For nearly two hundred years, industry has been struggling with the problem of clear
part definition. The latest and most successful approach has been to employ
Geometric Dimensioning and Tolerancing (GD&T). After nearly sixty years of
refinement, industry now has a Standard which will handle virtually every situation.
The Standard is published by the American Society of Mechanical Engineers and is
designated ASME Y14.5M-1994.
All Around Symbol - indicating that a tolerance applies to surfaces all around the
part.
Position Tolerance - defines a zone within which the axis or center plane of a
feature is permitted to vary from true (theoretically exact) position.
Run out - is the composite deviation from the desired form of a part surface of
revolution through on full rotation (360 deg) of the part on a datum axis.
Total Run out - is the simultaneous composite control of all elements of a surface at
all circular and profile measuring positions as the part is rotated through 360.
Regardless Of Feature Size (RFS) - the condition where the tolerance of form, run
out or location must be met irrespective of where the feature lies within its size
tolerance.
Projected Tolerance Zone - applies to a hole in which a pin, stud, screw, etc., is to
be inserted. It controls the perpendicularity of the hole to the extent of the projection
from the hole and as it relates to the mating part clearance. The projected tolerance
zone extends above the surface of the part to the functional length of the pin, stud,
and screw relative to its assembly with the mating part.
Tangent Plane - indicating a tangent plane is shown. The symbol is placed in the
feature control frame following the stated tolerance.
Free State Variations - is a term used to describe distortion of a part after removal
of forces applied during manufacture.
Basic Dimension - used to describe the exact size, profile, orientation or location of
a feature. A basic dimension is always associated with a feature control frame or
datum target. (Theoretically exact dimension in ISO)
Dimension Origin - Signifies that the dimension originates from the plane
established by the shorter surface and dimensional limits apply to the other surface.
Slope - is used to indicate slope for flat tapers. This symbol is always shown with
the vertical leg to the left.
Square - is used to indicate that a single dimension applies to a square shape. The
symbol precedes the dimension with no space between.
Number of Places - the X is used along with a value to indicate the number of times
a dimension or feature is repeated on the drawing.
Radius - creates a zone defined by two arcs (the minimum and maximum radii). The
part surface must lie within this zone.
Spherical Diameter - shall precede the tolerance value where the specified
tolerance value represents spherical zone. Also, a positional tolerance may be used
to control the location of a spherical feature relative to other features of a part. The
symbol for spherical diameter precedes the size dimension of the feature and the
positional tolerance value, to indicate a spherical tolerance zone.
Controlled Radius - creates a tolerance zone defined by two arcs (the minimum
and maximum radii) that are tangent to the adjacent surfaces. Where a controlled
radius is specified, the part contour within the crescent-shaped tolerance zone must
be a fair curve without flats or reversals. Additionally, radii taken at all points on the
part contour shall neither be smaller than the specified minimum limit nor larger than
the maximum limit.
Target Point - indicates where the datum target point is dimensionally located on
the direct view of the surface.
All parts go through a manufacturing process. There is variation in all manufacturing processes.
These variations are reflected in the parts. In addition, there must be a way to inspect a part to
assure that it was made to the required specifications. As Bob Traver says:
"You can't make what you can't measure because you don't know when
you've got it made!" Most importantly,
the part must perform its intended task or function. To accomplish all of this, the part must be
clearly and totally defined. In most cases this definition is accomplished on a detail drawing or
within a CAD file.
When used properly, GD&T will get the right questions asked early in the program, simplify the
engineering drawing, and directly relate customer requirements to product specifications and
process control.
When GD&T is used, the geometric tolerances apply to the features - not the dimensions.
Therefore when BASIC dimensions are used with geometric tolerances, several different
dimensioning schemes may be used without changing the meaning of the drawing. The first
drawing below is an example of baseline dimensioning. The other two illustrate chain
dimensioning. Since the position tolerance is related to datums A, B and C, all three drawings
have the same meaning even though the dimensioning is different. This would not be true if the
dimensions locating the holes were toleranced rather than BASIC. Because the meaning of these
drawings is the same, the designer should consider the needs of those who will read the print
when placing dimensions.
Position - Basic Dimensions
I received a comment on last months Tip regarding the placement of dimensions on the drawing.
At issue was the 30 BASIC dimensions. Notice on the revised drawing that the 30 has been
replaced by the 21.21 BASIC +dimensions at the 45° angle. The comment came from someone
who inspects parts. His point was that in order to inspect the part, he would have to calculate this
dimension. The actual part definition and tolerance have not changed. Since inspection receives
and must use the print, they are design's customer. Why not satisfy the customer by giving them
what they need if the actual requirements do not change.
Revised Drawing: