:

ELECTROSTEEL STEELS LTD

DOC. NO
: ESL-BM-EE-TR-WI01
PAGE NO : 01
OF: 02
ISSUE NO :
DATE:
REV.
NO
:
00
DATE:
Distribution Transformer-1
01.01.2013
BAR MILL ELECTRICAL MAINTENANCE

WORK INSTRUCTION
TITLE: 6.6kV/415V

1. PURPOSE: Preventive Maintenance of Distribution Transformer -1

2. SCOPE: Applicable for the personnel working in E&A Department
of BAR MILL unit of EELECTROSTEEL STEELS LTD.
3. DOCUMENT REFERENCE: Maintenance Procedure of 6.6kV/415V
transformers-Doc. No.
4. INSTRUCTION :
Sl.
NO

FREQUENC
Y

ACTIVITY
DURATION: 12hrs.
MANPOWER REQUIRED: 4no.
INFORMATION: Inform operation HOD & shift I/C and
Mechanical HOD & I/C about job and time required for
the job.
MATERIAL:

As and
when
required
.

RESPONSIBILI
TY &
AUTHORITY

Shift
Incharge.

TOOLS, CONSUMABLES & SERVICES

1. Flat & ring spanner size 2. Adjustable spanner (18,36,)
3. Screw Driver-set.
4. Air Blower, Vaccume Cleaner.
5. Multimeter, Meggar (500V, 2000V, 5000V), Clamp
Meter, Test Lamp, Earth Tester, Oil Filtering Machine,
BDV Testing Kit, Secondary Injection Kit.
6. Electrical Cleaners, Antitracking
spray, HT Tape 12kV , PVC Tape.
7. Cadmium coated or GI Nut, Bolts and Washerssize/Length 8. Old Clothes, Markin Clothes.
ISOLATION PROCEDURE:
1. After Taking Shut Down Permit, Take Changeover Of
PREPARED BY

CHECKED BY

APPROVED BY

ISSUED BY

SECTION I/C

HOD

MR

ELECTROSTEEL STEELS LTD

DOC. NO
: ESL-BM-EE-TR-WI01
PAGE NO : 01
OF: 02
ISSUE NO :
DATE:
REV.
NO
:
00
DATE:
Distribution Transformer-1
01.01.2013
BAR MILL ELECTRICAL MAINTENANCE

WORK INSTRUCTION
TITLE: 6.6kV/415V

LV me /C of PCC-1.First Switch Off the LV I/C-1 ACB,Rack

out the Breaker and Switch off the Control supply of its
Control transofmer.
2.Switch Off The HT Power Supply From VCB of
FeederPanel No. 2. Rack out the Circuit Breaker and Apply Earth Switch
after that Switch off All Control Supply.

3. Switch off the LV I/C Supply From the

Breaker,Rackout the ACB Then Switch off the Control
Transformer Supply

Procedure of the job.

1. Disconnect the cantilever roller motor

2. Stop the G-1 grease system and Remove the grease

pipes on Plummer block.
3. Remove apron plate fix on furnace wall.
4. Remove the Plummer block foundation bolts.
5. Remove gear box holding bolt.
6. Fix the sling at gear box side Plummer block.
7. Stop the water and Remove the hoses of rotary
union.
8. Tilt the roller slightly and remove the roller by using
crane
(Castable blocks will come out while removing
roller).
9. Place ceramic fiber glass wool at place of removed
roller for protection of heat.
10. Place the bottom castable block.
11. Bring the new roller and place it.
PREPARED BY

CHECKED BY

APPROVED BY

ISSUED BY

SECTION I/C

HOD

MR

ELECTROSTEEL STEELS LTD

DOC. NO
: ESL-BM-EE-TR-WI01
PAGE NO : 01
OF: 02
ISSUE NO :
DATE:
REV.
NO
:
00
DATE:
Distribution Transformer-1
01.01.2013
BAR MILL ELECTRICAL MAINTENANCE

WORK INSTRUCTION
TITLE: 6.6kV/415V

12. Adjust the holes of Plummer block foundation and

place the bolts.
13. Fix the rotary union hose pipe and start the water.
14. Fix the gear box holding bolt.
15. Place the upper castable block on roller shaft.
16. Tight the bolts diagonally and check the freeness of
roller rotation.
17. Fix the grease pipes and start the grease system G1
18. Electrical connection of motor. Fix the apron.
KEY POINT
1.
Ensure cooling water flow after giving all
connections.
2. Ensure freeness of roller.
3. Take trail run before handing over.
STARTUP
1. Remove all men & tools from their job on the work
place.
2. Clear shutdown permit and ensure power
3. Inform operation shift I/C for availability of
equipment.

PREPARED BY

CHECKED BY

APPROVED BY

ISSUED BY

SECTION I/C

HOD

MR

ELECTROSTEEL STEELS LTD

DOC. NO
: ESL-BM-EE-TR-WI01
PAGE NO : 01
OF: 02
ISSUE NO :
DATE:
REV.
NO
:
00
DATE:
Distribution Transformer-1
01.01.2013
BAR MILL ELECTRICAL MAINTENANCE

WORK INSTRUCTION
TITLE: 6.6kV/415V

PREPARED BY

CHECKED BY

APPROVED BY

ISSUED BY

SECTION I/C

HOD

MR