Auxiliary PRDS System

Auxiliary PRDS System:

Basic Layout
Technical Details
Protections & Provisions
Auxiliary PRDS System:
Basic Layout
Technical Details
Protections & Provisions
P & ID For Aux PRDS System
P & ID
Classification of System
The auxiliary PRDS system is basically divided into four
parts
The inflo! i"e the sources for steam to system
#T PRDS i"e at hi$her temperature %&' (ar ) *&+
+
C,
-T PRDS i"e" at -o!er temperature %&' (ar ) .'+
+
C,
The outflo! i"e" the consumption ends
-ayout for system
CR#
/S
BFP Interstage
attemperation
Inflow
HT PRDS
Unitised
LT PRDS
For station
Deaerator initial heating
To CRH line for HP casing warmp
!ill inerting
"PH soot #lowing
Aux (oiler
Fel oil atomising
Tr#ine $land sealing
Sppl% to LT PRDS
C&P
"ttemp
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Road oil Tan+er
SL,P ,il drain heater
HF, heater
Tan+ floor coil heater
Sction heater
Auxiliary PRDS System:
Basic Layout
Technical Details
Protections & Provisions
Acid Cleanin$
0 Purpose1 Steam !ill be re2uired initially durin$ the acid cleanin$ of the unit
0 Parameters1
Acid cleanin$ 1 &' T)#r ) &+ (ar ) *++
+
C ) Intermittent
0 Details1
Cleanin$ of all the internals of boiler and pipin$ for ma3in$ it free of forei$n
materials4 $rease4 oil and dirt"
For establishin$ a protective ma$netite layer in the boiler internals
Removal of thic3 debris and other forei$n material !hich have been in$ressed
durin$ construction phase
Fuel oil coil heater and suction heaters
0 Purpose1 Steam !ill be re2uired for heatin$ of #F5 for achievin$ the flo!
0 Tappin$ point1 -T PRDS
0 Parameters1
(ottom heaters 1 &". T)#r ) &6 (ar ) .'+
+
C ) Continuous
Suction heaters 1 *"& T)#r ) &6 (ar ) .'+
+
C ) Intermittent
0 Details1
5il is heated in the #F5 tan3s to achieve the flo!ability at heater inlet
In second step the heatin$ is done in the suction heaters
Fuel oil heater
0 Purpose1 Steam !ill be re2uired for heatin$ of #F5 for achievin$ the flo!
0 Tappin$ point1 -T PRDS
0 Parameters1
Fuel oil heaters 1 && T)#r ) &6 (ar ) .'+
+
C ) Intermittent
0 Details1
5il is heated in the oil heater to achieve minimum viscosity for $ettin$ effectieve
and complete combustion in the boiler
Atomi7in$ Steam
0 Purpose1 Steam !ill be re2uired for atomisin$ fuel oil
0 Tappin$ point1 #T PRDS
0 Parameters1
Atomisin$ steam 1 8"& T)#r ) &6 (ar ) *++
+
C ) Intermittent
0 Details1
The steam assists for effective atomisation as re2uired in the application of lo!
95
:
burner"
This also ensures for a safe operation
Fuel oil unloadin$
0 Purpose1 Steam !ill be re2uired for fuel oil unloadin$
0 Tappin$ point1 -T PRDS
0 Parameters1
Fuel oil unloadin$ 1 ."+ T)#r ) &6 (ar ) .'+
+
C ) Intermittent
0 Details1
The #F5 before unloadin$ needs to be heated up above the flo! point
temperature
The heatin$ needs to be carried out in the truc3 tan3er itself
/ill Inertin$
0 Purpose1 Steam !ill be re2uired for mill inertin$
0 Tappin$ point1 #T PRDS
0 Parameters1
/ill inertin$ 1 8& T)#r ) &6 (ar ) *++
+
C ) Intermittent
0 Details1
Durin$ routine operation coal is transported to boiler !ith the help of hot air" The
coal and hot air mixture forms a fire ha7ardous situation"
The steam in such condition is utilised as an inertin$ media
Deaerator initial heatin$ & pe$$in$
0 Purpose1 Steam !ill be re2uired for deaerator initial heatin$ and pe$$in$
0 Tappin$ point1 #T PRDS
0 Parameters1
Deaerator initial heatin$ 1 && T)#r ) . (ar ) *++
+
C ) Intermittent
Deaerator pe$$in$ at '; /CR flo! 1 &. T)#r ) . (ar ) *++
+
C ) Intermittent
Deaerator heatin$ durin$ S< under recirculation 1 .= T)#r ) . (ar ) *++
+
C ) Intermittent
0 Details1
Durin$ cold startup the heat !ill be sourced thorou$h aux PRDS header"
5nce the CR# parameter is established the source !ill be s!itched over to CR# and !ill be
pe$$ed upto ."' bar
The chan$eover from CR# to normal source i"e" IPT extraction !ill be done at about *+; load
Durin$ the turbine trip condition the deaerator !ill be pe$$ed throu$h CR# line upto >"6' bar
Turbine <land sealin$
0 Purpose1 Steam !ill be re2uired for turbine $land sealin$ system
0 Tappin$ point1 #T PRDS
0 Parameters1
Start up 1 = T)#r ) &*"> (ar ) *++
+
C ) Intermittent
At *'; /CR 1 &"=? T)#r ) &*"> (ar ) *++
+
C ) Intermittent
At 8+; /CR 1 +".?= T)#r ) &*"> (ar ) *++
+
C ) Intermittent
0 Details1
Durin$ the normal operatin$ conditions the #P@IP turbine !ill be self sealed and
the lea3 off !ill be utilised for sealin$ of -P turbine"
Durin$ startup the sealin$ steam !ill be ta3en from Aux PRDS in order to
establish vacuum
Air #eater soot blo!er
0 Purpose1 Steam !ill be re2uired for air pre heater soot blo!in$
0 Tappin$ point1 #T PRDS
0 Parameters1
AP# soot blo!in$ 1 &+ T)#r ) &6 (ar ) *++
+
C ) Intermittent
0 Details1
Durin$ normal operation condition the soot blo!in$ for AP# alon$!ith furnace
and economiser !ill be done from the steam tapped from outlet of -TS# header"
Durin$ startup i"e" durin$ oil firin$ the AP# soot blo!in$ !ill be done by the
steam from Aux PRDS to avoid fire"
Turbine casin$ !arm up
0 Purpose1 Steam !ill be re2uired for turbine casin$ !arm up
0 Tappin$ point1 #T PRDS
0 Parameters1
Turbine casin$ !arm up 1 &. T)#r ) &*"> (ar ) *++
+
C ) Intermittent
0 Details1
As per the 5A/ recommendation if the Inner metal temperature for first sta$e is
less than &'+
+
C then turbine pre !armin$ needs to be conducted prior to turbine
startup" 9ormally the !armin$ time !ill be approximately 6 to ' hrs"
Bapour Absorption /achine
0 Purpose1 Steam !ill be re2uired for turbine casin$ !arm up
0 Tappin$ point1 -T PRDS
0 Parameters1
BA/ 1 &"= T)#r ) ? (ar ) &>8
+
C ) Continuous
0 Details1
There !ill be . AC plants each havin$ * BA/ %.C D &S," For coolin$ unit control
room"
In BA/the refri$erant is seperated from the lo! concentration lo! temperature
absorbent in the $enerator by usin$ steam" The tappin$ point for the same !ill
be bet!een the interconnection of aux header for unit &4 . & *46"
Points to be hi$hli$hted
0 The steam re2uired for acid cleanin$ for Enit F& !ill be ta3en from Aux boiler but
units follo!ed !ill be tapped of from Enit F &"
0 Durin$ hot startup i"e" after blac3 out the steam for $land sealin$ purpose !ill be
catered from /S line throu$h PRDS in order to avoid startup of aux boiler"
0 The Aux PRDS !ill be char$ed throu$h /S once the /S parameter is achieved at =+
bar and *=+
+
C" The same !ill be chan$ed from /S to CR# once the parameter is
achieved to .*". bar !hich is at about *'; T</CR
0 The source for deaerator pe$$in$ !ill be chan$ed from Aux PRDS to CR# once CR#
pressure reaches &8 bar and *.+
+
C"
Auxiliary PRDS System:
Basic Layout
Technical Details
Protections & Provisions
Protection and Provisions
0 The #T PRDS is provided !ith * safety valves havin$ the total
blo!do!n capacity of '' T)#r
0 Also thee is a provision for a stub thoru$h !hich a ne! connection
can be stablished if re2uired in future"
0 The #T PRDS can be char$ed from Aux boiler throu$h a motorise
valve" Chereas the -T PRDS can be char$ed throu$h a manual
valve havin$ a 9RB in line"
0
#T and -T PRDS are directly connected throu$h a motorised valves
and no manal isolation -al-es are pro-ided on either side"
Than+ .o