Student Name: ______________________________ Student Number: ____________________________ 2HP Briggs & Stratton Engine isassembly Model: _____________________ Type: ______________________ Number: ____________________ Transportation Technology: TTJ1O Module: Briggs & Stratton Engine 2HP Briggs & Stratton Model !"#"2 isassembly $nstructions: #% Drain the engine oil from the crankcase using a 7/16ths or 11mm wrench. 2% emo!e the s"ark "lug from the c#lin$er hea$ using a s"ark "lug socket an$ %/&ths ratchet. &% emo!e the air filter housing from the car'uretor using a large screw $ri!er. '% emo!e the "ull starter/co!er using a 7/16ths or 11mm wrench or a (hilli"s screw $ri!er. ST(P) Ha*e your teacher inspect your +or,% Teachers $nitials: )))))))))) Transportation Technology: TTJ1O Module: Briggs & Stratton Engine -% emo!e the go!ernor air*!ane an$ 'racket from the engine. +arefull# $isconnect the go!ernor linkage from the air*!ane. o not bend the go*ernor lin,age) emo!e the go!ernor linkage an$ s"ring from the car'uretor o not stretch the go*ernor spring) !% ,a- emo!e the gas tank from car'uretor using a 7/16ths or 11mm wrench or socket or a screw $ri!er. ,'- emo!e the car'uretor from the engine 'lock using a 7/16ths or 11mm wrench or socket or a screw $ri!er. .% emo!e the muffler using a hammer an$ "unch. elease locking ring from engine 'lock. then unscrew the muffler. ST(P Ha*e your teacher inspect your +or,% Teachers $nitials: )))))))))) Transportation Technology: TTJ1O Module: Briggs & Stratton Engine /% emo!e the armature from the engine 'lock using a screw $ri!er or socket wrench. Note the position o0 the coil in relationship to the 0ly+heel) 1% /nsert the fl#wheel hol$er into the fl#wheel. 0sing the starter clutch wrench. loosen the starter clutch '# turning the clutch counter clockwise Be sure to ha!e someone hel" #ou '# hol$ing the engine assem'l# secure. /f the starter clutch $oes not loosen. then use a "unch an$ hammer. an$ strike $own on the 1ear2 of the starter clutch in a counter clockwise $irection. emo!e the starter clutch an$ fl#wheel. o not loose the alignment ,ey) #"% emo!e the c#lin$er hea$ 'olts using a 34 com'ination wrench or socket wrench. emo!e the c#lin$er hea$ an$ gasket. /ns"ect the c#lin$er hea$ for an# $amage. Be care0ul not to tear the cylinder head gas,et) ##% emo!e the 'reather co!er an$ gasket using a 11/%5 wrench or screw$ri!er. ST(P Ha*e your teacher inspect your +or,% Teachers $nitials: )))))))))) Transportation Technology: TTJ1O Module: Briggs & Stratton Engine #2% emo!e the intake an$ e6haust !al!es using a !al!e s"ring com"ressor. /nsert one en$ of the com"ressor on the !al!e s"ring retainer an$ the other on the case. com"ress the !al!e s"ring an$ remo!e the retainer. elease !al!e s"ring com"ressor an$ remo!e the !al!e an$ !al!e s"ring. o not mi2 up the 2 *al*e springs) #&% emo!e the crankcase co!er with a 7/16ths or 11mm wrench or socket or a 7% (hilli"s screw$ri!er. /f e8ui""e$ with a gasket carefull# remo!e it. The co!er has to 'e remo!e$ e!enl# $ue to the 5 location "ins that are installe$ on the crankcase. ST(P Ha*e your teacher inspect your +or,% Teachers $nitials: )))))))))) Transportation Technology: TTJ1O Module: Briggs & Stratton Engine #'% +arefull# remo!e the camshaft. noting the alignment marks with the crankshaft. The 5 $ots must line u" $uring installation. emo!e the 5 cam followers. #-% otate the crankshaft so that the "iston is at the 'ottom of the c#lin$er. emo!e the 5 'olts hol$ing the connecting ro$ ca" an$ oil $i""er with a 7/16ths or 11mm wrench or socket. emo!e the connecting ro$ ca" noting the assem'l# marks on the connecting ro$ an$ connecting ro$ ca". otate the crankshaft to "lace the "iston at the to" of the c#lin$er. then "ush the "iston an$ connecting ro$ assem'l# out of the to" of the c#lin$er. eassem'le the connecting ro$ an$ ca" in the correct "osition. Tighten the 'olts han$ tight. emo!e the crankshaft from the crankcase. ST(P Ha*e your teacher inspect your +or,% Teachers $nitials: )))))))))) Transportation Technology: TTJ1O Module: Briggs & Stratton Engine Engine 9asteners: 1. Gas Tank to Carburetor. 2 screws #10 x 32 NF 2. Air Filter 1 screw #10 x 32NF 3. Carburetor 2 screws " x 20 NC 4. ull !tarter Co"er 3 screws " x 20 NC #. !tarter Clutc$ 2 screws #10 %. &reat$er Co"er 2 screws #10 x 2' NF (. C)lin*er +ea* ' bolts #,1% x 1' NC '. -.nition Coil 2 bolts #' x 32 NF , #10 x 32 NF /. Crankcase Co"er % bolts " x 20 NC 10. Connectin. 0o* 2 bolts " x 2' NF