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J OB No. DOC. No. REV.

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P 7100 SML T-3.125.183
DATE 17-J UN- 2009 SHEET 1__ OF 12
PREPD KEEVEN J UKSUANL
CHKD CHOO KM
APPD PETER HO

REV. DATE PAGE DESCRIPTION PREPD CHKD APPD
17-J UN-09 ALL FOR APPROVAL KEEVEN CHOO KM PETER HO





DISTN
CLIENT
SMDS
GS
J SP
PM
PJ E
EM
PRCS
INST
PIP
ELECT
CIVIL
EQP

PROC
CONST


C/F
JGC SINGAPORE PTE. LTD.
PROJECT SPECIFICATION
C

PROJ ECT No. DOC. No.
WAX PLANT PROJECT













TECHNICAL SPECIFICATION
FOR IDENTIFICATION
OF PIPING MATERIALS















SHELL MDS (M) SDN. BHD.

WAX PLANT PROJECT









FOR APPROVAL
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PROJECT SPECIFICATION
WAX PLANT PROJECT






1. SCOPE

1.1 This specification covers general requirements related to the identification of piping materials by
means of color coding and marking done by stamping, stenciling, pressing and cast molding for the
SMDS WAX PLANT Project in Bintulu Sarawak, Malaysia.

1.2 Identification requirements for GRE pipes and piping components shall be specified in the separate
technical specifications.

1.3 This specification applies to the following types of piping materials:

(1) Pipe
(2) Butt Welding Fittings
(3) Forged Fittings
(4) Flanges
(5) Bolts and Nuts
(6) Valves
(7) Spiral wound Gaskets

1.4 Color coding for identification of material and marking as required shall be carried out in the
manufacturers shop.

2. GENERAL

2.1 Stencil marking shall be utilized a water insoluble ink that does not contain substance which could
harmfully affect the material such as metallic pigments, sulphur, zinc, sulphides and chlorides.

2.2 Marking by stamp shall be applied by low-stress hard-die stamping on painted background.
Low-stress stamps shall be round nosed with a radius of 0.25mm minimum.

2.3 Marking shall be clearly indicated and shall not be easily erasable.

2.4 Color coding shall be done at locations that the painting does not cover the other markings and welding
bevels.

2.5 Painting and stenciling shall be absolutely not be applied to:-

(1) Inside the pipe, flanges or fittings or any item
(2) Threads
(3) Weld seam and bevels
(4) Symbols or markings would obliterate identification
(5) Gasket contact surfaces.

2.6 Casting shall have the charge or heat number cast in the material. The other required markings also
to be cast-in in order of preference.

2.7 In case it is physically impossible to apply the required marking (e.g small size) it would be
acceptable to apply the marking on a durable, securely affixed metal tag or to codify the marking.



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3 COLOR CODING

3.1 Colors for identification of material shall be indicated in Table-1

3.2 Colors for identification of material wall thickness shall be as indicated in Table-2.

3.3 Munsell No. of Paint is indicated in Table-3.

TABLE 1. LIST OF COLOR FOR MATERIAL

Material Specification Material Category Color
Carbon Steel
API 5L-B SMLS Pipe None
A106-B/ A672-B60 Pipe White
A234-WPB/ A234-WPBW Fitting None
API 5L-B SAW Pipe None
API 5L-B SAW (with suffix "H") Pipe Orange
A234-WPBW (with suffix "H") Fitting Orange
A333-6 SMLS/ A671-CC65 Pipe Yellow
A420-WPL6/ A420-WPL6W Fitting Yellow
SA106-B Pipe Brown
SA234-WPB Fitting Brown
1-Cr-Mo
A335-P11/A691-1.25 Cr Pipe Red
A234-WP11 CL1/A234-WP11 CL1W Fitting Red
A234-WP11 CL1W (with suffix "S") Fitting Pink
SA335-P11 Pipe Purple
SA234-WP11 Fitting Purple
Stainless Steel
Type 321 SS
A312-TP321 SMLS & SEAM/A358-TP321 Pipe None
A403-WP321S/A403-WP321WX Fitting None
Type 304L SS
A358-TP304L Pipe Blue
A403-WP304LWX Fitting Blue
Type 316 SS
A312-TP316 SMLS & SEAM/ A358-TP316 Pipe sky Blue
A403-WP316S/ A403-WP316WX Fitting sky Blue
Type 316L SS
A312-TP316L Pipe Yellow
A403-WP316LS Fitting Yellow


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Material Specification Material Category Color
Inconel 600
B167 UNS NO6600/B168 UNS NO6600 Pipe Green
B366-WPNCIS/ B366-WPNCISX Fitting Green
B366-WPNCIS (with suffix "S") Fitting Green +Red
Forged Steel
A105 Fitting None
A105 (with suffix "S") Fitting White
A350-LF2 (with suffix "S") Fitting Yellow
A182-F11 C1.2 Fitting Red
A182-F11 C1.2 (with suffix "S") Fitting Pink
A182-F321 Fitting None
A182-F321 (with suffix "S") Fitting Black
B564 UNS NO6600 (with suffix "S") Fitting Green
A182-F304L Fitting Blue
A182-F316 Fitting Sky Blue
SA105 Fitting Brown
SA182-F11 C1.2 Fitting Orange
A182-F316L Fitting Yellow
A182-F316L (with suffix "S") Fitting Sky Blue +Red
A182-F347 Fitting Dark Blue
Spiral wound Gasket
W: TP316/ F: PTFE OR: C.S Gasket Red
W: TP316/ F: PTFE OR: C.S/ IR: TP304 Gasket Black
W: TP316/ F: PTFE OR: C.S/ IR: TP316 Gasket Blue
W: TP316/ F: GRAPHITE OR: C.S/ IR: TP304 Gasket Dark blue
W: B127 (UNS4400)/F:PTFE OR: C.S/ Gasket White
IR: B127 (UNS 4400)
Bolt / Nut
A193-B7/ A194-2H Bolt/ Nut None
A193-B16/ A194-4 Bolt/ Nut Red
A320-L7/ A194-2H Bolt/ Nut Yellow
A453-660-CL.A Bolt/ Nut Green







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TABLE 2. LIST OF COLOR FOR WALL THICKNESS

Wall Thickness Color
SCH Black
SCH 10 Gray
SCH 20 White
SCH 30 Yellow
SCH 40 & 40S No Color
SCH 60 Green
SCH 80 & 80S Orange
SCH 100 White +Red
SCH 120 Blue
SCH 160 Pink
STD Sky Blue
XS Red
XXS Brown
7.15mm White +Brown
8.7mm White +Orange
9.5mm White +Blue
10.3mm White +Yellow
12.7mm White +Green
15.88mm White +Dark Blue
16.0mm White +Pink
19.0mm White +Black






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TABLE 3 MUNSEL NUMBER OF PAINT

Paint Color Munsell Designation
Dark Blue 2.5 PB 3.5/10
Black N 1.5
White N 9.5
Blue 2.5 PB 5/6
Sky Blue 7.5 B 7/6
Orange 2.5 YR 6/13
Brown 7.5 YR 5/6
Yellow 2.5 Y 8/12
Red 5 R 4/13
Green 5 G 5.5/6
Pink 2.5 RB 4.5/13
Gray N 7.0
Purple 5P 4.5/9.5

Color approximating those of the Munsell numbers given in the color table may be used.

4. MARKING

Marking may be done either by stamping, stenciling, pressing and cast molding.

4.1 Marks to be indicate

Marks shall be carried out in general with regard to the following items using easily
identifiable symbols.

(1) Size (Nominal Diameter)
(2) Wall Thickness (Schedule Number)
(3) Rating
(4) Material Code
(5) Manufacture Name or Trade Mark
(6) Charge / Heat No.
(7) Purchasers symbol (With additional suffix S and/or H)

4.2 Definitions of Identification Symbols

(1) Size (nominal diameter)
The nominal sizes of piping shall be in mm






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(2) Schedule number or rating
The schedule numbers or rating number of items whose wall thicknesses are required to
be so indicated shall have the letters Sch. Preceding the number, wall thickness of
other items shall be indicated in millimeters, with the unit designation omitted.

(3) Material Code
Material is indicated by the symbol denoting the steel type, according to the following
example.

Example: A53-Gr.B-S SMLS, A106-Gr.B SMLS
A312-TP304

(4) Manufacture Name and Trade Mark
The manufacturer name and trade mark of abbreviated form of company name of the
manufacture (or vendor) shall be affixed on the products.

(5) Charge / Heat No.
These identification numbers are assigned to each specific order from purchaser and will
be the key to fabricators production control.

(6) Purchasers Symbol
Purchaser Symbol with additional suffix S and/or H shall be marked, as shown
below and refer to para. 5.6 for valves. No marking is required for Purchasers symbol
having no suffix.

Example: 76.62.78.310.1S---------------- Stamped: 310.1S
Example: 74.13.19.579.1H--------------- Stamped 579.1H


5 MARKING AND COLOR CODING PROCEDURE
Marking and color Coding shall be done according to the following procedures.

Scope of marking work

Marking Material Color Thickness Color
Pipes M M F
B.W. Fittings M M F
Forged Fittings M M -
Flanges M M F
Bolts and Nuts M M -
Valves M - -
Spiral wound Gasket M M F

M: Manufacturer F: Field





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5.1 Pipes

5.1.1 Marking

The manufacturers standard stamping/ stenciling shall include the following matters.
(1) Size
(2) Schedule No. (Wall Thickness)
(3) Material Code
(4) Trade Mark
(5) Charge/ Heat No.
(6) Purchasers symbol (See para (6) of 4.2)

Remarks: Item (5) shall be marked by stamping for low alloy steel with a thickness
of 5mm and over.

5.1.2 Color coding
The Colors denoting material as describe in Para.3. COLOR CODING shall be painted,
along the whole length of a pipe in the manner shown in Fig. 1 and 2.

5.2 Butt Welding Fittings

5.2.1 The stamping/ stenciling shall indicate the following:

(1) Size
(2) Schedule No. (Wall Thickness)
(3) Material Code
(4) Manufacturers name or trade Mark
(5) Charge/ Heat No.
(6) Purchasers symbol (See para (6) of 4.2)

Remarks: All items shall be marked by stamping for carbon steel and low alloy steel with a
thickness of 5mm and over and for stainless steel with a thickness of 10mm and over.

5.3 Forged Fittings

5.3.1 The stamping shall indicate the following:

(1) Size
(2) Rating
(3) Material Code
(4) Manufacturers Mark or abbreviations
(5) Charge/ Heat No.
(6) Purchasers symbol (See para (6) of 4.2)






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5.4 Flanges

5.4.1 The stamping (pressing) which shall be done on the side of the flanges, shall indicate the
following:

(1) Rating
(2) Size
(3) Material Code
(4) Manufacturers Mark or abbreviations
(5) Charge/ Heat No.
(6) Purchasers symbol (See para (6) of 4.2)

The colors denoting material, as described in para.3 COLOR CODING shall be painted, in
the manner shown in Fig.1 and 2

5.5 Bolts and Nuts

5.5.1 Marking

(1) The stamp marks given below shall be provided at the heads of machine bolts, one
head of stud bolts and one side of nut.

Bolt or Nut Material Stamping Mark for Material Code
Bolt A193 Gr.B7 B7
Nut A194 Gr.2H 2H
Bolt A193 Gr.B16 B16
Nut A194 Gr.4 4
Bolt A320 Gr.L7 L7
Bolt A453 Gr.660 CL.A A
Nut A453 Gr.660 CL.A A

(2) Identification of charge/heat number shall also be stamped for B16 material bolts. It
shall be marked at same position of material code as B16.

5.5.2 Color Coding
The color denoting material, as described in Para.3 COLOR CODING shall be painted.













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5.6 Valves
All valves should be identified by cast molding or stamping on the body or handle as
follows:

(1) Size
(2) Rating
(3) Material Code
(4) Trade Mark
(5) Flow (If required, E.g: Globe, check..etc)
(6) Charge/ Heat No. (Only for cast steel valves)
(7) Purchasers Symbol (One flange rim legibly die stamp)

Example: =M200=or =M200S=/ =AH 06=or =AH 06S=

5.7 Spiral Wound Gasket

5.7.1 The stamping shall indicate the followings on the inner and outer ring.

(1) Size
(2) Rating
(3) Material Code
(4) Trade Mark

5.7.2 The colors denoting material as described in Para.3 COLOR CODING shall be painted in
the manner shown in fig.1

5.8 Identification marks other than those listed method in this specification shall be in
accordance with the applicable specifications.

Note: Adhesive markers may be used for small bore items which would be difficult
to mark otherwise. In such cases the procedure shall be submitted for
approval prior to use.

















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