB391K50
C 252 CKSRYB391K50
C 253 CKSRYB391K50
C 254 CKSRYB391K50
C 255 CKSRYB103K50
C 256 CKSRYB103K50
C 271 1F/50V ECH0002
C 272 CKSRYB104K16
C 301 CKSRYB104K16
C 302 CKSRYB104K16
C 351 CKSQYB224K25
C 352 CKSRYB472K50
C 353 CKSRYB103K50
C 354 CKSRYB103K50
C 355 CKSQYB104K50
C 401 CKSRYB392K50
C 402 CKSRYB334K10
C 403 CKSRYB223K25
C 404 CKSRYB103K50
C 405 CKSRYB333K16
Unit Number : EWM1044
Unit Name : Sensor Unit
Q 101 Photo-reflector EGN1004
S 101 Switch(LOAD) ESG1007
S 102 Switch(MODE) ESG1007
L 101 Inductor CTF1546
L 102 Inductor CTF1546
Miscellaneous Parts List
M 1 Motor Unit(MAIN) EXA1621
M 2 Motor Unit(SUB) EXA1580
HD 1 Head Assy EXA1589
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
31
KEH-P4020R/XM/EW,KEH-P4023R/XM/EW have the same cuntruction except for the following:
CONTRAST TABLE of KEYBOARD UNIT
Symbol and Description
KEH-P4020R/XM/EW KEH-P4023R/XM/EW
Part No.
D901 LED CL195PG CL195D
D902 LED CL195PG CL195D
D903 LED CL195PG CL195D
D904 LED CL195PG CL195D
D905 LED CL195PG CL195D
D906 LED CL195PG CL195D
D907 LED CL195PG CL195D
D908 LED CL195PG CL195D
D909 LED CL195PG CL195D
D910 LED CL195PG CL195D
D911 LED CL195PG CL195D
D912 LED CL195PG CL195D
D913 LED CL195PG CL195D
D914 LED CL195PG CL195D
D915 LED CL195PG CL195D
D916 LED CL195PG CL195D
D917 LED CL195PG CL195D
D918 LED CL195PG CL195D
D919 LED CL195PG CL195D
D920 LED CL195PG CL195D
32
6. ADJUSTMENT
There is no information to be shown in this chapter.
33
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DISASSEMBLY
- Removing the Upper Case(not shown)
1.Remove the Upper Case.
- Removing the Cassette Mechanism Module(Fig.1)
1 Remove the four screws and then remove the
Cassette Mechanism Module.
- Remove the Grille Assy(Fig.1)
2 Remove the two screws.
Disconnect the two stoppers and then remove
the Grille Assy.
- Removing the Tuner Amp Unit(Fig.2)
1 Remove the three screws.
2 Remove the screw.
3 Unbend the three claws and then remove
the Tuner Amp Unit.
Fig. 1
Fig. 2
34
7.1.2 CONNECTOR FUNCTION DESCRIPTION
35
CA0008AM PST3434UL
7.2 PARTS
7.2.1 IC
PML003AM
36
123456789
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0
1
1
1
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1
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C
P
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C
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BA6923FP
37
IC's marked by * are MOS type.
Be careful in handling them because they are very liable to be
damaged by electrostatic induction
*PD6340A
38
Format Meaning
C C MOS
N N Channel open drain
Pin No. Pin Name I/O Format Function and Operation
1 SD I SD signal input
2 ST I FM stereo input
3 ADPW O C A/D converter power supply control output
4 AVSS GND
5 MUTE O C System mute output
6 NC Not used
7 AVREF1 I A/D converter reference voltage terminal
8 KYDT I Display data input
9 DPDT O C Key data output
10 NC Not used
11 TUNPDI I PLL IC data input
12 TUNPDO O C PLL IC data output
13 TUNPCK O C PLL IC clock output
14 TUNPCE O C PLL IC chip enable output
15 TMUTE O C Tuner mute output
16-18 NC Not used
19 VST O C Strobe pulse output for electronic volume
20 VDT O C Data output for electronic volume
21 VCK O C Clock output for electronic volume
22 CM O C Cassette mechanism capstan motor control output
23 SC2 O C Cassette mechanism sub motor control output 2
24 F/R O C Cassette mechanism tape direction output
25 PLAY O C Cassette mechanism MS gain select output
26 RIMUTE O C Tape mute output
27 SC1 O C Cassette mechanism sub motor control output 1
28 STBY O C Cassette mechanism drive IC control output
29 MSIN I Cassette mechanism MS sense input
30 LOADSW I Cassette mechanism loading switch input
31 POS I Cassette mechanism position sense input
32 NES I Cassette mechanism normal sense input
33 VSS GND
34 NC Not used
35 FM/AM O C "FM/AM band select pin ""H"" : FM ""L"" : AM"
36,37 NC Not used
38 SWVDD O N Grille chip enable output
39 EJECTS I N Eject key input
40 LOCL O C Local L output
41 LOCH O C Local H output
42 CURRQ O C Tuner voltage FIX output
43 FLAPILM O C Flap illumination output
44 ILMPW O C Illumination power supply control output
45 PEE O C Beep tone output
46 TUNPCE2 O C EEPROM chip enable output
47 RDS57K I RDS 57kHz pulse count input
48 SDBW I SD input at NF
49 PCL O C Clock adjustment output
50 RDST O C RDS reset output
51 RECEIVE O C RDS receive output
52 RDSLK I RDS LK input
53 SYSPW O C System power output
54 B.REM O C System power ON/OFF output
55 TELIN I HANDS FREE/Cellular mute input
56 TX O C IP BUS data output
57 RX I IP BUS data input
58 ASENBO O C Slave power supply control output
59 IPPW O C Power supply control output for IP BUS interface IC
60 RESET I Reset input
61 LDET I PLL lock detect input
62 RCK I RDS clock input
63 DSENS I Grille detach sense input
64 RDT I RDS data input
65 ASENS I ACC power sense input
66 BSENS I Back up power sense input
67 NC Not used
68 VDD Power supply
69 X2 Crystal oscillator connection pin
70 X1 I Crystal oscillator connection pin
71 IC (GND)
72 XT2 Not used
73 TESTIN I Test program mode input
74 AVDD A/D converter power supply terminal
75 AVREF0 I A/D converter reference voltage terminal
76 SL I Signal level input
77 NC Not used
78 NL1 I RDS noise level input 1
79 CSENS I Flap open/close sense input
80 NL2DT I RDS noise level input 2
- Pin Functions(000974060)
39
*000974060
40
No. Symbol I/O Explain
1 STIND O stereo "Low" when the FM stereo signals are received.
indicator To be pulled up to the "VDD" at 47k.
2 FMSD O FM station "High" when signals are received. To be pulled up to the "VDD" at 47k
detector Meanwhile, 10k should be used when taking diver FIX trigger from here
and "High: 0.9VDD or more" and "Low: 250mV or less".
(Should satisfy the diver IC specifications)
3 NL1 O noise level-1 "High" when noise is received. Output for the RDS. GND at 47k //1,800pF.
4 NL2 O noise level-2 "High" when noise is received. Output for the RDS. GND at 36k //330pF.
5 Rch O R channel FM stereo "R-ch" signal output or AM audio output.
output Add the specified de-emphasis constant.
6 Lch O L channel FM stereo "L-ch" signal output or AM audio output.
output Add the specified de-emphasis constant.
7 WC write control EEPROM write control. Writing permissible at "Low". Normally open.
8 SDBW O SD bandwidth SD bandwidth signal output. For detection of detuning data for the RDS.
9 NC Not used
10 VDD power Power supply pin for the digital section.
supply DC 5V +/- 0.25V. Be careful about overlapping noise in the logic section.
11 DGND digital ground Grounding for the digital section.
12 CE2 I chip enable-2 EEPROM chip enable. Active a "Low"
To be pulled up to the "VDD" at 47k
13 SL I/O signal level Received FM/AM signal level (strength) output.
Connect the specified load resistor and capacitor (10k + 39k //4,700pF)
14 DI/DO I/O data input/ Data input/Data output
data output To be pulled up to the "VDD" at 47k
15 CK I clock Clock input To be pulled up to the "VDD" at 47k
16 CE1 I chip enable-1 AFRF chip enable. Active at "High" To be grounded at 47k
17 NC Not used
18 LDET O lock detector Active at "Low". To be pulled up to the "VDD" at 47k
19 CREQ I current request Active at "Low". To be grounded at 47k
20 NC Not used
21 COMP O composite signal FM composite signal output. r out < 100
22 VCC power supply Analog section power supply pin.DC 8.4V +/- 0.3V
23 LOCH I local high FM local high pin. When seeking local high, apply 5V together with "LOCL".
24 FMLOCL I FM local low FM local low pin. When seeking local low, apply 5V to the base of the NPN
transistor with which the specified resistor is being connected to the emitter.
Keep it open in case of ordinary marketed models.
25 LOCL I local low FM/AM local low pin. When seeking local low, apply 5V to the base of the
NPN transistor. Since this pin is exclusive for AM when the FMLOCL is in use,
do not drive it under FM.
26 RFGND RF ground Grounding for the antenna section.
27 FMANT I FM antenna input FM antenna input. 75. Surge absorber (DSP-201M-S00B) is necessary.
28 AMANT I AM antenna input AM antenna input. High impedance.
Connect to the antenna through an L (LAU type) of 4.7H.To cope with the
power transmission line hums, insert a series circuit consisting of an L
(a coil of about 100mH) + R (a resistor of 470 to 2.2k) between the GND.
-FM/AM Tuner Unit
41
7.2.2 DISPLAY
-CZA5561
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
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36
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39
40
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45
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48
49
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51
42
7.3. OPERATIONAL FLOW CHART
43
8. OPERATIONS AND SPECIFICATIONS
Whats what
1 VOLUME button
Press to increase or decrease the volume.
2 LOCAL button (tuner)
Press to switch local function on or off.
PAUSE/SCAN button
Press to switch pause function on or off.
Press and hold for two seconds to switch scan function
on or off.
3 BSM button (tuner)
Press and hold for two seconds to switch BSM function
on or off.
REPEAT/RANDOM button
Press to switch repeat function on or off.
Press and hold for two seconds to switch random func-
tion on or off.
4 OPEN button
Press to open the front panel.
5 AUDIO button
Press to select various sound quality controls.
6 5//2/3 buttons
Press to do manual seek tuning, fast forward, reverse
and track search controls. Also used for controlling
functions.
7 TA/AF button
Press to switch traffic announcements function on or
off.
Press and hold for two seconds to switch alternative
frequency search function on or off.
8 BAND button
Press to select among two FM or MW/LW bands and
cancel the control mode of functions.
9 16 (PRESET TUNING) buttons
Press for preset tuning and disc number search when
using a multi-CD player.
0 SOURCE button
This unit is switched on by selecting a source. Press to
cycle through all of the available sources.
- EQ button
Press to select various equalizer curves.
= DISP/REG button
Press to switch the RDS display.
3 5
=
-
9 8 7
6
0
1 2 4
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m
- CONNECTION DIAGRAM
47
Specifications
General
Power source .................. 14.4 V DC (10.8 15.1 V
allowable)
Grounding system .......... Negative type
Max. current consumption
......................................... 10.0 A
Dimensions (W H D):
Chassis ..................... 178 50 157 mm
Nose ......................... 188 58 20 mm
Weight ............................. 1.4 kg
Backup current ................ 1.0 mA
Audio
Maximum power output 50 W 4
Continuous power output 25 W 4 (DIN 45324,
+B=14.4 V)
Load impedance ............. 4 (4 8 allowable)
Preout max output level/output impedance
......................................... 2.2 V/1 k
Equalizer (3-Band Equalizer):
(LOW) ....................... Level : 12 dB
(MID) ........................ Level : 12 dB
(HIGH) ...................... Level : 12 dB
Loudness contour
(LOW) ....................... +3.5 dB (100 Hz),
+3 dB (10 kHz)
(MID) ........................ +10 dB (100 Hz),
+6.5 dB (10 kHz)
(HIGH) ...................... +11 dB (100 Hz),
+11 dB (10 kHz)
(volume : 30 dB)
Cassette player
Tape ................................. Compact cassette tape
(C-30 C-90)
Tape speed ...................... 4.76 cm/sec.(+0.14cm/sec., -0.05cm/sec.)
Fast forward/rewinding time
......................................... Approx. 100 sec (C-60)
Wow & flutter .................. 0.09% (WRMS)
Frequency response ....... 30 16,000 Hz (3 dB)
Stereo separation ........... 45 dB
Signal-to-noise ratio ....... 61 dB (IEC-A network)
FM tuner
Frequency range ............. 87.5 108 MHz
Usable sensitivity ........... 9 dBf (0.8 V/75 , mono, S/N: 30 dB)
50 dB quieting sensitivity 15 dBf (1.5 V/75 , mono)
Signal-to-noise ratio ....... 70 dB (IEC-A network)
Distortion ........................ 0.3% (at 65 dBf, 1 kHz,
stereo)
Frequency response ....... 30 15,000 Hz (3 dB)
Stereo separation ........... 40 dB (at 65 dBf, 1 kHz)
MW tuner
Frequency range ............. 531 1,602 kHz (9 kHz)
Usable sensitivity ........... 18 V (S/N: 20 dB)
Selectivity ....................... 50 dB (9 kHz)
LW tuner
Frequency range ............. 153 281 kHz
Usable sensitivity ........... 30 V (S/N: 20 dB)
Selectivity ....................... 50 dB (9 kHz)
Note
Specifications and the design are subject to possible
modifications without notice due to improvements.