Uputstvo Za Rad 1

BARTEC Componenten und Systeme GmbH ! Bereich Messtechnik und Sensorik ! Schulstrae 30 ! Postfach 63 !
D-94239 Gotteszell
Phone +49-9929-301-0 ! Fax +49-9929-301112
PETRODAT 3002 PETRODAT 3002 PETRODAT 3002 PETRODAT 3002
for Tanker Vehicles for Tanker Vehicles for Tanker Vehicles for Tanker Vehicles
Data Capture System
with Temperature-Quantity Conversion
(TMU)
Version 1.11 Version 1.11 Version 1.11 Version 1.11
Operating Instructions Operating Instructions Operating Instructions Operating Instructions
GA 970113
Contents
C - 1
PETRODAT 3002 TMU (V.1.11) Operating Instructions, GA 970113 (04.02.98)
Contents Contents Contents Contents
Contents Page Issue date
1 11 1 Introduction Introduction Introduction Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
2 22 2 Safety instructions Safety instructions Safety instructions Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
3 33 3 System description System description System description System description . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3.1 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
3.3 System layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
3.3.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
3.3.2 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
3.3.3 Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
4 44 4 Operating the controller Operating the controller Operating the controller Operating the controller . . . . . . . . . . . . . . . . . . . . 4 - 1
4.1 Selection of menu points . . . . . . . . . . . . . . . . . . . . 4 - 2
4.2 Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
Text entries on controllers with a
numerical keyboard . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.3 Switching on/off a function or a unit . . . . . . . . . . . 4 - 6
4.4 Menues with several pages . . . . . . . . . . . . . . . . . . 4 - 6
4.5 Exiting a menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
5 55 5 Delivery mode Delivery mode Delivery mode Delivery mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
5.1 Beginning a tour . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
5.2 Beginning an order . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.3 Delivery with additives . . . . . . . . . . . . . . . . . . . . . . 5 - 8
5.3.1 Sealable additivation device . . . . . . . . . . . . . . . . . 5 - 8
5.3.2 Not sealable additivation device . . . . . . . . . . . . . . 5 - 11
5.4 Manual additive delivery . . . . . . . . . . . . . . . . . . . . 5 - 11
5.5 Double delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 13
5.6 Multiple delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
5.7 Unmeasured delivery . . . . . . . . . . . . . . . . . . . . . . 5 - 18
5.8 Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 18
5.9 Ending an order . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
5.10 Ending a tour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
5.11 Scheduled data . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
5.12 Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 25
5.13 Functions outside a tour . . . . . . . . . . . . . . . . . . . . 5 - 26
5.13.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 26
5.13.2 Print journal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 26
5.13.3 Copy tour data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 27
5.13.4 Internal storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 28
5.13.5 Data storage cassette . . . . . . . . . . . . . . . . . . . . . . 5 - 28
5.13.6 Total counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 28
5.13.7 Clear additive total counter . . . . . . . . . . . . . . . . . . 5 - 29
Contents
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Contents Page Issue date
6 66 6 Configuration Configuration Configuration Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
6.1 Entering passwords . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2
6.2 Controller configuration . . . . . . . . . . . . . . . . . . . . . 6 - 4
6.2.1 Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 4
6.2.2 System time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 5
6.2.3 Language selection . . . . . . . . . . . . . . . . . . . . . . . . 6 - 5
6.2.4 Erase EEPROMs . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 6
6.2.5 EEPROM menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 6
Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
Compare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8
Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8
6.2.6 Clear permanent RAM . . . . . . . . . . . . . . . . . . . . . 6 - 9
6.2.7 Clear seal RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 9
6.2.8 Rename schedule data . . . . . . . . . . . . . . . . . . . . . 6 - 9
6.3 System configuration . . . . . . . . . . . . . . . . . . . . . . . 6 - 10
6.4 Parameter configuration . . . . . . . . . . . . . . . . . . . . 6 - 12
6.4.1 Sequence parameters . . . . . . . . . . . . . . . . . . . . . . 6 - 12
6.4.2 Ticket parameters . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 16
6.4.3 Ticket language . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 20
6.4.4 Ticket configuration . . . . . . . . . . . . . . . . . . . . . . . . 6 - 20
6.4.5 Product data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 24
6.4.6 Data capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 26
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 27
Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 27
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 28
Erase files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 29
6.4.7 Additive parameters . . . . . . . . . . . . . . . . . . . . . . . 6 - 29
6.5 Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 31
6.5.1 Volume counters . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 32
6.5.2 Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . 6 - 34
6.5.3 Meter interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 36
6.5.4 Printers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 38
Slip printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 38
LQ 570 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 39
Ticket printer selection . . . . . . . . . . . . . . . . . . . . . 6 - 39
6.5.5 I/O boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 40
6.5.6 Additivation units . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 42
Sealable additivation unit . . . . . . . . . . . . . . . . . . . 6 - 43
Not sealable additivation unit . . . . . . . . . . . . . . . . 6 - 44
6.5.7 Data storage cassette box . . . . . . . . . . . . . . . . . . 6 - 45
6.6 Parameter output . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 45
6.7 Seal parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 46
6.8 BIOS setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 47
6.9 Overview of configuration menus . . . . . . . . . . . . . 6 - 47
Contents
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All rights reserved. Subject to change. Copyright 1998 by
Duplication, processing and distribution of this document, BARTEC Componenten und Systeme
including parts thereof, is prohibited without the prior Bereich Messtechnik und Sensorik
written consent of BARTEC. Schulstrasse 30, D-94239 Gotteszell
Document: GA 970113 valid from: 01.97
Revision: Status: Version 1.11, 04.02.98
Author: G. Rothe
Translation: AT Regensburg / G. Rothe
Contents
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Introduction
1 - 1
1 Introduction
This documentation describes how units from the PETRODAT 3002
series function and how they are to be operated.
With the PETRODAT 3002 system it is possible to monitor, record and
control all the procedures and operations involved in the loading and
unloading of mineral oil vehicles of hazard class A1 and A3.
These operating instructions are written for the vehicle fleet manager, but
they may also be used as the basis of personnel training measures.
In addition to dealing with basic operations, this manual also explains the
configuration options required to install the individual units in the system
as a whole and it describes operating procedures in delivery mode.
Outline instructions with details of all essential operations during a tour
are also available for the tanker driver.
Introduction
1 - 2
Safety instructions
2 - 1
2 Safety instructions
The operator of the facility is responsible for observing all the regulations
in force for the storage, transportation and loading/unloading of
combustible liquids.
Regulations and provisions lose none of their validity when the facility is
operated with PETRODAT units.
PETRODAT units are built with due consideration to the regulations
currently in force and left the factory in perfect condition. Their installation
and maintenance are to be entrusted to properly trained specialists only.
! Make sure that the data and operating conditions specified by
BARTEC are observed.
! Follow the instructions for operating and servicing the units.
! If you discover any signs of damage or breakage on any parts of the
system or if the systems safe operation cannot be guaranteed for any
other reason, do not start the system or, if already in operation, shut
down the system immediately.
Notify your maintenance department.
! Get in touch with our service specialists if you discover any faults or
defects during operation or if you have cause to doubt that the units
are working properly.
! PETRODAT units are not a replacement for a tanker vehicles safety
equipment or for a users own safety measures (e.g. overfill cut-out).
Exclusion of liability BARTEC accepts no liability for any damage resulting from non-
observance of the safety regulations or from non-compliance with the
operating instructions or operating conditions. This applies similarly to any
consequential damage anywhere in the facility.
Safety instructions
2 - 2
Type overview
3 - 1
3 System description
3.1 Type overview
A key component of the PETRODAT 3002 system of units is the
controller, which acts as the central control and information unit of the
entire system.
Communication between the controller and other components within a
system takes place via a serial field bus (P-NET). Controllers are
available in four different models:
Models Controller, Type 6732-10 (version with numerical keyboard)
Controller Ex, Type 6733-10 (same as 6732-10 but approved for
installation in Zone 1 hazardous
areas)
Controller AN, Type 6742-10 (version with alphanumerical
keyboard)
Controller AN Ex, Type 6743-10 (same as 6742-10 but approved for
installation in Zone 1 hazardous areas)
To distinguish between the different models the terms controller and
controller AN will be used in the rest of this manual.
System description
3 - 2
3.2 Technical data
Controller Controller Controller Controller Controller AN Controller AN Controller AN Controller AN
Type 6732-10 Type 6732-10 Type 6732-10 Type 6732-10 Type 6733-10 Type 6733-10 Type 6733-10 Type 6733-10 Type 6742-10 Type 6742-10 Type 6742-10 Type 6742-10 Type 6743-10 Type 6743-10 Type 6743-10 Type 6743-10
Data processing Data processing Data processing Data processing 32 bit processor, 1MB flash-EPROM,
768 kB RAM battery-buffered (upgradable 1MB), 2kB EEPROM in CPU,
2x2 kB EEPROM on PSU board, real-time clock, watchdog
Ambient conditions Ambient conditions Ambient conditions Ambient conditions
Operating temperature
Storage temperature
Climatic category: J SF, Protection type: IP 65
-20...+60C -20...+50C -20...+60C -20...+50C
-30...+85C
Display Display Display Display LC-display with graphics capabilities, 160 x 128 pixels; illumination and heating
possible, window 96 x 77 mm, temperature-related contrast control
Keyboard, illuminated Keyboard, illuminated Keyboard, illuminated Keyboard, illuminated numerical alphanumerical
Interfaces Interfaces Interfaces Interfaces P-NET (serial field bus interface, asynchronous, baud rate 76800 bit/s,
max. cable length 1200m.
2x 1x 2x 1x
1x RS 232 1x RS 232
Electrical connection Electrical connection Electrical connection Electrical connection Screw terminals in controller base, cable routing through PG 9
High-safety screw terminals ! !
Ex approval, type of
protection EEx em [ib] IIB T4
! !
Rated voltage 24 V DC 20%
Rated current 0.3 A 0.5 A 0.3 A 0.5 A
General characteristics General characteristics General characteristics General characteristics
Case Rugged die-cast aluminum case, powder-coated in blue;
die-cast aluminum controller bracket, bright
Dimensions (W x H x D) 210 x 227.5 x 129.5 mm 210 x 287 x 129.5 mm
Weight 47 N (4.7 kg) 62 N (6.2 kg)
Mounting Controller bracket fastened with 4 fixing screws size M 8
Type overview
3 - 3
Controller AN with alphanumerical keyboard
3.3 System layout
The layout of the various controllers is identical except for the number of
keys and the case dimensions.
System description
3 - 4
Controller with numerical keyboard
Type overview
3 - 5
3.3.1 Display
The LC display is the controllers graphic user interface. All the menus
used for the systems configuration and operation are shown here. The
display can be heated and its contrast is adjustable. For operation in the
dark it is possible to illuminate the display with the help of LEDs. The
illumination control function can be configured in BIOS setup.
3.3.2 Keypad
Entries are made via the keypad. The keys are luminescent. Differences
between the various models are described in 4.2 Entries.
3.3.3 Softkeys
To the right of the display are four additional keys that are activated by the
controllers software according to the respective operating status and
which are assigned various functions. The significance of the active key
is indicated at the right-hand edge of the display; which function is
assigned to which key is unmistakable. These software-controlled keys
are called softkeys.
System description
3 - 6
Operating the controller
4 - 1
4 Operating the controller
The controller is operated via the softkeys and the alphanumerical
keyboard with menu-assisted prompting.
When the system is started up, the basic menu appears in the display.
On the left side you will see:
- No. of delivery,
- Total quantity counter,
- Date and time
Submenus are selected via the softkeys on the right-hand side.
The various interactive control options possible within the menus are
described below.
4 - 2
4.1 Selection of menu points
The menu offers further selection options. The functions or submenus
available for selection are presented line-by-line in bright letters on a dark
background. When a function is selected, its presentation is inverted (dark
letters on bright background).
You can call up a submenu in two ways:
1. By pressing the corresponding numerical key,
2. By selecting the submenu with the [select [select [select [select field] field] field] field] softkey (the bright
cursor bar is moved one line with each press of the key). Press the
[OK] [OK] [OK] [OK] softkey to call up the submenu.
To have the selected function performed, press the [OK] [OK] [OK] [OK] softkey. Some
menus will then be followed by a further submenu.
4.2 Entries
Various menus require you to make numerical entries. These entries are
input via the accordingly marked keys on the keypad.
The controllers keys are dual-assigned. Assignments are printed on the
keys. To change over between assignments on controller AN, use the
[ALT] [ALT] [ALT] [ALT] key. This key is fitted with an LED. When the LED is on, the lower
line of characters on the keys is active. When the LED is off, the upper
line of characters is active.
On controllers with a numerical keyboard, pressing a key on its own will
result in the lower character being entered. To enter the upper character
on a key you must press the [ [ [ [ ! !! ! ] ]] ] key simultaneously.
Press the [OK] [OK] [OK] [OK] softkey to adopt the entry.
4 - 3
In some cases it may be necessary to enter text (e.g. entering a
customers address at the beginning of an order or entering a product
name and product code during configuration). On AN controllers, text
entries are made in exactly the same way as numerical entries.
On controllers with a numerical keyboard you must follow a number of
special instructions to enter text.
Text entries on controllers with a numerical keyboard Text entries on controllers with a numerical keyboard Text entries on controllers with a numerical keyboard Text entries on controllers with a numerical keyboard
Controllers with a numerical keyboard have no letter keys. When text
entries are necessary (for the customers address, product name, product
code and unit of quantity), they have to be made therefore in a different
way.
Having selected a field requiring a text entry, you must first press any key
(except those softkeys that are assigned a function) in order to call up the
entry routine.
4 - 4
Example
The two upper softkeys are given a dual function: in normal use they
move the cursor to the left or to the right (represented in the display on the
left-hand side of the two softkeys by the symbols <and >).
The second function is shown on the right-hand side of the softkeys
(ASCII and ABC). To use the second function, press the softkey and the
Shift key ([ [[ [! !! !] ]] ]) simultaneously.
Text can be entered in two different ways.
1. Text entry in ASCII 1. Text entry in ASCII 1. Text entry in ASCII 1. Text entry in ASCII
To enter a letter in the selected position, press the softkey ASCII ( [!] +
[<| ASCII] ) and enter the ASCII code for the required character. Then
move the cursor to the next position (softkey [>| ABC]) and enter the next
character in the same way.
The following table lists the ASCII codes of the most important characters.
Characters shown in the display are not always output on the printer in
exactly the same form. A printers output depends on which character set
is installed.
ASCII code table
Char. Char. Char. Char. Decimal code Decimal code Decimal code Decimal code Char. Decimal code Char. Decimal code Char. Decimal code Char. Decimal code Char. Char. Char. Char. Decimal code Decimal code Decimal code Decimal code
Space 032
! 033
" 034
# 035
$ 036
156
% 037
& 038
* 042
+ 043
- 045
. 046
/ 047
0 048
1 049
2 050
3 051
4 052
5 053
6 054
7 055
8 056
9 057
A 065
142
B 066
C 067
D 068
E 069
F 070
G 071
H 072
I 073
J 074
K 075
L 076
M 077
N 078
O 079
153
P 080
Q 081
R 082
S 083
T 084
U 085
154
V 086
W 087
X 088
Y 089
Z 090
a 097
132
b 098
c 099
d 100
e 101
f 102
g 103
h 104
i 105
j 106
k 107
l 108
m 109
n 110
o 111
148
p 112
q 113
r 114
s 115
t 116
u 117
129
v 118
w 119
x 120
y 121
z 122
Entering the product name "Oil":
1. Select the entry field with the [select field] [select field] [select field] [select field] softkey
2. Press any key (except active softkeys except active softkeys except active softkeys except active softkeys)
3. Press the [ASCII] [ASCII] [ASCII] [ASCII] softkey ( [ [[ [! !! !] ]] ] +[<| ASCII] [<| ASCII] [<| ASCII] [<| ASCII] )
4 - 5
Example
4. Enter the ASCII code 079 for "O":
[ [[ [! !! !] ]] ]+[ [ [ [
7 77 7
2 22 2
] ]] ] ; [ [[ [! !! !] ]] ]+[ [ [ [
9 99 9
4 44 4
] ]] ] ;[ready] [ready] [ready] [ready] softkey
5. Move cursor to next position: press [>|small] [>|small] [>|small] [>|small] softkey
6. Enter the ASCII code 105 for "i":
[ [ [ [
6 66 6
1 11 1
] ]] ] ; [ [[ [! !! !] ]] ]+[ [ [ [
0 00 0
5 55 5
] ]] ] ; [ [ [ [
0 00 0
5 55 5
] ]] ] ; [ready] [ready] [ready] [ready] softkey
7. Move cursor to next position: press [>|big] [>|big] [>|big] [>|big] softkey
8. Enter the ASCII code 108 for "l" :
[ [ [ [
6 66 6
1 11 1
] ]] ] ; [ [[ [! !! !] ]] ]+[ [ [ [
0 00 0
5 55 5
] ]] ] ; [ [[ [! !! !] ]] ]+[ [ [ [
8 88 8
3 33 3
] ]] ] ; [ [[ [ready] softkey
9. Press [OK] [OK] [OK] [OK] softkey
Entry of the word "Oil" is then complete.
2. Text entry by character selection 2. Text entry by character selection 2. Text entry by character selection 2. Text entry by character selection
As an alternative to entering the ASCII code you can scroll through the
characters with the [ [ [ [ . .. .
- -- -
] ]] ] key:
[ [ [ [ . .. .
- -- -
] ]] ] : forwards,
[ [ [ [ ! !! ! ] ]] ] +[ [ [ [ . .. .
- -- -
] ]] ] : backwards.
The [>|small] [>|small] [>|small] [>|small] and [>|big] [>|big] [>|big] [>|big] softkey is active when the cursor stands on a
field that already contains a character. This enables you to change over
between high case and low case for the displayed letter.
Entering the product name "Oil":
1. Select the entry field with the [select field] [select field] [select field] [select field] softkey
2. Press any key (except active softkeys except active softkeys except active softkeys except active softkeys)
3. Press the [ABC] [ABC] [ABC] [ABC] softkey ([ [[ [! !! !] ]] ] +[>| [>| [>| [>| ABC] ABC] ABC] ABC]) " anA appears at the
cursor position
4. Keep the [ [[ [ . .. .
- -- -
] ]] ] key pressed until "O" appears at the cursor position (if
necessary, use [ [ [ [ ! !! ! ] ]] ] +[ [ [ [ . .. .
- -- -
] ]] ] to scroll backwards)
5. Move the cursor to the next position: press the [>|small] [>|small] [>|small] [>|small] softkey
6. Press the [ABC] [ABC] [ABC] [ABC] softkey ([ [[ [! !! !] ]] ] +[ [[ [>| >| >| >| ABC] ABC] ABC] ABC]) " an A appears at the
cursor position
7. Keep the [ [ [ [ . .. .
- -- -
] ]] ] key pressed until "I" appears at the cursor position
8. Change over to low case: press [ [[ [! !! !] ]] ] +[>| [>| [>| [>| small] small] small] small] " an i appears at
the cursor position
9. Move the cursor to the next position: press the [>|big] [>|big] [>|big] [>|big] softkey
10. Press the [ABC] [ABC] [ABC] [ABC] softkey ([ [[ [! !! !] ]] ] +[>| [>| [>| [>| ABC] ABC] ABC] ABC]) " an A appears at the
cursor position
11. Keep the [ [ [ [ . .. .
- -- -
] ]] ] pressed until "L" appears at the cursor position
12. Change over to low case: press [ [[ [! !! !] ]] ] +[>| [>| [>| [>| small] small] small] small] " an l appears at
the cursor position
13. Press the [OK] [OK] [OK] [OK] softkey
Entry of the word "Oil" is then completed.
4 - 6
The [>| [>| [>| [>| ABC] ABC] ABC] ABC] softkey is only active when no letter is entered at the cursor
position. If there is already a letter at the cursor position, the softkey is
assigned for [>| big] [>| big] [>| big] [>| big] or [>| small] [>| small] [>| small] [>| small].
You can start to scroll through the characters from any character.
Numerals and "." and "-" can be entered directly via the keys. To enter the
numbers 6 to 0 and "-", press the Shift key ( [ [[ [! !! !] ]] ] ) simultaneously.
Numbers are inserted at the cursors standing position; if any other
character is entered, it will overwrite the character already there.
Use the [DEL] [DEL] [DEL] [DEL] key to delete the character standing to the left of the
cursor.
4.3 Switching on/off a function or a unit
In some menus you can switch on or off functions or units. In these cases,
enter a 1 via the keyboard to switch on. ON will then appear in the field
along side the respective function.
To switch off a function or unit, enter a 0. OFF will then appear in the
corresponding field.
4.4 Menus with several pages
The [select [select [select [select page] page] page] page] softkey appears when a display is unable to present all
the functions or readouts available within a menu. Press this key to call
up the next page of the menu containing those readouts which did not fit
on the first page.
4.5 Exiting a menu
4 - 7
Menus which have no further submenus are exited by pressing the
[ready] [ready] [ready] [ready] softkey. It makes no difference whether the first or any
subsequent page is visible. You will be returned to the higher-order
menus.
To exit a selection menu, select the 0:END field and confirm.
In menus designed for making entries you will find the [ [[ [abort] abort] abort] abort] softkey.
Press this key to exit an entry line without adopting the changes made in
this line.
The [abort] [abort] [abort] [abort] softkey can also be used to exit the menu and return to the
preceding menu (when the [select [select [select [select field] field] field] field] and [ [[ [ready] ready] ready] ready] softkeys are also
available).
4 - 8
Delivery mode
5 - 1
The displays illustrated below are taken from Software Version 1.11.
Differences of software status and configuration may mean that the
figures differ slightly from the displays in your system.
In Version 1.10 and higher, the software version is displayed in the
main menu.
5 Delivery mode
Please note:
If the printer active when the system is switched on is not the configured
printer (e.g. because the towing vehicle has changed), the driver will be
asked whether this new printer is to be used. The question has to be
confirmed by the driver. The existing printer will then be used by the
PETRODAT system.
5.1 Beginning a tour
To begin a tour, press the [tour begin] [tour begin] [tour begin] [tour begin] softkey in the main menu.
The display changes to the tour begin menu. The following data is to be
entered in the four top lines (depending on the configuration):
tour tour number, max. 4 digits
driver driver number, max. 6 digits
vehicle vehicle number, max. 3 digits (V.1.10: 6 digits)
odometer mileage in kilometers, max. 6 digits
The entries of the previous tour can be adopted or overwritten, whichever
is required.
When the entries are confirmed, the display changes to the next menu
(param. config / sequence param. / no quant.) depending on the
configuration, with or without data of the previous delivery.
In Version 1.10 and higher, a disk symbol in the main menu indicates
whether there is any data waiting to be downloaded or copied onto the
data storage cassette. The disk symbol flashes while the internal drive is
being accessed.
Delivery mode
5 - 2
The line for the average temperature appears only if configured
accordingly (param. config / sequence param. / show temp.). The line for
the customer no. appears if there is a data base available or if printing the
customer no. line is configured (param.config/ sequence param./ tick.
config./ custm. no.: ON).
5.2 Beginning an order
Press the [new order] [new order] [new order] [new order] softkey to begin a new delivery order.
Customer number The customer number (max. 8 digits) has to be entered here when the
"custm. no." is activated in the "param. config. / ticket config" menu.
After the customer number is confirmed, the display changes to the entry
mask for the customer address if so configured (param. config. / tick. ctrl.
/ cust. adr.). You can then enter the customers address here and it will
appear on the delivery ticket.
Delivery mode
5 - 3
If the data cassette box is configured and if master data was copied from
the cassette to the controllers main memory, the corresponding
customers address will appear after a customer number is entered,
provided the address can be found.
The entered address or the address read from the memory must then be
confirmed.
When the controller is loaded with master customer data , you can also
search selectively for ASCII characters in the customer file.
To do so, select the field name 1" with the [select [select [select [select field] field] field] field] softkey. Then
enter the first one or several characters of the name (high or low case, as
you wish).
Press the [OK] [OK] [OK] [OK] softkey to adopt these characters.
Press the [rea [rea [rea [ready] dy] dy] dy] softkey; the display shows the first address found
beginning with the entered characters.
Use the [contin.] [contin.] [contin.] [contin.] softkey to move to the next address that conforms with
the entered search pattern.
Delivery mode
5 - 4
The actually displayed customer number is of no significance when
searching for ASCII characters. The customer number is not updated until
a found addressed is confirmed.
After starting an order you are asked to specify which ticket is to be used
for the print form if several tickets are defined (param. config. / ticket
config./ tick. name).
After the customer address is confirmed, but only if accordingly configured
(configuration: param. config. / tick.ctrl. / printform.), you are asked to
select the type of print form (useful only when using the scheduled data
function).
After pressing the [start [start [start [start dlvr dlvr dlvr dlvr 1] 1] 1] 1] softkey you are first asked to specify which
counter is to be used for the delivery but only if multiple delivery is
configured (system config. /mult.del.).
Delivery mode
5 - 5
Product selection After you have pressed the [start [start [start [start dlvr 1] dlvr 1] dlvr 1] dlvr 1] softkey and, where necessary,
confirmed the counter, the display changes to the product selection menu.
Here you have to specify which product is to be delivered. As default the
system suggests the product which was last delivered.
Up to 30 products can be configured if the product extension option is
active (system config./ 30 prod.).
As soon as more than 10 products are configured, products are selected
by entering the product number.
Products are selected in the same way when a product file is saved in the
controllers RAM.
Preset quantity After confirming the product, you can enter a preset quantity in whole
liters. A preset quantity must must must must be be be be entered entered entered entered when the preset quantity option
is active (param. config / sequence param. / pres. mand.).
Delivery mode
5 - 6
After you have confirmed the preset quantity, the display changes to the
delivery menu.
Begin delivery Delivery is then started by pressing the [START/STOP] [START/STOP] [START/STOP] [START/STOP] key to enable the
pump. Enabling of the pump is indicated by inversion of the pump symbol
(bottom left of the display).
During delivery the following readouts are shown continually:
- selected product 2nd page: - selected product
- quantity (compensated) - quantity (compensated)
- average product temperature - quantity (uncompensated)
(if configured) - current product tempera-
- current flow rate ture
When double delivery is configuratet is the [Page [Page [Page [Page 2] 2] 2] 2] softkey not available.
Delivery mode
5 - 7
You can switch over to page 2 when pressing the [F2] [F2] [F2] [F2] key.
If big quantity display is configured (param. config. / sequence param.
/ big. quant.), the momentary quantity will be displayed in enlarged digits
after you press the [START/STOP] [START/STOP] [START/STOP] [START/STOP] key.
You can change over between big and normal quantity display. On
controllers with a numerical keyboard use the [1] [1] [1] [1] key, on controllers with
an alphanumerical keyboard use the [F3] [F3] [F3] [F3] key.
When you change over to the display on the 2nd page, the system returns
to the display on page 1 after approx. 5 seconds.
If no temperature display is configured on page 1, the 2nd page will show
the average temperature in addition to the delivery.
Stop delivery Delivery stops automatically upon reaching the preset quantity. It is also
possible to abort the delivery before then, however, by pressing the
[START/STOP] [START/STOP] [START/STOP] [START/STOP] key.
With the right configuration it is possible to continue the delivery after
reaching the preset quantity.
With the right configuration (param. config. / sequence param. / cont.
dlvry. and pres. mand.) you will be asked to specify a preset quantity if
you want to continue the delivery. This preset quantity is then added on
to the current quantity.
If you do not want to continue the delivery, press the [dlvr. [dlvr. [dlvr. [dlvr. 1 11 1 end] end] end] end] softkey.
Depending on the configuration (system config. / invoice; param. config.
/ tick. ctrl. / Pr. unplan.) and the type of delivery ticket (ticket with price,
invoice, invoice with transfer note) you will have to enter the price for the
delivered quantity of any unplanned deliveries in the following menu.
Depending on the configuration (param. config. / tick. ctrl. / gross pr.) you
have to enter either the gross price or the net price.
VAT is included accordingly as either a part of the gross amount (gross
pr. ON) or as an addendum to the net amount (gross pr. OFF) .
Delivery mode
5 - 8
After you enter the price, the system calculates the net amount, VAT
(based on the configured VAT rate), the gross amount and the amount
calculated in EURO.
If you want to deliver a further product as part of the same order, press the
[start [start [start [start dlvr dlvr dlvr dlvr 1] 1] 1] 1] softkey again and repeat the delivery procedure as
described.
5.3 Delivery with additives
5.3.1 Sealable additivation device
After confirming the preset volume the additive selection appears. If you
have configured more than one additive and the configuration permitts
choosing additives, you can select an additive. If in the configuration of
the additive device is set only one additive, you can use only this one or
after aborting the delivery can be done without additivation.
After confirming an additive a preset additve volume will be displayed.
This volume iscalculated from the preset volume of the main product and
the configured mix ratio.
Delivery mode
5 - 9
You can change the preset additive volume. If you decrease the preset
volume the pump intervals are regulated so that the demanded additive
volume will be delivered after delivering the volume of main product that
is calculated from the preset volume and the confgured merge relation
(param. config./ additiv params./ merge perc.).
If you increase the preset additive volume the entire difference volume will
be added at the beginning of the delivery.
When doing a delivery without a preset volume the additive will be added
corresponding to the configured mix ratio if you don't enter a preset
additive volume.
When entering a preset additive volume it will be added at the beginning
of the delivery.
The additive volume wich will be on the customers invoice is displayed in
the delivery menu.
At the 2nd page of the menu are additionally displayed the current
additive preset volume, the delivered additive volume and the current
additive total counter.
When having finnished the delivery you have to entry the price (if set this
by configuration).
Delivery mode
5 - 10
After confirming the price calculation for the main product the price of the
additive will be calculated based on the configured additive price. You
can change the additive price if the configuration permitts this.
When having confirmed the additive price calculation you can finnish the
order or start another delivery.
Delivery mode
5 - 11
5.3.2 Not sealable additivation device
If you use a not sealable additivation device the additive will be added
without selection when delivering a product that has to be mixed with an
additive. The additive is assigned to the additive device. The additive will
be added corresponding to the configured mix ratio. The counted additive
volume and the current additive total counter are displayed at the 2nd
page of the menu.
A price calculation for the additive will not be. The price of the main
product includes the price of the additive. Additive position and quantity
won't appear at the slip and in the tour data..
5.4 Manual additive delivery
With the configurable manual additive delivery option (configuration:
system config / man.add.) it is possible to deliver additives and any other
products as part of an order.
If you want to deliver a product in case form, press the [special funct.] [special funct.] [special funct.] [special funct.]
softkey.
In the following menu select "man. add.". The display then changes to a
menu with the configured additives.
Delivery mode
5 - 12
After you have selected and confirmed an additive/case, you are asked,
if configured, to enter the quantity that is to be delivered (configuration:
param. config. / tick. ctrl. / inp. in qu.). The quantity is then based on the
unit of measure configured for the product (liter, kg, units etc.),
(configuration: param. config. / product data / unit).
If input quantity is switched out and a pricecode 1 product with a case
contence is configured the entry has to be in pieces. The calculating of
the quantity will be automatically.
After you have entered the quantity, the price is calculated in accordance
with the configured price (configuration: param. config. / product data/
price). If manual additive price entry is configured, you can enter the
price after entering the quantity (configuration: param. config. / tick. ctrl.
/ a.prc.inp.).
An existing (configured) price entry can be overwritten.
The net price is calculated from the quantity and the price. The gross
price is calculated from the net price and the configured VAT rate.
If price entry is not configured, the price is calculated with the configured
price.
Delivery mode
5 - 13
For random products that are delivered as units you have to configure an
additive (case) with price type 0. The price is then calculated according
to pieces (see 6.4.5 Product data / Price type) .
5.5 Double delivery
With the configurable double delivery function (system config. / db.
meas.), vehicles with two measuring chambers are able to make and
monitor two deliveries to a customer simultaneously as part of one order.
If double delivery is configured, the display will change to the menu with
data fields for two deliveries after you have entered and confirmed the
data at the beginning of a tour.
Delivery mode
5 - 14
As in single delivery mode, a new delivery order is started when you press
the [new order] [new order] [new order] [new order] softkey.
The two deliveries are initiated after you enter and confirm the customer
number. If configured, you must first enter the customer address and
select the print form and ticket.
First press the [start [start [start [start dlvr. dlvr. dlvr. dlvr. 1] 1] 1] 1] softkey. As in single delivery mode, you are
then asked, if configured, to enter the customer address and to select the
ticket. When multiple delivery is configured you are also asked to specify
the counter. The display then changes to the product selection menu.
Select the product which you want to deliver at delivery point 1.
After you have confirmed the product, enter the preset quantity for
delivery 1.
Delivery mode
5 - 15
After you have confirmed the preset quantity the display changes to the
delivery menu.
After pressing the [start dlvr. 2] [start dlvr. 2] [start dlvr. 2] [start dlvr. 2] softkey you can make the product
selection and preset quantity entries for delivery 2 in the same way as for
delivery 1.
In double delivery mode the pump is not enabled with the [START/STOP] [START/STOP] [START/STOP] [START/STOP]
softkey but with the [ [[ [# ## #] ] ] ] softkey.
The pumps have to be enabled separately for each delivery.
After the pump is enabled the corresponding softkeys [ [[ [# ## #] ]] ] and
[dlvr. ... end] [dlvr. ... end] [dlvr. ... end] [dlvr. ... end] are no longer active.
After entering the delivery data for delivery 1, you can start this delivery
immediately. You can prepare delivery 2 while delivery 1 is running. It
should be noted, however, that if you press the [start [start [start [start dlvr dlvr dlvr dlvr 2] 2] 2] 2] softkey while
delivery 1 is in progress you will interrupt delivery 1.
After completing the entries for delivery 2, both deliveries have to be
started by pressing the pump enabling softkey.
Delivery mode
5 - 16
In double delivery mode the pump is not enabled with t tt the he he he
[START/STOP] [START/STOP] [START/STOP] [START/STOP] key.
Both deliveries are stopped when you press the [START/STOP] [START/STOP] [START/STOP] [START/STOP] key.
If the big quantity display is configured, the actual quantity will be shown
in enlarged form as described for single delivery mode (see e.g. p. 5-7).
The most practical approach is to begin by entering the delivery data for
both deliveries and then to start both deliveries. This will prevent
interruption of a delivery that is already in progress.
After the [START/STOP] [START/STOP] [START/STOP] [START/STOP] key has been pressed, you can continue the
deliveries with the [ [[ [# ## #] ]] ] softkeys.
Each of the two deliveries stops automatically upon reaching the preset
quantity. The [dlvr. ... end] [dlvr. ... end] [dlvr. ... end] [dlvr. ... end] softkey is then active again.
To end delivery 1, press the [dlvr.1 end] [dlvr.1 end] [dlvr.1 end] [dlvr.1 end] softkey.
As in single delivery mode, you are then asked to make the price entries.
After you have pressed the [dlvr. [dlvr. [dlvr. [dlvr. 2 22 2 end] end] end] end] softkey, enter the price for
delivery 2.
If either of the two deliveries ends while the other is still in progress, the
active delivery will also be stopped. After entering the price data you must
continue the interrupted delivery by pressing the [ [[ [# ## #] ]] ] softkey.
Proceed as in single delivery mode.
Delivery mode
5 - 17
5.6 Multiple delivery
For vehicles with more than two counters (e.g. lubricant vehicles) it is
possible to configure up to 8 counters for one controller (system config /
mult. del.). The existing hardware modules are assigned to the various
counters in accordance with the number of counters (see 6.5.1, 6.5.2
Multiple delivery).
The only difference in the delivery procedure from that in single delivery
mode is that you have to select the counter after starting the delivery. The
previously used counter is proposed as default.
Double delivery is also possible in multiple delivery mode, i.e.
simultaneous delivery is possible at two of counters. in this case too you
must first select the counter after starting the delivery.
Delivery mode
5 - 18
5.7 Unmeasured delivery
There is a configuration option that allows unmeasured deliveries (param.
config. / sequence param. / unmeas. del. " ON). In this case the quantity
is not measured, the pump will be enabled.
To change over to unmeasured delivery, press the [special [special [special [special funct.] funct.] funct.] funct.] softkey
after you have selected the product. Then select "unmeas. del. cust.".
If a preset quantity is entered, it will be saved as the delivered quantity.
When the pump is enabled, the delivery is made without the quantity
being counted and without the flow rate being indicated.
An error message will be issued if more than 20 liters run through the
counter.
5.8 Flushing
The flushing function can be configured for product changes (param.
config. / sequence param.- flushing " enter quantity >0).
If the flushing function is configured it will not be possible to change the
product at a counter in the course of an order. In this case, a delivery will
be aborted with an error message.
Flushing has to be performed outside of an order outside of an order outside of an order outside of an order.
To call up the flushing function, press the [ [[ [special special special special funct.] funct.] funct.] funct.] softkey and
select "flushing" .
Delivery mode
5 - 19
After pressing the [start [start [start [start dlvr dlvr dlvr dlvr 1] 1] 1] 1] softkey you are asked to select the new
product.
After you have confirmed the product, the system proposes the
configured flushing quantity as default. This can be overwritten.
The flushing cycle is then started like a delivery.
Delivery mode
5 - 20
A flushing note listing both the old and the new product is printed out
when the flushing is completed.
The product number 0 is used in the journal to identify a flushing cycle.
The word flushing appears in place of the customer number.
5.9 Ending an order
Print ticket At the end of an order, the configured ticket is printed out when the [order [order [order [order
end] end] end] end] softkey is pressed.
Duplicate After the ticket has been printed, you can print as many duplicates as you
wish provided no new order is started. To print a duplicate ticket, press
the [special [special [special [special funct.] funct.] funct.] funct.] softkey and select "print copy" . If you want to print the
ticket in a different language than that used for the original, you must first
select the language for the ticket in the special functions menu.
The only difference between the duplicate and the original is a line with
the heading COPY and the number of the duplicate.
Delivery mode
5 - 21
5.10 Ending a tour
The tour is ended by pressing the [Tour- End] [Tour- End] [Tour- End] [Tour- End] softkey.
The menu shows the data of the previous tour in accordance with the
configuration. You can enter the end-of-tour mileage in the "odometer"
field.
The main menu appears when you press the [ready] [ready] [ready] [ready] softkey.
5.11 Scheduled data
The scheduled data function enables a tours scheduled data and
feedback data to be processed on a PC. Data is transferred on data
storage cassettes (configuration: system config. / sched. data " ON).
Tour start At the start of a tour the scheduled data is first copied from the data
storage cassette into the memory of the controller.
From the list of saved tours shown on the controllers display you must
then select a tour.
Delivery mode
5 - 22
If you want to make a tour that is not in the list, press the [ [[ [unpl. unpl. unpl. unpl. tour tour tour tour] ]] ]
softkey.
Select an order After you have confirmed the selected tour, select the order.
Within a tour you can start an unplanned order by pressing the
[unpl. order] [unpl. order] [unpl. order] [unpl. order] softkey and then entering the customer number.
When you have selected and confirmed an order, the display will show
you the customer data in accordance with the schedule file.
Delivery mode
5 - 23
The print form can then be selected in accordance with the configuration.
The product to be delivered is shown when the delivery is started. If the
delivery consists of several items, selection is now possible.
If in the course of an order you want to make a delivery that is not
included in the scheduled data, press the [unepl.pos.] [unepl.pos.] [unepl.pos.] [unepl.pos.] softkey and then
make your product selection.
Preset quantity After you have confirmed the delivery item, the display shows the planned
quantity. The displayed quantity can be overwritten if required.
Begin delivery After you have confirmed the preset quantity, the delivery is made as
described in 5.2.
Delivery mode
5 - 24
Data feedback At the end of the tour, copy the tours data onto the data storage cassette.
To do so, press the [menu] [menu] [menu] [menu] softkey in the main menu.
Select "copy tourdata". The system copies the tours data onto the data
storage cassette so that it can be further processed in the office.
Delivery mode
5 - 25
5.12 Special functions
The [ [[ [special special special special funct.] funct.] funct.] funct.] softkey is active depending on the controllers
operating status.
Similarly, the functions that can be called up with this softkey depend on
the momentary operating status and on the installed configuration.
The following functions are available: The following functions are available: The following functions are available: The following functions are available:
After starting a tour ! Print journal (see 5.13.2)
! Flushing (if configured, see 5.8)
! Total counters (display of all uncompensated, compensated and
additive total counts of all the configured counters)
After beginning an order ! Display page 2 (display the 2nd page of the delivery menu)
! Manual additive delivery (if configured , see 5.4)
! Part delivery ticket
If several deliveries are to be made at various points as part of an
order, a part delivery ticket can be printed out after each delivery. Each
new print-out lists the deliveries not yet printed out. When using the
scheduled data function, the part delivery ticket function is only active
if permitted by the preset scheduled data.
! Print journal
! Language-bon
Here you can select the language in which the delivery note is to be
printed out.
! Total counter (see above)
After product selection ! Processing option
The following processing options are available:
1: loading from customer
2: loading from depot
3: delivery at depot
4: load from refinery
5: loading from refinery
6: dip tank
When configured unmeasured delivery (param.config/ sequence
param./ unmeas.del.):
7: unmeas. del. customer
8: unmeas. del. depot
9: unmeas. del. refinery
Delivery mode
5 - 26
After ending an order ! Print journal
! Print duplicate (After the delivery ticket has been printed, you can print
as many duplicates as you wish provided no new order is started. The
only difference between the duplicate and the original is a line with the
heading COPY and the number of the duplicate; see 5.9)
! Total counter (see above)
! Language-bon (see above)
5.13 Functions outside a tour
Outside a tour there are various functions which you can call up from the
main menu with the [menu] [menu] [menu] [menu] softkey.
5.13.1 Configuration
The configuration menus are used for adapting the software to the
specific working conditions and to the systems hardware components.
Configuration is described in Chapter 6.
5.13.2 Print journal
In the print journal menu you can first select which tours you want to
print.
Delivery mode
5 - 27
If you select manual selection, the display will show you the data of the
previous tour. The [back] [back] [back] [back] and [contin.] [contin.] [contin.] [contin.] softkeys are active if several tours
have been saved. Use these two softkeys to scroll backwards and
forwards among the saved tours to select the tour you want.
Press the [print] [print] [print] [print] softkey to print out the data of the selected tour.
Press the [ready] [ready] [ready] [ready] softkey to exit the menu.
The "total journal" option allows you to print out a journal of all the saved
tours.
With the "not pr. tours" option the system prints the data of only those
tours that have not yet been printed out.
During a tour, the print journal function is available via the [ [[ [special special special special
funct.] funct.] funct.] funct.] softkey (see 5.12.)
With the "sched data jou." option you can print out the data of scheduled
tours. For this is a user defined schedule data journal neccesary.
With the "infolist" option you can print out all the data compiled by the
office.
5.13.3 Copy tour data
With the "copy tourdata" menu point you can copy the tour data back onto
the data storage cassette, ensuring data feedback for the scheduled data
function (see 5.11).
5.13.4 Internal storage
Delivery mode
5 - 28
Select the "intern. storage" menu point to display the contents of the
configured RAM drive.
5.13.5 Data storage cassette
Select the "storage cass." menu point to display the contents of the data
storage cassette.
5.13.6 Total counter
All uncompensated, compensated and additive total counts of all the
configured counters will be displayed.
Delivery mode
5 - 29
5.13.7 Clear additive total counter
When having choosed this menu point you can clear the additive total
counter after a safety question.
Delivery mode
5 - 30

Configuration
6 - 1
If you want to change data subject to statutory calibration, the seal
switch (calibration switch) has to be actuated before you call up
configuration!
Whenever the seal switch is actuated, re-calibration by an official
office is compulsory at a charge!
The displays illustrated below are taken from Software Version 1.10.
Differences of software status and configuration may mean that the
figures differ slightly from the displays in your system.
An overview of the configuration menu structure as well as instructions
on how to access the various configuration levels can be found on
page 6-49.
6 Configuration
All the settings preferred for running the control software and required for
the specific system configuration are made with the configuration menus.
Most settings can be made after entering passwords which permit access
to specific configuration levels (see 6.1).
All the data subject to statutory calibration and all the data of relevance
for running the program can be changed only when the seal switch
(calibration switch) is actuated. The seal switch has to be actuated before
you call up configuration!
The seal switch is to be found at the bottom of the controller and is
equipped with a seal pin secured with a lead seal. The lead seal has to be
disconnected and the seal pin removed in order to actuate the seal
switch. You must then turn the seal switch 90! anticlockwise. When the
seal switch is actuated, the display changes to the main menus with a
flashing E EE E.
To call up configuration, press the [menu] [menu] [menu] [menu] softkey in the main menu.
Configuration
6 - 2
Example
In the following menu, select "configuration". The display changes to the
configuration main menu.
6.1 Entering passwords
The software configuration function is protected by several passwords.
The various passwords enable access to different configuration levels.
Driver password The driver password permits access to configuration level 1.
Here it is possible to change the system time and the language among
the system parameters and the driver No. among the program
parameters.
The driver password is the sum of the day, month and hour (as shown in
the main menu).
Driver password =day +month +hour
Date: 23 23 23 23. 01 01 01 01. 1996, 08 08 08 08:00 h
Driver password=23 +1 +8 =32 32 32 32
User password The user password is the vehicle fleet managers password. It is formed
Configuration
6 - 3
Example
using a maximum three-digit code (user code) which the fleet manager can
define himself. The user password permits access to configuration level 2.
Here it is possible to activate and deactivate options and to configure
hardware modules and program parameters that are not subject to statutory
calibration.
User password =driver password x (user code +1) +user code
Driver password =32 32 32 32, User code =125 125 125 125
User password =32 x 126 +125 =4157 4157 4157 4157
The default user code=0. Hence the user password is the same as the
driver password.
When the password is entered, the display shows the configuration level
to which access is permitted.
Changing the password Changing the password Changing the password Changing the password
Entering the user password activates the [change [change [change [change U UU User-PW] ser-PW] ser-PW] ser-PW] softkey.
Press this key if you want to change the user password. To do so you
must first enter and confirm the former user code. Then you will be asked
to enter the new code. After you have entered the new code, the system
will ask you to repeat it and confirm it.
Deleting the password Deleting the password Deleting the password Deleting the password
If access to the user level is no longer possible because you have
forgotten the user code, you can delete the user code by entering the
service password. The user code is then reset to its original default value
(=0).
At service password level and at seal switch level it is possible to reset
the user code (=0) but it is not possible to change it to a different code.
Service password The service password permits access to all the configuration options that
are not subject to statutory calibration (configuration level 3).
The service password is formed and changed periodically by special
Configuration
6 - 4
mode. The service password is revealed only to authorized service
personnel.
Seal switch All the configuration options are active (configuration level 4) when the
seal switch is actuated. Data subject to statutory calibration can be
changed only when the seal switch is actuated.
The following settings can be made without entering a password:
Contrast within the configured limits (contr.-param./contrast)
Choice of delivery note language (program param./language select)
Manual delivery of additive (program param./product data)
Bleeding the additive device (peripherals/ additivation/ add../ bleeding)
6.2 Controller configuration
Controller parameter settings affect readouts and in-system routines.
6.2.1 Contrast
The contrast of the LC display can be changed in this menu.
The driver can use the [+] [+] [+] [+] and [-] [-] [-] [-] softkeys (without entering a password)
to adjust the contrast of the display within the fixed limits.
The limits within which the contrast may be varied by the driver can be set
in configuration level 2 (user password).
Configuration
6 - 5
After you have pressed the [contrast] [contrast] [contrast] [contrast] softkey the system first actuates the
[Re [Re [Re [Reset with -] set with -] set with -] set with -] softkey. You can then use the [-] [-] [-] [-] softkey to reset the
contrast to its standard value.
After pressing the upper softkey again you can use the [+] [+] [+] [+] and [-] [-] [-] [-] softkeys
to set the upper limit of the contrast range. After confirming this setting
you can set the lower limit of the contrast range in the same way.
6.2.2 System time
This menu is used to set the date and the time. Entries are made via the
keyboard.
With each change the display tells you that the time/date was changed.
You must then confirm with the [OK] [OK] [OK] [OK] softkey.
6.2.3 Language selection
This menu is used to select the language in which the menus are
presented in the display.
6.2.4 Erase EEPROMs
Configuration
6 - 6
If operation of the system is accompanied by errors which cannot be
remedied by changing the configuration, it is possible to erase the
configuration data saved in the various EEPROMs.
The entire configuration is thus returned to its initial condition, and all
system components are marked as deactivated.
After you have selected the EEPROM that you want to delete, the system
will ask before deleting if you are sure.
After the EEPROMs are deleted, the system has to be re-configured.
6.2.5 EEPROM menu
This menu is for service purposes. It enables configuration data to be
copied from and to a data storage cassette, data to be deleted from a data
storage cassette, and configuration data on the data storage cassette to
be compared with the configuration data in EEPROM of the controller.
With the vehicle fleet manager password you are permitted only to write
onto the data storage cassette and to make deletions and comparisons.
The reading of configuration data from the data storage cassette is
possible only when the seal switch is actuated because it is accompanied
by overwriting of the data in EEPROM of the controller.
Write Write Write Write
Configuration
6 - 7
After you have called up the EEPROM menu, press the [select.l] [select.l] [select.l] [select.l] softkey
several times to select the operation you want to perform: read (only with
an actuated seal switch), write, clear, compare.
After you have selected "write", enter an Ident No.
After you have confirmed the Ident No., the configuration data will be
copied onto the data storage cassette.
Clear Clear Clear Clear
If several files are saved on the data storage cassette, you can first use
the [next] [next] [next] [next] and [back] [back] [back] [back] softkeys to select a file. After selecting and
confirming "clear" you will be asked if you are sure; use the [Yes] [Yes] [Yes] [Yes] softkey
to delete the selected file from the cassette.
Configuration
6 - 8
Compare Compare Compare Compare
After you have selected a file and confirmed "compare", the data of the
selected file is compared with the configuration data in EEPROM of the
controller.
Read Read Read Read
"Read" is possible only when the seal switch is actuated. The
configuration data is then read from the data storage cassette and written
into EEPROM of the controller. The old configuration is overwritten.
Configuration
6 - 9
6.2.6 Clear permanent RAM
If you confirm this menu point, the data of the previous delivery will be
cleared from RAM.
6.2.7 Clear seal RAM
If you confirm this menu point, the data will be cleared from the seal RAM
(total counter, delivery counter). This function is active only when the seal
switch has been actuated!
6.2.8 Rename schedule data
In Version 1.10 and higher you can select this menu point after having
entered the user password. The menu point will appear only if
- data capturing is ON,
- the data storage cassette box is configured as ON and
- a cassette with schedule data is in the shaft.
Configuration
6 - 10
After switching on the seal switch or entering the service password you
can prevent the schedule data from being renamed from the start. This
may be useful for a test or demonstration.
Under the precautions as mentioned above appears the question
"reuse preset-data?" when starting a tour. If you confirm this question
the data will be kept unchanged.
The service password must be entered again when starting a new tour.
When confirming this menu point the schedule data at the cassette will be
renamed to the source format. So you can use the schedule data for
several trucks.
6.3 System configuration
data capt. When the data capture function is activated, the data of
the loading operations in the controllers battery-buffered
memory is saved and can be viewed and printed until the
next data download.
We recommend switching off the data capture function
if your system is not using the scheduled data function.
In this case a journal print-out is produced at the end of
each tour covering all those tours which have not been
printed out before. When the data file has been printed
out completely, it will be deleted at the start of a tour.

Configuration
6 - 11
If the data capture function is activated, the data should be
downloaded daily. Failure to do so will result in an error message when
the memory capacity is exhausted. In this case the data will have to be
deleted.
Selective deletion of data is possible after entering the user password
(configuration / param. config. / data capt. / erase files) (see 6.4.6,
Erase files).
A further way to delete data is to format the data carrier (see 6.4.6,
Quick-Format).
Caution! Caution! Caution! Caution! The formatting of data carriers will also delete any master
data that may be present.
invoice Activate this option to enable the local drawing up of
invoices. If this option is deactivated, the system will
print out a delivery ticket.
A delivery ticket will also be printed out if no price is
entered when the "invoice" option is activated.
db. meas i. Here you can activate the double delivery mode for
vehicles equipped with two measuring chambers.
Simultaneous delivery from the two chambers is then
controlled by one controller.
add. device This menu point allows you to configure an additive
device as ON or OFF where the vehicle is equipped with
such a device.
wght.-mode You can select this menu point only when the seal switch
is actuated. If the wght. mode is activated, the driver has
to enter the density values for the loaded products at the
beginning of a tour. It is also possible, however, to adopt
the configured density at 15!C. The compensated
quantity is calculated on the basis of the entered density.
The invoice is based on the price per kg.
The wght. mode is prohibited in Germany.
man. add. Activate the man. add. option to permit the delivery of
additives in case form.
mult. del. When this option is activated you can configure up to 8
counters for one controller. In this case there are only
logical outputs for enabling and throttling the pumps.
30 prod. Extension of the product configuration to 30 products.
sched. data Switching the sched. data option on and off for the
scheduled data function.
Configuration
6 - 12
In Version 1.09 and lower, additive delivery is not possible when the
multiple delivery option is activated. If you have configured multiple
delivery, switch off the additive delivery option!
In Version 1.10 and higher, additive delivery is possible at c cc counter ounter ounter ounter 1 11 1
or 2 or 2 or 2 or 2 in multiple delivery mode.
6.4 Parameter configuration
Parameter configuration is used to define how the program runs and to
adapt the controller to the specific conditions of application.
6.4.1 Sequence parameters
cont. dlvy. Continue delivery - When this option is activated it is
possible to continue a delivery after the preset quantity
is reached.
pres. mand. Preset quantity - When this option is activated, a preset
quantity must be specified before each delivery. Delivery
without a preset quantity is not possible. If the option is
not activated, delivery will be possible both with and
without specification of a preset quantity.
hose selec. Switches the "hose selection option on or off
(only for counter 1 and 2)
hose pulse Here you can enter the time in seconds during which the
assigned output for enabling hose changeover remains
active after the end of a delivery (set to 1").
Configuration
6 - 13
If "0" is entered, the output remains active until the
beginning of the next delivery.
evac. pipe Time entry in seconds. The output for evacuating the
pipe with compressed air will remain active for the time
specified. The time entry depends on the pipe volume.
(only for counter 1 and 2)
compr. air Switches on or off the input monitor for the compressed
air check-back signal. If this option is activated when the
evac. pipe option is active, the delivery cannot be
ended as long as the check-back signal for the presence
of compressed air is negative.
comp. totl Use this option to specify whether the compensated or
uncompensated quantity is displayed in the complete
total counter.
ON: compensated quantities are added in
compensated form,
OFF: compensated quantities are added in
uncompensated form.
unit =l ON: quantities are displayed in whole liters,
OFF: quantities are displayed in tenths of a liter.
slow flow Entry of the quantity M in liters. The pump is throttled at
the M liter mark before reaching the preset quantity.
flow limit Entry of the flow rate in liters/min. The pump will be
throttled if the entered value is exceeded.
prestop % Entry in % of the flow rate. The pump is throttled by this
amount before reaching the preset amount
(compensation of run-on).
2nd page:
master-met Entry of the P-NET address of the master controller (master
No. as set in BIOS) when several controllers are used. The
master controller is used to control and coordinate the
functions used jointly by several units.
At the master controller is not to set an address.
prefl. time Preflow time in seconds - After a delivery is started, flow
has to be detected before this time elapses. If the
preflow time elapses without any flow being detected,
the delivery is ended with quantity =0.
If an active delivery is stopped and not continued before
Configuration
6 - 14
the set preflow time elapses, the delivery will be ended
with the quantity delivered up to this time.
Enter 0 to deactivate the function.
no quant When this option is activated, the previous delivery data
will not be displayed outside an order.
cycle time When this option is activated, the display shows the time
(in 1/10 s) for a complete cycle, i.e. the time needed to
scan all the connected components and to update the
values. This option is important for diagnosis purposes
only.
show temp. Use this option to switch the temperature readout in the
delivery display on or off.
dens. var. Variation of density (only important for kg.mode). When
a value for the density variation is set you will be asked
for the current densities of the configurated produccts
when starting the tour. The density values you put in
must be iside the limits defined by the density variation
(density range =configured average density density
variation) (see 6.3, weight mode).
driv.-inp. When this option is activated it is possible to enter the
driver number at the start of a tour.
veh.-inp. When this option is activated it is possible to enter the
vehicle number at the start of a tour.
driver Entry of a driver number (6 digits).
This driver No. is used if no driver No. is entered at the
start of a tour.
vehicle Entry of a vehicle number (6 digits, V.1.09 and lower: 3
digits).
This vehicle No. is used if no vehicle No. is entered at
the start of a tour. The three final digits are used to
create the ticket and invoice number.
truck reg. Here you can enter a truck registration number (up to 12
characters). If a truck registration number is entered or
transferred with the tour file it will appear on the
collective ticket.
Contr. type Configuration of pump throttling in accordance with the
vehicle type (service function)
OFF: normal function; ON: specifically for Belgium
3rd page
Configuration
6 - 15
rep. preset R epeat pr es et
quantity
If this option is
activated, you can
re-enter a preset
quantity when the
continue discharge function is active. The new preset
quantity is added to the current quantity.
flushing If a flushing quantity is entered, the driver will be asked
to flush the system when there is a change of product.
The entered quantity is proposed as preset quantity in
the flushing order.
This function is not active when 0 is entered.
unmeas. del. ON: changeover between measured and unmeasured
delivery is permitted.
In unmeasured mode the pump is enabled but the
delivery is not measured. The preset quantity is saved as
the delivered quantity.
big quant. When the big quantity display is activated, the display of
the current delivery quantity is doubled in size. On
controllers with an alphanumerical keyboard you can
change over between big and small displays with the
[F3] [F3] [F3] [F3] key and on controllers with a numerical keyboard
with the [1] [1] [1] [1] key. The system returns to the normal
display at the end of the delivery.
Configuration
6 - 16
Example
6.4.2 Ticket parameters
VAT % Entry of the VAT rate in % (when the invoice option is
activated)
currency Entry of currency symbol (e.g. DM) (when the invoice
option is activated)
prc.-fact. Entry of quantity on which the price is based
Entry: 0001 ! the price is a based on 1liter
0010 ! the price is based on 10 liters
0100 ! the price is based on 100 liters
tick. no. Ticket number - The tickets (delivery notes) are
numbered in sequence. Here you can specify where the
numbering is to begin. The ticket number appears on the
print-out.
inv. no. Invoice number - The invoices are numbered in sequence. Here
you can specify where the numbering is to begin. The number is
printed on the invoice.
line p. p. Here you can set the page length (lines per page) for the
DIN A4 printer (constant line spacing 1/6").
rel. paper When this option is activated, the printed ticket is not
held in final position on the slip printer.
TE-journal When this option is activated, the tour journal is printed
out automatically at the end of a tour.
A journal is always printed at the end of a tour,
regardless of the settings in this menu, when no data
capture is configured.
a.prc. inp. Additive price entry
Activate this option to enable manual entry of the price
for additives. If this option is not activated, the price
configured for the additive will be used.
inp. in qu. ON: For the manual delivery of additives you must
enter the delivery quantity of price category 1
Configuration
6 - 17
products in liters or kg.
OFF: You must enter the delivery quantity of price
category 1 products in cases. The quantity is
calculated by multiplying the number of cases
with the case capacity.
You must always enter the piece number for price
category 0 products.
cust. adr. If this option is activated you will be asked for the
customer address at the beginning of an order. The
address appears on the ticket.
2nd page
max. pos. On invoices a sub-total is printed after the entered
number of positions (items) and a sum carried forward
line is printed on the following page. In forms a line such
as form 1 of 3" is printed on each page. On tickets
(delivery notes) there is a page break after the specified
number of items.
price pl. ON: Price entry for planned deliveries is permitted
when using the scheduled data function. If a
default price is proposed, it can be overwritten
(applies for main products and additives if
additive price entires are also permitted).
Pr. unplan. ON: Price entry is permitted for unplanned deliveries
and when the scheduled data function is
deactivated.
del. n. done ON: A delivery ticket but no invoice is produced for
orders already processed,
OFF: An invoice is produced also for orders already
processed.
sd-control Less / more quantity control
ON: The price is adapted automatically if a smaller
or larger quantity is delivered than specified.
If the quantity deviation exceeds a certain value, you will
Configuration
6 - 18
be asked (according to the configuration) to enter a price
or the system will only issue a delivery ticket but no
invoice.
If the sd-control function is activated, you will not be
asked for a price for planned deliveries.
diff. vol. % Entry of a quantity deviation in %. If the delivered
quantity deviates from the planned quantity by more than
this percentage, the system will issue only a delivery
ticket but no invoice.
This option is active only when the sd-control function
is deactivated.
copy order ON: Unprocessed orders are also included in the
data feedback at the end of a tour.
OFF: At the end of a tour, only the data of processed
orders is included in the data feedback.
del. status ON: The delivery status for unprocessed orders has
to be entered at the end of a tour. Entries are
demanded only when the copy order function
is ON.
printform. Before the beginning of an order the system asks for the
printing format (ticket, ticket with price, invoice, invoice
with transfer note).
0 " format asked for planned and unplanned orders
1 " format asked only for unplanned orders
2 " no format asked (according to the price entry, an
invoice or ticket will be printed for unplanned deliveries
and when the scheduled data function is not used)
c. no. w. veh. ON: With unplanned deliveries the customer number
is saved in the following form: Vehicle number in
3 digits, 99, serial No. In 3 digits (e.g.: 112 99
001)
OFF: The customer numbers are 99999 001, 99999
002 ... and are issued in series.
If the customers number for an unplanned delivery is
known, it can be entered.
gross pr. ON: If price entry is allowed you must enter the gross
price for the configured unit at the end of a
delivery.
OFF: If price entry is allowed, you must enter the net
price for the configured unit at the end of a
delivery.
pap. front ON: Paper is ejected from the slip printer to the front.
OFF: Paper is ejected from the slip printer to the back.
3rd page
Configuration
6 - 19
EU-choose ON: W h e n
starting an
order the
driver can
make a
c h o i c e
between an invoice drawn up in the national
currency or in EURO. The choice is not possible
when using data scheduling. The price must be
handed by the office in the desired currency.
OFF: The choice between national currency and
EURO is not possible. The invoice will be put
out in the currency that is configurated.
EURO-fact. Rate of exchange. Factor for converting national
currency into EURO. If the factor is different from 0 will
the price additionally be displayed in EURO when
entering a price. According to EU-requirements is only
the total gross price converted. The rate of exchange
(factor) is to set as 1EURO- defined in the national
currency (e.g. 1EURO =1,89937 DM). For covering the
different currencies the input is possible as a four figure
number with 6 decimal places.
EU-curren. Euro-symbol (max. 3 characters), present fixing: EUR.
Configuration
6 - 20
6.4.3 Ticket language
Use this menu to select the langauge in which the ticket is to be printed.
6.4.4 Ticket configuration
After calling up the ticket configuration function you can first specify how
many ticket formats you would like to create (max. 3).
Then you can start to configure the delivery ticket.
tick. name Each of the three possible ticket formats can be given a
ticket name. At the beginning of an order you can then
select the ticket of your choice.
Configuration
6 - 21
Repeat the ticket configuration for each ticket format.
Those lines configured as ON will appear on the delivery ticket. The lines
that can be configured in this menu are shown below for an invoice:
Configuration
6 - 22
vehicle: No. of the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
seq. no.: serial No. of the delivery . . . . . . . . . . . . . . . . . . . . . . . .
date: date of the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . .
start: time the delivery begins . . . . . . . . . . . . . . . . . . . . . . . .
end: time the delivery ends . . . . . . . . . . . . . . . . . . . . . . . . . .
prod.no.: No. of the delivered product . . . . . . . . . . . . . . . . . . . . .
temp. comp: average temperature for compensated delivery . . . . . .
temp. uncomp: average temperature for uncompensated delivery . . . .
tot. l. beg..: total counter level at beginning of delivery . . . . . . . . . .
tot. l. end: total counter level at end of delivery . . . . . . . . . . . . . . .
met+seq. no.: No. of delivery and configured counter No.. . . . . . . . . .
custm. no.: customer No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
gravity: density of product at 15C . . . . . . . . . . . . . . . . . . . . . . .
uncomp. qty.: delivered quantity in l based on 15C . . . . . . . . . . . . . .
weight: delivered quantity in kg . . . . . . . . . . . . . . . . . . . . . . . . .
tick. no.: ticket type and number . . . . . . . . . . . . . . . . . . . . . . . . .
ADR-line: product-specific reference to a pertinent hazardous
materials regulation . . . . . . . . . . . . . . . . . . . . . . . . . . .
ctr. reset: time and counter level at beginning of delivery . . . . . .
(will only be printed on a form in german language)
Version 1.10 and higher:
driver: configured or entered driver number . . . . . . . . . . . . . . .
presets: preset quantity (with further deliveries" total preset
quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
truck reg.: configured truck registration number . . . . . . . . . . . . . .
Version 1.11 and higher when printing an invoice:
EURO-line The total gross price will additionally be printed in
EURO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To configure the rate of exchange see 6.4.2 (Euro-fact.)
If EURO is configured as standard currency and the
national currency as secondary currency you can't use
this feature. For two different currencies (e.g. DM and
is this feature also not to use. At present the EURO-line
will be printed only in german language. In other
languages must be created a user-defined form for
printing the EURO amount.
Configuration
6 - 23
Use the LF options to specify at which position (measured in lines from
the start of a page) certain printing operations are to begin.
LF-start b : number of blank lines at the beginning of the ticket
Lf-bef. pos.: number of lines before the items, counting from the start
of a page
Lf-betw. p: number of blank lines between the items
Lf-end pos.: number of lines after the items (before the total counter
and the total price), counting from the start of a page
horiz. off. number of spaces from the left edge of the page
max.pos. If several tickets are to be configured, enter the number
of items per page for each ticket type (see e.g. max.
pos. on p. 6 - 17)
If several tickets and two printers are configured afterwards you must
select the printer wich has to print the specified ticket.
6.4.5 Product data
Configuration
6 - 24
Example
When the additive delivery option or manual additve delivery option is
activated, you must first enter here the data of those additive products
allowed for delivery. A maximum of 10 additives can be configured.
Additive Number of the additive
Additive Additive Additive Additive numbers numbers numbers numbers have to be >99 >99 >99 >99 because the numbers
1 to 99 are reserved for main products.
The name of the additive is entered in the second line.
Unit Entry of the unit of measure (e.g. l, kg,)
visc.20 Viscosity of the additive at 20C, in mPas
visc.40 Viscosity of the additive at 40C, in mPas
merge 1/x Mix ratio, x=quantity of main product per 1 liter of
additive
Entry: 100 ! for every 100 liters of main product mix
in 1 liter of additive
price Entry of the additive price
case cont. Case contents
Entry of a unit of measure for the contents of cases (e.g.
l, kg, pieces)
prc. code The price code lays down whether the price is calculated
by piece or by units of measure.
Price code 0: price per piece " The price is calculated in
the accordance with the delivered number of cases.
Price code 1: price per unit of measure " The price is
calculated in accordance with the quantity derived from
the number of pieces and the case contents.
pricefact. The price factor specifies the number of units (pieces or
units of measure) on which the price is based.
Configuration
6 - 25
After you have entered the data for the additives, confirm the additive
number 00. You must then enter the data of the main products permitted
for delivery. Values are already defined in accordance with the TDL
Standard for the product numbers 1 to 9. If one of these numbers is
entered, a data set (i.e. product name and product code) will be entered
automatically. This data can be overwritten if required.
It is possible to configure a maximum of 10 products in ascending order,
or 30 products if the product extension (system configuration / 30 prod.)
Is configured. At least one product has to be configured.
To exit the entry mask, enter the product number 0.
If a product is to be removed from the list, the entire product configuration
has to be reset with this product number omitted.
Product Product number defined according to TDL or freely
defined.
Enter the product name in the second line (this is done
automatically in accordance with the TDL Standard for
the product numbers 1...9).
No. Product Short name Density
[g/l]
1 Heating Oil HOil 847
2 Gasoil GO 835
3 unleaded unl 740
4 super leaded SL 751
5 super unleaded SUL 750
6 super 98 unl. S98U 757
7 Kerosene KER 803
8 J et Fuel J F 800
9 Bio-Gasoil RME 860
Short name Short product name (in accordance with the TDL
Standard for product numbers 1...9)
Unit Entry of a unit of measure (e.g. l, kg)
Cal. Fact. # Number of the calibration factor that has to be used for
this product. (Corresponds to the number of the
calibration factor in the volume counter menu, where the
actual calibration factors for three products are saved
(see 6.5.1).)
sp. grv. 15 Average specific gravity (density) of the product at 15C.
(see table above).
Configuration
6 - 26
Base Temp. Temperature to which the delivered quantity is
converted.
Comp. Mode Specification of the computational mode used for the
conversion
0.00: conversion according to DIN 51 757, Procedure B
(heating oil, gasoil, unleaded petrols);
0.01: Conversion according to DIN 51 757, Procedure D
(lubricating oils)
0.02: Conversions according to DIN 51 757, Procedure
X (liquefied petroleum gases)
0.50...2,50 Conversion procedure with constant
compensation factor (=set value); e.g. compensation
factor for RME Diesel=0.79.
Compens. Here you can specify whether the deliveries are to be
made with or without temperature compensation.
ON =with temperature compensation
OFF=without temperature compensation
additiv.? Delivery of the product with or without additive
ON =with additive
OFF=without additive
Count. N Specification of the measuring chamber for which the
product is allowed in the case of double delivery (1, 2 or
0).
0 =^both measuring chambers.
6.4.6 Data capture
Use these menus to configure the data capture.
Configuration Configuration Configuration Configuration
Configuration
6 - 27
After calling up the configuration menu you can configure the RAM drive
and the P-NET data storage cassette. After activating the two options you
can specify a memory capacity alarm limit in %. When this limit is reached
the system will issue a corresponding warning each time you then save
data.
Formatting Formatting Formatting Formatting
With this menu point you can delete the data saved in the RAM drive and
the data storage cassette by formatting.
The options "Quick-Format" and" Format" are available for the formatting.
"Quick-Format" corresponds to the DOS command "del *.*". All files and
the file allocation table are deleted. The saved data can be deleted with
"Quick-Format".
When the data on the respective data carrier has been erased, you must
complete the formatting of the data carrier with "Format" .
Configuration
6 - 28
Parameters Parameters Parameters Parameters
The parameters have an effect on the file management.
std. data Standard data ON:
existing scheduled data files are converted into the
defined standard format during data feedback.
The drive on which the various data sets are to be found and saved is
entered in the data sets.
0 " data in RAM
1 " data on the semiconductor cassette
Contents of the various data sets: Contents of the various data sets: Contents of the various data sets: Contents of the various data sets:
sched. data The data required for a tour schedule is saved here. The
tour schedule is available only when using the scheduled
data function.
tour data All the data collected during the tour are recorded in the
tour data.
Prn. sheets The user-defined formats used to configure the ticket
print-out are saved in the print sheets.
custo. data Customer master data (customer No., customer address)
is saved here.
res. datab. Product master data, driver data, stock data, text block
file (for ticket texts), control file (current control sets).
Erase files Erase files Erase files Erase files
Configuration
6 - 29
This menu enables the selective deletion of files. When a file category is
selected, the system will delete the corresponding files after asking if you
are sure. Data deletion is restricted to the storage medium configured for
the data (RAM or data storage cassette, see Parameters).
In addition to the files listed under parameters you can also delete the
following files separately:
textbl.data Text blocks that are inserted in the ticket during print-out.
prod. datab. The product file contains all the data of relevance for the
delivery, e.g. product number, product name and short
name, measurement-related data, references to text
blocks; for additives: case contents, unit factor, etc.
tax data Refers to the tax file in which the specific tax rates are
saved.
driv. data Number and name of the driver.
depot data Number and name of the depot (No. - ^Customer
number)
6.4.7 Additive parameters
Dieses Men dient zur Konfigurierung der Parameter der Additivierung.
no add. pr. ON additivation device not sealable, the delivered
additive volume won't be printed when
delivering a product with additives.
OFF additivation device sealable, the addidive
Configuration
6 - 30
volume will be printed in a separate line.
merge perc. (When the additive function is configured) Here you can
enter after what % of the preset quantity of main product
the total quantity of additive has to be mixed in.
postfl. tm. (When the additive function is configured) Here you can
enter the quantity (dependent on the pipe volume) which
will guarantee that all the additive reaches the
customers tank after it is mixed in.
If, after mixing in additive, the following quantity of main
product is smaller than the entered postflow quantity, the
customer will not be charged for the difference between
the setpoint quantity of additive and the quantity of
additive actually delivered.
Add. pulse When using additive devices of other manufacturers,
enter the necessary pulse duration here (not available in
Versions before 1.10).
Add. step When using additive devices of other manufacturers,
enter the necessary increment in L here, i.e. after how
many liters the pulse is to be emitted (not available in
Versions before 1.10).
Whe Whe Whe When using additive devices of other manufacturers n using additive devices of other manufacturers n using additive devices of other manufacturers n using additive devices of other manufacturers
you you you you must must must must switch switch switch switch off off off off the the the the additive additive additive additive device device device device option option option option ( (( (system system system system
config. config. config. config. / // / addi. addi. addi. addi. device device device device)! )! )! )! As As As As soon soon soon soon as as as as you you you you have have have have entered entered entered entered
values values values values for for for for the the the the pulse pulse pulse pulse duration and increment you can duration and increment you can duration and increment you can duration and increment you can
specify specify specify specify in in in in the the the the product product product product configuratio configuratio configuratio configuration whether the n whether the n whether the n whether the
product is to be delivered in additive delivery mode. product is to be delivered in additive delivery mode. product is to be delivered in additive delivery mode. product is to be delivered in additive delivery mode.
Configuration
6 - 31
6.5 Peripherals
All the hardware modules used in the system are selected and configured
in this menu.
When you activate a module after calling up the configuration menu for
peripherals for the first time or after a change of components, the display
tells you that the module is not activated.
Enter the serial number (="A-No.") and confirm. The extension "UE" will
be added automatically. If the serial number is correct and there is no
response from a different module under the target address, the display
will tell you that the module has been activated.
Configuration
6 - 32
After confirming this message you can access the modules various
parameters.
If the system was unable to activate the module, the module will be
deactivated when you exit the menu.
If the selected module was active already, you will be able to access its
various parameters immediately after calling up the configuration menu.
The following displays are based on this condition.
6.5.1 Volume counters
The volume counters measure the volume that flows through the
measuring chambers.
Vol-Cnt.1 Switches the volume counter ON and OFF.
seq. no. Entry of the volume counter sequence No. (when several
volume counters are installed).
Configuration
6 - 33
Serial Nr. The serial number (="A-No.") which is printed on the
volume counter.
version The volume counter version is read and entered
automatically.
max. vol. The maximum recordable volume is calculated in
accordance with the resolution and entered
automatically.
Cal-Fac. 1 Three different calibration factors for three different
products can be entered for one measuring chamber.
The calibration factor specifies how many pulses add up
to one liter. Four decimal places are allowed for the
purposes of exact calibration.
The calibration factor is assigned to the product when
the product data is entered (see 6.4.5).
Cal-Fac. 2 Same as for calibration 1.
Cal-Fac. 3 Same as for calibration factor 1.
pulse/rev. Here you must enter the number of pulses per revolution
specified by the manufacturer for the volume counter
used. The value is saved in the volume counter. The
entry should be changed only in exceptional cases after
consulting with the BARTEC Service Department.
Counter-No. Here you must enter the counter number of the
measuring chamber. This number is subject to statutory
calibration and appears on the delivery ticket.
Sealcountr. The seal counter is read by the connected unit and
increases with each change of settings that are subject
to statutory calibration.
The entries are checked by the program prior to each
delivery. If they do not tally with the setpoint values (e.g.
after changing a volume counter), delivery will not be
possible. In this case you will have to call up this
configuration menu in order to change the entries.
chng. dir. The direction of rotation can be configured only for
volume counters of Version 2.00 and higher.
Provided no changes have been made to the volume
counter, a 0" here corresponds to the default setting for
the direction of rotation, i.e. positive counting for
clockwise rotation. If 1 is entered, the respective
direction of rotation is reversed.
Double delivery If double delivery (not multiple delivery) is configured (system config. /
db. meas. l.), you will have to configure two volume counters. The second
Configuration
6 - 34
volume counter is configured in the same way as the first.
In Version 1.10 and higher, the second volume counter is configured after
assignment to a counter in the same way as for multiple delivery, i.e. you
must call up the volume counter configuration twice for double delivery.
Multiple delivery If multiple delivery is configured (system config. / mult. del.), the volume
counter must first be assigned to a counter.
Only then are you able to begin with entering the unit-specific data.
You can configure volume counters for up to 8 counters.
6.5.2 Temperature sensor
The temperature sensor measures the momentary temperature of the
delivered product.
Te-Sens.1 Switches the temperature sensor ON and OFF.
Configuration
6 - 35
seq. no. Entry of the temperature sensor sequence No. (when
several temperature sensors are installed).
SerialNr. The serial number (="A-No.") which is printed on the
temperature sensor.
version The temperature sensor version is read and entered
automatically.
sealcountr. The seal counter is read by the connected unit and
increases with each change of settings that are subject
to statutory calibration.
The entries are checked by the program prior to each
delivery. If they do not tally with the setpoint values (e.g.
after changing a temperature sensor), delivery will not be
possible. In this case you will have to call up this
configuration menu in order to change the entries.
Double delivery If double delivery (not multiple delivery) is configured (system config. /
db. meas. l.), you will have to configure two temperature sensors. The
second temperature sensor is configured in the same way as the first.
In Version 1.10 and higher, the second temperature sensor is configured
after assignment to a counter in the same way as for multiple delivery, i.e.
you must call up the volume counter configuration twice for double
delivery.
Multiple delivery If multiple delivery is configured (system config. / mult. del.), the
temperature sensor must first be assigned to a counter.
Only then are you able to begin with entering the unit-specific data.
You can configure temperature sensors for up to 8 counters.
Configuration
6 - 36
6.5.3 Meter interface
In Version 1.10 and higher you can configure the meter interface
consisting of the volume counter module, the temperature sensor module
and an I/O module. The channels of all the modules are configured under
the same serial number.
The volume counter module and the temperature sensor module each
have two channels, of which channel 1 is always installed. The channels
can be switched on and off individually.
After calling up the configuration menu for the measuring system interface
you are asked to configure the two volume counters, the two temperature
sensors and the I/O module in succession.
The volume counters of the measuring system interface are configured in
the same way as the single volume counters. If the P-NET address is
assigned to another volume counter, the latter will have to be changed by
entering a different sequence number.
After configuring the 1st volume counter you must configure the 2nd
volume counter in the same way. The sequence number and the serial
number will have been adopted already from the 1st volume counter and
cannot be changed.
When both volume counters are initialized, configure the temperature
sensors.
Once again the sequence number and the serial number will have been
adopted already.
This entry must be activated by moving the cursor in this field (controller
AN) or pressing of any key (controller) and confirming it.
Configuration
6 - 37
If a volume counter, temperature sensor or I/O box is configured after
configuration of the measuring system interface, the unit last configu-
red is always adopted and overwrites the previous assignment to the
counter!
It will be dispayed the message "module activated".
Enter the corresponding resistance values of the temperature sensors
(calibration values listed in the documentation or on the sensor itself) in
the lines R at 0!C and R at 50!C.
When using sensors according to DIN IEC 751, class A without listed
calibration values enter the basic values according to this standard
(R at 0 C =100.00; R at 50 C =119.40).
After the temperature sensors are initialized, configure the I/O module.
Once again, the sequence number and the serial number will have been
adopted already. Configuration is the same as for configuring the I/O box
(see ?).
If a channel is switched off, the assignment can be overwritten
subsequently with individual units.
The logical assignment to the counter is fixed for single and double
delivery:
Channel 1 " counter 1
Configuration
6 - 38
Channel 2 " counter 2
In multiple delivery mode the assignment to the counter is made in
accordance with the menu settings. The following combinations are
possible: counter 1 and 2, 3 and 4, 5 and 6 or 7 and 8.
6.5.4 Printers
These menus are used to make settings in connection with the choice of
printer type.
Slip printer Slip printer Slip printer Slip printer
The slip printer works with a printing width of 65mm. If this printer is
configured as ON, the following entries are compulsory.
SerialNo. Here you must enter the serial number (="A-No.") which
is printed on the printer nameplate.
Configuration
6 - 39
If only one printer is configured, it will be used automatically as the
ticket printer.
version After the serial number is entered, the printer version
number (issued by the manufacturer) will be read and
entered automatically.
LQ 570 LQ 570 LQ 570 LQ 570
If the A4 printer type LQ 570 is configured as ON, you will have to make
the same entries as for the slip printer.
The extension "-EDG" is attached automatically to the serial number.
Ticket printer selection Ticket printer selection Ticket printer selection Ticket printer selection
If two printers are configured but only one ticket, you must select here the
printer to be used for printing out the delivery ticket.
If you have configured several tickets and two printers you must select the
printer for each ticket seperately (see ? Ticket configuration).
6.5.5 I/O boxes
Configuration
6 - 40
The following menus are used to configure the I/O boxes as ON or OFF
and to define the input and output assignments.
After selecting the I/O box you must enter the unit-specific data.
OIf. 6752 Output interface type 6752. If the output interface is
configured as ON, the following entries are compulsory.
seq. no. Entry of the output interface sequence number.
SerialNr. Entry of the output interface serial number (="A-No.").
version After you have entered the serial number, the version will
be read and entered automatically.
The program controls virtual (logical) outputs internally. The output
interface has 8 physical outputs (channels). Each of these physical
Configuration
6 - 41
Example
Example
outputs can be assigned a logical output.
Standard assignment of the logical outputs:
1: Enabling of pump 1
2: Throttling of pump 1
3: Enabling of pipe 1
4: Evacuation of pipe 1
5: Enabling of pump 2
6: Throttling of pump 2
7: Enabling of pipe 2
8: Evacuation of pipe 2
9: Motor control faster
10: Motor control slower
Those logical outputs that are not needed are to be omitted.
Enabling pump 1 (logical 1) " is needed " physical output 1
Throttling 1 (logical 2) " is not needed
Enabling pipe 1 (logical 3) " is needed " physical output 2
etc.
Like the outputs, a logical input can be assigned to each of the physical
inputs. Those channels not used as an output are available as outputs.
Standard assignment of the logical inputs:
1. Emergency stop
2. Compressed air 1
3. Compressed air 2
In the above example the physical inputs could be assigned as follows:
physical input 4 " 1. Emergency stop
physical input 5 " 2. Compressed air 1
physical input 6 " 3. Compressed air 2
The inputs can be inverted by pressing the [invert] [invert] [invert] [invert] softkey.
Normally the emergency stop function is performed when the input has
circuit status 1". With an inverted input the emergency stop function is
Configuration
6 - 42
performed when the input has circuit status 0".
Output interface 2 is configured in the same way as output interface 1.
Multiple delivery When multiple delivery is configured (options/multiple delivery), there are
only logical outputs for throttling and enabling of the pumps.
Assignment of logical outputs for multiple delivery: Assignment of logical outputs for multiple delivery: Assignment of logical outputs for multiple delivery: Assignment of logical outputs for multiple delivery:
11: Enabling of pump 3 12: Throttling of pump 3
Type 6753-10 The I/O box Type 6753-10 is not of hazardous-duty design and may be
used only for A-3 vehicles.
Configure in the same way as for Type 6752. As a special feature there
are always 8 outputs and 8 inputs available as standard.
The I/O box can be extended to 64 inputs and outputs.
6.5.6 Additivation units
This is where you can configure the additive and colorant units.
First select the type of additive unit:
1 =sealable additive unit
2 =not sealable additive unit
Sealable additivation unit Sealable additivation unit Sealable additivation unit Sealable additivation unit
Configuration
6 - 43
add.1 seal Configure the additive or colorant unit as ON or OFF.
seq. no. Number of the additive or colorant unit.
SerialNr. Serial number (="A-No.") of the additive or colorant unit
as printed on the nameplate.
version After you have entered the serial number, the version is
heating If you configure the heating as ON, the pump of the additive
or colorant unit will be heated as long as no product
is being pumped. The heating switches on at temperatures of
#+5C and switches off at $+15C.
calibrate Call up the calibrating routine for the additive or colorant
unit. Enter a volume, the pumped volume must be
caught and measured for calibrating the unit.
bleeding When choosing this menu point you can enter a volume
to bleed the additivation unit.
product Number of the additive (in accordance with the product data
configuration)
sealcountr. The number of changes significant for statutory
calibration is displayed.
If both measuring chambers are equipped with an additive unit, the
second additive unit has to be configured likewise.
Not sealable additivation unit Not sealable additivation unit Not sealable additivation unit Not sealable additivation unit
Configuration
6 - 44
additiv.1 Configure the additive or colorant unit as ON or OFF.
seq. no. Number of the additive or colorant unit.
SerialNr. Serial number (="A-No.") of the additive or colorant unit
as printed on the nameplate.
version After you have entered the serial number, the version is
heating If you configure the heating as ON, the pump of the additive
or colorant unit will be heated as long as no product
is being pumped. The heating switches on at temperatures of
#+5C and switches off at $+15C.
calibrate Call up the calibrating routine for the additive or colorant
unit. Enter a volume, the pumped volume must be
caught and measured for calibrating the unit.
bleeding When choosing this menu point you can enter a volume
to bleed the additivation unit.
product Number of the additive (in accordance with the product data
configuration)
sealcountr. The number of changes significant for calibration is
displayed.
Configuration
6 - 45
6.5.7 Data storage cassette box
If the data storage cassette box is configured as ON, the following entries
are compulsory the same as for other hardware modules. When data
capture is configured, the tour data will then be recorded on the data
storage cassette.
(Configuration: system config. / data capt. " ON,
param. config. / data capt. / configuration / P-NET-HLK " ON,
param. config. / data capt. / parameter: "1").
6.6 Parameter output
With this menu point you can have all the configured parameters output
on the printer or into a file.
Select the "ticket printer" menu point to have all the configured settings
output on the printer that has been configured as the ticket printer. Those
data of relevance for the calibration officer are preceded by a "* ** *" for
identification purposes.
Configuration
6 - 46
When the parameters are output into a file, you can specify whether the
file is to be saved, if configured, in the RAM drive or on the data storage
cassette. The file name consists of the serial number of the controller
base with the extension .PAR .
6.7 Seal parameters
To simplify calibration, the menus of those parameters subject to statutory
calibration can be called up directly. When this menu point is selected,
you are first shown the version numbers of the installed software and
BIOS.
The display then shows you the parameters of those volume counters
required for the calibration. The calibration data can be entered here (see
6.5.1). After this data has been entered, the display changes to the
product data that can be changed or entered (see 6.4.5).
Configuration
6 - 47
6.8 BIOS setup
Use this menu point to call up the menus for configuring the BIOS of the
System 3002 controller. The basic settings for adapting the controller to
the specific systems operating conditions are defined in the BIOS
(configuration of ports, interfaces, keyboard, etc.).
The System 3002 service instructions explain how to use the menus and
how to set the parameters.
6.9 Overview of configuration menus
On the following page you will find an overview of the configuration menu
structure. It should help you to locate individual parameters within the
configuration system.
Configuration
6 - 48
Configuration
6 - 49
Configuration
6 - 50
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