Valve Sizing Version 7.

06e
Propsl./order no.: Customer Thermax Ltd.
Project: Date: 6/25/2014 Data entered by: ASD
Item no. 01 Tag no. CV 01
Process medium Thermic Oil Shell S-2 State of medium at inlet: liquid
Process and medium data
Case 1 Case 2 Case 3
Flow
Inlet pressure
Inlet temperature
Q
p1
Differential pressure dp
t1
[m/h]
[kg/cm(g)]
[kg/cm]
[C]
10
6
0.5
280
8
4
0.5
230
Density
Vapor pressure
Critical pressure
Viscosity
rho1
pv
pc
ny1
[kg/m]
[bar(a)]
[bar(a)]
[cSt]
681
0.1
150
0.855
713
0.1
150
1.046
Results and factors
Valve coeff. calculated
Min. req. size
Outlet velocity
SPL VDMA 24422 mod.
Cv
LA
Req. DN
w
[mm]
[m/s]
[dB(A)]
13.8 11.2
34 33
26.6
2.21
23.8
1.77
relative travel
Different. pressure ratio
FL value
xFmr value
Valve style factor
T [%]
xF
FL
xFmr
73.4
0.07
0.92
0.70
68.2
0.10
0.93
0.70
Fd 0.42 0.42
xFz value at load xFz 0.31 0.32
Level exponent
Slope exponent
Correct. term
F1
F2
delta Lf [dB]
-6.91 -6.89
0.30 0.30
0 0
Valve data
Body type Globe valve Series 240
Type 3241 Valve coefficient Cv 30
Nominal size DN ["] 1 1/2"
Pressure ratings CLASS 150
Travel S 15
Seat bore SB 38
[mm]
[mm]
Body material A216 WCC
Noise reduction without
Charact. Equal perc.
Flow direction FTO
Stem diameter Sd 10 [mm] Balanced without
Leakage rate IV
Bonnet insulating s
Internal parts material 4006 / 410-2
Packing Graphite (5)
Sealing metal (2)
Pipe data Type of pipe Steel pipe Pipe insulation none D1 ["] 2 1/2" D2 ["] 2 1/2"
cR 5100 rho 7800 di 62.7 s 5.2 [m/s] [kg/m] [mm] [mm]
Actuator data
Type 3271 Fail-safe act. retracts
Bench range ps0 0.2 ... 1 Diaphr. area A 240
Supply psu 1.8
[bar] [cm]
[bar]
[kg/cm(g)] [bar(a)] [C] (Defaults: p1max 9 p2min 1.01 t1max 280)
Actuator results
req. act. force Fo req. 1.40 req. diff. psu-ps100 d ps 0.64
max. dp on plug d. pmax 13.43
req. start bench range ps0req. 0.07
[kN] [bar]
[kN] [kN]
[bar]
[bar]
Actuator force Fa 1.92 max. act. force Fmax 21.22
Close safety factor Fa/Fo (SF) 1.37
Open safety factor Ff/Fw 3.03
Valve Sizing Version 7.06e
Propsl./order no.: Customer Thermax Ltd.
Project: Date: 6/25/2014 Data entered by: ASD
Item no. 02 Tag no. CV 02
Process medium Thermic Oil Shell S-2 State of medium at inlet: liquid
Process and medium data
Case 1 Case 2 Case 3
Flow
Inlet pressure
Inlet temperature
Q
p1
Differential pressure dp
t1
[m/h]
[kg/cm(g)]
[kg/cm]
[C]
12
6
0.5
280
9
4
0.5
230
Density
Vapor pressure
Critical pressure
Viscosity
rho1
pv
pc
ny1
[kg/m]
[bar(a)]
[bar(a)]
[cSt]
681
0.1
150
0.855
713
0.1
150
1.046
Results and factors
Valve coeff. calculated
Min. req. size
Outlet velocity
SPL VDMA 24422 mod.
Cv
LA
Req. DN
w
[mm]
[m/s]
[dB(A)]
16.7 12.7
36 35
29.1
2.65
25.2
1.99
relative travel
Different. pressure ratio
FL value
xFmr value
Valve style factor
T [%]
xF
FL
xFmr
79.0
0.07
0.91
0.70
71.4
0.10
0.92
0.70
Fd 0.43 0.42
xFz value at load xFz 0.31 0.32
Level exponent
Slope exponent
Correct. term
F1
F2
delta Lf [dB]
-6.94 -6.91
0.30 0.30
0 0
Valve data
Body type Globe valve Series 240
Type 3241 Valve coefficient Cv 30
Nominal size DN ["] 1 1/2"
Pressure ratings CLASS 150
Travel S 15
Seat bore SB 38
[mm]
[mm]
Body material A216 WCC
Noise reduction without
Charact. Equal perc.
Flow direction FTO
Stem diameter Sd 10 [mm] Balanced without
Leakage rate IV
Bonnet insulating s
Internal parts material 4006 / 410-2
Packing Graphite (5)
Sealing metal (2)
Pipe data Type of pipe Steel pipe Pipe insulation none D1 ["] 3" D2 ["] 3"
cR 5100 rho 7800 di 77.9 s 5.5 [m/s] [kg/m] [mm] [mm]
Actuator data
Type 3271 Fail-safe act. retracts
Bench range ps0 0.2 ... 1 Diaphr. area A 240
Supply psu 1.8
[bar] [cm]
[bar]
[kg/cm(g)] [bar(a)] [C] (Defaults: p1max 9 p2min 1.01 t1max 280)
Actuator results
req. act. force Fo req. 1.40 req. diff. psu-ps100 d ps 0.64
max. dp on plug d. pmax 13.43
req. start bench range ps0req. 0.07
[kN] [bar]
[kN] [kN]
[bar]
[bar]
Actuator force Fa 1.92 max. act. force Fmax 21.22
Close safety factor Fa/Fo (SF) 1.37
Open safety factor Ff/Fw 3.03
Valve Sizing Version 7.06e
Propsl./order no.: Customer Thermax Ltd.
Project: Date: 6/25/2014 Data entered by: ASD
Item no. 03 Tag no. CV 03
Process medium Thermic Oil Shell S-2 State of medium at inlet: liquid
Process and medium data
Case 1 Case 2 Case 3
Flow
Inlet pressure
Inlet temperature
Q
p1
Differential pressure dp
t1
[m/h]
[kg/cm(g)]
[kg/cm]
[C]
40
6
0.5
280
32
4
0.5
230
Density
Vapor pressure
Critical pressure
Viscosity
rho1
pv
pc
ny1
[kg/m]
[bar(a)]
[bar(a)]
[cSt]
681
0.1
150
0.855
713
0.1
150
1.046
Results and factors
Valve coeff. calculated
Min. req. size
Outlet velocity
SPL VDMA 24422 mod.
Cv
LA
Req. DN
w
[mm]
[m/s]
[dB(A)]
55.2 45.0
46 45
53.2
2.21
47.6
1.77
relative travel
Different. pressure ratio
FL value
xFmr value
Valve style factor
T [%]
xF
FL
xFmr
78.0
0.07
0.92
0.70
70.3
0.10
0.93
0.70
Fd 0.43 0.42
xFz value at load xFz 0.21 0.23
Level exponent
Slope exponent
Correct. term
F1
F2
delta Lf [dB]
-6.75 -6.77
0.30 0.30
0 0
Valve data
Body type Globe valve Series 240
Type 3241 Valve coefficient Cv 95
Nominal size DN ["] 3"
Pressure ratings CLASS 150
Travel S 15
Seat bore SB 80
[mm]
[mm]
Body material A216 WCC
Noise reduction without
Charact. Equal perc.
Flow direction FTO
Stem diameter Sd 10 [mm] Balanced without
Leakage rate IV
Bonnet insulating s
Internal parts material 4006 / 410-2
Packing Graphite (5)
Sealing metal (2)
Pipe data Type of pipe Steel pipe Pipe insulation none D1 ["] 6" D2 ["] 6"
cR 5100 rho 7800 di 154.1 s 7.1 [m/s] [kg/m] [mm] [mm]
Actuator data
Type 3271 Fail-safe act. retracts
Bench range ps0 0.2 ... 1 Diaphr. area A 350
Supply psu 2.8
[bar] [cm]
[bar]
[kg/cm(g)] [bar(a)] [C] (Defaults: p1max 9 p2min 1.01 t1max 280)
Actuator results
req. act. force Fo req. 5.10 req. diff. psu-ps100 d ps 1.60
max. dp on plug d. pmax 11.21
req. start bench range ps0req. 0.05
[kN] [bar]
[kN] [kN]
[bar]
[bar]
Actuator force Fa 6.30 max. act. force Fmax 21.22
Close safety factor Fa/Fo (SF) 1.23
Open safety factor Ff/Fw 4.30