DCE 100 Series Dust Filters

Installation, Operation and

Maintenance Manual
Publication 2638D (GB) 1208 1A 1419 8000D
Donaldson reserve the right to alter design without notice. Freedom from patent restrictions must not be assumed.
'MASTER' LANGUAGE
Publication 2638F (GB) 0212 1A 1419 8000 (07)
2
Installation, Operation and Maintenance Manual
DCE 100 Series Dust Filter
Indicates information on the efficient operation of the dust filter.
Indicates important information directed towards preventing damage.
Indicates an important warning, designed to prevent injury or extensive damage.
EXPLANATION OF SYMBOLS USED
IMPORTANT
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLATION
3
Installation, Operation and Maintenance Manual
DCE 100 Series Dust Filter
IMPORTANT
INTRODUCTION
The DCE 100 series is a compact, cost-effective dust filter, ideal for venting small
volumes of dust-laden air on bins, hoppers and vessels on conveying and material
handling systems. With a main body manufactured from 304L stainless steel as
standard, it is a much better alternative to a sock filter and ensures compliance
with the relevant health and safety and CoSHH legislation.
The small circular footprint of the DCE 100 series means it can be optimally
positioned on the vessel and, due to its compact design, the venting filter installs
readily where headroom is restricted.
When working under normal operating conditions, the dust filter can handle
200-400m
3
/h of air (depending on dust filter size and filtration velocity). The fan
type dust filter is rated up to 225m
3
/h at 50mm w.g. Under full flow conditions the
sound pressure level for the fan type is a respectable 79dB(A), or 75dB(A) when
fitted with an optional acoustic diffuser. Measurements were taken under semi-
reverberant conditions, 1 metre from the front of the dust filter.
These details correspond to the serial nameplate
fitted to the equipment to which this Manual refers.
This marking is used only on equipment suitable for use
in Potentially Explosive Atmospheres
DCE 2870C (EUP) LABEL 1A 6339 8006B
8L. ho.
h
o
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hNL I 8LIL
8AJA ho.
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PLI ho.
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ho.Lh0 VIITL ho.
kg
|w - ht V
NLL
NLLL
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NALLI
8PPLIL wT. PI8 hLT
LILFLLwI0hT hLTTLwI0hT
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PL8 FhL0I
PAIh,To|m|IcIIacssa
hAL8h FILTATIh (8) LINITL
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TEL. +44 (O)11G 2G9 G1G1 lAX. +44 (O)11G 2G9 8O28
ENAlL. llS-u|@emea.doua|dsou.com www.doua|dsou.com
II 3 D T 135C
4
Installation, Operation and Maintenance Manual
DCE 100 Series Dust Filter
INSTALLATION
Mounting onto vessel
In order to mount the DCE 100 dust filter onto the vessel, it will be necessary to
cut a 295 diameter hole and appropriate fixings on a 345 PCD (refer to Figs. 1
and 2). Prior to mounting, a continuous sealing strip or suitable sealant should
be applied to the underside of the body flange to ensure that the joint between
the dust filter and the vessel is sealed.
Ensure that dust filter is secure. Bolt in position before opening lid or
fan box, as the dust filter will become unstable.
On fan type dust filters, during maintenance of the diaphragm valve
and pilot valve, it is recommended to reposition the locking handwheels
to support the manifold after it has been pivoted.
When closing the lid, keep fingers well clear to avoid trapping them
between the lid and dust filter.
Pressure relief
A suitably sized pressure relief valve set at 4.2 bar (60 psig) should be fitted to
protect the cleaning system.
Compressed air requirements
DCE 100 Series dust filters require an independent supply of clean, dry
compressed air. Details of recommended pressure and air consumption
requirements are given in table 1.
A design label is attached to each manifold.
In order to ensure the correct air pressure is maintained, a gauge and moisture
separator/pressure regulator should be fitted in the line to the filter.
Maximum Operating Pressure: 3.5 bar (50 psi)
Product of Pressure x Volume: 10.1 bar litres
TABLE 1 COMPRESSED AIR CONSUMPTION
Working compressed air pressure 2.8 bar (40 psig)
Atmospheric air volume (FAD at 12 sec. intervals fixed) 1.6 m/hr (0.9 cfm)
Pulse duration (fixed) 200 ms
Minimum pipe diameter:
Flexible connection (typical length 1m) " NB (6)
Rigid pipe run (max. length 30m) " NB (12)
5
Installation, Operation and Maintenance Manual
DCE 100 Series Dust Filter
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6
Installation, Operation and Maintenance Manual
DCE 100 Series Dust Filter
Distance required for cartridge removal
1150 minimum (2.5m
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cartridge)
1380 minimum (3.6m
2
cartridge)

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7
Installation, Operation and Maintenance Manual
DCE 100 Series Dust Filter
SPECIFICATIONS
Electrical details
It is a requirement of the Supply of Machinery (Safety) Regulations
1992 to provide adequate isolation and emergency stop facilities. Due
to the varied nature of site installations this cannot be provided by
Donaldson but instead is the responsibility of the customer.
All electrical work should be carried out by competent personnel.
Pulse timer voltage inputs
The dust filter can be supplied with various coils (see spares lists for available
voltage ranges, items 22A to 22J).
Pulse timer power requirements
AC version: 15VA (incoming supply fuse 1A)
DC version: 15W (incoming supply fuse 1A)
Connect DIN connector (located on timer assembly) as follows:
Earth : Earth
Terminal 1 : Positive/Live
Terminal 2 : Negative/Neutral
Fan Motor
For non-standard motors (i.e. IP65 and alternative voltages) consult Donaldson.
Refer to motor label for connection details (normally located in terminal box lid).
A direct-on-line starter is required for the fan type dust filter. Refer to tables
below for overload and cable sizing.
TABLE 3 CURRENT AND FUSE RATING
Fan motor
(0.37 kW)
Motor
current
3 phase (400V) 0.92 amp 4 amp 8 amp
1 phase (230V) 3.2 amp 10 amp 16 amp
Fuse wire
amp rating
HRC amp
rating
Fuse rating
TABLE 2 0.37 kW MOTOR DETAILS
Standard motors Suitable for voltage ranges
220-240V and 380-420V, 50 Hz
3 phase
200-250V and 380-500V, 60 Hz
50 Hz 220-240V, 50 Hz
1 phase
60 Hz 220-240V, 60 Hz
+ ++ ++

8
Installation, Operation and Maintenance Manual
DCE 100 Series Dust Filter
Cartridge Information
The Donaldson pleated antistatic cartridge is manufactured to high tolerances
from spun-bonded polyester material. This incorporates wide pleats to ensure
efficient dust cake release. The cartridge locates through a hole in the seal frame,
a sealing ring being clamped between cartridge flange and seal frame, producing
a dust tight seal. To maintain true antistatic features connection should be made
to the dust filter securing bolts.
To remove the cartridge it is necessary to open the lid, so allowances
should be made for flexible connections to electrical and compressed
air supplies.
Fan Performance (50Hz and 60Hz designs available)
SPECIFICATIONS
TABLE 4 SOUND PRESSURE LEVELS (L
Aeq
)
DCE 125B and 136B DCE 125F and 136F
With acoustic diffuser Not applicable 75 dB(A)
Without acoustic diffuser Not applicable 79 dB(A)
TABLE 5 DESIGN LIMITS
Temperature range 10C to +60C
Pressure range 200mm WG to +200mm WG
0 50 100 150 200 250 300 350
AIR VOLUME FLOW RATE (m
3
/h)
120
100
80
60
40
20
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9
Installation, Operation and Maintenance Manual
DCE 100 Series Dust Filter
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10
Installation, Operation and Maintenance Manual
DCE 100 Series Dust Filter
Donaldson Dust Collectors
EC DECLARATION OF CONFORMITY
(Machinery Directive 2006/42/EC)
Manufacturers: Donaldson Filtration (GB) Ltd.
Humberstone Lane, Thurmaston, Leicester LE4 8HP, England
ISO Certificate number: 367984 QM
Donaldson Industrial CR koncern s.r.o.
Kralovsky vrch 1986, 432 01 Kadan, Czech Republic
ISO Certificate number: CH06/0372
Technical file (Head Office): Donaldson Europe B.V.B.A.
Interleuvenlaan 1, B-3001 Leuven (Heverlee), Belgium
ISO Certificate number: BE09/961048
Description of the machinery: Dust Collector
Brand: Donaldson Torit DCE
Description: See attached Scope of Delivery
Serial number: ________________________
The undersigned, authorized by Donaldson, certifies that the machine described above, provided
that it is installed, maintained and used in accordance with the instructions for use and the codes of
practice, meets the essential safety and health requirements of the following Directives:
Machinery Directive 2006/42/EC
Low voltage Directive 2006/95/EC*
Pressure equipment Directive 97/23/EC*
Electromagnetic compatibility Directive 2004/108/EC*
Equipment and protective systems intended for use in
Potentially Explosive Atmospheres 94/9/EC*
IMPORTANT! Read the Installation, Operation and Maintenance Manual for order specifics
and before using this machine. If you require additional copies contact your local Donaldson
representative.
If the Donaldson product is part of a system then it must not be put into service until the machinery
into which it is to be incorporated has been declared in conformity with the provisions of the above
mentioned directives.
For connection to a power supply refer to appropriate manual.
* Directive only applicable as defined by the Scope of Delivery.
GB
Signature:
Name: Erwan Clment Place: Leuven, Belgium
Position: Engineering Manager Date: April 2011
Donaldson
Via Cesare Pavese, 5/7
I-20090 Opera (Milano)
Italy
Tel +39 025 300 521
Fax +39 025 760 5862
Email: IAF-it@donaldson.com
C/ Colom, 391 3
o
A
08223 Terrassa (Barcelona)
Spain
Tel +34 93 784 38 34
Fax +34 93 731 61 75
Email: IAF-es@donaldson.com
dalsvej 50
DK 2970 Hrsholm
Denmark
Tel +45 45 57 00 77
Fax +45 45 57 00 44
Email: IAF-dk@donaldson.com
dalsvej 50 Industigaten 68
DK 2970 Hrsholm S 261 35 Landskrona
Denmark Sweden
Tele +45 45 57 00 77 Tele +46 (0)418 457 550
Fax +45 45 57 00 44 Fax +46 (0)418 457 551
Email: IAF-se@donaldson.com
Research Park Building No. 1303
Interleuvenlaan 1
B-3001 Leuven (Heverlee)
Belgium
Tel +32 (0)16 383 970
Fax +32 (0)16 383 938
Email: IAF-europe@donaldson.com
Humberstone Lane
Thurmaston
Leicester LE4 8HP
England
Tel +44 (0)116 269 6161
Fax +44 (0)116 269 3028
Email: IAF-uk@donaldson.com
33 rue des Vanesses
ZAC PARIS NORD II
BP 50292 Villepinte
95958 Roissy Charles de Gaulle Cedex
France
Tel +33 (0)1 49 38 99 30
Telecopieur +33 (0)1 49 38 99 40
Email: IAF-fr@donaldson.com
Industriestrae 11
D-48249 Dlmen
Germany
Tel +49 (0)25 94 78 141
Fax +49 (0)25 94 78 189
Email: IAF-de@donaldson.com
Transistorstraat 44-III
NL-1322 CG Almere
Postbus 60342
NL-1320 AJ Almere
Holland
Tel +31 (0)36 548 0840
Fax +31 (0)36 548 0850
Email: IAF-nl@donaldson.com
www.donaldson.com
Donaldson reserves the right to change or discontinue any model or specification at any time and without notice.
BE
GB
FR
DE
NL
SE
DK
ES
IT