How To Start Combined Cycle Power Plant

START up preparation Schedule 31 30 29 28 27 26 25 24 23 22 21
31 30 29 28 27 26 25 24 23 22 21
BALANCE OF PLANT
CW pumps A , B , C Pump and motor coupling work.
CT makeup water filling line dummy removing in CT Forebay.
Cooling tower system filling
ACW header lines manways closing work.
CW header lines manways closing work.
ACW System charging
Air compressors temporary cooling water lines connections removing work.
Cooling Water circuit charging
Instrument air compressor normalisation
CO2 system checks - CCR, PCC#1A&1B
Gas skid-1 & 2 normalisation
Side Stream filter normalisation
SWAS Coolers & Chiller Units normalisation
GAS TURBINE
GT-1A combustion chamber and diffuser visual inspection.
GT-1A combustion chamber and diffuser visual inspection.
GT-1A & GT-1B Generator Dehumidifiers hoses connections removing and
dummy's re fixing work.
Put GT-1A on turning gear
GT-1A complete check up
GT-1B complete check up
GT-1A Water Wash
GT-1B Water Wash
All NG valves stroke checking at GT skid
IGV operation & Compressor shut off valves operation
STEAM TURBINE
STG turning gear
Condenser hotwell makeup
CEP-A & B Pump and motor coupling work.
STG condenser hot well man way closing work.
Condensate circuit normalisation
CEP Pumps trial run
STG MOVs & Pnematic Control valves stroke checks
Steam Bypass system valves stroke checking
STG generator dehumidifier hose connections removing and dummy's re fixing
work.
Governing oil pumps trial & ST control and stop valves stroke checks
STG LP Turbine casing front & Rear manways closing work after silicagel trays
removal.
HRSG
HRSG#1A HP/IP/LP/CPH/Deaerator circuit N2 venting and normalisation
HRSG-1A Flue gas path silica gel removing,Guillotine Damper, Weather damper
HRSG-1A Control valves stroke checks
HRSG-1A All MOVs Open/Close test
HRSG-1A Deaerator top side vent lines NRV gates fixing work.
HRSG-1A HP drum (BFP-1A side) man way gasket replacement work.
HRSG-1A Weather damper area putty removing and cleaning work.
HRSG-1A Diverter damper & Guillotine dampers man ways closing work.
HRSG-1A Guillotine damper locking to be done after opening the damper.
HRSG-1A Chemical dosing pumps discharge lines dummies removing work.
HRSG-1A HP start up pump coupling guard fixing work.
HRSG#1A filling
HP BFP-1A1 & 1A2 pumps and motors coupling work. HP BFP-1A1 Pump suction
strainer fixing work.
HRSG-1A HP/IP/LP start up pumps and CPH RCP Pumps trial
HRSG-1A HP/IP/LP BFPs trial
HRSG-1A Furnace Bottom dummy fixing work.
HP BFP-1B1 & 1B2 pumps and motors coupling work.
1B HP/IP/LP/CPH/Deaerator circuit N2 venting and normalisation
HRSG-1B Flue gas path silica gel removing,Guillotine Damper, Weather damper
HRSG-1B Diverter damper & Guillotine dampers man ways closing work.
HRSG-1B Chemical dosing pumps discharge lines dummies removing work.
HRSG-1B Weather damper area putty removing and cleaning work.
HRSG-1B Control valves stroke checks
HRSG-1B Deaerator top side vent lines NRV gates fixing work.
HRSG-1B All MOVs Open/Close test
HRSG-1B HP start up pump coupling guard fixing work.
HRSG#1B filling
HRSG-1B HP/IP/LP start up pumps and CPH RCP Pumps trial
HRSG-1B HP/IP/LP BFPs trial
HRSG-1B Furnace Bottom dummy fixing work.
ELECTRICAL SYSTEM
GT#1A stator water circuit normalisation
GTG#1A H2 filling
GTG#1B stator water circuit normalisation
GTG#1B H2 filling
STG stator water circuit normalisation
STG H2 filling
All SWITCHGEARS & MCCs inspection
Cylinders requirement H2 CO2
GT#1A 100 20
GT#1B 100 20
STG 100 20
Total 260 60
OPS
MMD
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
SR NO MATERIAL DESCRIPTION INDENT DETAILS
1 Raw water Feed pump-A spare parts MECH/300/2011,Dt 2-1-2011
2 ACW Pump-B spare parts MECH/16/2012,Dt 2-5-2012
3 STG Lube oil Servo Prime 32 MECH/86/2011,Dt 8-8-2011
4 ServoPrime 46 (GT Lube oil) Indent to be raised for 2100Ltr
5 GTs Coalescer pads MECH/128/2012,Dt 27-11-2012
6 CT Fan-16 Gear box spares MECH/23/2012,Dt 19-5-2012
7 SWAS Chiller unit compressor-1 to be procured. MECH/15/2012,Dt 2-5-2012
8 Hyspin AWS 32SC lube oil for HP BFPs MECH/20/2012,Dt 18-5-2012
9 Air compressor-B spare parts MECH/130/2012,Dt 30-11-2012
10 GT-1B Turbine blades as per the indent. MECH/149/2011,Dt 8-12-2011
11 HRSG HP MSSV Spares
MECH/167A,168 & 169/,Dt 22-4-
2010
12
Fabric Expansion bellow of size
6100X6100X525mm, For HRSG-1A FG inlet duct MECH/9/2012,Dt 16-4-2012
Fabric Expansion bellow of size
6100X6100X525mm, For HRSG-1B DD bypass
stack duct. MECH/8/2012,Dt 16-4-2012
13 STG Vaccum pump spares MECH/37/2012,Dt 4-6-2012
14 NON Sparking tools as per the indent
MECH/83A,83B/2012,Dt 16-8-
2012 & 14-8-2012
15 GT Prefilters MECH/148/2013,Dt 7-1-2013
16 Gaskets for GT Prefilters MECH/145/2013,Dt 7-1-2013
17 GT Fine(F9) & Pre(F7) Filters MECH/30/2012,Dt 29-5-2012
SR No Worker Designation Existing Manpower
TECHNICIANS REQUIRED FOR PLANT MAINTENANCE ACTIVITIES
CRITICAL INDENTS DETAILS FOR SPARES PROCUREMENT
1 Millwright Fitter 1
2 Fitter Nil
3 Asst Fitter 2
4 welder 2
5 Gas Cutter Nil
6 Rigger 1
7 Crane Operator 1
8 Scaffolder Nil
9 HVAC Technician Nil
7 TOTAL MEMBERS
REMARKS CRITICALITY
Required for Plant start-up
Out of 20 barrels,only 15 nos were
received. Required for Plant start-up
Not Required for Plant start-
up,during plant running must
be made available
Indent was earlier kept on hold by
Komaraiah sir. Required for Plant start-up
Out of 6 barrels,only 2 nos were
received. Required for Plant start-up
These spares are pending since too
long.
be made available
It is better to replace this
bellow before plant startup.As
it was earlier replaced partially
and the remaining area has
some minor
damages.Subjected to
material availability,job will be
taken up.
be made available
be made available
F9- 785 nos(2sets),F7- 1570
nos(4sets)
Required Manpower
TECHNICIANS REQUIRED FOR PLANT MAINTENANCE ACTIVITIES
CRITICAL INDENTS DETAILS FOR SPARES PROCUREMENT
2
3
4
1
1
1
Nil
1
1
14
INDENT NO.
INDENT
DATE
DESCRIPTION
QUANTIT
Y
ORDERE
D
Mech-205/11-12 19.03.12 SERVO GEM EPO Grease 20 Kgs.
M12 Gr.8.8 Nuts 300 Nos.
M12 8.8 Gr.washers 800 Nos.
M12X65mm long 8.8 Gr.Bolts 200 Nos.
Mech-201/11-12 12.03.12
Split AC Compressor, Model No. AW 1500F F15 Z0 4H
3237 R-22, 230Volts, 50 Hz - RLA - 7.8, LRA-51
(TECHUMSEH)
1 No.
Mech-195/11-12 28.02.12
CEP Expansion Bellow both ends fixed Flanges, Size:
DN450, Type: 1101 Installation (shipping length: 300mm)
2 Nos.
Mech-190/11-12 15.02.12
STG Vacuum Pumps Plate Heat Exchanger spares.
Plates and Gaskets (Make: FUNKE), Type: FP-14-31-1-N,
S.No.504383
1 No.
Filter Element 2.5 microns (HC 8300 fkz 16z) 2 Nos.
Filter Element 5 microns (HC 8300 fkz 16z) 2 Nos.
Mech-188/11-12 13.02.12 GT Diffusion Burner Ignition Gas Line Connector 8 Nos.
Mech-184/11-12 10.02.12
Gate Valves, 4", 600 / 300 Class, 30bar pr., Buttweld,
ON/OFF MOV Operated Valve
1 No.
Mech-177/11-12 17.01.12
CW Side Stream Filter Strainers (Model No. VAG 39),
Flow Rate: 124 M
3
/ Hr., Design Temp: 50 Deg.C
300 Nos.
Synthetic Oilimpregnated Coalescer Pad, Size: 1720mm
X 3200 x 25mm thk
36 Nos.
Synthetic Oilimpregnated Coalescer Pad, Size: 24000mm
X 3200 x 25mm thk
12 Nos.
Mech-172/11-12 06.01.12
Auxiliary Systems Re-assembly Mandatory material for
Major Overhaul (List attached)
As per list
Mech-171/11-12 06.01.12
Auxiliary Systems spare parts for Minior Inspection & day
to day (List attached)
As per list
Mech-170/11-12 06.01.12
Auxiliary Systems Potential replacement material for Major
Overhaul (List attached)
As per list
Mech-168/11-12 29.12.11 GT Potential Replacement Material (List attached) As per list
Mech-166/11-12 28.12.11 Pre Filters Holding Latch (Spring type) 500 Nos.
Mech-163/11-12 27.12.11 Combustion Chamber Cone 1 No.
Mech-157/11-12 15.12.11
GT Re-assembly mandatory material Major overhaul (list
attached)
As per List
Insert / Comp 8 Nos.
GTG Secondry Air Damper Blind Plate Seal Ring 2 No.
Mech-155/11-12 15.12.11 GT Re-assembly material Major overhaul (list attached) As per List
Spacer Sleeve (Inlet) 1 No.
Spacer Sleeve (Outlet) 1 No.
Spacer Sleeve 1 No.
Spacer Sleeve 1 No.
Spacer Bush 1 No.
Adaptor Sleeve 1 No.
Lubrication Ring 2 Nos.
Bearing Nut 1 No.
Shaft 1 No.
Impeller 5 Nos.
MECHANICAL INDENTS FOR THE YEAR 2011-12
Mech-202/11-12 12.03.12
Mech-189/11-12 15.02.12
Mech-173/11-12 09.01.12
Mech-156/11-12 15.12.11
MECH-151B / 11-
12
10.12.11
MECH-151A / 11-
12
10.12.11
Flat Gasket 4 Nos.
Flat Gasket 1 No.
O Ring 1 No.
O Ring 2 Nos.
O Ring 2 Nos.
O Ring 4 Nos.
O Ring 2 Nos.
Wearing Ring 10 Nos.
Splash Ring 2 Nos.
Oil Thrower 1 No.
Stage Sleeve 4 Nos.
Shaft Protection Sleeve (Inlet) 1 No.
Shaft Protection Sleeve (Outlet) 1 No.
Mech-146/11-12 05.12.11
Port Glass, Type: SGC-3008 (Containing Cushion Gasket,
Gauge Glass, packing strip, Mica Gasket, Protect Gasket,
Sealing Gasket)
12 Nos.
Mech-144/11-12 12.12.11
Pilot Valve recommended Spare Parts, Make: ARGUS,
Type: FKK-79, Material: SS / SS-SS-TFE, Pressure: 36
bar at 26
0
C, Size: PN-40, DN-40, S.No.791225, Fabr.No.:
116942003
2 Sets
Mech-142/11-12 02.12.11
Skid Mounted Motorized Hydro Test Pump, Max.Pressure:
300 to 350 Kg./CM2, Capacity: 110 LPH, Complete with
presure relief and setting valve, Pressure Gaauge, NRV,
Needle Valve along with accessories like Hydraulic Hose
etc.
1 Unit
Mech-133/11-12 10.11.11
1" Flanged Safety Relief Valve, Flange PCD: 85mm,
No.Holes: 4 Nos., Size: 14mm, Set Pressure: 10 Kg/cm
2
Medium Compressed Air, Make: Fluid Tech Valves
1 No.
M15B CH Plate Gasket NBRP CO, A-Type 45 Nos.
M15B CH Plate Gasket NBRP CO, BA-Type 45 Nos.
M15B2 EP 1 316/0.6/HT/NBRP CO RI 1 No.
M15B2 EP 2 316/0.6/HT/NBRP CO RI 1 No.
M15B2 CH PL 2 316/0.6/HT/NBRP CO RI 4 Nos.
M15B2 CH PL 2 316/0.6/HT/NBRP CO RI 6 Nos.
Line Shaft 1 No.
Shaft Coupling 2 Nos.
HX.HD.Bolt with Nut 8 Nos.
Gasket 1 No.
Disch Case Bearing 1 No.
Inter Bowl 7 Nos.
Bowl Bush 7 Nos.
Impeller Lock Collet 7 Nos.
Impeller 7 Nos.
HX.HD.Cap Screw 21 Nos.
Brg.Inter Bowl 7 Nos.
Pump Shaft 1 No.
Sand Cap 1 No.
Allen Set Screw 2 Nos.
Brg.Suction 1 No.
MECH-151A / 11-
12
10.12.11
Mech-129/11-12 29.10.11
MECH-123-C / 11-
12
31.10.11
Pipe Plug 1 No.
Adjusting Nut 1 No.
Allen Set Screw 1 No.
Water Slinger 1 No.
Packing Gland 1 No.
Packing Box 1 No.
Stud Bolt with Nut 6 Nos.
Gasket 1 No.
Packing Box Bush 1 No.
Top Shaft Sleeve 1 No.
Bearing Spider 1 No.
Line Shaft Brg. 1 No.
Line Shaft Sleeve 1 No.
Gib Key 1 No.
Top Shfat Bus 1 No.
Wearing Ring For Impeller 7 Nos.
Brg. Retainer 1 No.
Gasket 2 Nos.
Spring Loading Grease Cup Assy 1 No.
Water Seal Ring 1 No.
Packing Pieces 8 Nos.
Top Shaft 1 No.
Line Shaft Sleeve 1 No.
Line Shaft 1 No.
Shaft Coupling 2 Nos.
HX.HD. Bolt with Nut 8 Nos.
Gasket 1 No.
Disch Case Bearing 1 No.
Hx.HD. Bolt with Nut 12 Nos.
Inter Bowl 7 Nos.
Bowl Bush 7 Nos.
Impeller Lock Collet 7 Nos.
Impeller 7 Nos.
BRG. Inter Bowl 7 Nos.
Pump Shaft 1 No.
Sand Cap 1 No.
BRG. Suction 1 No.
HX.HD. Cap Screw 6 Nos.
Pipe Plug 1 No.
Adjusting Nut 1 No.
Allen Set Screw 1 No.
Water Slinger 1 No.
Packing Gland 1 No.
Packing Box 1 No.
Mech-123-B / 11-
12
31.10.11
MECH-123-A / 11-
12
31.10.11
MECH-123-C / 11-
12
31.10.11
MECH-122C / 11-
12
15.10.11
MECH-122b / 11-
12
15.10.11
Gasket 1 No.
HX.HD. Bolt with Screw 12 Nos.
Bearing Spider 1 No.
Wearing Ring Impeller 7 Nos.
BRG Retainer 1 No.
Gasket 1 No.
Spring Loading Grease Cup Assy 2 Nos.
Watear Seal Ring 1 No.
Packing Pieces 4 Nos.
Thrust Stand Assy 1 No.
Top Shaft 1 No.
Line Shaft Brg. 4 Nos.
Line Shaft Sleeve 4 Nos.
Line Shaft 4 Nos.
Pump Shaft Coupling 1 No.
Gasket 1 No.
Pump Shaft 1 No.
BRG Inter Bowl 7 Nos.
Impell Lock Collect 7 Nos.
Impeller 7 Nos.
Inter Bowl 7 Nos.
Sand Cap 1 No.
Strainer B/T 1 No.
Suction BRG 1 No.
Packing Gland 1 No.
Water Seal Ring 1 No.
Packing PCS 4 Nos.
Grease Cut Assy. With NRV 1 No.
Packing Box 1 No.
Gasket 1 No.
Stud Bot with Nut 4 Nos.
Bearing Spider 4 Nos.
Impeller Wearing Ring 7 Nos.
BRG BRG Retainer 4 Nos.
HX.HD Bolt with Nut 32 Nos.
Top Shaft 1 No.
MECH-122b / 11-
12
15.10.11
MECH-121B / 11-
12
15.10.11
MECH-122a / 11-
12
15.10.11
MECH-121A / 11-
12
15.10.11
MECH-121C / 11-
12
15.10.11
Gasket 2 Nos.
HX.HD Bolt cap Screw 6 Nos.
Water Slinger Assy 1 No.
Thrust Stand Assy. 1 No.
HX.HD.Bot with Nut 4 Nos.
HX.HD Bolt with Nut 4 Nos.
Packing end ring for Pump Model: PN-M16A 8 Nos.
Packing for Pump Model: PN-M16A 8 Sets
Ball for Pump Model: PN-M16A 4 Nos.
Ball Guide for pump Model: PN-M16A 4 Nos.
Plunger for Pump Model: PN-M16A 2 Nos.
Packing end ring for Pump Model: PN-K16A 8 Nos.
Packing for Pump Model: PN-K16A 8 Sets
Ball for Pump Model: PN-k16A 4 Nos.
Ball Guide for pump Model: PN-K16A 4 Nos.
Plunger for Pump Model: PN-K16A 2 Nos.
Mech-108/11-12 18.10.11 HYSPIN AWS 32 SC Lube Oil 1200 Ltrs.
PALL Filter Element - RO50480 YL60 8 Nos.
pall Coreless Filter Element B>= 1000 12 8 Nos.
Mech-86/11-12 08.08.11 Servo Prime-32 Lube Oil 20 Barrels
Mech-85/11-12 08.08.11 Reo Lube (OMTI-46) Control Oil 5 Barreks
Seat Ring for 300 Class Cast Steel Gate Valve of Size:
250mm
1 No.
Disc for 300 Class Cast Steel Gate Valve of Size: 250mm 1 No.
Stem for 300 Class Cast Steel Gate Valve of Size: 250mm 1 No.
Bonnet Gasket for 300 Class Cast Steel Valve of Size:
250mm
1 No.
1 1/2" schedule 80 CPVC Pipe 100 Mtrs.
2" CPVC Socket Tee Schedule 80 4 Nos.
1 1/2 x 2" Socket Reducer Sch 80 4 Nos.
1 1/2" 90 Deg Socket Elbow sch 80 10 Nos.
1 1/2" straight couplings Sch.80 20 Nos.
1 1/2" CPVC Pipe Flange Sch.80 10 Nos.
2" Schedule 80 CPVC Pipe 50 Mtrs.
3" CPVC Socket Tee Schedule-80 4 Nos.
1 1/2" CPVC Socket Tee Schedule-80 4 Nos.
2x3" Socket Reducer Sch.80 4 Nos.
2" 90Deg. Socket Elbow Sch.80 10 Nos.
2" Strainght Coupling Sch.80 20 Nos.
2" CPVC Pipe Flange Sch.80 20 Nos.
3" Sch.80 CPVC Pipe 50 Mtrs.
3" 90 Deg. Socket Elbow Sch.80 20 Nos.
3" straight Coupling Sch.80 30 Nos.
3" CPVC Pipe Flange Sch.80 20 Nos.
CPVC Solvent Cement - 500 Ml. 2 Nos.
Gasket Set according DGSLV-560398 suitable for Valve
with Order No.760499
2 Nos.
MECH-121A / 11-
12
15.10.11
Mech-96/11-12 24.08.11
Mech-118/11-12 02.06.11
Mech-117/11-12 13.10.11
Mech-75/11-12 27.07.11
Mech-76/11-12 29.07.11
Mech-72/11-12 26.07.11
Valve Ball suitable for Valve with Order No. 760499 2 Nos.
Mech-58/11-12 04.07.11
Bellow Sealved Valve DN-15 both side external threaded
with 1/4 inch hole and 8mm outer pipe PA type fitting,
Union thread is 36x2mm pitch
6 Nos.
Mech-51/11-12 15.06.11 HP BFP Balance Disc Seat (Counter Balancing Disc) 3 Nos.
Inproseal (Item No. IS1), Material: EN1982 : CuSn12 1 No.
Inproseal (Item No. IS2), Material: EN1982 : CuSn12 1 No.
Mech-43/11-12 06.06.11
42X6.6M Wire Rope Sling. Both side soft eye. Eye length
is 650mm, capapcity: 175000 Kgs.
2 Nos.
Servo 320 Gear Oil 220 Ltrs.
GR-140 Gear Oil 100 Ltrs.
General Oil GR-90 100 Ltrs.
General Grease 50 Kgs.
Servo Grease MP 50 Kgs.
Servo Coat 120 Grease 100 Kgs.
Servomesh SP 320 Gear Grease 50 Kgs.
Mech-36/11-12 31.05.11 Servo Friz - 68 Oil 50 Ltrs.
O-Ring for sleeve in Viton, Part No.7 2 Nos.
O-Ring for Seal face in Viton, Part No. 1.2 2 Nos.
O-Ring for Seat in Viton, Part No.3 2 Nos.
O-Ring for Gland Plate in Viton, Part No.5 2 Nos.
Set of Screws, {Part No. 1.6 (1 Set = 2 Nos.), Part No. 12a
(1 Set = 2 Nos., Part No. 12b (1 Set = 4 Nos.)}
2 Sets
Set of Spring Sleeve in 1.4401 (1 Set = 8 Nos.), Part No.-
1.7
2 Sets
Set of Springs in 1.4401 (1 Set = 8 Nos.), Part No.1,5 2 Sets
Seal Face in Buko 03+1.4162, Part No.1 2 Nos.
Seat in Buka 22, Part No.2 2 Nos.
Shaft (Part No. 210.01) 2 Nos.
Impeller (Part No. 230.01) 2 Nos.
Bearing NU 308 (Part No. 320.01) 2 Nos.
Bearing 7308 BECBP (Part No. 320.02) 2 Nos.
Gasket (Part No. 400.02) 2 Nos.
O-Ring (Part No. 412.01) 2 Nos.
O-Ring (Part No. 412.02) 2 Nos.
Throat Bush (Part No. 456.01) 2 Nos.
Wear Ring Stationary (Part No. 502.01) 2 Nos.
Impeller Wear Ring (Part No. 502.01) 2 Nos.
Constant Level Oiler (Part No. 638.01) 2 Nos.
Circlip (Part No.932.01) 2 Nos.
Gasket-Gland in PTFE, P.No.5 1 Nos.
Set of Set Screws in 1.4401 (1 Set = 6 Nos.), P.No. 1.6,
12b & 14
1 Set
Set of O-Rings in EPDM (1 Set=3 Nos.). P.Nos.7, 3, & 12 2 Sets
Sleeve in SS316, P.No.6 1 No.
Set in Buka22, P.No.2 1 No.
Mech-47/11-12 07.06.11
Mech-72/11-12 26.07.11
Mech-24/11-12 10.05.11
Mech-41/11-12 03.06.11
Mech-14/11 14.04.11
Mech-20/11-12 10.05.11
Rotory Head Assembly in Buko 03 + 1.4462 includes
P.Nos.1.1 to 1.7
1 No.
12b & 14
2 Sets
Pumping Ring in 1.4401, P.No.13 2 Nos.
Sleeve in SS361, P.No.6 2 Nos.
Set in Buka 22, P.No.2 4 Nos.
P.Nos.1.1 to 1.7
4 Nos.
12b & 14
1 Set
Sleeve in SS316, P.No.6 1 No.
Seat in Buka22, P.No.2 1 No.
P.Nos.1.1 to 1.7
1 No.
Mech-06/11 07.04.11 CW Pump Spares, Make: Kirloskar 1 Set
Assembly body Seals 2 Sets
Assmbly Inner Set 1 set
Assembly Seals Inner Seat 2 Sets
Assembly Stuffing Box packing 1 set
Metall bellow 1 set
Assembly body Seals 2 Sets
Assmbly Inner Set 1 set
Assembly Seals Inner Seat 2 Sets
Assembly Stuffing Box packing 1 set
Metall bellow 1 set
INDENT NO.
INDENT
DATE
DESCRIPTION
QUANTIT
Y
ORDERE
D
Mech-168/12-13 11.02.13 20 NB CS Pipe SCH-40 30 Mtrs.
Multi-layer Expansion Bellow Fabric to withstand operating
temp 750 Deg, Make: Hi-Tech
12 Mtrs.
Aluminized Fiber Glass Tape, 4" X 1mm X 30 Mtrs, Item
Code: HT-ALGL, Make: Hi-Tech
1 No.
Silicon Glue Tube 3 Nos.
Mech-166/12-13 11.02.13
8 Mtrs. Long Gas Cooled Tig Torch, Model: GC-20, Make:
SAP
1 No.
1" GI Pipe SCH 40 both side threaded 100 Mtrs.
1" Female Threded Brass NRV #800 1 No.
1" GI Threded Union 1 No.
80 NB CS Gate Valve #150 Flange type, Make: AUDCO /
VALTECH
2 Nos.
Mech-14/11 14.04.11
Mech-12/11 14.04.11
Mech-13/11 14.04.11
Mech-001/11 05.04.11
Mech-002/11 05.04.11
Mech-164/12-13 09.02.13
Mech-167/12-13 30.03.13
Mech-158/12-13 06.02.13
100 NB CS Gate Valve #150, Flange type, Make: AUDCO
/ VALTECH
2 Nos.
150NB CS Gate Valve #150, Flange type, Make: AUDCO
/ VALTECH
2 Nos.
Filter Element UE 219 AP08H (MAH 580), F 137155,
Make: PALL
2 Nos.
Filter Element (040417), Make: BOLL & KRICH, Length of
the Filter Element: 510mm, Material of Construction: Wire
Mesh Steel (SS), Micron Rating of Filter: 12 Microns
4 Nos.
Mech-150/12-13 21.01.13
Oil Mist Separator Filter Tubes (Filter type: FF2-
166.30012)
46 Nos.
Mech-148/12-13 07.01.13
Pre Filters type CAM-FLOW X MGT-7 (CFSS-F7-592 /
592 / 640-10-25)
60 Nos.
Mech-145/12-13 07.01.12 Gaskets for Pre-Filters 500 Nos.
Mech-134/12-13 08.12.12 EP-2 Grease, Make: Castrol 60 Kgs.
HP Piston Rings - 2480035851 4 Nos.
HP Endless Guide Rings - 2480038750 4 Nos.
Filter Element - 910071250 3 Nos.
HP Cusion Plates - 2460065450 30 Nos.
LP Cusion Plates - 2460060450 36 Nos.
Oil Wiper Rings - 2480031350 8 Nos.
Packing Assy.3pcs - 2460102150 6 Nos.
Packing Assy.6pcs - 2460102050 6 Nos.
Packing 1.6th - 2460010750 4 Nos.
Packing 1.6th - 2460010550 4 Nos.
Packing (Cylinder to Valve Assly)-2460011850 24 Nos.
Packing (Cylinder to Valve Assly)-2460021850 16 Nos.
Stud M12x1.75x25L (Cyl to Valve Cover) - 9990364850 30 Nos.
Stud M12x1.5x45L (Cyl to Valve Cover) - 9990363650 30 Nos.
Mech-128/12-13 27.11.12
Glass Fibre pads, Make: CAMFIL, Size: 620 x 620 x
100mm (Coalerser Pads)
780 Nos.
Filler Wire UTP A 6170 Co (Size: 1.6 X 1000mm) 5 Kgs.
Filler Wire Thyssen Thermanit 617 (Size: 2.4 X
1000mm)
5 Kgs.
Filler Wire Bohler DMO-IG (Size: 2.4 X 1000mm) 5 Kgs.
Filler Wire Bohler CN 16/13 (Size: 2.4 X 1000mm ) 5 Kgs.
UTP 6170 Co. (Size: 3.2 X 350) Electrode 2 Packets
Bohler FOX CN 16/13 (Size: 3.2 X 350) Electrode 2 Packets
Bohler DMD kb (Size: 3.25 X 350) Electrode 2 Packets
Stem, MOC: AISI 410 1 No.
Disc, MOC: AISI 410 Stellited 1 No.
Mech-121/12-13 09.11.12 GI Beam 250X125, Web thk: 8mm 18 Mtrs.
Mech-103/12-13 18.09.12 Servo Mesh SP 460 Oil 210 Ltrs.
Mech-89/12-13 22.08.12 Scoop Tube Shaft for Fluid Coupling, Model: MR 600 1 No.
28mm SS 304L Ferrule Fitting Elebow 32 Nos.
28mm 304L 90 Deg. Ferrule Connector 32 Nos.
28mm SS 304L 3000# Socket weld Union 32 Nos.
3/4" NPT male thread X 28mm Ferrule fitting SS 304L
Connector
32 Nos.
Mech-152/12-13 22.01.13
Mech-158/12-13 06.02.13
Mech-130/12-13 30.11.12
Mech-124/12-13 20.11.12
Mech-126/12-13 26.11.12
Mech-88/12-13 16.08.12
3/4" SS 304L, Pipe U-Clamp 80 Nos.
28mm 304L, Pipe OD:28mm, ID: 24mm, thk: 2.015mm 120 Mtrs.
1/2" SS 304L Ferrule 90 Deg. Elbow (One side male NTP
Thread)
16 Nos.
25NB, SW, 3000#, CS Equal Tee with one side BSP
Thread
6 Nos.
Mech-75/12-13 26.07.12 Servo Gem EP0 Grease 20 Kgs.
Lube Oil Filter Element 4 Nos.
Fuel Oil Filter 2 Nos.
Element and Ring 2 Nos.
Coolant Additive 1 No.
O-Ring Set 2 Nos.
Engine Lube Oil Pepremium Blue SAE 15W40 210 Ltrs.
High Focus Torch Lights 1 No.
EP-2 Lubrication Grease 60 Kgs.
Toothed Gear for Flud Coupling, Model: Mr 600 2 Nos.
Gear Rack for Fluid Coupling, Model MR 600 2 Nos.
Spring for Flud Coupling Model: MR 600 2 Nos.
Scoop Tube for Fluid Coupling, Model: MR 600 2 Nos.
Servo System 68 Oil 210 Ltrs.
Castrol 20/40 Oil 50 Ltrs.
Servo Press 68 Oil 210 Ltrs.
Servo System 220 Oil 100 Ltrs.
Shaft - S821145001 1 No.
Impeller & Shaft Shrink fitted 1 No.
Gland Packing - 1551000011 1 Set
Lock Ring - 1440000001 1 No.
Key - 140000004 1 No.
O-Ring - 1960000063 2 Nos.
Distribution Ring - 1922000001 1 No.
Flat Gasket - 1940000130 2 Nos.
Floating DE - 1493000002 2 Nos.
Shaft Seal Ring - 1530000008 2 Nos.
Rolling Contact Bearing SKF 32313 B / Q / U2 / CL7A 1 No.
Rolling Contact Bearing SKF 32312 BJ2 / QCL /7C 1 No.
Rolling Contact Bearing SKF 32024 X D720 1 No.
Rolling Contact Bearing SKF 32224 J2 1 No.
Rolling Contact Bearing SKF 32315/Q 2 Nos.
Bevel Pinion Shaft L ZY 290, 0/3, 22 1 No.
Rolling Contact Bearing 32313 B /Q/U2/CL7A 1 No.
Rolling Contact Bearing 32312 BJ2/1CL7C 1 No.
Rolling Contact bearing 32024 XD720 1 No.
Rolling Contact Bearing 32224 J2 1 No.
Pinion Shaft RP 250, 0/3, 53 1 No.
Bevel Gear R ZY 290, 0/3. 15 1 No.
Rolling Contact Bearing 32315 /Q 2 Nos.
Mech-32/12-13 02.06.12 Frame / Bearing Housing 1 No.
High Efficiency F9 Fine Filters CGT-HF-P-F9-
592x592x292-01
785 Nos.
Mech-63/12-13 04.06.12
Mech-88/12-13 16.08.12
Mech-50/12-13 05.07.12
Mech-52/12-13 07.07.12
Mech-37/12-13 04.06.12
Mech-43/12-13 12.06.12
Mech-36/12-13 02.06.12
Mech-35/12-13 02.06.12
Mech-30/12-13 29.05.12
Pre Filters Type: CAM-Flow XMGT-7 (CFSS-F7-
592X592X640-10-25)
1570 Nos.
Cam Vane 3X5 along with Holding Strips 3 Sets
Cam Vane 3X4 along with Holding Strips 5 Sets
Holding Strips 3X5 and 3X4
Each 10
Sets
Mech-24/12-13 21.05.12
Pressure Sealed Bonnet NRV, Size: 200mm, 1500 Class,
Body Material: ASTM A216 GR WCB, Butt Weld ends,
Sch120, Make: AUDCO
1 No.
Bevel Pinion Shaft L ZY 290, 0/3, 22 2 Nos.
Shaft Seal 065x085x08 CRW1-R 25420 64 Nos.
Rolling Contact Bearing 32313 BD 720 8 Nos.
Rolling Contact Bearing 32312 BD 720 8 Nos.
Shhaft 135X0684 2 Nos.
Gear Wheel LP 250, 0/3, 53 2 Nos.
Shaft Seal 120x150x12, CRW 1-R 47250 32 Nos.
Rolling Contact bearing 32024 XD720 8 Nos.
Rolling Contact Bearing 32224 X 720 8 Nos.
Pinion Shaft RP 250, 0/3, 53 2 Nos.
Bevel Gear R ZY 290, 0/3. 15 3 Nos.
Rolling Contact Bearing 32315 D720 8 Nos.
Impeller Seal Ring (AL.BRONZE AB1) 2 Nos.
Impeller Key (SSA276 TP 410) 1 No.
Pump Shaft (SS A276 TP 410) 1 No.
Pump Line Shaft ( SS A276 TP 410) 2 Nos.
Shaft Sleeve (SS A276 TP 410) 2 Nos.
Head Shaft (SS A276 TP 410) 1 No.
Bush (THORDON)
Each 2
Sets
Cutless Buss (Bronge + NITRLE RUB.)
Each 2
Sets
Gasket Sets
Each 3
Sets
Water Deflector (Neoprene Rubber) 3 Nos.
Mech-15/12-13 02.05.12
Chiller Unit Compressor Unit, Model No.: KCG 554 HAE
D512 SR No: EWK 2836 05F, 400V, 50 Hz, 3P, LRA44-R-
22, Kirloskar Copeland Ltd., Karad, India
1 No.
Fabric Expansion Bellow, Size: 6100X6100X525mm to
withstand for hot flue gas temperature of 850 Deg.C
26 Mtrs
length X 1
No.
M12X65mm, 8.8 Gr Bolts & Nuts with Washer 450 Nos.
Fabric Expansion Bellow, Size: 6100X6100X350mm to
withstand for hot flue gas temperature of 850 Deg.C
26 Mtrs
length X 2
Nos.
M12X65mm, 8.8 Gr Bolts & Nuts with Washer 450 Nos.
Fabric element assly, Material: UFV-100 (as per attached
Drawing)
26 Mtrs
length X
0.350
Mtrs.
Width
Dome seal, Materia: DS-CR (as per attached Drawing)
As per
attached
Drawing
Mech-30/12-13 29.05.12
Mech-29/12-13 29.05.12
Mech-23/12-13 19.05.12
Mech-09/12-13 16.04.12
Mech-16/12-13 12.12.12
Mech-06/12-13 10.04.12
Mech-08/12-13 16.04.12
Fabric element assly, Material: UFV-100 (as per attached
Drawing)
20 Mtrs
length X
0.350
Mtrs.
Width X 2
Dome seal, Materia: DS-CR (as per attached Drawing)
As per
attached
Drawing
INDENT NO.
INDENT
DATE
DESCRIPTION
QUANTIT
Y
ORDERE
D
Manual Steel Strapping Tool, Item Code: HMT-19-32,
Strap Gauge Range (0.023 to 0.031), Strap Width Range:
5/8" to 1
1
/
4
"
1 No.
Steel Strap Roll, Width: 2mm, Thickness: 0.6mm 200 Mtrs.
GI Packing Clips to suit 25mm wide Steel Strap 100 Nos.
Mech-44/13-14 23.09.13
216 Coal Tar Epoxy Coating with its recommended
Thinner, Color: Black
3000 Ltrs.
Enamel Black Paint (Berger) 40 Ltrs.
Thinner 130 Ltrs.
ETCH Primer 40 Ltrs.
Signal Red Paint (Berger) 650 Ltrs.
Impeller, Part No.8 5 Nos.
Impeller Lock Collet, Part No.9 6 Nos.
BRG. Inter Bowl, Part No.10 6 Nos.
Pump Shaft, Part No.11 1 No.
Line Shaft, Part No.16 3 Nos.
Line Shaft Sleeve, Part No.17 4 Nos.
Line Shaft BRG, Part No.18 4 Nos.
Bearing Retainer, Part No.20 4 Nos.
Top Shaft Sleeve, Part No.27 2 Nos.
Top Shaft, Part No.44 1 No.
Line Shaft Coupling, Part No.47 2 Nos.
Impeller Wearing Ring, Part No.50 4 Nos.
Casing Wearing Ring - 51 4 Nos.
Impeller 1 No.
Bearing Sleeve 2 Nos.
Wear Ring - Casing - 001 2 Nos.
Wear Ring - Stuffing Box - 002 2 Nos.
Shaft Sleeve - 021 2 Nos.
Water Seal Cage - 028 1 No.
Shaft - 050 1 No.
Gasket - A01 2 Nos.
Gasket - A02 2 Nos.
Gasket - A03 2 Nos.
Gasket - A09 2 Nos.
Gasket - N/A 2 Nos.
Mech-49/13-14 16.10.13
Mech-01/12-13 02.04.12
Mech-28/13-14 16.07.13
Mech-42/13-14 07.09.13
Mech-18/13-14 03.06.13
Packing - A30 2 Nos.
Gasket - A60 4 Nos.
Gasket - A61 2 Nos.
Oil Seal - PE - A66 2 Nos.
Ball Bearing - A67 2 Nos.
Roller Bearing - A68 2 Nos.
Angular Contact Ball Bearing - A69 2 Nos.
Oil Seal - ME - A70 2 Nos.
Constant Level Oiler - A71 2 Nos.
Lock Washer - A72 2 Nos.
KSB MAKE WK 65/3 PUMP
Gland - 1452 2 Nos.
Gland Packing Set - 1461 4 Sets
SP Sleeve Suction - 1524 2 Nos.
SP Sleeve Discharge - 1524 2 Nos.
Spacer Sleeve Suction - 1525.01 2 Nos.
Stage Sleeve - 1521 4 Nos.
Splash Ring - 1507 2 Nos.
Oil Seal Set - 1421 6 Sets
Constant Level Oiler - 1638 2 Nos.
Impeller - 1230 3 Nos.
Spacer Sleeve Discharge - 1525.02 2 Nos.
Shaft - 1210 2 Nos.
Set of Gasket & O-Ring - NA 2 Sets
KSB MAKE WK 65/4 PUMP
Gland - 1452 2 Nos.
Gland Packing Set - 1461 4 Sets
SP Sleeve Suction - 1524 2 Nos.
SP Sleeve Discharge - 1524 2 Nos.
Spacer Sleeve Suction - 1525.01 2 Nos.
Stage Sleeve - 1521 4 Nos.
Splash Ring - 1507 2 Nos.
Oil Seal Set - 1421 6 Sets
Constant Level Oiler - 1638 2 Nos.
Impeller - 1230 3 Nos.
Spacer Sleeve Discharge - 1525.02 2 Nos.
Shaft - 1210 2 Nos.
Set of Gasket & O-Ring - NA 2 Sets
LP Piston, 2480030150 1 No.
LP Piston Rod 2480030250 1 No.
HP Piston Rod 2480035250 1 No.
Crosshead Nut 2460030450 2 Nos.
Piston Washer 2480030550 2 Nos.
Main Bearing Set 2460032250 & 2460032350 3 Sets
Big End Bearing Assy (CR Bearing) 2460032450 2 Sets
Connection Rod Bushings 950030300 2 Sets
Pin 950036600 2 Sets
Oil Seal 2410110550 2 Nos.
Mech-17/13-14 15.05.13
Mech-18/13-14 03.06.13
Mech-14/13-14 07.05.13
Spider 9992701011 2 Nos.
Lift Washer 2460071250 20 Nos.
Circlip 2460061150 10 Nos.
Assly of 3-Piece packing 2480102150 12 Nos.
Assly of 6-Piece packing 2480102050 12 Nos.
5H66 Crank Shaft 1 Assy 1 No.
5H46 Aluminum Piston 6 Nos.
Conn Rod Assy 5H 6 Nos.
Valve Plate 5H 3 Nos.
Main BRG Pump End 5H66 1 No.
Main BRG S.E. for 5H66 1 No.
Pair of Con Rod BRG for 5H 6 Nos.
5H CYL Sleeve 6 Nos.
Piston Pin 1" 6 Nos.
Comp Ring 5H46/66 12 Nos.
Oil Ring 5H 6 Nos.
Dis Valv Guid Assy 6 Nos.
SV Disc 5H 6 Nos.
Gasket Set 5H60/66 1 No.
Oil Relif Valve Asy 5H 1 No.
SV Spring 5H 36 Nos.
Pin Valve Lifter 5H 24 Nos.
Valve Lifter Pin Spring 24 Nos.
DV Seal Lock Washer 18 Nos.
Oil Pump Bush M/C 5h/5F 1 No.
Oil Pump Package 1 5H40/46/66/86 1 No.
SE BRG Washer 5H 1 No.
Thrust Washer 5H 1 No.
PE BRG Washer 5H 1 No.
Oil Filter Screen 5H 1 No.
Nylock Nuts 8 Nos.
Lock Ring 5H Piston Pin 12 Nos.
Suction Strainer Assy. 1 No.
Cranckcase Heater 6" 1 No.
Bush Con Rod 5H 6 Nos.
Carboline Multibond 2000 Primer Chlorinated Rubber
Paint (Dark Grey Color)
40 Ltrs.
Carboline Multibond 2001 MID Chlorinated Rubber Paint
(Dark Grey Color)
40 Ltrs.
Carboline Multibond 3000 Finish Chlorinated Rubber Paint
(Dark Violet Color)
40 Ltrs.
Thiiner #25 20 Ltrs.
Island Green Epoxy Paint (Code No.207) 160 Ltrs.
Epoxy Paint Thinner 25 Ltrs.
Island Green Epoxy Paint (Code No.207) 45 Ltrs.
Paint Brushes - 3" 10 Nos.
Red Oxide Paint 150 Ltrs.
Enamel Black Paint - 800 150 Ltrs.
Thinner 40 Ltrs.
Wire Brushes 20 Nos.
Rough Emery Papers 20 Nos.
Mech-13/13-14 07.05.13
Mech-14/13-14 07.05.13
Mech-12/13-14 06.05.13
Mech-11/13-14 06.05.13
Mech-09/13-14 07.05.13
Mech-10/13-14 06.05.13
INDENT
FOR
SYSTEM
NATURE
OF
INDENT
PRIORITY
HRSG Gen 7 Days
General
STG Gen 4 Days
STG Prop 15 Days
STG Prop 15 Days
GTG Prop 1 Week
STG General 7 Days
BOP Prop 7 Days
GTG Prop. ASAP
GTG Prop. ASAP
GTG Prop. ASAP
GTG Prop. 2 Months
GTG Prop. 1 Week
GTG Prop 1 Month
GTG Prop ASAP
GTG Prop. ASAP
REMARKS
BOP
Prop.
Immediate
requireme
nt
As instructed by the GM (O&M) sent to HO
on 14.03.12
HOLD by CGM
Sent to HO on 14.03.12
GT / STG
/ BOP
Prop 15 Days Sent to HO on 07.03.12
Sent to HO by CGM on 15.02.2012
Sent to HO on by 06.03.12
GT General ASAP Sent to HO on 10.01.2012
GTG Prop ASAP Sent to HO on 16.12.11
Prop 1 Month
BOP Prop 1 Month
BOP
BOP Prop 25 Days
GTG Prop 15 Days
BOP General 30 Days
BOP General Urgent
Prop 1 Month
Sent to HO on10.02.12
KGPL / Doc-257 (11-12) / Mech-133 (11-12) /
211, dt.26.11.11 cancelled and Docket sent
to HO on 06.03.2012
BOP
BOP Prop 30 Days Sent to HO on 07.11.11
BOP Prop 30 Days
BOP Prop 30 Days
BOP Prop 30 Days
BOP Prop 30 Days
BOP Prop 30 Days
BOP Prop 30 Days
BOP Prop
BOP Prop
30 Days
BOP Prop 30 Days
30 Days
BOP Prop 30 Days
BOP Prop 30 Days
BOP Prop 15 Days
STG Proprietory 7 Days
STG Proprietory 7 Days
BOP Prop 30 Days
25 Days
STG Prop 15 Days Sent to HO on 01.12.11
BOP Prop 25 Days
BOP Prop
BOP General 1 Month Sent to HO on 22.08.11
HRSG-1A
Proprietor
y
15 Days Sent to HO on 12.09.11
GTG Prop 15 Days Sent to HO on 27.07.2011
GTG General 10 Days
BOP Prop 15 Days
BOP General 10 Days
BOP General 1 Week
HRSGs Prop 25 Days Sent to HO on 27.08.11
GTG Prop 15 Days Sent to HO on 27.07.2011
HRSGs Prop 25 Days Sent to HO 18.05.11
BOP / GT
/ ST
General 1 Week Sent to HO on 22.06.11
HRSG Prop 25 Days Sent to HO
HRSG- 1A
& 1B
BOP Prop 1 Month
INDENT
FOR
SYSTEM
NATURE
OF
INDENT
PRIORITY
BOP General 15 Days
BOP Prop 15 Days
STG /
BOP
GTG PROP 1 Month Sent to HO on 16.04.2011
GTG PROP 1 Month Sent to HO on 16.04.2011
Hold by GM
BOP General 5 Days Hold by GM
REMARKS
Hold by GM
HRSG /
GTs
Prop 15 Days Hold by GM
General 15 Days Sent to HO on 08.03.2013
GT Prop At earliest
GTG Prop 1 Month
GT's Prop At earliest
BOP Prop 2 Days
GT Prop 15 Days
BOP General 15 Days
BOP General 1 Week
HPBFPs Prop 30 Days
General 15 Days Sent to HO on 08.03.2013
GT / STG
/ BOP
Sent to H.O. on 24.12.2012
BOP Prop 15 Days Docket sent to 03.01.2013
BOP Prop 15 Days
GT Prop 7 Days Sent to HO on 08.12.12
BOP General 15 Days Sent to HO on 22.10.12
BOP General 7 Days
BOP Prop 10 Days
Sent to H.O. on 24.12.2012
EDG Prop 1 Week Sent to HO on 16.08.2012
HRSG
BOP
GT / ST /
STG /
BOP
General 1 Day
Local cash purchased on 07.07.12
Sent to H.O. on 09.07.2012 & 24.12.12
STG Prop 30 Days Sent to HO on 11.06.2012
BOP General 5 Days
BOP Prop At earliest
GTG Prop 2 Month
Sen to HO on 31.05.12
BOP Prop 30 Days
BOP General 14 Days
GTG Prop 2 Month
GTG Prop ASAP
Spare Gaskets were arranged for NRV. No
need to procure entire NRV by AGM (O&M)
on 26.11.12.
BOP Prop
Immediatel
y
KGPL / Doc-346 (12-13) / Mech-28 (12-13) /
263, dt.22.01.13
HOLD by CGM
BOP General
Immediate
requireme
nt
BOP Prop 1 Month Sent to HO on 14.12.2012
BOP General 10 Days Sent to HO on16.05.2012
BOP General
Immediate
requireme
nt
INDENT
FOR
SYSTEM
NATURE
OF
INDENT
PRIORITY
BOP General 15 Days
BOP
General
BOP
BOP
REMARKS
BOP Prop. 5 Days
BOP General 10 Days Sent to HO on16.05.2012
BOP
(Service
Water
Pump)
Prop. Sent to HO 23.08.2013
BOP ASAP Sent to HO on 26.09.2013
BOP /
CCR
HVAC
System
Prop. 1 Month Sent to HO on 27.06.2013
GT-1A .
GT-1B /
STG Seal
Oil Pumps
BOP /
CCR
HVAC
System
BOP / Air
Compress
or Spares
BOP /
CCR
HVAC
Prop. 30 Days Sent to HO on 16.05.2013
BOP / Air
Compress
or Spares
BOP Prop. 15 Days
BOP Prop.
BOP General 10 Days
15 Days
BOP Prop. 15 Days

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