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TEMU NASIONAL MASYARAKAT STANDARDISASI INDONESIA,

PERAN STANDAR MENUJU EFISIENSI ENERGI


JAKARTA, 14 NOPEMBER 2012
Semen Gresik Group
Semen Gresik Group
1. Company Profile
2. Supply Overview & Energy Consumption
3. Energy Management Roadmap
4. Energy Management & WHRPG*
5. Tantangan & Dukungan yang Diharapkan
OUTLINE
*) Waste Heat Recovery Power Generation
Semen Gresik Group
Site Indarung, Padang, West Sumatra
Establishe
d
Year 1910 (firts Cement Plant in Indonesia)
Capacity 6.000.000 ton cement per annum
Share
Holder
99,99 % : PT cement Gresik, Tbk.
0,01 % : Employee Corporative cement Padang
Limestone (LS)
Quarry
Plant
Ind. II and III
Plant
Ind. IV
Plant
Ind V
Guest
House
Silica
Quarry
WHRPG
Terminated Plant
Ind I
Indarung VI
Project
Belt Conveyor, LS
transport to Plant
Head Office
PLANT LOCATION: INDARUNG, PADANG
Semen Gresik Group
Semen Gresik Group
PLANT
CAPACITY
(Tons)
REMARKS
Indarung II 660.000 Operation since 1979
Indarung III 660.000 Operation since 1983
Indarung IV 1.620.000 Operation since 1993
Indarung V 2.300.000 Operation since 1998
Optimation 1.260.000
Total 6.500.000
COMPANY PROFILE
Note : Indarung I (wet process) was terminated in 1999 due to
inefficiency and unacceptable dust emmission level
Site Indarung, Padang, West Sumatra
Indarung is the name of the area where the
company is located
Established Year 1910 (Pioneer of Cement Plant in Indonesia),
Operation since 1913
Capacity 6.500.000 ton cement per annum
Share
Holder
99,99 % : PT Semen Gresik, Tbk.
0,01 % : Corporative of Semen Padang
Employee
MENJADI PERUSAHAAN PERSEMENAN
YANG ANDAL, UNGGUL DAN
BERWAWASAN LINGKUNGAN DI
INDONESIA BAGIAN BARAT DAN ASIA
TENGGARA
VISI
SUSTAINABLE AND GROWTH OF THE TRIPLE BOTTOM LINE
STAKEHOLDERS
REQUIREMENT
Shareholders
Customers
Employees
Government
Supplier
Creditor
Society
Auditor
1. Effectiveness
& Efficiency
BUSINESS
PROCESS
2. Sustainibility
& Innovation
3. Quality
4. OHS
5. Environment 6. Security
7. Legal
8. Data
Reliability
9. CSR
Sustainable
& Balance
Share
Holders
Employees
BOD & BOC
Profit Planet
People
INTEGRATED MANAGEMENT SYSTEM (SMSP)
ENERGY ASPECT
ALMOST COVERED
ALL SECTIONS
Semen Gresik Group
Semen Gresik Group
BUSINESS & CORE COMPETENCY
MINING
GENERAL
TRADING
MANUFACTURING
SERVICE
ENERGY
Cement Plant Operation
Cement Trading and Distribution
Workshop & Engineering
DISTRIBUTION
TRANSPORT
PACKAGING
CEMENT
PRODUCER &
TRADER
Coal
Electricity
Fuel
Iron Sand/
Copper Slag
Gypsum
Clay
Sparepart
Machinery
Craft Paper
Consultancy
Workshop &
Engineering
Distributor
Sea Transporter
Land Transporter
TRANSPORTATION
PLN
PELINDO II
KAI
Various Sources
Semen Gresik Group
1. Company Profile
2. Supply Overview & Energy Consumption
3. Energy Management Roadmap
4. Energy Management & WHRPG*
5. Tantangan & Dukungan yang Diharapkan
OUTLINE
*) Waste Heat Recovery Power Generation
Semen Gresik Group
ENERGY SOURCE AND CONSUMPTION
COAL (MANY SOURCES), 2 GROUPS
FUEL OIL (PERTAMINA)
PS : 200,000 liter/month
Plant : 730,000 liter/month
ELECTRICITY, Mainly from PLN Grid
PRIMER
ENERGY
SOURCES
Quantity: 1,2 Mio ton/year
Minimum Stock : 250,000 ton
Specification to Plant after Mixing the 2 Groups (ADB):
CV 5.300 - 5.400 kcal/kg;
TM 24 Max (2013) sd 30% (sd 2015)
Sulfur 1 Max;
Ash 18 Max.
Consumption: 96-97 kWh/ton cement
Energy Cost (Fuel and Electricity): More than 40% of COGM
Consumption: 3.68 MJ/kg clinker
Low Calorie
Medium Calorie
Coal 4500 - 5600 5600 - 6000
PLN PS
Supply Power 90 MVA 8 - 10 MW
Cost Structure
Semen Gresik Group
1. Company Profile
2. Supply Overview & Energy Consumption
3. Energy Management Roadmap
4. Energy Management & WHRPG*
5. Tantangan & Dukungan yang Diharapkan
OUTLINE
*) Waste Heat Recovery Power Generation
Semen Gresik Group
ENERGY MANAGEMENT
COAL AND FUEL OIL
OPTIMATION OF INBOUND (SUPLY) SIDE:
PROCUREMENT. MANY ASPECTS SHOULD BE CONSIDERED, PARTICULARLY FOR
COAL SUPLY:
VENDOR SELECTION (WITH PREREQUISITES),
TENDER,
LONG-TERM CONTRACT,
CONSIGNMENT,
SPOT PURCHASING
DELIVERY (TRANSPORTATION),
HANDLING AND STOCKPILING COST.
OPTIMATION OF USAGE (ENERGY CONSUMPTION MANAGEMENT):
COAL MIXING AND PROPORTION OF VARIOUS COAL RESORCES AND SPECIFICATION
METERING AMOUNT OF CONSUMPTION FOR EVERY PLANT/SECTION
COMPARE TO TARGET AND BENCHMARKING SETTING NEW TARGET
EVALUATION AND ENERGY AUDIT: SEEKING FOR POTENTIAL SAVING AND
CONSERVATION
ENERGY ALTERNATIVE
MAXIMIZE ENERGY-EFFICICIENT PRODUCT (PPC = PORTLAND COMPOSITE CEMENT)
ENERGY-SAVING BEHAVIOUR CAMPAIGN
Semen Gresik Group
ENERGY MANAGEMENT
ELECTRICITY
OPTIMATION OF SUPLY SIDE:
PROCUREMENT: PLN IS A SINGLE SOURCE TARIFF NEGOSIATION
DELIVERY FROM THE GRID TO SUBSTATION DISTRIBUTION TO THE
PLANT (MCC) . MINIMATION OF LOSSES: OPTIMATION OF POWER FACTOR
OPTIMATION OF USAGE (ENERGY CONSUMPTION
MANAGEMENT):
METERING AMOUNT OF CONSUMPTION FOR EVERY PLANT/SECTION
COMPARE TO TARGET AND BENCHMARKING SETTING NEW TARGET
EVALUATION AND ENERGY AUDIT: SEEKING FOR POTENTIAL SAVING
AND CONSERVATION
MAXIMATION OF RUNNING HOURS, AVOID FREQUENT MACHINERIES
BREAKDOWN AND START-STOP
MAXIMIZE ENERGY-EFFICICIENT PRODUCT (PPC = PORTLAND
COMPOSITE CEMENT)
ENERGY-SAVING BEHAVIOUR CAMPAIGN
PT SEMEN PADANG TOWARDS GREEN INDUSTRY
(Green Proper Approach)
Utilization of
Natural
Resources
ComDev
Environment
Management
System
(EMS)
Energyand Water Management
Hazard Waste Management
3R Solid (Non Hazard Waste) Management
Air Pollution Management
Biodiversity
PDCA Cycle
Audit (Internal, External)
Social Mapping
CSR Programs Implementation
TOWARDS
GREEN INDUSTRY
(All Aspects of Environment and
Resources Management)
Semen Gresik Group
URGENCY OF ENERGY MANAGEMENT
Compliance:
UU No 32 Tahun 2007 tentang Energy
PP No 70 Tahun 2009 Tentang Manajemen Energy
Inpress No 13 Tahun 2011, tentang kewajiban perusahaan untuk penghematan
energy
Increase Competitive Advantage
Support Image of Environment Management PROPER:
Permen LH No 6 Tahun 2011, Kriteria PROPER
PP 61 Tahun 2011 RAN GRK, CO2 reduction
Semen Gresik Group
Semen Gresik Group
ENERGY MANAGEMENT
Pengguna sumber energi dan pengguna energi yang menggunakan sumber energi
dan/atau energi lebih besar atau sama dengan 6.000 (enam ribu) setara ton minyak per
tahun wajib melakukan konservasi energi melalui manajemen energi.
Menunjuk manajer energi;
Menyusun programkonservasi energi;
Melaksanakan audit energi secara berkala;
Melaksanakan rekomendasi hasil audit energi; dan
Melaporkan pelaksanaan konservasi energi setiap tahun kepada Menteri, gubernur,
atau bupati/walikota sesuai dengan kewenangannya masing-masing.
PTSP telah melaksanakan dan telah:
o Menyusun ProgramManajemen Energi dan Evaluasinya
o Koordinasi Manajemen Energi SP terkait: program, evaluasi dan pelaporan
PT Semen Padang
Semen Gresik Group
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Power
Consumption,
target 96,2
kWh/ton
ELECTRICITY ENERGY MANAGEMENT
2015
Baseline 2011: 96,6
kWh/ton cement
PT Semen Padang
Power Consumption, target:
96,0 kWh/ton
Power
Consumption,
target: 95,8
kWh/ton
Electricity Efficiency Campaign
Shifting Paradigm of Energy Usage
Maximation production of Portland Composite Cement (PCC)
Semen Gresik Group
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Power
Consumption, target
91,5 kWh/ton
ELECTRICITY ENERGY MANAGEMENT
2015
Establish WHRPG
Ind V
Implementation of
Energy Audit
Reccommendation
Detail Energy Audit
Baseline 2011: 91,6
kWh/ton cement
Indarung V
WHRPG
Optimation
Power Consumption,
target: 91,2 kWh/ton
Pozzoland Dryer
Installation
Power
Consumption,
target: 90,8
kWh/ton
Keep False Air to Minimum Level
Variable speed or
fixing/resizing oversize
Fan
Semen Gresik Group
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Maintain Power
Consumption: 97,2
kWh/ton
ELECTRICITY ENERGY MANAGEMENT
2015
Installation of WHRPG
Baseline 2011: 97,3
kWh/ton cement
Indarung IV
Power Consumption,
target: 97,0 kWh/ton
Pozzoland Dryer
Installation
Power Consumption,
target: 96,0 kWh/ton
Keep False Air to Minimum Level
Variable speed or
fixing/resizing oversize Fan
Detail Energy
Audit
Technical Audit of
Plant Indarung IV
Instalation of Inline-Calciner and
Increase SLC Dimension
Improvement of PH Fan ILC Capacity
Replacement of Grate Cooler
CM (Z1) Liner
Replacement
Increase
Grinding
Capacity inside
Mill
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Maintain Power
Consumption:
106,8 kWh/ton
ELECTRICITY ENERGY MANAGEMENT
2015
Baseline 2011: 106,8
kWh/ton cement
Indarung III
Power Consumption,
target: 106,4
kWh/ton
Pozzoland
Dryer
Installation
Power Consumption,
target: 106,0 kWh/ton
Keep False Air to Minimum Level
Variable speed or
fixing/resizing oversize Fan
Plant Technical Audit
Detail Energy Audit
Cement Mill
Liner
Replacement
Semen Gresik Group
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Maintain Power
Consumption:
108,1 kWh/ton
ELECTRICITY ENERGY MANAGEMENT
2015
Baseline 2011: 108,1
kWh/ton cement
Indarung II
Power Consumption,
target: 107,0
kWh/ton
Pozzoland
Dryer
Installation
Power Consumption,
target: 106,0 kWh/ton
Keep False Air to Minimum Level
Variable speed or
fixing/resizing oversize Fan
Plant technical Audit
Detail Energy Audit
Installation
of High
Effeciency
Separator
Installation of Pre-
Grinder/Roller Press
Liner
Replacement
Semen Gresik Group
130 130
127,9
122
120
114 114
110
108
107
98,5
96,6
96
91,67
85
79
65
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
k
W
h
/
t
o
n

s
e
m
e
n
Spesific Power Consumption (kWh/ton semen )
Sri Lanka (1993)
Philippines (1993)
USA (1990)
UK (1989)
India (1993)
Malaysia (1993)
Indonesia (1993)
China (1993)
Taiwan (1993)
Korea (1993)
PTST (2011)
PTSP (2011)
Jepang (1993)
PTSG (2011)
Thailand (1993)
India (2009)
Best in the World
ELECTRICITY ENERGY BENCHMARK
*) Source : Technology, Energy Efficiency & Environmental Externalities In The Cement Industry School of Environment,
Resources & Development, Asian Inst. Of Tech. Thailand
*) Source : Best Practices & Technologies for Energy Efficiency in Indian Cement Industry
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PTSP
Semen Gresik Group
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Heat Consumption,
target: 3,68 GJ/ton
Eq kcal/kg cl
THERMAL ENERGY MANAGEMENT
2015
Baseline 2011: 3,68
GJ/ton Clinker
PT Semen Padang
Heat Consumption:
target: 3,66 GJ/ton
Heat Consumption,
target: 3,64 GJ/ton
Energy Efficient Campaign
Thermal Energy Usage Shifting Paradigm
Improvement of Coal Supply
& Procurement
Extend / Increase
Coal Mixing & coal
mill Capacity
Controlling of Coal Mixing and Optimization
Firebricks and Refractrories (heat resistance increase)
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Heat Consumption,
target: 3,3 GJ/ton
THERMAL ENERGY MANAGEMENT
2015
Implementation/Execu
tion of FLS Plant
Technical Audit
Detail Energy Audit
Replacement of
Existing Burner to
Duoflex
Baseline 2011: 3,31
GJ/ton Clinker
Indarung V
Implementation of
Energy and Technical
Plant Audit (Medium
Scale)
Heat Consumption,
target: 3,29 GJ/ton
Implementation of Energy
and Technical Plant Audit
(Larger Scale)
Heat Consumption,
target: 3,28 GJ/ton
Keep False Air to Minimum Level
Grate Cooler
Modification
Completion of
New Coal Mill
Completion of
Alternative Fuel
Facility (Liquid)
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Maintain Heat
Consumption: 3,39
GJ/ton
THERMAL ENERGY MANAGEMENT
2015 Baseline 2011: 3,40
GJ/ton Clinker
Indarung IV
Heat Consumption,
target 3,38 GJ/ton
Heat Consumption, target:
3,37 GJ/ton
Keep False Air to Minimum Level. Maximize of Waste Derived Fuel
Detail Energy
Audit
Plant
technical
Audit
Instalation of Inline-Calciner and
Increase SLC Dimension
Improvement of PH Fan Capacity
Replacement of Grate Cooler
Completion of
Alternative Fuel
Facility (Solid)
Completion of
Alternative Fuel
Facility (Liquid)
Replacement of Existing
Burner to Duoflex
Inlet Seal Installation
Completion of
Alternative Fuel
Facility (Liquid)
Installation of Coal
Dryer Indarung IV
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Maintain Heat
Consumption: 3,98
GJ/ton
THERMAL ENERGY MANAGEMENT
2015
Baseline 2011: 3,99
GJ/ton Clinker
Indarung III
Heat Consumption,
target: 3,97 GJ/ton
Heat Consumption,
target: 3,96 GJ/ton
Keep False Air to Minimum Level
Plant Technical
Audit
Detail Energy Audit
Installation of Waste Derived Fuel (preparation)
Semen Gresik Group
2012
2013 2014
E
N
E
R
G
Y

M
A
N
A
G
E
M
E
N
T
Maintain Heat
Consumption: 4,0
GJ/ton
THERMAL ENERGY MANAGEMENT
2015
Baseline 2011: 4,02
GJ/ton Clinker
Indarung II
Heat Consumption,
target: 3,99 GJ/ton
Heat Consumption,
target: 3,98 GJ/ton
Keep False Air to Minimum Level
Plant Technical
Audit
Detail Energy Audit
Maximize of Waste Derived Fuel
Semen Gresik Group
4,85
4,35
4,2
4,1
3,68
3,61
3,04
3
2,72
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
5,5
M
J
/
k
g

c
l
i
n
k
e
r
Thermal Energy (MJ/kg clinker)
China (1993)
Sri Lanka (1993)
Philippines (1993)
India (1993)
PTSP (2011)
PTSG (2011)
India (2009)
Jepang (1993)
Best in the World
THERMAL ENERGY BENCHMARK
*) Source: Technology, Energy Efficiency & Environmental Externalities In The Cement Industry School of Environment,
Resources & Development, Asian Inst. Of Tech. Thailand
*) Source : Best Practices & Technologies for Energy Efficiency in Indian Cement Industry
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PTSP
Semen Gresik Group
Semen Gresik Group
1. Company Profile
2. Supply Overview & Energy Consumption
3. Energy Management Roadmap
4. Energy Management & WHRPG*
5. Tantangan & Dukungan yang Diharapkan
OUTLINE
*) Waste Heat Recovery Power Generation
ENERGY MANAGEMENT & WHRPG
To increase its competitive advantage and comply to the regulations, PT cement Padang
having high commitment to become an environmental friendly cement industry through
PROPERs activities where green PROPER is the minimumtarget
Major initiative of PROPER is Energy management (Energy Conservation).
Energy Management has double positive impacts to the Corporation which will reduce
Energy Cost (most significant component of COGM) and decrease of CO2 emission.
One of the most successful program has been implemented is WHRPG
Energy Alternatif is the most upcoming and sustain program. Development Phase and
need to speed up the programs in PT Semen Padang.
*) Waste Heat Recovery Power Generation
Semen Gresik Group
Semen Gresik Group
Temperatur
cerobong cooler
(AQC)
WHRPG
di Semen
Padang
Teknologi yang
dipakai :
Pemanfaatan gas
panas buang di
Pabrik Semen
untuk
membangkitkan
listrik
Kapasitas
proyek : Daya
listrik
Bruto/Net =
8.5 MW/7.6
MW
Crediting
periode : 10
tahun
Pemanfaatan
proyek :
Pengurangan
konsumsi
listrik melalui
PLN dan CER
Jumlah CO2
yang akan
berkurang :
43.117 ton
Co2/tahun
Bahan Baku : Panas
buang di Pabrik Semen
Panas buang di SP:
265.000 Nm3/h & 360 C
Panas buang di AQC :
400.000 Nm3/h & 310 C
WHRPG (Waste Heat Recovery Power Generation)
Waste Heat Recovery Power Generation
(WHRPG) Project is a Power Plant pilot project
that utilize residual hot gasses in Indarung V
Plant. It is a cooperation project between
Japan Government through NEDO with
Indonesian Government thorugh Industrial
Ministry
Inaugurated on October 2011 by the Minister
of Industry Republic Indonesia
The advantages of WHRPG for PT Semen Padang
Having a Power Plant that can produce 8,5 MW and the reduction the use of ectricity from PLN
around 57.600.000 kWh/year (Assumming the operation is 7.680 hours/year).
Participating to reduce Global Warming through the reduction of CO2s emmission around
47.000 tons/year.
Semen Gresik Group
Work Sharing Model WHRPG Project
Item of work
Steel structure, ducting, Cooling
tower, electrical
Survey, planning and engineering Turbin, Generator, Boiler,
Piping, electrical
idem Design and Manufacturing idem
Construction Management Civil work, construction, installation,
commissioning
Supervising
Executor Demonstration Supervising & Consultating
Executor Operation & Maintenance Supporting
Executor Technology Dissemination Supporting
Investment Cost Sharing 40% Investasi Investment Cost Sharing 60%
Semen Gresik Group
ROAD MAP MENUJU INDUSTRI HIJAU
Supply Jepang
Supply Indonesia
Keterangan warna
Equipments Arrangement
Main Equipment
A. Boiler (SP Boiler & AQC
Boiler
B. Turbin, 8.6 MW capacity
C. Generator
D. Condenser
E. Cooling Tower & Pump
F. Flasher; Separating
working fluid between gas
and with liquid. The Gas
Product distributed to
turbin at low pressure,
otherwise the liquid
returned backto Boiler
(economizer)
G. Demineralizer
H. Dust Settling Chamber
I. Transporting equipment,
ducting, piping
J. Makeup water: 115m3/h
capacity
Semen Gresik Group
Simple Flow Diagramof Cement Plant and WHRPG
Semen Gresik Group
Documentation of WHRPG
Semen Gresik Group
Documentation of WHRPG (2)
Semen Gresik Group
Semen Gresik Group
1. Company Profile
2. Supply Overview & Energy Consumption
3. Energy Management Roadmap
4. Energy Management & WHRPG*
5. Tantangan & Dukungan yang Diharapkan
OUTLINE
*) Waste Heat Recovery Power Generation
Semen Gresik Group
TANTANGAN INDUSTRI
INTERNAL
Merubah dan memperbaiki mindset setiap anggota organisasi untuk
berperilaku hemat energi
Kecukupan biaya investasi
Parameter investasi yang ekonomis dan layak untuk energi alternatif
EKSTERNAL:
Memahamkan semua stake holder energi untuk berpartisipasi aktif dalam
menghemat energi (rentang pengaruh perusahaan terhadap stake holder),
Mendorong penaatan regulasi oleh semua pihak untuk memanfaatkan waste
to energy dan limbah B3 dan disuplai ke industri semen,
Membentuk mata rantai dengan masyarakat dan industri (CSR) untuk suplai
energi terbarukan (biomass, jarak dll),
Segera membuat PP Pengelolaan sampah, menerapkannya sehingga Industri
Semen dapat menjadikannya sebagai sumber energi sekaligus menjawab
masalah lingkungan
Semen Gresik Group
HARAPAN INDUSTRI
Pemerintah pusat maupun daerah secara konsisten
menerapkan regulasi sampah komunitas dan dimusnahkan di
Industri,
Pemerintah/KLH mempermudah, mempersingkat perizinan
untuk memanfaatkan limbah industri (Limbah B3) yang
mempunyai nilai kalor untuk dijadikan sumber energi (seperti
limbah oli bekas, sludge oil) dll
Pemerintah bersama industri menjadi stimulan masyarakat
agar aktif untuk pembukaan lahan untuk energi terbarukan
berbasis CSR (biomass dan biofuel)
Menetapkan industri (pabrik semen) sebagai pemusnah
(insinerator) dan pemanfaat limbah industri serta penampung
energi alternatif biofuel dan biomass dari komunitas/penghasil
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BANTUAN/DUKUNGAN PEMERINTAH
Bantuan pendanaan dan insentif untuk industri yang
melakukan konservasi dan efisiensi energi dengan aktif dan
berhasil sesuai parameter keberhasilan
Perumusan pengamanan manajemen dalam pendanaan
serta regulasi dalam memperoleh pendanaan dengan
payung instansi pemerintah (yang terkait)
Insentif untuk industri yang mengimplementasikan regulasi
dan memanfaatkan Limbah B3 untuk bahan bakar.
www.semenpadang.co.id
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Semen Gresik Group
Jumlah: 1,2 Juta ton; 1,8 Juta ton/tahun
(2015/2016)
Stok Minimum: 250-300ribu ton
Target spesifikasi ke pabrik (ADB):
CV 5.300 - 5.400 kkal;
TM 24 Max (2013) sd 30% (sd 2015)
Sulfur 1 Max;
Ash 18 Max.
Ketahun, Bengkulu
Lahat, Sumsel
Cirenti-Betung, Riau-
Jambi-Sumsel
1
Resources
Kebutuhan SP (Kuantitas
dan Kualitas)
2
Target Harga Perolehan:
(harga beli, handling cost, inventory cost)
4
Sumber 2012 2013
Muaro Bungo 20.000 30.000
Lahat 15.000 15.000
Bengkulu 30.000 30.000
Sumbar 35.000 25.000
TOTAL 100.000 100.000
400,000
500,000
600,000
700,000
800,000
2010 2011 2012 2013 2014 2015
I
D
R
/

T
o
n

Harga Perolehan Batubara Tahunan
3
Permasalahan yang Potensil:
Resources dan jaraknya ke Plant Site
Angkautan Darat Pembatasan Tonase dan penggunaan BBM no subsidi
untuk angkutan truck
Angkutan Laut Congesty di Pelabuhan Teluk Bayur
POLA PENGADAAN
80% dari kebutuhan batubara, dipenuhi dengan pola tender/konsinyasi untuk (long term
contract) untuk 5-10 tahun (dengan cadangan yang cukup)
20% sisanya dilakukan dengan pembelian spot. Jika prestasi vendor dengan pembelian
spot bagus selama 1 tahun dinominasi menjadi long term
6
Pembelian bulanan (ton)
5
Upaya menurunkan harga:
Tender
Konsinyasi
Aplikasi HBA
Cadangan coal di Sumbar sudah menipis
Untuk ke PTSP, suplai dari Sumbar tidak
dapat diandalkan lagi
Suplai ke SP, diplot dari Riau, Jambi,
Sumsel dan Bengkulu
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Unloading di Teluk Bayur, langsung dengan truck ke Plant Site
Untuk menghindari congesty Pelindo akan bangun pelabuhan khusus bulk
material di Teluk Bayur
Sebelumnya kualitas sudah diperiksa dan sudah harus in-spec saat loading ke
tongkang/barge di pelabuhan muat
Lahan untuk stock pile di Plant Site terbatas
Sebelummasuk ke Stockpile (Storage) di
pabrik, coal ditumpuk di Stockpile.di luar
pabrik untuk pemeriksaan kualitas
Hanya coal yang in-spec yang akan
ditumpuk
Kualitas harus sudah confirmed terlebih
dahulu sebelumdiangkut ke Plant Site
Ketahun, Bengkulu
Lahat, Sumsel
Moda Laut:
2014: 60%
Cirenti-Betung, Riau-
Jambi-Sumsel
1
Plant Site
Teluk Bayur
(permasalahan
congesty)
Pile Tempat
Quality Check
2
5
Moda Darat:
2014:40%
Jarak dari resources ke Plant Site
Pembatasan muatan truck (via
darat)
3
4
Pengembangan Alternatif Fuel (AF)/Energi Alternatif/Listrik WHRPG;
PTSP 2012-2025
Energi terbarukan
(Biomass, Biofuel)
Kewajiban Konservasi
Energi
Batubara 75% dari Total
Bahan Bakar
Total Bahan Bakar Alternatif
25% pada 2025 di PTSP
Untuk dapat mencapai 25% butuh
pendanaan di luar PTSP: Kemitraan,
ESCO dll
2015
10%
Listrik PLN dijaga pada
level maksimum 90%:
Setiap pabrik baru harus
dilengkapi dengan WHRPG
Joint Coal Quarry
Operation
Upgrading low-
rank coal
Coal Dryer
Optimasi suplai
2025
25%
2013
3%
Shredder
Upaya Peningkatan
Pemakaian AF/Energy
Lahan AF, Storage
Pemanfaatan Limbah
Fasilitas AFR
Biomass dan Sludge
Oil :
Ind 4 selesai 2012
Ind 5 selesai 2013
B
a
s
e
l
i
n
e

2
0
1
2
Energi terbarukan
Listrik Produksi Sendiri
(including WHRPG), 10%dari
total konmsumsi
15%
2020
Minyak solar seminimummungkin,
konversi Coal ke Gas (pengganti
solar)
Tambahan Lahan,
Storage , Shredder,
Waste to Energy
Bahan
Bakar

10%
8%
Listrik
Coal Gasification
Indikator 2025
Manajemen
Energi
WHRPG dapat
dilakukan dengan
kemitraan atau
pendanaan lain
WHRG, Ind
II/III/IV/VI
Milestone: Sesuai Energy Mix Policy
Indonesia 2025, 25%dari total
konsumsi energi adalah energi
terbarukan
10% 10%
Tahun
2016: 12%
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