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Internal Use Only

North/ Latin America


Europe/Africa
Asia/Oceania

http://aic.lgservice.com
http://eic.lgservice.com
http://biz.lgservice.com

COLOR TV
SERVICE MANUAL
CHASSIS : CW62E

MODEL: 21FU6RLX
MODEL: 21FU6RLX-T8
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO.: MFL51851001

Sep., 2008
Printed in China

CONTENTS

Contents ....................................................................................................2
Safety Precautions....................................................................................3
Control Descriptions ................................................................................4
Specifications............................................................................................7
Adjustment Instructions...........................................................................8
SVC Remocon .........................................................................................13
Trouble Shooting ....................................................................................14
Printed circuit board...............................................................................17
Block Diagram.........................................................................................19
Exploded View.........................................................................................20
SVC. Sheet...................................................................................................

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

-2-

LGE Internal Use Only

SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by
in the
Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

Before returning the receiver to the customer,

General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube. Do not
lift the Picture tube by it's Neck.

X-RAY Radiation
Warning:
The source of X-RAY RADIATION in this TV receiver is the High
Voltage Section and the Picture Tube.
For continued X-RAY RADIATION protection, the replacement
tube must be the same type tube as specified in the
Replacement Parts List.

To determine the presence of high voltage, use an accurate high


impedance HV meter.
Adjust brightness, color, contrast controls to minimum.
Measure the high voltage.
The meter reading should indicate
23.5 1.5KV: 14-19 inch, 26 1.5KV: 19-21 inch,
29.0 1.5KV: 25-29 inch, 30.0 1.5KV: 32 inch
If the meter indication is out of tolerance, immediate service and
correction is required to prevent the possibility of premature
component failure.

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1M and 5.2M.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit

AC Volt-meter

To Instruments
exposed
METALLIC PARTS

Good Earth Ground


such as WATER PIPE,
CONDUIT etc.
0.15uF

1.5 Kohm/10W

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

-3-

LGE Internal Use Only

SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
each drawing and specification by part number in
accordance with BOM .
5) The receiver must be operated for about 20 minutes prior
to the adjustment.

Application Range.

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This spec sheet is applied to the CW62E chassis.

Specification

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Test method

Each part is tested as below without special appointment.


5C 77 9 F), CST: 40 5
1) Temperature : 25C
10%
2) Relative Humidity : 65
3)Power Voltage : Standard input voltage
100 ~ 240V~ 50/60Hz
Standard Voltage of each products is marked by models.
4)Specification and performance of each parts are followed .
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Market

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N-EU

Compliance
CCC

Appliance

Safety : K60065

110 ~ 240Vac, 50/60Hz

Safety : CB [K60065]

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EU/CIS

230Vac, 50Hz

EMC : CE [EN55020,EN55013]

General Specification

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Item

No
1

Receiving System

Specification
NTSC M (AV 3.58)

Korea

PAL N/M, NTSC M(AV 3.58)


PAL BG,DK,I/NTSC M(AV 3.58/4.43)
PAL/SECAM BG/DK,PAL I
SECAM DK,NTSC M/4.43,PAL BG DK
2

Available Channel

VHF
UHF

Remark

L.America/ Philippine
Taiwan
China / Indonesia/ Thai/ Vietnam

EU
CIS, Non EU

: E2 ~ E12
: E21 ~ E69
PAL Model

CATV : S1 ~ S20
HYPER : S21 ~ S41
3

Input Voltage

AC 100~240V 50/60Hz

EU

AC 230Vac 50Hz
4

Market

N-EU, Latin America

Latin America, China, Indonesia


Philipines,Taiwan, Thai,Vietnam,CIS

Screen Size

21inch (US)

Aspect Ratio

4:3

Display Method

Tuning System

CRT
FS
FVS 100Promgram

Operating Environment

1) Temp :

NTSC Model
PAL Model

0 ~ 40 deg

2) Humidity : 85 % Under
10

Storage Environment

1) Temp : -20 ~ 60 deg


2) Humidity : 85 % Under

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

-4-

LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
1. Application Object

CPT Assembly

As preparatory operations before


assembling CPT, wind cotton Tape for
protecting to CPT NECK and DY, CPT
connection parts. At this moment, end
of tape should be over-lapped and
wound in direct route to the NECK.

Assembling DY and
Magnet

Fix the Magnet to the position as


shown picture below. Be careful not to
make CPT neck shadow while
adjusting DY.

These adjustment instructions are applied to CW62E chassis.

2. Notes
(1) Because this is a cold chassis, it is not necessary to use
an isolation transformer.But, operate it using a transformer
between the power supply line and chassis input to prevent
electric shock and to protect the test instrument.
(2) All adjustments must be done in correct sequence.
However, for the better productivity, it can be changed in
pre-permitted range.
(3) Environment conditions: If not specified, it must be done in
following conditions.
1) Temperature : 25C 5C
2)Humidity : 65% 10%
(4) Power supply of a SET which is adjusted is
(100~240V) 10% AC, 50~60Hz
(5) If not specified, the receiver must be operated for more
than 20 minutes prior to the adjustment.
(6)Signal : Receive the standard color signal. (65dB 1dB uV)
LG standard signal means the digital pattern
(PAL_EU 05CH)

3. Adjustment

Degaussing

Convergence Magnet

6Pole

Pre STC Adjust


15 ~ 20mm

Adjust Purity

SCREEN Adjustment

It needs minimum 15 minutes for


Heat run under Standard picture
condition.

Fix W/B

Torque is 9~11 Kg f.cm when DY is


Fixed.

Fix DY.

Adjust Focus

3.1 Focus adjustment

Adjust STC

3.1.1. Preperation

Adjust DYC

a. Receive the Cross-Hatch Pattern(Fig. 1) and Set the picture


condition on DYNAMIC Mode or APC CLEAR mode

3.2.1. Purity Adjustment

3.1.2. Adjustment 1

a. Do degauss CPT and Cabinet


b. Receive the RED Raster Pattern for purity adjustment.(11CH).
c. Unfasten fixing Screw of DY, close DY to CPT Funnel DY as
possible as you can.
d. Make R-Land be centered as cross Purity Magnet
That time,4th 6th magnet should keep free gauss status
e. Make uniform RED Raster as moving DY,
Check there is purity problem or not on R/G/B, white Raster.
Then, Fix screw of DY.
(At this time, be careful about inclination and DY should be
fixed keeping horizontality)
f. Check the TV in direction of EAST, WEST, SOUTH, NORTH,.
Adjust with supporting MAGNET when adjustment is not
operated

Adjust the FOCUS VOLUME of FBT for the Best focus of


vertical line

HEAT RUN

3.2.2. Convergence Adjustment


This adjustment should be operated at the best condition of
FOCUS after finishing the PURITY adjustment.
a. BACK RASTER receives black CROSS HATCH signal.
b. Adjust Brightness so that there are 9-12 dots.
c. Widen two tabs of 4pole Magnet with equal angles and accord
red, blue vertical lines at the center of screen.
d. With keeping angle of "c. clause", rotate tab and accord
red/blue, green vertical lines at the center of screen
e. Widen two tabs of 6pole Magnet with equal angles and accord
red, blue vertical lines at the center of screen
f. With keeping angle of "e. clause", repeat the adjustment from c
to e keeping in mind the movement of red,blue, green when the
horizontal lines are twisted

<Fig. 1> Cross-Hatch Pattern (NTSC : US 09CH, PAL : E-7CH)

3.2 Focus adjustment


Following direction is a case using of None-ITC CPT for CPT
manufacture factory.
This adjustment shoule be done as below direction.

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

-5-

LGE Internal Use Only

g. Move DY up, down, left, right and make the convergence to be


optimal condition and stick rubber wedge to CPT so that the
DY not to move.

DATA

Range

Item

Refer

PAL
LOW LIGHT

3.3 Screen Voltage &WHITE BALANCE Adjustment

BLO-R(R CUT)

0 ~ 63

32

BLO-G(G CUT)

0 ~ 63

32

RG(R DRIVE)

0 ~ 63

32

GG(G DRIVE)

0 ~ 63

32

BG (B DRIVE)

0 ~ 63

32

3.3.1 Screen Voltage Adjustment.


a. Receive the NTSC or PAL-M/N signal into RF mode
( regardless of channel.)
b. If you press IN-START -> ADJUST , the LINE SVC mode
changes to screen adjustment mode.
c. Turn the Screen volume of FBT until the horizontal line is no
longer seen and then stop.
d. Press the EXIT button to exit Screen Adjust mode.

3.3.2 White Balance Adjustment


Prior to this adjustment, screen voltage adjustment must be finished.
1). Necessary Instrument
(a). White Pattern Generator (Can generate Low/High Light pattern)
(b). White Balance meter( CRT color Analyzer,CA-100)
(c). Factory Remote controller
2) Preliminary steps
(a). Tune the TV set to receive an 100% white pattern.
(b). Perform screen adjustment first.
3) Adjustment
(a). Enter into adjustment mode by "INSTART" key and
select SERVICE1 mode.
(b). Adjust the item with CH+/- Key.
(c). Adjust the data with VOL+/- Key.
(d). Adjustment Procedure
Adjust"CONTRAST"and "BRIGHT" so that the bright level
is 35Ft-L.
Select GG(G DRIVE) to adjust Y coordinate in High Light
and select RG(R DRIVE) to adjust X coordinate so that
the color coordinates in High Light match the vaInues in
Table below.
Adjust 'CONTRAST and "BRIGHT"so that the bright level
is 4.5Ft-L.
Select BLO-G(G CUT) to adjust Y coordinate in Low Light
and select BLO-R(R CUT) to adjust X coordinate so that
the color coordinate in Low light match the values in
Table below.
Repeat
~ until the color coordinates in High and Low
color satisfies the Table.
Check the adjusted color coordinates with the white
balance meter
. Store the W/B adjustment data in EEPROM by using
ENTER button before EXIT.

HIGH LIGHT

[Table 3] W/B Automatic Instrument Table


CW62E WHITE BALANCE IIC PARAMETER
1. IC
Name

Algorithm

Maker

VCD IC
0

EP_ROM

2.White balance IIC Parameter (Address)


Program Win31_wb
Vcd Slave

Program

8A

Eeprom_Slave

A0
G_Amp

B(R)_Cut

Win31_wb TWB Win31_wb TWB Win31_wb

Sub Add

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Fixed

20

Speed Delay
1

30

G_Cut
TWB Win31_wb TWB

17

21

18
5

Start Bit

Stop Bit

Offset

Polarity

33

37

34

EP_Rom_S

36

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Speed/ Plus

3.Color coordinate

3.4. Deflection Adjustment

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<Table 1> White Balance Coordinates


(Warning: Color coordinates is different for each Market.)
Tolerance Range : Adjust within 3 for each X,Y coordinates

Adjustment should be follow below sequence..

3.4.1. Preparation.
a. Tune the TV set to receive a Digital pattern (PAL : EU 05CH)
b. Use the adjust Remoconto set the Deflection Data.
c. At adjustment mode (IN-START button on remote control of
adjustment), changed to SERVICE 2 mode to adjust the
deflection.
d. Press Channel D ,E button for desirous function adjustment..
e. Press Volume F ,G button to adjust the data.
If Line is not for LG TV SET, receive the avalible Pattern to adjust
Deflection.(Ex : Crosshatch + Circle)
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V'@@@@@@@@(Yg
?V'@@@@@@(Y?g
V'@@@@(Yh
?V'@@(Y?h
V'@Hhe
?V'?he

Item

EU

N-EU

288

268

3.4.2. Adjustment.

295

273

Chroma

9000C

13000C

1. Deflection Data Adjustment should be follow below sequence.


a. Adjust at N50HZ(PAL) => N60Hz(NTSC) => Z60Hz => N50HZ
=> W50Hz => Z50Hz
b. This sequence is only for specific model which as a ARC
function.
Note : If adjust at N60Hz, every data will be changed to revised
data automatically compared with N60Hz
2. In case of NTSC only model, adjust deflection at 60Hz of NTSC
signal.

<Table 2> White Balance Initial Data

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

-6-

LGE Internal Use Only

3. In case of Latin America model, Adjust deflection at N60Hz(NTSC)


Then, adjust deflection at 50hZ of PAL signal.
4. Store the deflection adjustment data in EEPROM by using
'ENTER' button.
After finishing deflection adjustment, press the 'EXIT' button to
exit from SVC mode.
?
?
?
??
?
?
?W26X?hg?
?'@6X??*@@,??W2@(?h?
?V'@)X?V40Y?W&@(Y?h?
V'@)X?e?W&@(Yhe?
?V'@)XeW&@(Y?he?
V'@)KO&@(Yhf?
W26X?V'@@@@(Y?W26Xh?
*@@,eN@@@@He*@@,h?
V40YeJ@@@@LeV40Yh?
?W&@@@@)X?hf?
W&@(MI'@)Xhf?
?W&@(YeV'@)X?he?
W&@(Y?e?V'@)Xhe?
?W&@(Y?W26X?V'@)X?h?
?&@0Y??*@@,??V4@)?h?
?V40Y?hg?
?
?
?
?
?
??
?

UPCOR

EW PARAB

Deflection Adjustment detail contents


Real screen size

LOCOR

Real Screen size

<Fig. 4> Cross-Hatch Pattern(PAL:E-7CH)


10. H BOW
Adjust the left and right crooked line on upper and lower side.
11. H PARALL(ANGLE)
Adjust the vertical slope.

[Fig 3] PAL Digital Pattern(EU05CH)

12. SCORRECT (S CORRECTION)


Adjust the lattice width of the Top/Center/Bottom to be the same.
As being decided by DY value of the using CPT, set as default
(Initial Data) of using CPT.
?W-Xhf
W&@)X?he
?W&@@@)Xhe
W&@@@@@)X?h
?W&@@@@@@@)Xh
W&@@@@@@@@@)X?g
?W&@@@@@@@@@@@)Xg
W&@@@@@@@@@@@@@)X?f
*@@@@@@@@@@@@@@@,?f
V'@@@@@@@@@@@@@(Y?f
?V'@@@@@@@@@@@(Yg
V'@@@@@@@@@(Y?g
?V'@@@@@@@(Yh
V'@@@@@(Y?h
?V'@@@(Yhe
V'@(Y?he
?V+Yhf

[Fig 4] NTSC Digital Pattern(US13CH)

?W-Xhf
W&@)X?he
?W&@@@)Xhe
W&@@@@@)X?h
?W&@@@@@@@)Xh
W&@@@@@@@@@)X?g
?W&@@@@@@@@@@@)Xg
W&@@@@@@@@@@@@@)X?f
*@@@@@@@@@@@@@@@,?f
V'@@@@@@@@@@@@@(Y?f
?V'@@@@@@@@@@@(Yg
V'@@@@@@@@@(Y?g
?V'@@@@@@@(Yh
V'@@@@@(Y?h
?V'@@@(Yhe
V'@(Y?he
?V+Yhf

PAL : Adjust upper and lower part of circle from the effective
screen of the CPT.to be distance of 6~7mm

13. V SCROLL
* Recommend initial setting data
14. V ZOOM
* Pre setted according to the CPT
15. WBR

1. V SLOPE
Half of the picture(bottom part) changed to blank.
Adjust so that half blanked- Picture bottom line in accord with
geometric vertical center of the CPT

16. WBF
2. V SHIFT(VS)
Adjust so that the horizontal center line of a digital circle pattern
is in accord with geometric horizontal center of the CPT.

3.5 Deflection setting initial Data : SVC DATA for 21" US


Adjust : It is possible to adjust data.
Recommend : It is recommended, if necessary it is possible to adjust.
FIX : Don't change data.
PAL
[Table 4] Deflection setting Initial Data (SERVICE 2)
O2@@6Khe
W2@@@@@@6Xh
7@@@@@@@@1h
?J@@@@@@@@@@L?g
?7@@@@@@@@@@1?g
?@@@@@@@@@@@@?g
?@@@@@@@@@@@@?g
?3@@@@@@@@@@5?g
?N@@@@@@@@@@H?g
3@@@@@@@@5h
V4@@@@@@0Yh
I4@@0Mhe

O2@@6Khe
W2@@@@@@6Xh
7@@@@@@@@1h
?J@@@@@@@@@@L?g
?7@@@@@@@@@@1?g
?@@@@@@@@@@@@?g
?@@@@@@@@@@@@?g
?3@@@@@@@@@@5?g
?N@@@@@@@@@@H?g
3@@@@@@@@5h
V4@@@@@@0Yh
I4@@0Mhe

O2@@6Khe
W2@@@@@@6Xh
7@@@@@@@@1h
?J@@@@@@@@@@L?g
?7@@@@@@@@@@1?g
?@@@@@@@@@@@@?g
?@@@@@@@@@@@@?g
?3@@@@@@@@@@5?g
?N@@@@@@@@@@H?g
3@@@@@@@@5h
V4@@@@@@0Yh
I4@@0Mhe

3. V LINEAR(VL)
Adjust the top & bottom size of inner circle to be equal on EU05
CH and US13CH
4. V AMPLIT ( V AMPITUDE)
NTSC : Adjust so that the circle of a digital circle pattern may
be located within the effective screen of the CPT.

# After finish the Deflection adjustat PAL 50Hz, NTSC 60Hz's

?W-Xhf
W&@)X?he
?W&@@@)Xhe
W&@@@@@)X?h
?W&@@@@@@@)Xh
W&@@@@@@@@@)X?g
?W&@@@@@@@@@@@)Xg
W&@@@@@@@@@@@@@)X?f
*@@@@@@@@@@@@@@@,?f
V'@@@@@@@@@@@@@(Y?f
?V'@@@@@@@@@@@(Yg
V'@@@@@@@@@(Y?g
?V'@@@@@@@(Yh
V'@@@@@(Y?h
?V'@@@(Yhe
V'@(Y?he
?V+Yhf

21"US

Description

Item

Remarks

50Hz

60Hz

V SLOPE

Vertical slope

11

15

Adjust

V SHIFT

Vertical shift

42

50

Adjust

V LINEAR

Vertical linearity

35

45

Adjust

V AMPLIT

Vertical amplitude

17

17

Adjust

H-SHIFT

Horizontal shift

35

40

Adjust

EW WIDTH

EW width

32

30

Adjust

EW PARAB

Parabola adj

44

45

Adjust

EW TRAPE

Trapezoid adj

34

15

Adjust

EW UPCOR

Upper corner adj

54

50

Adjust

EW LOCOR

Lower corner adj

54

55

Adjust

H BOW

Bow

35

35

Adjust

H PARALL

Horizontal parallelogram

30

30

Adjust

7. EW PARAB (EW PARABOLA)


Adjust so that middle portion of the outermost left and right
vertical line looks like parallel with vertical lines of the CPT.

SCORRECT

S correction

40

40

Fixed

V SCROLL

Vertical scroll

21

21

Recommend

V ZOOM

Vertical zoom

25

25

Fixed

8. EW TRAPE ( EW TRAPEZOID)
Make adjustment so that the top horizontal wideh and the
bottom horizontal width are equal.
(If screen is trapezoid, adjust to be square)

WBR

Timing of wide Blanking

Fixed

WBF

Timing of Wide Blanking

Fixed

V SYNSLI

Vertical slicing level

Fixed

OVRVOLIN

Over voltage input mode

Fixed

9. EW UPCOR & EW LOCORR


After completing the Cusion adjustment, make adjustments so
that the bottom left and right corner vertical Lines are straight.

V GUARD

Vertical guard mode

Fixed

Adjust Point

5. H SHIFT(HS)
Adjust so that the Horizontal center line of a digital circle pattern
is in accord with geometric vertical center of the CPT.
6. EW WIDTH(EW)
Adjust outer line of the left/right outer lattice to be united with
effective boundary surface of CPT (Outer lattice: NTSC : 3.0 _
3.5 unit , PAL : 0~25% Range)

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

-7-

Deflection data has compensated Data automatically.


But, Confirm the Adjustment condition at NTST System. If
adjustment is necessary, it is possible to adjust

LGE Internal Use Only

3.6 SVC DEFAULT DATA (Below DATA is


managed by EEPROM MASTER)

WS

WHITE STRETCH

[Table 5] SERICE 1

BKS

BLACK STRETCH

BSD

BLACK STRATCH DEPTH

DSK

DYNAMIC SKIN CONTROL

COR

VIDEO DEPENDENT CORING

ITEM
AGC

NEU

DESCRIPTION

Description

ITEM

Remark

N-EU

ACG take over

25

PF

PEAKING FREQUENCY DELAY

RG

Red Gain

32

RPO

GG

Green Gain

32

RATION POSITIVE/
NEGATIVE PEAKS

RPA

RATION PRE/AFTER SHOOT

BG

Blue Gain

32

PWLDAC

PEAK WHITE LIMITER DAC

BLO-R

Black level offset Red

32

IFOFF

IF DEMODULATIOR

37

BLO-G

Black level offset Green

32

CHSE

CHROMA SENSITIVITY

ACL

AUTO COLOR LIMITING

CLPDEL50

Clamping delay 50

20

CLPDEL60

Clamping delay 60

CLPLEN

Clamping Pulse Length

CLMPID

Clamping Duration

DEGAUSS

DEGAUSS

CDL
L-DLY
RGB-BRI

Cathode Drive Level


Luminance delay time

13

OSD/TEXT BRIGHTNESS

25

[Table 6] SERVICE 3
ITEM

DESCRIPTION

NEU

Remark

Remark

[Table 8] option 1,2,3,4,5


Description

ITEM
INCH

0 : 29 S-Slim,1 : 28 Wide, 2 : 29 N-Flat, 3: 25 Flat(21 US)

SYSTEM

BG/DK/I/M, BG/DK/I/L

17

200PR

W/O TXT=>200PR,W/TXT=>100PR

FM pre-scaler (stereoL/R)

TOP

TOP - Germany, Swiss, Austria, Italy

17

FM pre-scaler (Mono)

ACMS

Auto channel memory system

NICAM LEVEL(-16~15)-NICEV

22

NICAM pre-scaler

CH-AU

China & Australia Frequency table

FILTBW

FILTER BANDWIDTH

SCREEN

0: normal , 1: -50V

BAMA FC

BASS MANAGEMENT

CHASSIS

0 : CW62A, 1 : CW62C 2 : CW62D 3 : CW62E

PIP

PIP option

VOL CURVE

High / Low volume curve

OVMADAPT

OVER MODULATION ADAPT

OVMTHR

OVER MODULATION THRESHOLD

ADC LEV

ADC LEVEL(-16~15)-ADCLEV

DEC LEV

DEC LEVEL(-16~15)-DECLEV

17

MONO LEV

MONO LEVEL(-16~-15)MONLEV

NICAMLEV

OPTION1

OPTION2

FREQUENCY CHAR
AUX3 VOL

AUX3 VOL(SCART1 RF SOUNDOUT)

84

Scart pre-scaler

FMWINDOW FM WINDOW FILTER(FMWS)

A2 STEREO

Nicam check & FM stereo / Dual Operator

BOOSTVAL

I/II SAVE

Dual soung setting save or not

AV3

0: Fix

SCART

SCART option

MAX VOL

MAX VOLUME

100

DCXO VAL

DCXO

50

DCXOA

DCXO

DVD

DVD option

TEXT-V

TEXT V POSITION

40

XWAVE

FM TX option

TEXT-H

TEXT H POSITION

EYE

EYE option

DBB GAIN

Dynamic bass booster gain

4KEY

0: 6 KEY 1: 4KEY only

TILT

TILT option

DBB

0 :W/O DBB except 29FU3, 1: W/ DBB Only 29FU3

OSD LANG

Refer to the next page Fig[.8 ]

TXT LANG

Refer to the next page Fig[.8 ]

USB

0 : W/O USB Model , 1: W/ USB Model

REMOCON

Not available

HOTEL

HOTEL option

TURBOSCH

Turbo search

TURBOP/S

Turbo picture/ sound

LGEINVOL

0 : Others

COUNTRY

0 : Others

QUARRAN

0 : Others,1: Quarran Model.Only (ARAB FARSI only)

TEXT

W/ TEXT : 1 , W/O TEXT : 0

TS-AK

Other : 0, 29 TS AK : 1

OPTION3

[Table 7] SERVICE 4

OPTION4

OPTION5

1 : Indonesia only (South East Asia)


1 : EAST EU only

(East EU)

?
?
?
?
?
?
?
?
?
?
?
?
?
?W&?he?
W&@Lhe?
?W&@@)X?h?
W&@@@@)Xh?
?W&@@@@@@)X?g?
W&@@@@@@@@)Xg?
?O&@@@@@@@@@@)K?f?
'@@@@@@@@@@@@@@(f?
V'@@@@@@@@@@@@(Yf?
?V'@@@@@@@@@@(Y?f?
V'@@@@@@@@(Yg?
?V'@@@@@@(Y?g?
V'@@@@(Yh?
?V'@@(Y?h?
V'@Hhe?
?V'?he?
?
?
?
?

Example of OPTION DATA on the BOM

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

-8-

LEVEL

PART NO.

1.

EBT50665601

SPECIFICATION

DESCRIPTION

MAIN CHASSIS ASSY

[112.68.164.32.8]

LGE Internal Use Only

<Table 9> OSD & TEXT LANGUAGES


0

Southeast Asia TEXT

EAST EU CYRILLIC TEXT

ENGLISH

SOUTHEAST ASIA

RESERVED

RESERVED

RESERVED

RESERVED

RESERVED

RESERVED

ENGLISH

EAST EU ALL

WEST EU GREEK TEXT

ENGLISH RUSSIAN

RESERVED

RESERVED

RESERVED

RESERVED

RESERVED

ENGLISH

EU 7EA

WEST EU ALL

ENIGLISH GREEK

RESERVED

RESERVED

RESERVED

RESERVED

-9-

ENGLISH

INDONESIAN

MALAY

VIETNAMESE

THAI

ENGLISH

GERMAN

RUMANIAN

POLISH

HUNGARIAN

CZECH

RUSSIAN

BULGARIAN

ENGLISH

RUSSIAN

ENGLISH

GERMAN

FRENCH

ITALIAN

SPANISH

NETHERLANDISH

PORTUGUESE

ENGLISH

GERMAN

FRENCH

ITALIAN

SPANISH

NETHERLANDISH

SWEDISH

NORWEGIAN

DANISH

FINNISH

10

PORTUGUESE

11

GREEK

ENGLISH

GREEK

ARAB TEXT

ENGLISH

ARABIC

FARSI

ARAB ALL

RESERVED

RESERVED

RESERVED

RESERVED

FARSI TEXT

Same as ARAB TEXT

Southeast Asia W/O TEXT

Same as Southeast Asia TEXT

WEST EU W/O TEXT

Same as WESTEU GREEK TEXT

EAST EU W/O TEXT

Same as EASTEU CYRILLIC TEXT

ARAB W/O TEXT

CHINA, INDIA W/O TEXT

ENGLISH

FRENCH

ARAB

URDU

ENGLISH

FRENCH

ARAB

FARSI

ENGLISH

FRENCH

ARAB

URDU

FARSI

Same as ARAB TEXT


0

ENGLISH

ENGLISH

CHINA

CHINESE

ENGLISH

HINDI

HINDI

RESERVED

RESERVED

RESERVED

RESERVED

RESERVED

3.7. FM-Transmitter(X-Wave)

4. Shipping condition.

How to inspect condition of a Transmission and reception in


Wireless sound mode
- X-Wave* (option)
-Wireless sound model's efficiency inspections is executed to a
finished in a final inspection phase
-FM Transmitter is a function which receives voice signal by an
exclusive remote control and Earphone,Transmites a FM
through transmitter of inner part in MICOM Board to TV
sound(Monitor Output)
- If the received frequency which set up in OSD is being tunned
without using an exclusive remote control,
It is available to receive in a general FM receiver.
.
Execute in channel generating voice-signal (Kumi : 5CH,
25Ch):
Select a transmitted frequency in MENU OSD
MENU => SOUND => X-WAVE=> Set Frequency (87.7MHz)
A received frequency in an exclusive remote control or
received FM Radio is tuned by 87.7MHz which is Same as
frequency in OSD
Check out whether a signal generating to Main Speaker
generates in earphone ore receiver or not
There is no alternation and setting of adjusted DATA in the
process of inspecting FM TX(X-Wave)

4.1. Shipping Mode


Do push IN-STOP KEY using by R/C and it, will be done
shipping mode.

4.2. Shipping condition


[Table 6]

?
?
?
?
?
?
?
?
?
?O2@@@6Kh?
?W20M?eI46Xg?
W.M?gI/X?f?
?W.Yf@?e?V/Xf?
W.Y?e?J@?fV/X?e?
7HfW&@?f?N1?e?
?J5?f.Y@?g3Le?
?7H?g@?gN1e?
?@h@?g?@e?
?@h@?g?@e?
?@h@?g?@e?
?3L?g@?gJ5e?
?N1?g@?g7He?
3Lg@?f?J5?e?
V/X?f@?fW.Y?e?
?V/Xe@@@@@??W.Yf?
V/K?gO.Y?f?
?V46K?eO20Yg?
?I4@@@0Mh?
?
?
?
?
?

?
?
?
?
?
?
?
?
?
O2@@@6K?h?
W20Me?I46X?g?
?W.Mg?I/Xg?
W.Y??W2@6XeV/X?f?
?W.YeW.MI')X??V/Xf?
?7H?e7HeN@1?eN1f?
J5f@?e?@@?e?3L?e?
7Hh?@5?e?N1?e?
@?hJ@H?f@?e?
@?h75g@?e?
@?g?J(Yg@?e?
3LgW.Y?f?J5?e?
N1f?W.Yg?7H?e?
?3L?eW&Y??O@?eJ5f?
?V/Xe7@@@@@@??W.Yf?
V/X?@@@@@@@?W.Y?f?
?V/Kg?O.Yg?
V46Ke?O20Y?g?
I4@@@0M?h?
?
?
?
?
?

?
?
?
?
?
?
?
?
?
?O2@@@6Kh?
?W20M?eI46Xg?
W.M?gI/X?f?
?W.Ye?W26X??V/Xf?
W.Y?eW&@@)XeV/X?e?
7Hf7<e@1e?N1?e?
?J5?f@?e3@f3Le?
?7H?hS5fN1e?
?@h?O&Uf?@e?
?@h@@@1f?@e?
?@he@@f?@e?
?3L?h3@fJ5e?
?N1?hN@f7He?
3Le?@6XeJ5e?J5?e?
V/X??@@)KO.YeW.Y?e?
?V/XeI4@0Y??W.Yf?
V/K?gO.Y?f?
?V46K?eO20Yg?
?I4@@@0Mh?
?
?
?
?
?

?
?
?
?
?
?
?
?
?
?O2@@@6Kh?
?W20M?eI46Xg?
W.M?gI/X?f?
?W.Yf@?e?V/Xf?
W.Y?f@?fV/X?e?
7Hf?J@?f?N1?e?
?J5?fW&@?g3Le?
?7H?f7@@?gN1e?
?@f?J@?@?g?@e?
?@fW&@?@?g?@e?
?@f7@@@@@@?f?@e?
?3L?e@@@@@@@?fJ5e?
?N1?g@?g7He?
3Lg@?f?J5?e?
V/X?f@?fW.Y?e?
?V/Xf@?e?W.Yf?
V/K?gO.Y?f?
?V46K?eO20Yg?
?I4@@@0Mh?
?
?
?
?
?

?
?
?
?
?
?
?
?
?
?O2@@@6Kh?
?W20M?eI46Xg?
W.M?gI/X?f?
?W.Ye?@@@@(?V/Xf?
W.Y?e?@@@0YeV/X?e?
7HfJ(M?f?N1?e?
?J5?f7Yh3Le?
?7H?e?J@@6XgN1e?
?@f?@@@@)K?f?@e?
?@g?I4@@@f?@e?
?@h?I'@f?@e?
?3L?hN@fJ5e?
?N1?hJ5f7He?
3Le?@6X?W.Ye?J5?e?
V/X??3@)T.Y?eW.Y?e?
?V/X?V4@0Ye?W.Yf?
V/K?gO.Y?f?
?V46K?eO20Yg?
?I4@@@0Mh?
?
?
?
?
?

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

- 10 -

- 10 -

LGE Internal Use Only

<Table 6 > Shipping condition


PAL B/G, D/K, I
:
500mVrms at 54 % modulation ratio.
SECAM B/G, D/K, L/L' : 500mVrms at 54 % modulation ratio.
NTSC-M
:
500mVrms at 100 % modulation ratio

?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g

No.

ITEM

Shipping condition

Power

OFF

2
3

Input

TV

MEMORY

Refer to CH. MEMORY

CHANNEL

Management

SOUND

30 STEPS

MUTE

OFF

PSM

DYNAMIC

?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g

Remarks

?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g
?@@@@@@@@@@@@@@@g

XD

ON

SSM

FLAT

TORBO SOUND

OFF

10

AVL

OFF

SVC REMOCON

11

BALANCE

12

ON/OFF TIME

OFF

13

AUTO SLEEP

OFF

14

CHILD LOCK

OFF

15

DEGAUSS

OFF

16

EYE

OFF

OPTION

17

TILT

OPTION

18

BLUE BACK

OFF

OPTION

19

BOOSTER

OFF

OPTION

4.2.1 PSM MODE (PAL)


[Table 7] Picture mode settind data
PSM

Dynamic

Standard

Mild

Game

CONTRAST

100

90

60

50

BRIGHT

60

55

55

55

COLOR

60

55

55

60

SHARPNESS

60

60

50

50

5. OPTION setting ( PAL )


1).This option adjustment decides function in accordance with
model. Press the SVC TX adjustment button (CH D ,E botton)
at SVC mode, then adjust the option at OPTION 1,2,3,4,5
mode..
2).OPTION1 scope(0~255), OPTION2 scope (0~255), OPTION3
scope (0~250) , OPTION4 scope (0~337) OPTION5 scope
(0~252) Each OPTION data can be input using remote
controller's number key.
(Each option data store automatically.)
3)Mark the option adjustment data like [111,1111,111,111] in
BOM.

6.SOUND PRE-SCALER (PAL ONLY)


This SVC setting value is set since Model design for standard, so
adjustment should not be done at manufacture process. This
adjustment specification shows for only reference.
?
?
?
?
?
?
?
?
?
?
?
?W-Xhg?
?'@6X??*@,eW2@(h?
?V'@)X?V+Y?W&@(Yh?
V'@)X?eW&@(Y?h?
?V'@)X?W&@(Yhe?
V'@)?&@(Y?he?
W26X?V'@@@(Y?W26X?g?
&@@)e?@@@e?&@@)?g?
?W&@@@)Xhf?
W&@(?'@)X?he?
?W&@(Y?V'@)Xhe?
W&@(Y?eV'@)X?h?
?W&@(Y?W-X?V'@)Xh?
?&@0Y??*@,eV4@)h?
?V+Yhg?
?
?
?
?
?
?
?

Audio Out Level SPEC

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

- 11 -

LGE Internal Use Only

TROUBLE SHOOTING
1. RF-STEREO MODEL
1) PICTURE OK / NO SOUND

Selected correct system in menu


OK
NO
Check the waveform IF 1 of TU101

Check/ Replace TU101 or Input signal

OK
NO
Check the waveform at pin 4, 5 of IC11

Check the voltage at pin 3, 9, 16, 43,


86, 88, 90 of UOCIII

NO
Check/ Replace IC11

OK
Check the waveform at pin 4, 12 of
IC601

NO

Check the voltage at pin 57, 58 of


UOCIII

OK
NO
Check the waveform at pin 6 of IC601

Check/ Replace Q603

OK
Check the waveform at pin 1, 2, 14, 15
of IC601

NO
Check/ Replace IC601

OK
Check the waveform at pin 3, 13 of
IC601

NO
Check/ Replace R823, D826

2) No Raster / Sound OK(1/2)


Check the Heater voltage of
CPT(6~6.4 Vrms)

Check HV, Screen voltage of CPT

Check FBT T402

Check R, G, B out of CPT board

Check 190V line of CPT Board &


if no problem check and Replace

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

Check IC901,
P402A

- 12 -

Check the Heater pulse of FBT T402

Check RF901, P903C,


P903B, FR401

Check FBT T402

LGE Internal Use Only

3) No Raster (2/2)

Check the B+ at D829


cathode
Normal

Is the voltage each


pin voltage of IC11

Abnormal

OPEN

NO

Check Fuse of AC line

Check/ Replace Fuse

OK

Check pin 73 of
IC11(H_Out)

Check the in/out of


regulator(IC822,
IC823, IC824)

Check the voltage of


C832

Check/ Replace
IC11

NO

Check/ Replace DB801


Check Q402
collector waveform

Check the voltage


pin4 of IC810

Check/ Replace
Q402

NO

Check/ Replace Fuse and IC810


Check T401 & each
pin voltage
Check/ Replace
IC810, IC802, Q830

Check/ Replace
T401
Check Q401collect
waveform

NO

Check Fuse and Diode of secondary


Load of SMPS trans(T802)

Check/ Replace
Q401
OK
Check & Replace
T402

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

Check/ Replace IC11

- 13 -

LGE Internal Use Only

4) No Picture/ No Sound

Is any OSD displayed?


NO
OK
OK

Check IC11 pin 83,


84, 85 (R, G, B out)

Check receiving system in MENU


& execute Auto - Program

OK

Does the auto - Program


operate properly

NO

OK
Store on manual -program MENU

NO
Check the waveform
pin73(H-out)

NO
Check IC11 pin 83,
84, 85 (R, G, B out)

Check SMPS Trans


Secondary Voltage

Go to No sound/
picture OK

OK
Check pin3 Reset
Voltage
OK

OK

Check pin8, 12 SCL,


SDA

NO
Check IC12(EEPROM)
& SCL, SDA, Line

OK
Replace IC11

P904A (R, G, B out


of IC501)

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

P904A (R, G, B out


of IC11)

- 14 -

LGE Internal Use Only

PRINTED CIRCUIT BOARD


MAIN

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

- 15 -

LGE Internal Use Only

LED+PRE-AMP

CONTROL

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

- 16 -

LGE Internal Use Only

BLOCK DIAGRAM

Copyright2008 LG Electronics.Inc. All right reserved.


Only for training and service purposes.

- 17 -

LGE Internal Use Only

EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION,Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

400
943

170

150

913

P801

112
120
590

504

530

300

520

311
331

310

591
320
330
Copyright2008 LG Electronics.Inc. All right reserved.
Only for training and service purposes.

- 18 -

LGE Internal Use Only

P/N:EBY31683802 (080201)

SVC. SHEET : EBY31683802-S

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