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HR81486U

HR81486U

404C-22T

2006/08/31

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents
1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 9

5.

Parts Lists & Illustrations

Pg. 11

6.

Parts Index

Pg. 128

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book


This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Section

Page

Long Engine
ACEH0829

11

Timing Case
C6VH

37

Cylinder Block
A6CH

13

Timing Case
C6VH

39

Crankshaft & Bearings


A6CH

15

Camshaft & Gears


C6VH

41

Pistons & Rings


A6CH

17

Fuel Injection Pump


D6AH

43

Cylinder Head Assembly


B6CH

19

High Pressure Fuel Pipes


D6AH

45

Rocker Shaft Assembly


B6CH

21

Atomisers
D6AH

47

Timing Case
C6MH

23

Fuel Injection Pump


D6MH

49

Timing Case
C6MH

25

High Pressure Fuel Pipes


D6MH

51

Timing Case
C6MH

27

Atomisers
D6MH

53

Stop Solenoid Control


C6MH

29

Fuel Injection Pump


D6QH

55

Camshaft & Gears


C6MH

31

High Pressure Fuel Pipes


D6QH

57

Timing Case
C6VH

33

Atomisers
D6QH

59

Timing Case
C6VH

35

Cold Start System


E6AK

61

Page 5

Engine Breakdown

Section

Page

Section

Page

Fan Drive
F4DK

63

Starter Group
K6EK

89

Water Pump
F6XH

65

Starter Group
K6EK

91

Water Pump
F6XH

67

Exhaust Manifold
L6AH

93

Oil Pump & Connections


F6XH

69

Alternator
N6GH

95

Pulleys
F8CH

71

Engine Lifting Eyes


O6BH

97

Sump
G6BH

73

Auxiliary Drive
P6AH

99

Oil Filter
G6BH

75

Instrumentation
Q6AH

101

Oil Leak-Off Pipes


G6BH

77

Instrumentation
Q6QH

103

Rotor
G6BH

79

Inlet Manifold
S6EH

105

Fuel Filter
H6FH

81

Turbocharger
S6EH

107

Pipes
H6FH

83

Exhaust
Z1AK

109

Lift Pump
H7CK

85

Electrical
Z3AH

111

Back End Group


J6LK

87

Page 6

Engine Breakdown

Section

Page

Electrical
Z3FH

113

Electrical
Z3PK

115

Miscellaneous
Z3YK

117

Fan
Z5DH

119

Miscellaneous
Z6AK

121

Miscellaneous
Z6AK

123

Miscellaneous
Z6CK

125

Miscellaneous
Z6DK

127

Page 7

Engine Breakdown

Page 8

Symbols and Notes


Symbol

Description

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

Alternative

Order

Remanufactured Part

New for Old Part

Number of Teeth

Thickness

Bottom

Top

Left Hand

Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

Page 9

Long Engine

Plate A

ACEH0829

Long Engine
Moteur Long
Langer Motor
Motor Largo
Motore Completo

Page 10

Long Engine

Plate A

ACEH0829

Item

Part No.

HR30829U

References

Qty.
1

Description
LONG ENGINE - ASSEMBLY

Notes
(A)

Footnotes
(A)

Order parts book HR30829UPB for details

Page 11

Cylinder Block

Plate A

A6CH

22

13

24

15

25

26
7
21

23

18
19

10
30
5

29
11

9
20

2
12
17

14
28

31

Page 12

27

16

Cylinder Block

Plate A

A6CH

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Part No.

References
F LONG ENGINE
F LONG ENGINE

064200025
064200040
064200040
064200040
064100045
198466010
198466010
198466010
198466020
198466020
198466940
198466920
198466920
050209083
198517222

P
R a.

18 042309017
19 042309018
20 165296132
21 040106203
22 030309005
23 030500616
24 030500612
25 030501025
26 010109441
27 165166221
28 165996590
29 012110635
30 012110660
31 011310612
Service Options
17
17

198517226
198517229

J (-)0.25MM
J (-)0.50MM

Qty.

Description

1
1
2
3
1
1
1
3
1
1
1
1
3
1
1
1
1

CYLINDER BLOCK KIT


CYLINDER BLOCK ASSEMBLY
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
SEAL - REAR END OIL
BUSH

1
1
1
1
2
2
1
2
3
1
1
1
1
2

NEEDLE BEARING
NEEDLE BEARING
SHAFT
BALL BEARING
PIN
DOWEL
DOWEL
DOWEL
STUD
PLATE
GASKET - TIMING CASE
STUD
STUD
SCREW

1
1

BUSH
BUSH

BUSH

Notes

History
a.
17

198517550

Page 13

Crankshaft & Bearings

Plate A

A6CH

2
4

23
27
24
18

22
19
7
13

26
17

14

25

21
12

28

20
16

15
11

10

Page 14

29

Crankshaft & Bearings

Plate A

A6CH

Item

Part No.

1 115256750
2
3
115276200
4
030509020
5 198586140
6 199266210
7 199266200
8 110156360
9
10
11
030500612
12
010109406
13 110156370
14
15
16
030500612
17
010109406
18 110156380
19
20
21
030500612
22
010109406
23 110156390
24
25
26
030500612
27
010109406
28 011511070
29 010700860
Service Options
5
5

198586160
198586150

References

F 115256750

Q 1
F 110156360
F 110156360

Q 2
F 110156370
F 110156370

Q 3
F 110156380
F 110156380

Q 4
F 110156390
F 110156390

J (-)0.50MM
J (-)0.25MM

Qty.

Description

1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
3
1

CRANKSHAFT KIT
CRANKSHAFT
CRANKSHAFT GEAR
KEY
MAIN BEARING KIT
THRUST WASHER
THRUST WASHER
HOLDER
CAP
CAP
DOWEL
SCREW
HOLDER
CAP
CAP
DOWEL
SCREW
HOLDER
CAP
CAP
DOWEL
SCREW
HOLDER
CAP
CAP
DOWEL
SCREW
SCREW
BOLT

1
1

MAIN BEARING KIT - O/S


MAIN BEARING KIT - O/S

Notes

(A)

(A)
(A)

Footnotes
(A)

BEARINGS ARE PRE-FINISHED

Page 15

Pistons & Rings

Plate A

A6CH

1
3

2
7

10

11

13

12

Page 16

Pistons & Rings

Plate A

A6CH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

115017581

References
R a.
F 115017581

115104021
115326220
036500028
036500028
115026330
F 115026330
F 115026330
198517265
115176140
020109120
U5ME0011

Qty.

Description

1
1
1
4
4
4
4
1
1
1
2
2
1

PISTON AND RING KIT


PISTON
PISTON RING KIT
GUDGEON PIN
CIRCLIP
CIRCLIP
CON ROD ASSEMBLY
ROD
CAP
SMALL END BUSH
CON ROD BOLT
CON ROD NUT
BIG END BEARING KIT

PISTON AND RING KIT

Notes

(A)

History
a.
1

115017580

Footnotes
(A)

BEARINGS ARE PRE-FINISHED

Page 17

Cylinder Head Assembly

Plate A

B6CH

22

17

21

10

15

11
13

16

14
20
3
5

12
4

19

6
18

Page 18

Cylinder Head Assembly

Plate A

B6CH

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Part No.

References

TPN488
F TPN488
TPN646
120166350
TPN645
120176360
120406050
120406070
198216700
120226070
120186080
064210030
064210030
064210025
064210018
064210010
120216040
111147591
012110660
012110860
111136480
111136490

J (+) 0.5MM

Qty.
1
1
3
4
3
4
4
4
8
16
8
1
1
5
7
3
8
1
1
4
14
4

Description
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD KIT
VALVE SEAT INSERT
INTAKE VALVE
SEAT
EXHAUST VALVE
VALVE SPRING SEAT
SEAL - VALVE STEM
VALVE SPRING
VALVE COLLET
CAP
CAP
CAP
PLUG
CAP
PLUG
CAP
GASKET - CYLINDER HEAD
STUD
STUD
SCREW
SCREW

Notes

(A)
(B)

Footnotes
(A)

EXHAUST

(B)

INLET

Page 19

Rocker Shaft Assembly

Plate A

B6CH

13

12

14

1
5

8
9

10
7
4
3

15

11
16

Page 20

Rocker Shaft Assembly

Plate A

B6CH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

120036821

References

Description

1
1
2
2
8
8
6
16
16
12
1
4
4
2
8
8

ROCKER BOX
ROCKER BOX
ROCKER SHAFT
SEAL - O RING
ROCKER ARM ASSEMBLY
ROCKER ARM ASSEMBLY
ROCKER SHAFT SPRING
ADJUSTING SCREW
NUT
WASHER
SEAL - ROCKER BOX
STUD
NUT
SCREW
PUSHROD
TAPPET

011310635

SCREW

120036830

ROCKER BOX ASSEMBLY

120316201
052109076
120356131
120356141
198217170
199486220
020109076
199280300
120996130
012109044
023100010
011310640
120456310
120116160

R b.
F 120036821

Qty.

R a.

Notes

INLET
EXHAUST

History
a.
14
b.
1

Page 21

Timing Case

Plate A

B U909865L

C6MH

5
8
7

Page 22

Timing Case

Plate A

B U909865L

Item

Part No.

2
3
4
5
6
7
8

165996600
011310680
011310645
023100006
011310660
012110645
023100006

C6MH

References

Qty.
1
2
6
1
3
1
1

Description

Notes

GASKET - TIMING CASE COVER


SCREW
SCREW
NUT
SCREW
STUD
NUT

Page 23

Timing Case

Plate B

B U909865L

C6MH

9
8

6
30

7
3

10

22
23

11

24
12

21

17

20
31
1
18
16

19

15

29

14
13

28
27
26

25

Page 24

Timing Case

Plate B

B U909865L

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Part No.
165106350
030300414
125046350
131046450
198217570
198216731
125156170
052100070
036800008
125416020
010110630
023100006
125116141
052100030
036800005
125976120
011310616
2318A207
2315C039
2648A120
198216760
020700008
125176150
026200008
125156180
036800006
052100050
198636160
030300414
031100004
TPN830

C6MH

References

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

TIMING GEAR CASE


PIN
LEVER
ANGLEICH SWITCH
SPRING
SPRING
ARM
SEAL - O RING
SNAP RING
LEVER
SCREW
NUT
SHAFT
SEAL - O RING
CIRCLIP
STAY
SCREW
NUT
SCREW
NUT
STOP SPRING
NUT
STOP LEVER
WASHER
ARM
CIRCLIP
SEAL - O RING
SEAL - FRONT END OIL
PIN
PIN
PLUG

Page 25

Timing Case

Plate C

B U909865L

C6MH

4
5
3
2
1

Page 26

Timing Case

Plate C

B U909865L

Item

Part No.

1
2
3
4
5

26420462
2315C039
2648A120

C6MH

References

D FOLLOWING
D FOLLOWING

Qty.
1
1
1
1
1

Description
ANTI-TAMPER CAP
SCREW
NUT
BOLT
BOLT ASSEMBLY

Notes

(A)

Footnotes
(A)

HIGH IDLE SETTING

Page 27

Stop Solenoid Control

Plate A

B U909865L

C6MH

1
5

4
2
6
10

3
11
12
13

Page 28

Stop Solenoid Control

Plate A

B U909865L

Item
1
2
3
4
5
6
7
8
9
10
11
12
13

Part No.

C6MH

References

131046410
020109176
025100010
052109100
131466210
198346150
U5MK0619
F U5MK0619
064209053
131276440
199486330
025100010
020109177

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

BOLT ASSEMBLY
NUT
WASHER
SEAL - O RING
BOLT
CIRCLIP
ANTI-TAMPER CAP
ANTI-TAMPER CAP
END CAP
ANTI-TAMPER CAP
BOLT
WASHER
NUT

Page 29

Camshaft & Gears

Plate A

B U909865L

C6MH

12
9
10

8
14
11
13
15

16

3
2
5
1

17

6
4

Page 30

Camshaft & Gears

Plate A

B U909865L

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

165026120

C6MH

References

198517290
140166170
030509018
198216821
199266180
120026550
F 120026550
040109057
120736081
034100508
120016050
199216320
125256190
199566750
011310612

Qty.
1
1
3
1
3
1
1
1
1
1
1
1
1
1
1
1
2

Description

Notes

OIL PUMP IDLER GEAR


GEAR
BUSH
ROTOR
DOWEL
SPRING
WASHER
CAMSHAFT ASSEMBLY
CAMSHAFT
BALL BEARING
CAMSHAFT GEAR
WOODRUFF KEY
CAMSHAFT GEAR
SPACER
TAPPET
PLATE
SCREW

Page 31

Timing Case

Plate A

A U909866L

C6VH

Page 32

Timing Case

Plate A

A U909866L

Item

Part No.

1
2
3
4
5

U5MK0619

C6VH

References

F U5MK0619
064209053
131276440
26420462

Qty.
1
1
1
1
1

Description

Notes

ANTI-TAMPER CAP
ANTI-TAMPER CAP
END CAP
ANTI-TAMPER CAP
ANTI-TAMPER CAP

Page 33

Timing Case

Plate B

A U909866L

C6VH

9
8

5
30

7
4

10

22
23

11

24
12

21

17

19

20
29
1
18
16

15

14
13

28
27
26

25

Page 34

Timing Case

Plate B

A U909866L

Item
1
2
4
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Part No.
165106350
030300414
125046350
131046450
198217560
198217670
125156170
052100070
036800008
125416020
010110630
023100006
125116141
052100030
036800005
125976120
010109600
2318A207
2315C039
2648A120
198216760
020700008
125176180
026200008
125156180
036800006
052100050
198636160
TPN830
031100004

C6VH

References

D FOLLOWING
D FOLLOWING

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

TIMING GEAR CASE


PIN
LEVER
ANGLEICH SWITCH
SPRING
SPRING
ARM
SEAL - O RING
SNAP RING
LEVER
SCREW
NUT
SHAFT
SEAL - O RING
CIRCLIP
STAY
SCREW
NUT
SCREW
NUT
STOP SPRING
NUT
STOP LEVER
WASHER
ARM
CIRCLIP
SEAL - O RING
SEAL - FRONT END OIL
PLUG
PIN

Page 35

Timing Case

Plate C

A U909866L

C6VH

11

3
7

6
4
10

8
5
9
2
1

Page 36

Timing Case

Plate C

A U909866L

Item
1
2
3
4
5
6
7
8
9
10
11

Part No.

C6VH

References

020109177
025100010
131046410
020109176
025100010
052109100
131466210
198346150
199486330
D FOLLOWING
D FOLLOWING

Qty.
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

NUT
WASHER
BOLT ASSEMBLY
NUT
WASHER
SEAL - O RING
BOLT
CIRCLIP
BOLT
ANTI-TAMPER CAP
ANTI-TAMPER CAP

Page 37

Timing Case

Plate D

A U909866L

C6VH

7
6

Page 38

Timing Case

Plate D

A U909866L

Item

Part No.

1
2
3
4
5
6
7

165996600
011310680
011310645
011310660
012110645
023100006

C6VH

References
D FOLLOWING

Qty.
1
1
2
6
3
1
1

Description

Notes

TIMING CASE
GASKET - TIMING CASE COVER
SCREW
SCREW
SCREW
STUD
NUT

Page 39

Camshaft & Gears

Plate A

A U909866L

C6VH

12
9
10

8
14
11
13
15

16

4
2
5
1

17

6
3

Page 40

Camshaft & Gears

Plate A

A U909866L

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

165026120

C6VH

References

F 165026120
140166170
198517290
030509018
198216821
199266180
120026550
F 120026550
040109057
120736081
034100508
120016050
199216320
125256190
199566750
011310612

Qty.
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
2

Description

Notes

OIL PUMP IDLER GEAR


OIL PUMP IDLER GEAR
ROTOR
BUSH
DOWEL
SPRING
WASHER
CAMSHAFT ASSEMBLY
CAMSHAFT
BALL BEARING
CAMSHAFT GEAR
WOODRUFF KEY
CAMSHAFT GEAR
SPACER
TAPPET
PLATE
SCREW

Page 41

Fuel Injection Pump

Plate A

B 526521M

D6AH

8
4
3

5
6
2

11
10

Page 42

Fuel Injection Pump

Plate A

B 526521M

Item

Part No.

1
2
3
4
5
6
7
8
9

131010031

D6AH

References
R a.
F 131010031

131246170
131246010
131296255
131296255
010800820
023100008
F SERVICE OPTION
P

10 185206420
11 025100016
Service Options
9
9
9
9
9

131437490
131437500
131437510
131437520
131437530

J
J
J
J
J

(+) 0.2MM
(+) 0.3MM
(+) 0.4MM
(+) 0.5MM
(+) 0.5MM

Qty.

Description

1
1
1
1
1
1
3
3
1

FUEL INJECTION PUMP


FUEL INJECTION PUMP
BOLT
CONNECTION
WASHER
WASHER
SCREW
NUT
SHIM

1
1

SOLENOID
WASHER

1
1
1
1
1

SHIM
SHIM
SHIM
SHIM
SHIM

FUEL INJECTION PUMP

Notes

(A)

History
a.
1

131017800

Footnotes
(A)

FLAT

Page 43

High Pressure Fuel Pipes

Plate A

B 526521M

D6AH

5
6

Page 44

High Pressure Fuel Pipes

Plate A

B 526521M

Item

Part No.

1
2
3
4
5
6
7
8

131507700
131507710
131507720
131507730
199106021
199106021
023100006
010110625

D6AH

References
Q
Q
Q
Q
R
R

1
2
3
4
a.
a.

Qty.

Description

1
1
1
1
3
3
3
3

PIPE - FUEL INJ NO 1 CYL


PIPE - FUEL INJ NO 2 CYL
PIPE - FUEL INJ NO 3 CYL
PIPE - FUEL INJ NO 4 CYL
CLAMP
CLAMP
NUT
SCREW

3
3

DAMPER
DAMPER

Notes

History
a.
5
6

199106020
199106020

Page 45

Atomisers

B 526521M

Plate A

D6AH

2
4

Page 46

Atomisers

Plate A

B 526521M

Item

Part No.

1
2
3
4
5
6
7

131406490

D6AH

References

F 131406490
131426230
131426200
131606900
198487450
025100008

Qty.
4
1
1
4
1
1
2

Description

Notes

ATOMISER
BODY
SEAL - INJECTOR
SEAL - INJECTOR
PIPE - LEAK OFF
BOLT
WASHER

Page 47

Fuel Injection Pump

Plate A

A 526522M B U909865L

D6MH

3
8

5
4

10

11

13

12

Page 48

Fuel Injection Pump

Plate A

A 526522M B U909865L

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11

131010031

D6MH

References
R a.
F 131010031

131246170
131246010
131296255
131296255
010800820
023100008
027100008
010700820
F SERVICE OPTION
P

12 185206450
13 025100016
Service Options
11
11
11
11
11

131437490
131437500
131437510
131437520
131437530

J
J
J
J
J

(+) 0.2MM
(+) 0.3MM
(+) 0.4MM
(+) 0.5MM
(+) 0.5MM

Qty.

Description

1
1
1
1
1
1
2
3
1
1
1

FUEL INJECTION PUMP


FUEL INJECTION PUMP
BOLT
CONNECTION
WASHER
WASHER
SCREW
NUT
WASHER
SCREW
SHIM

1
1

SOLENOID
WASHER

1
1
1
1
1

SHIM
SHIM
SHIM
SHIM
SHIM

FUEL INJECTION PUMP

Notes

(A)

History
a.
1

131017800

Footnotes
(A)

FLAT

Page 49

High Pressure Fuel Pipes

Plate A

A 526522M B U909865L

D6MH

5
6

Page 50

High Pressure Fuel Pipes

Plate A

A 526522M B U909865L

Item

Part No.

1
2
3
4
5
6
7
8

131507700
131507710
131507720
131507730
199106021
199106021
023100006
010110625

D6MH

References
Q
Q
Q
Q
R
R

1
2
3
4
a.
a.

Qty.

Description

1
1
1
1
3
3
3
3

PIPE - FUEL INJ NO 1 CYL


PIPE - FUEL INJ NO 2 CYL
PIPE - FUEL INJ NO 3 CYL
PIPE - FUEL INJ NO 4 CYL
CLAMP
CLAMP
NUT
SCREW

3
3

DAMPER
DAMPER

Notes

History
a.
5
6

199106020
199106020

Page 51

Atomisers

Plate A

A 526522M B U909865L

D6MH

1
2

6
7

Page 52

Atomisers

Plate A

A 526522M B U909865L

Item

Part No.

1
2
3
4
5
6
7
8

131406490

D6MH

References

F 131406490
131426230
131426200
198487450
025100008
025100008
TPN711

Qty.
4
1
1
4
1
2
1
1

Description

Notes

ATOMISER
BODY
SEAL - INJECTOR
SEAL - INJECTOR
BOLT
WASHER
WASHER
PIPE - LEAK OFF

Page 53

Fuel Injection Pump

Plate A

A U909866L

D6QH

3
8
5

4
6
2

10

11

13
12

Page 54

Fuel Injection Pump

Plate A

A U909866L

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11

131010031

D6QH

References

F 131010031
131246170
131246010
131296255
131296255
010800820
023100008
027100008
010700820
F SERVICE OPTION
P

12 185206450
13 025100016
Service Options
11
11
11
11
11

131437490
131437500
131437510
131437520
131437530

J
J
J
J
J

(+) 0.2MM
(+) 0.3MM
(+) 0.4MM
(+) 0.5MM
(+) 0.5MM

Qty.

Description

1
1
1
1
1
1
2
3
1
1
1

FUEL INJECTION PUMP


FUEL INJECTION PUMP
BOLT
CONNECTION
WASHER
WASHER
SCREW
NUT
WASHER
SCREW
SHIM

1
1

SOLENOID
WASHER

1
1
1
1
1

SHIM
SHIM
SHIM
SHIM
SHIM

Notes

(A)

Footnotes
(A)

FLAT

Page 55

High Pressure Fuel Pipes

Plate A

A U909866L

D6QH

5
6

Page 56

High Pressure Fuel Pipes

Plate A

A U909866L

Item

Part No.

1
2
3
4
5
6
7
8

131507700
131507710
131507720
131507730
199106021
199106021
023100006
010110625

D6QH

References
Q
Q
Q
Q

1
2
3
4

Qty.
1
1
1
1
1
3
3
3

Description

Notes

PIPE - FUEL INJ NO 1 CYL


PIPE - FUEL INJ NO 2 CYL
PIPE - FUEL INJ NO 3 CYL
PIPE - FUEL INJ NO 4 CYL
CLAMP
CLAMP
NUT
SCREW

Page 57

Atomisers

Plate A

A U909866L

D6QH

1
2

6
7

Page 58

Atomisers

Plate A

A U909866L

Item

Part No.

1
2
3
4
5
6
7
8

131406490

D6QH

References

F 131406490
131426230
131426200
198487450
025100008
025100008
TPN711

Qty.
4
1
1
4
1
2
1
1

Description

Notes

ATOMISER
BODY
SEAL - INJECTOR
SEAL - INJECTOR
BOLT
WASHER
WASHER
PIPE - LEAK OFF

Page 59

Cold Start System

Plate A

E6AK

5
3

Page 60

Cold Start System

Plate A

E6AK

Item

Part No.

1
2
3
4
5
6

185366190

References

F 185366190
F 185366190
185376150
020100004
027100004

Qty.
4
1
1
1
1
1

Description

Notes

GLOWPLUG
GLOWPLUG
NUT
BAR
NUT
WASHER

Page 61

Fan Drive

Plate A

F4DK

Page 62

Fan Drive

Plate A

F4DK

Item

Part No.

1
2

145386390
011310620

References

Qty.
1
4

Description

Notes

PLATE
SCREW

Page 63

Water Pump

Plate A

C F6EH

F6XH

Page 64

Water Pump

Plate A

C F6EH

Item

Part No.

1
2
3
4

145010060
145996920
011310635
023100006

F6XH

References
R a.

Qty.

Description

1
1
4
1

WATER PUMP
GASKET - WATER PUMP
SCREW
NUT

WATER PUMP

Notes

History
a.
1

145010070

Page 65

Water Pump

Plate B

C F6EH

F6XH

12

11
10

Page 66

Water Pump

Plate B

C F6EH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12

145046110
145996930
023100006
011310635
064500030
145226340
145996051
145206230
011510825
145537300
21825198
2481883

F6XH

References

Qty.
1
1
2
2
3
1
1
1
2
1
1
1

Description

Notes

THERMOSTAT HOUSING
GASKET - THERMOSTAT HSG
NUT
SCREW
PLUG
CONNECTION
GASKET - THERMOSTAT HSG
THERMOSTAT
SCREW
HOSE
CLIP
CLIP

Page 67

Oil Pump & Connections

Plate A

C F6EH

F6XH

14

15
9
8
7
5

10 11

16

13
6

2
1
3

Page 68

12

Oil Pump & Connections

Plate A

C F6EH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

2486A218

F6XH

References

F 2486A218
2486A225
2486A223
198487890
2481883
TPN636
2481883
198487880
2481D156
026100008
011510812
2481883
TPN715
2481883
064510060

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

OIL COOLER
OIL COOLER
ADAPTOR
SEAL - O RING
CONNECTION
CLIP
HOSE
CLIP
CONNECTION
CLIP
WASHER
SCREW
CLIP
HOSE
CLIP
PLUG

Page 69

Pulleys

Plate A

F8CH

2
1

Page 70

Pulleys

Plate A

F8CH

Item

Part No.

1
2

145337030
080109109

References

Qty.
1
1

Description

Notes

1 GROOVE WATERPUMP PULLEY


V BELT

Page 71

Sump

Plate A

G6BH

8
7

5
2

Page 72

Sump

Plate A

G6BH

Item

Part No.

1
2
3
4
5
6
7
8
9

110708390
010109238
025100016
110996920
010109235
140406360
011310612
140986630
052109076

References

R a.

Qty.

Description

1
2
2
1
30
1
2
1
1

SUMP
SCREW
WASHER
GASKET - SUMP
SCREW
STRAINER
SCREW
OIL PIPE
SEAL - O RING

GASKET - SUMP

Notes

History
a.
4

110996860

Page 73

Oil Filter

Plate A

G6BH

9
5

7
4

Page 74

Oil Filter

Plate A

G6BH

Item

Part No.

1
2
3
4
5
6
7
8
9

140517050
140546020
110756590
052100100
198416710
011510812
011310612
198436350
052100400

References

Qty.
1
1
1
2
1
1
1
1
1

Description
OIL FILTER
CONNECTION
DIPSTICK TUBE
SEAL - O RING
DIPSTICK
SCREW
SCREW
OIL FILLER CAP
SEAL - O RING

Notes

429MM

Page 75

Oil Leak-Off Pipes

Plate A

G6BH

Page 76

Oil Leak-Off Pipes

Plate A

G6BH

Item

Part No.

1
2
3
4

140607020
140996260
140996260
198486780

References

Qty.
1
1
1
1

Description

Notes

OIL PIPE
WASHER
WASHER
BOLT

Page 77

Rotor

Plate A

G6BH

3
4
5
6

2
1

7
8

Page 78

Rotor

Plate A

G6BH

Item

Part No.

1
2
3
4
5

140036220
052109078
140166140
140116140

References

RELIEF VALVE
SEAL - O RING
ROTOR
COVER
SHIM

1
1
1

SPRING
COLLAR
CIRCLIP

(+)0.10MM

SHIM

(+)0.15MM
(+)0.20MM
(+)0.50MM

1
1
1

SHIM
SHIM
SHIM

6 198216720
7 199236540
8 036800010
Service Options
199286150

5
5
5

199286160
199286170
199286180

J
P
J
J
J

Description

1
1
1
1
1

P
F SERVICE OPTION

Qty.

Notes

Page 79

Fuel Filter

Plate A

H6FH

22
16

21

8
9

19

20
2

18
17

12
11
7

10

5
15
14
13

Page 80

Fuel Filter

Plate A

H6FH

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Part No.

References

2656613
F 2656613
26560017
F 26560017
26560014
0490786
0490786
32184226
0920154
0650204
0920146
2487F001
0650204
0920146
2487F001
TPN508
010111030
026200010
020900010
027100010
011510820
026100008

Qty.
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2

Description

Notes

FUEL FILTER ASSEMBLY


BOWL
FUEL FILTER KIT
ELEMENT
SEAL
SEAL - O RING
SEAL - O RING
PLUG
WASHER
PLUG
WASHER
PLUG
PLUG
WASHER
PLUG
SUPPORT BRACKET
BOLT
WASHER
NUT
WASHER
SCREW
WASHER

Page 81

Pipes

Plate A

H6FH

4
3
1

6
7

Page 82

Pipes

Plate A

H6FH

Item

Part No.

1
2
3
4
5
6
7

TPN449
33811114
068209227
067100015
067100015
131246270
33811114

References

Qty.
1
1
1
1
1
1
1

Description

Notes

FUEL PIPE
OLIVE
FUEL PIPE
CLIP
CLIP
FUEL PIPE
OLIVE

Page 83

Lift Pump

Plate A

H7CK

3
1
2

Page 84

Lift Pump

Plate A

H7CK

Item

Part No.

1
2
3

165206340
130996140
011310612

References

Qty.
1
1
2

Description

Notes

COVER
GASKET - LIFT PUMP
SCREW

Page 85

Back End Group

Plate B

J6LK

6
5

2
3
7

11
10
8

Page 86

Back End Group

Plate B

J6LK

Item

Part No.

1
2
3
4
5
6
7

115357460

References

F REF.1
115376160
010109341
110367580
011511220
011510816

Qty.
1
1
1
6
1
2
10

Description

Notes

FLYWHEEL
FLYWHEEL
STARTER RING
BOLT
PLATE
SCREW
SCREW

Page 87

Starter Group

Plate B

K6EK

4
2

Page 88

Starter Group

Plate B

K6EK

Item

Part No.

1
2
3
4
5

185086600
010301030
020900010
026200010
027100010

References

Qty.
1
2
2
2
2

Description
STARTER MOTOR
SCREW
NUT
WASHER
WASHER

Notes
(A)

Footnotes
(A)

FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES

Page 89

Starter Group

Plate K

K6EK

3
9

4
5
9

6
9
8

Page 90

Starter Group

Plate K

K6EK

Item
1
2
3
4
5
6
7
8
9

Part No.
185086600
28730303
28730304
28730302
28730301
28730305
28730307
28730306
28730308

References

Qty.
1
1
1
1
1
1
1
1
1

Description

Notes

STARTER MOTOR
BUSH
SOLENOID
BUSH
DRIVE
ARMATURE
HOLDER
BUSH
KIT

Page 91

Exhaust Manifold

Plate A

L6AH

5
7
4

6
9

8
11
10

Page 92

Exhaust Manifold

Plate A

L6AH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11

135617460
135996780
011510860
023100008
012109235
023100008
135997020
135617480
135997031
010700825
027100008

References

R a.

Qty.

Description

1
1
4
4
4
4
1
1
1
5
5

EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
SCREW
NUT
STUD
NUT
GASKET - TURBOCHARGER
EXHAUST ELBOW
GASKET
BOLT
WASHER

GASKET

Notes

History
a.
9

135997030

Page 93

Alternator

Plate A

N6GH

12
8

11
9
10

1
6

Page 94

Alternator

Plate A

N6GH

Item
1
2
3
4
5
6
7
8
9
10
11
12

Part No.

References

TPN766
F TPN766
3113E031
TPN744
2314H052
026100008
011510820
185727130
011510825
011510825
026109017
023100008

Qty.
1
1
1
1
1
1
3
1
1
1
1
1

Description

Notes

ALTERNATOR
ALTERNATOR
ALTERNATOR PULLEY
ALTERNATOR BRACKET
SCREW
WASHER
SCREW
LEVER
SCREW
SCREW
WASHER
NUT

Page 95

Engine Lifting Eyes

Plate A

O6BH

4
5

Page 96

Engine Lifting Eyes

Plate A

O6BH

Item

Part No.

1
2
3
4
5

195816100
011510820
195816100
011510820
026100008

References

Qty.
1
1
1
1
2

Description

Notes

LIFTING EYE
SCREW
LIFTING EYE
SCREW
WASHER

Page 97

Auxiliary Drive

Plate A

P6AH

3
9

8
6

7
5

Page 98

Auxiliary Drive

Plate A

P6AH

Item

Part No.

1
2
3
4
5
6
7
8
9

115397400
020109086
034100508
165206010
010310865
052300600
165206010
165996110
023100008

References

Qty.
1
1
1
1
4
1
1
1
4

Description

Notes

CRANKSHAFT PULLEY
NUT
WOODRUFF KEY
PLATE
BOLT
SEAL - O RING
PLATE
GASKET - OIL FILLER
NUT

Page 99

Instrumentation

Plate A

B 526521M

Q6AH

4
3

Page 100

Instrumentation

Plate A

B 526521M

Item

Part No.

1
2
3
4

185246170
385720480
198486780
140996260

Q6AH

References

Qty.
1
1
1
1

Description

Notes

OIL PRESSURE SWITCH


WATER TEMPERATURE SWITCH
BOLT
WASHER

Page 101

Instrumentation

Plate A

A 526522M

Q6QH

2
3

Page 102

Instrumentation

Plate A

A 526522M

Item

Part No.

1
2
3
4

185246210
140996260
198486780
385720510

Q6QH

References

Qty.
1
2
1
1

Description

Notes

OIL PRESSURE SWITCH


WASHER
BOLT
WATER TEMPERATURE SWITCH

Page 103

Inlet Manifold

Plate A

S6EH

3
14
15

16

2
17
11
10

12

7
9

13

Page 104

Inlet Manifold

Plate A

S6EH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

111217520
064400010
110566130
011100430
110566080
110998331
110666210
110666060
015600406
135566500
135996950
011310620
111996401
011310635
011310660
024600010
140996270

References

A 979653K

Qty.
1
1
1
1
1
1
1
1
6
1
1
2
1
2
3
4
4

Description

Notes

CYLINDER HEAD COVER


PLUG
ADAPTOR
BOLT
BREATHER VALVE
GASKET
RETAINING PLATE
GAUZE
SCREW
PIPE - AIR
GASKET
SCREW
GASKET - CYL. HEAD COVER
SCREW
SCREW
NUT
WASHER

Page 105

Turbocharger

Plate A

S6EH

2
7

1
16

23

25

10
15
18
24

22
19
14
13
17

12

11
20

21

Page 106

Turbocharger

Plate A

S6EH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

135756180
135597780
0180067
0180067
TPN491

References

A 979653K

F TPN491
TPN532
2131A506
TPN572
TPN572
052109078
010109600
011510825
026100008
011510825
199237000
TPN490
3688A035
011310616
3688A035
011310616
130976650
011510820
011510816
026100008

R a.

Qty.

Description

1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1

TURBOCHARGER
HOSE
CLIP
CLIP
PIPE - TURBO OIL DRAIN
TURBO FEED PIPE
BANJO BOLT
WASHER
PIPE CLIP
PIPE CLIP
SEAL - O RING
SCREW
SCREW
WASHER
SCREW
SPACER
PIPE - TURBO OIL DRAIN
GASKET
SCREW
GASKET
SCREW
STAY
SCREW
SCREW
WASHER

SCREW

Notes

History
a.
12

011310612

Page 107

Exhaust

Plate A

Z1AK

Page 108

Exhaust

Plate A

Z1AK

Item

Part No.

1
2

314990013
011510825

References

Qty.
1
4

Description

Notes

GASKET - EXHAUST
SCREW

Page 109

Electrical

Plate A

Z3AH

Page 110

Electrical

Plate A

Z3AH

Item

Part No.

4181V013

References

Qty.
3

Description
CONNECTOR

Notes
(A)

Footnotes
(A)

SUPPLIED LOOSE.

Page 111

Electrical

Plate A

A 526522M

Z3FH

Page 112

Electrical

Plate A

A 526522M

Item
1
2

Part No.

Z3FH

References

20195
F 20195

Qty.
1
3

Description

Notes

CONNECTION KIT
CONNECTION

Page 113

Electrical

Plate A

B 526521M

Z3PK

Page 114

Electrical

Plate A

B 526521M

Item

Part No.

185306101

Z3PK

References

Qty.
1

Description

Notes

LAMP

Page 115

Miscellaneous

Plate E

Z3YK

7
3
5
1

4
2

Page 116

Miscellaneous

Plate E

Z3YK

Item

Part No.

385620200

References

Qty.
2

Description
CONNECTION

Notes
(A)

Footnotes
(A)

STARTER MOTOR

Page 117

Fan

Plate A

Z5DH

Page 118

Fan

Plate A

Z5DH

Item

Part No.

3355A004

References

Qty.
2

Description
CONNECTION

Notes
(A)

Footnotes
(A)

ADAPTOR CAB HEATER FEED PIPE

Page 119

Miscellaneous

Plate C

B 917067M

Z6AK

10
3

4
1
5
6
7

Page 120

Miscellaneous

Plate C

B 917067M

Item

Part No.

1
2
3
4
5
6
7
8
9
10

130306180

Z6AK

References

F REF.1
052100440
130366110
130446120
130356010
130336070
130446090
130446100
130446110

Qty.
1
1
1
1
1
1
1
1
1
1

Description

Notes

PRE-FUEL FILTER ASSY


HEAD
SEAL - O RING
PRE-FUEL FILTER
SPRING
FLOAT
CUP
RING
SCREW
WASHER

Page 121

Miscellaneous

Plate C

A 917068M

Z6AK

Page 122

Miscellaneous

Plate C

A 917068M

Item

Part No.

1
2
3
5
4
6

130306380

Z6AK

References

F 130306380
26560182
26560183
130306360
26560184

Qty.
1
1
1
3
1
1

Description

Notes

PRE-FUEL FILTER ASSY


FUEL FILTER HEAD
FUEL FILTER BOWL
DRAIN PLUG
FUEL FILTER
SEAL - O RING

Page 123

Miscellaneous

Plate A

Z6CK

24
1

3
4

25

5
6

31

28

32
2

29

10

11

12

13
8
9

14

30
15

16
17

23
21
22
27

Page 124

18

26

20

19

Miscellaneous

Plate A

Z6CK

Item

Part No.

15

485510011

References

Qty.
1

Description

Notes

LIFT PUMP

Page 125

Miscellaneous

Plate A

Z6DK

24
1

3
4

25

5
6

31

28

32
2

29

10

11

12

13
8
9

14

30
15

16
17

23
21
22
27

Page 126

18

26

20

19

Miscellaneous

Plate A

Z6DK

Item

Part No.

16
17
18
19
20
25

130306131
130976520
011500820
023100008
026100008
385620270

References

Qty.
1
1
1
1
1
1

Description
FUEL FILTER
BRACKET
SCREW
NUT
WASHER
CONNECTION

Notes

(A)

Footnotes
(A)

TEMP SENDER

Page 127

Parts Index

Page 128

Parts Index

Description

Part No.

Page

1 GROOVE
WATERPUMP
PULLEY

145337030

71

ADAPTOR

110566130

Part No.

Page

011100430

105

131246170

43, 49, 55

105

131466210

29, 37

2486A225

69

198486780

77, 101,
103

ADJUSTING SCREW

199486220

21

198487450

47, 53, 59

ALTERNATOR

TPN766

95

199486330

29, 37

ALTERNATOR
BRACKET

TPN744

95

BOLT ASSEMBLY

131046410

29, 37

ALTERNATOR
PULLEY

3113E031

95

BRACKET

130976520

127

BREATHER VALVE

110566080

105

ANGLEICH SWITCH

131046450

25, 35

BUSH

198517222

13

ANTI-TAMPER CAP

131276440

29, 33

198517226

13

26420462

27, 33

198517229

13

U5MK0619

29, 33

198517290

31, 41

125156170

25, 35

198517550

13

125156180

25, 35

28730302

91

ARMATURE

28730305

91

28730303

91

ATOMISER

131406490

47, 53, 59

28730306

91

BALL BEARING

040106203

13

120026550

31, 41

040109057

31, 41

CAMSHAFT
ASSEMBLY

BANJO BOLT

TPN532

107

CAMSHAFT GEAR

120016050

31, 41

BAR

185376150

61

120736081

31, 41

BIG END BEARING


KIT

U5ME0011

17

064210018

19

064210030

19, 19

BOLT

010109341

87

120186080

19

010111030

81

120216040

19

010310865

99

036500028

17, 17

010700825

93

036800005

25, 35

010700860

15

ARM

Description

CAP

CIRCLIP

Page 129

Parts Index

Description

CLAMP

CLIP

Part No.

Page

Description

Part No.

Page

036800006

25, 35

115276200

15

036800010

79

CRANKSHAFT
GEAR

198346150

29, 37

CRANKSHAFT KIT

115256750

15

199106021

45, 45,
51, 51,
57, 57

CRANKSHAFT
PULLEY

115397400

99

CUP

130336070

121

CYLINDER HEAD
ASSEMBLY

TPN488

19

0180067

107, 107

067100015

83, 83

21825198

67

CYLINDER HEAD
COVER

111217520

105

2481883

67, 69,
69, 69, 69

DAMPER

199106020

45, 45,
51, 51

2481D156

69

DIPSTICK

198416710

75

COLLAR

199236540

79

DIPSTICK TUBE

110756590

75

CON ROD
ASSEMBLY

115026330

17

DOWEL

030500612

13, 15,
15, 15, 15

CON ROD BOLT

115176140

17

030500616

13

CON ROD NUT

020109120

17

030501025

13

CONNECTION

131246010

43, 49, 55

030509018

31, 41

140546020

75

DRAIN PLUG

26560183

123

145226340

67

DRIVE

28730301

91

198487880

69

END CAP

064209053

29, 33

198487890

69

EXHAUST ELBOW

135617480

93

3355A004

119

135617460

93

385620200

117

EXHAUST
MANIFOLD

385620270

127

EXHAUST VALVE

120176360

19

CONNECTION KIT

20195

113

FLOAT

130356010

121

CONNECTOR

4181V013

111

FLYWHEEL

115357460

87

COVER

140116140

79

FUEL FILTER

130306131

127

165206340

85

130306360

123

Page 130

Parts Index

Description

Part No.

Page

FUEL FILTER
ASSEMBLY

2656613

81

FUEL FILTER BOWL

26560182

123

FUEL FILTER KIT

26560017

81

FUEL INJECTION
PUMP

131010031

43, 49, 55

Description

Part No.

Page

145996930

67

GASKET - TIMING
CASE

165996590

13

GASKET - TIMING
CASE COVER

165996600

23, 39

GASKET TURBOCHARGER

135997020

93

131017800

43, 49

068209227

83

GASKET - WATER
PUMP

145996920

65

131246270

83

GAUZE

110666060

105

TPN449

83

GLOWPLUG

185366190

61

110998331

105

GUDGEON PIN

115326220

17

135996950

105

HOLDER

110156360

15

135997030

93

110156370

15

135997031

93

110156380

15

3688A035

107, 107

110156390

15

GASKET - CYL.
HEAD COVER

111996401

105

28730307

91

GASKET CYLINDER HEAD

111147591

19

135597780

107

145537300

67

GASKET EXHAUST

314990013

109

TPN636

69

TPN715

69

GASKET EXHAUST
MANIFOLD

135996780

93

INTAKE VALVE

120166350

19

KEY

030509020

15

GASKET - LIFT
PUMP

130996140

85

KIT

28730308

91

GASKET - OIL
FILLER

165996110

99

LAMP

185306101

115

LEVER

125046350

25, 35

GASKET - SUMP

110996860

73

125416020

25, 35

110996920

73

185727130

95

145996051

67

485510011

125

FUEL PIPE

GASKET

GASKET THERMOSTAT HSG

HOSE

LIFT PUMP

Page 131

Parts Index

Description

Part No.

Page

Description

Part No.

Page

LIFTING EYE

195816100

97, 97

OIL FILTER

140517050

75

LONG ENGINE ASSEMBLY

HR30829U

11

OIL PIPE

140607020

77

140986630

73

MAIN BEARING KIT

198586140

15

185246170

101

MAIN BEARING KIT


- O/S

198586150

15

185246210

103

198586160

15

31, 41

13

OIL PUMP IDLER


GEAR

165026120

042309017
042309018

13

OLIVE

33811114

83, 83

020100004

61

PIN

030300414

25, 25, 35

020109076

21

030309005

13

020109086

99

031100004

25, 35

020109176

29, 37

PIPE - AIR

135566500

105

020109177

29, 37

131507700

45, 51, 57

020700008

25, 35

PIPE - FUEL INJ NO


1 CYL

020900010

81, 89

PIPE - FUEL INJ NO


2 CYL

131507710

45, 51, 57

023100006

23, 23,
25, 35,
39, 45,
51, 57,
65, 67

PIPE - FUEL INJ NO


3 CYL

131507720

45, 51, 57

PIPE - FUEL INJ NO


4 CYL

131507730

45, 51, 57

43, 49,
55, 93,
93, 95,
99, 127

PIPE - LEAK OFF

131606900

47

TPN711

53, 59

TPN490

107

TPN491

107

NEEDLE BEARING

NUT

023100008

OIL PRESSURE
SWITCH

PIPE - TURBO OIL


DRAIN

023100010

21

024600010

105

2318A207

25, 35

PIPE CLIP

TPN572

107, 107

2648A120

25, 27, 35

PISTON AND RING


KIT

115017580

17

OIL COOLER

2486A218

69

115017581

17

OIL FILLER CAP

198436350

75

115104021

17

Page 132

PISTON RING KIT

Parts Index

Description

Part No.

Page

Description

Part No.

Page

PLATE

110367580

87

RING

130446090

121

145386390

63

120356131

21

165166221

13

ROCKER ARM
ASSEMBLY

165206010

99, 99

120356141

21

199566750

31, 41

ROCKER BOX

120036821

21

064100045

13

ROCKER BOX
ASSEMBLY

120036830

21

064200025

13

ROCKER SHAFT

120316201

21

064200040

13, 13, 13

198217170

21

064210010

19

ROCKER SHAFT
SPRING

064210025

19

ROTOR

140166140

79

064400010

105

140166170

31, 41

064500030

67

010109235

73

064510060

69

010109238

73

0650204

81, 81

010109406

15, 15,
15, 15

198466010

13, 13, 13

010109600

35, 107

198466020

13, 13

010110625

45, 51, 57

198466920

13, 13

010110630

25, 35

198466940

13

010301030

89

2487F001

81, 81

010700820

49, 55

32184226

81

010800820

43, 49, 55

TPN830

25, 35

011310612

PRE-FUEL FILTER

130366110

121

PRE-FUEL FILTER
ASSY

130306180

121

13, 31,
41, 73,
75, 85,
107

011310616
130306380

123

25, 107,
107

PUSHROD

120456310

21

011310620

63, 105

RELIEF VALVE

140036220

79

011310635

RETAINING PLATE

110666210

105

21, 65,
67, 105

PLUG

SCREW

Page 133

Parts Index

Description

Part No.

Page

011310640

Part No.

Page

21

052100050

25, 35

011310645

23, 39

052100070

25, 35

011310660

23, 39,
105

052100100

75

052100400

75

011310680

23, 39

052100440

121

011500820

127

052109076

21, 73

011510812

69, 75

052109078

79, 107

011510816

87, 107

052109100

29, 37

011510820

81, 95,
97, 97,
107

052300600

99

2486A223

69

26560184

123

SEAL - REAR END


OIL

050209083

13

SEAL - ROCKER
BOX

120996130

21

120406070

19

011510825

67, 95,
95, 107,
107, 109

Description

011510860

93

011511070

15

011511220

87

015600406

105

SEAL - VALVE
STEM

111136480

19

SEAT

TPN645

19

111136490

19

SHAFT

125116141

25, 35

130446100

121

165296132

13

2314H052

95

131437490

43, 49, 55

2315C039

25, 27, 35

131437500

43, 49, 55

SEAL

26560014

81

131437510

43, 49, 55

SEAL - FRONT END


OIL

198636160

25, 35

131437520

43, 49, 55

131437530

43, 49, 55

SEAL - INJECTOR

131426200

47, 53, 59

199286150

79

131426230

47, 53, 59

199286160

79

0490786

81, 81

199286170

79

052100030

25, 35

199286180

79

SEAL - O RING

Page 134

SHIM

Parts Index

Description

Part No.

Page

SMALL END BUSH

198517265

SNAP RING
SOLENOID

Part No.

Page

17

012110660

13, 19

036800008

25, 35

012110860

19

185206420

43

SUMP

110708390

73

185206450

49, 55

SUPPORT BRACKET

TPN508

81

28730304

91

TAPPET

120116160

21

199216320

31, 41

125256190

31, 41

199237000

107

THERMOSTAT

145206230

67

130446120

121

145046110

67

198216720

79

THERMOSTAT
HOUSING

198216731

25

THRUST WASHER

199266200

15

198216821

31, 41

199266210

15

198217560

35

TIMING GEAR
CASE

165106350

25, 35

198217570

25

TURBOCHARGER

135756180

107

198217670

35

V BELT

080109109

71

STARTER MOTOR

185086600

89, 91

VALVE COLLET

120226070

19

STARTER RING

115376160

87

TPN646

19

STAY

125976120

25, 35

VALVE SEAT
INSERT

130976650

107

VALVE SPRING

198216700

19

125176150

25

VALVE SPRING
SEAT

120406050

19

125176180

35

WASHER

025100008

STOP SPRING

198216760

25, 35

47, 53,
53, 59, 59

STRAINER

140406360

73

025100010

29, 29,
37, 37

STUD

010109441

13

025100016

012109044

21

43, 49,
55, 73

012109235

93

026100008

012110635

13

012110645

23, 39

69, 81,
95, 97,
107, 107,
127

026109017

95

SPACER

SPRING

STOP LEVER

Description

Page 135

Parts Index

Description

WATER PUMP

WATER
TEMPERATURE
SWITCH

WOODRUFF KEY

Page 136

Part No.

Page

026200008

25, 35

026200010

81, 89

027100004

61

027100008

49, 55, 93

027100010

81, 89

0920146

81, 81

0920154

81

130446110

121

131296255

43, 43,
49, 49,
55, 55

140996260

77, 77,
101, 103

140996270

105

199266180

31, 41

199280300

21

2131A506

107

145010060

65

145010070

65

385720480

101

385720510

103

034100508

31, 41, 99