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Separation and Purification Technology 27 (2002) 163– 171

www.elsevier.com/locate/seppur

Pervaporation of binary water–ethanol mixtures through


bacterial cellulose membrane
Vinita Dubey a,*,1, Chhaya Saxena a, Lokendra Singh a, K.V. Ramana b,
R.S. Chauhan a
a
Defence Research & De6elopment Establishment, Jhansi Road, Gwalior, MP 474002, India
b
Defence Food Research Laboratory, Mysore, India
Received 2 August 2001; received in revised form 15 November 2001; accepted 27 November 2001

Abstract

Cellulose membrane produced by the bacterium Acetobacter xylinum was deproteinated and investigated for
pervaporation (PV) of binary water–ethanol mixtures. The membrane was characterised using elemental analysis,
infra-red spectroscopy, scanning electron microscopy as well as for mechanical strength and sorption characteristics.
A batch stirred cell was used to study the PV behaviour of water– ethanol mixtures through the membrane. The
permeate flux, selectivity, PV separation index (PSI), solubility and degree of sorption were studied as a function of
increasing ethanol concentration in the feed. The membrane was found highly selective to water. Even when the feed
was rich in ethanol ( \70% (w/w)) the permeate contained higher than 95% (w/w) of water. For feed compositions
containing less than 30% water, the selectivity towards water was in the range of 125– 287, the flux was greater than
100 g/m2 h and PSI was of the order of 104 g/m2 h. © 2002 Elsevier Science B.V. All rights reserved.

Keywords: Bacterial cellulose membrane; Pervaporation; Water– ethanol mixtures; Flux; Selectivity; Acetobacter xylinum

1. Introduction ‘bacterial cellulose’. The cellulose of bacterial


origin is distinguished by a high degree of crys-
Acetobacter xylinum, a rod shaped, aerobic tallinity and superior mechanical properties. Its
gram negative bacterium which occurs as a con- unique structural features and properties facilitate
taminant in vinegar production produces a white diverse applications, ranging from wound-dress-
gelatinous material (pellicle) on the surface of the ing, carrier for mammalian cell culture, immobi-
liquid medium in a static culture system at 30 – lization of enzymes and other biomolecules, to
40 °C. In 1886, Brown first reported [1] that the diaphragms in speakers for audio-communication
pellicle was composed of pure cellulose called [1–3].
The pellicle which is flat can be easily processed
into a porous membrane possessing good mechan-
* Corresponding author. Fax: + 91-751-341148.
E-mail address: syn@drde.8m.com (V. Dubey). ical strength, unlike the cellulose from plant
1
india – dv@yahoo.com. biomass. Plant cellulose is often interspersed with

1383-5866/02/$ - see front matter © 2002 Elsevier Science B.V. All rights reserved.
PII: S 1 3 8 3 - 5 8 6 6 ( 0 1 ) 0 0 2 1 0 - 6
164 V. Dubey et al. / Separation and Purification Technology 27 (2002) 163–171

lignin, hemicellulose and pectin leading to non- 2.2. Preparation of inoculum and membranes
uniformity in porosity and unpredicatable perme-
ability. In contrast the porosity of membranes Acetobacter culture was maintained on sucrose
from bacterial cellulose can be suitably tailored by medium. The composition of the medium is given
varying the physiological conditions of bacterial in Table 1. The pH of the medium was adjusted at
growth such as composition of the culture media, 5.0 using 1.0 M HCl. The inoculum was kept for
its pH, temperature, oxygen tension as well as by 2 weeks at 35 °C in a BOD incubator. The pelli-
chemical modifications [3–6]. In contrast to poly- cle was gently removed from the flask, thoroughly
mer membranes, the bacterial cellulose membrane washed with distilled water several times and
(BCM) can be economically produced and pro- pressed to form a membrane. The membrane was
cessed, it also has high resistance to corrosive then allowed to dry at ambient temperature, and
chemicals and is biodegradable too, and hence was referred to as nascent or untreated mem-
ecofriendly. These unique features and the non- brane. These membranes are largely composed of
availability of any reports on use of BCM for proteins and cellulose. Some of these membranes
chemical separations prompted us to investigate were dipped for 48 h, in a flat-bottomed large
its pervaporation (PV) characteristics. petridish containing saturated solution of NaOH.
PV is a membrane based separation process in Since NaOH solubilises the proteinaceous matter
which the membrane functions as a selective bar- from the membrane, only a cellulosic matrix re-
rier for the mixture to be separated. Low energy mains in the membrane. NaOH treated mem-
consumption and mild working conditions make branes are, therefore, also termed as
the process attractive for separating azeotropic deproteinated membranes. These membranes were
and close-boiling mixtures or dehydrating temper- rinsed several times with distilled water, until a
ature-sensitive products. Pervaporative dehydra- neutral pH was attained in the drained liquid. The
tion of ethanol has been widely studied using membranes were dried for a week at ambient
membranes based on poly(vinyl alcohol), conditions, prior to use.
polyamides, polysulfonamides, poly(ethyleneimi-
ne) polysiloxanes [7– 10], etc. Chitosan and its 2.3. Characterisation of membranes
derivatives as well as sodium alginate have also
been used for water– ethanol separations [11,12]. The elemental analysis and the infra-red spectra
The potential of BCM in the dehydration of (Perkin–Elmer FTIR) of the membranes were
alcohol, especially in the azeotropic mixtures, is recorded before and after the alkali treatment.
shown in the present study. The effect of varying Scanning electron microscope (JEOL) was used to
ethanol concentrations in the feed, on the perme- obtain the micrographs of both (untreated and
ate composition and flux, selectivity, sorption and treated) membranes. The mechanical properties of
PV separation index (PSI) has been investigated. deproteinated membrane specimen (rectangular,
50×7.5 mm) were evaluated using Goodbrand
Jeffrey Micro 5000 tensile testing machine at a
2. Experimental
Table 1
2.1. Materials Medium for cellulose production from Acetobacter xylinum

BCM from A. xylinum was grown in Biotech- Chemical Concentration (g/l)


nology Division of DRDE, Gwalior. The chemi-
cals used in the preparation of culture medium Sucrose 50.0
Yeast extract 5.0
were reagent grade obtained from M/s Fluka, E.
Ammonium sulphate 5.0
Merck or Aldrich. Absolute ethanol (E. Merck, Potassium hydrogen phosphate 3.0
HPLC grade) and deionized distilled water were Magnesium sulphate, hydrated 0.05
used to prepare the binary mixtures.
V. Dubey et al. / Separation and Purification Technology 27 (2002) 163–171 165

cross-head speed of 10 mm/min. An average of 2.6. Per6aporation


five readings was reported.
The batch-stirred PV cell used for the PV exper-
2.4. Determination of sorption iments was the same as that of Netke et al. [13].
The effective membrane area was 32.15 cm2. The
The degree of sorption (Q) was determined by membrane was supported by a filter paper over a
immersing 1.0 g of the membrane in 50 ml of porous sintered steel disc 6.4 cm in diameter.
water –ethanol mixtures at 3091 °C until equili- Prior to PV, the specimen was allowed to equili-
bration. The membranes were then removed and brate with the feed solution for 12 h at 30 °C.
dried between the folds of the filter paper and After a steady state was attained, the permeate
weighed using analytical balance (205ACS Pre- was condensed in a cold-trap by ice–water mix-
cisa, Switzerland) with an accuracy of 0.1 mg. ture at −10 °C. The feed chamber was at 329
From the weight of the dry membrane (wd), the 1 °C and downstream pressure was maintained at
degree (%) of sorption Q was calculated using the 1.0 mmHg in all the experiments. The flux (J) was
equation given below: determined by measuring the weight of the perme-

  n
ate. The composition of the feed solution and the
ws permeate were determined by Abbe Refractome-
Q= −1 × 100 (1) ter. The permeation selectivity was calculated us-
wd


ing the following equation:
where ws is the weight of the swollen membrane.
The increase in weight of the membranes was due hp(water/ethanol) =
(Ywater/Yethanol) n (3)
( Xwater/Xethanol)
to sorption of water and alcohol.
where X and Y are the weight fractions of species
in the feed and permeate, respectively. The PSI
2.5. E6aluation of solubility selecti6ity was calculated from Eq. (4) defined by Feng and
Huang [14].
In order to determine the amount of water, in
the membrane phase, the above membrane speci- PSI = J(hp − 1) (4)
mens swollen to equilibrium in binary water– al-
cohol mixtures were desorbed using the
3. Results and discussion
cold-finger technique. The specimen was placed in
a reservoir at 100 °C under a vacuum of 1.0
A previous study [4] revealed that the produc-
mmHg for 2 h. The desorbed vapours were col-
tion of cellulose by Acetobacter is maximised in
lected in a trap cooled by ice– salt mixture at a
sucrose as compared with glucose and fructose.
temperature of −10 °C. The composition of the
Also the cellulose mass was higher for all pH
condensate was determined by the measurement
values (4.0–7.0) at 30 °C than that at 20 °C. The
of refractive indices using an Abbe Refractometer
pH variation caused a small alteration (B 5%) in
(Model RCR-1, from M/s Rajdhani Scientific In-
the amount of cellulose produced. The final pH of
struments, New Delhi, India) having an accuracy
the medium was in the range 2.20–3.24 due to the
of 1×10 − 3 and lower detection limit of 1% for
evolution of acetic acid [3,4]. For the present
water –alcohol mixtures. The solubility selectivity
study, the membranes were prepared as per the
(hs) was calculated using the following equation:

 
conditions stated in Table 1. The thickness of the
Ym/Xm membranes was maintained at 100 mm after de-
hs = (2) proteination by NaOH. The membrane was char-
Yf/Xf
acterised before and after the alkali treatment. All
where Y and X are the weight fractions of water the membranes used in this study were prepared
and alcohol, respectively, in the membrane (Ym, in the same batch to ensure identical growth and
Xm) and feed (Yf, Xf). thermal history.
166 V. Dubey et al. / Separation and Purification Technology 27 (2002) 163–171

Fig. 1. FTIR spectra of nascent and NaOH treated BCM.

3.1. Characterisation of membrane Some intact bacteria were also seen. The fibril
diameter was in the range 0.03–0.05 mm. On
The elemental analysis revealed the composi- treatment with the alkali, the membrane was de-
tion of carbon and hydrogen conforming to the proteinated, and a fibrous network resembling a
structure of cellulose. The amide bond at 1538 porous non-woven fabric structure having no
cm − 1 in the IR spectra of the untreated mem- preferential direction of fibres (Fig. 2b) was re-
brane disappeared upon exposure to the alkali vealed. These fibres were devoid of any surface
(Fig. 1). Low wave number of carbonyl amide details and associated intact bacteria or debris.
group in untreated specimen is rationalised by The fibres appeared swollen after the NaOH
the formation of intermolecular hydrogen bond treatment, their diameter was in the range of
between the amide group and an adjacent NH 0.044–0.63 mm. The wide-angle X-ray diffraction
group. Also the 1650 cm − 1 stretch (CONH) reported by Takai et al. [15] also showed sharp
shifts to 1659 cm − 1 upon alkali treatment as the peaks indicating the crystalline structure of bac-
CO linkage is freed from NH. The SDS terial cellulose.
PAGE electrophoresis reported earlier [4] showed The mesh-like interwoven structure of the
that the molecular weight of the proteins in the membrane imparts high tensile properties akin to
untreated membrane was in the range 116– 20 bonded non-woven fabric. From Table 2, it ob-
kDa. The SEM micrograph (20 000× 10 kV) of served that the tensile strength is of the order of
the untreated membrane (Fig. 2a) revealed a 0.1 N mm − 2 and the Youngs modulus is 102 N
mat-like structure with interwoven microfibrils. mm − 2. The membrane also possesses excellent
V. Dubey et al. / Separation and Purification Technology 27 (2002) 163–171 167

Fig. 3. (a) Degree of sorption Q of deproteinated BCM for


water– alcohol binary mixtures; (b) solubility of water in the
membrane phase for water – alcohol binary mixtures.

3.2. Sorption and solubility in the membrane


phase

According to the prevalent solution-diffusion


model, widely used in explaining separation char-
acteristics of membrane materials, the flux and the
separation factor of a component in a binary
system through a membrane are functions of the
solubility and diffusivity of the component. The
solubility of the components in the membrane was
determined using the sorption–desorption
Fig. 2. SEM micrographs of (a) untreated BCM, (b) NaOH method.
treated BCM. The preferential sorption properties of the de-
proteinated membrane were investigated in etha-
chemical resistance. It is insoluble in alcohols, nol –water mixtures of different compositions and
ketones, aldehydes, hydrocarbons, ether as well as the overall degree of sorption was calculated using
aprotic solvents (DMF, DMSO, THF). It is also Eq. (1). The results shown in Fig. 3 indicate that
resistant to dilute acids and bases. It swells in as the water content in the feed mixture increased,
water without dissolution. the degree of sorption Q, also increased from 20
to 135%. The value of Q in pure alcohol was only
18%, it increased to 110% in equi-weight (1:1)
Table 2
Mechanical properties of NaOH treated BCM mixture of water and alcohol and to 135% for
pure water. It indicates that the membrane is
Property Mean value Standard deviation hydrophilic in nature and sorbs almost seven
(S.D.) times more water than alcohol.
Strain @ break (%) 10.50 1.58
In order to determine the relative amounts of
Elongation @ break 3.33 0.54 water and alcohol in the membrane phase sorbed
(mm) from the binary mixtures, the swollen membranes
Stress @ break 0.1 0.03 were desorbed at 100 °C under a vacuum of 1
(N mm−2)
mmHg and the condensate was analysed using
Young’s Modulus 101.6 0.96
(N mm−2) refractive index measurement. From the results
plotted in Fig. 3, it is seen that as the amount of
168 V. Dubey et al. / Separation and Purification Technology 27 (2002) 163–171

Table 3
Sorption selectivity (hs) in NaOH treated BCM for water–ethanol binary mixtures

Feed composition (v/v) Composition (v/v) in the membrane hs for water

Water Alcohol Water Alcohol

90 10 97.5 2.5 4.3


70 30 93.0 7.0 5.7
50 50 91.25 8.75 10.4
30 70 85.0 15.0 13.5
10 90 30.0 70.0 3.9

water in the feed increased from 10 to 100%, the was used at a temperature of 309 1 °C. Eqs. (3)
water sorbed in the membrane also increased and (4) were used to calculate the permeation
from 0.2 to 1.4 g/g. Correlating the above data in selectivity and PSI values.
Fig. 3, it can be said that solubility of water in the
membrane phase increases as the overall sorption 3.3.1. Effect of alkali treatment
increases. This implies that water is sorbed prefer- The cellulose membrane initially used was in
entially. The sorption selectivity for water (hs), the nascent form without any chemical treatment.
calculated using Eq. (2), was in the range of 4– 10. The flux obtained was low (32.3 g m2 h − 1) and so
From Table 3, it is observed that the hs values was the selectivity (4.88) for 1:1 compositions of
were favoured when the feed was richer in ethanol alcohol–water mixtures. For the deproteinated
and contained 30–50% of water by volume. Re- membrane the flux increased considerably to 55.1
duced sorption selectivity at higher contents of g m − 2 h and selectivity was 10.1. The membrane
water may be attributed to excessive swelling of thickness was about 100 mm. The PV characteris-
macromolecular chains and flow coupling. Due to tics of the deproteinated membrane were studied
interaction with one component viz. water, the over the entire range of compositions of binary
membrane becomes accessible to the other com- mixtures.
ponent (alcohol, in this case). Hence, the useful
range of sorption is considered to be 5– 25% (refer 3.3.2. Effect of concentration
Fig. 3); selectivity reduces at higher sorption Figs. 4 and 5 depict total flux (J) and selectivity
values. (hp) as a function of varying feed composition. A
‘trade-off’ relationship between selectivity for wa-
3.3. Per6aporation properties

The PV process combines the evaporation of


volatile components of a mixture with their per-
meation through a polymeric membrane under
reduced pressure conditions. It, therefore, involves
a sorption step at the membrane upstream face,
followed by a diffusion through the dense film
and a desorption into the vacuum. Thus PV per-
formance of a membrane, termed PSI is described
in terms of two important parameters namely,
flux (J) i.e. the mass crossing the membrane per
unit area in a unit time and the selectivity towards
the preferentially permeated component. For the Fig. 4. Water flux of binary water – alcohol mixtures through
membranes under study, a batch stirred PV cell deproteinated BCM.
V. Dubey et al. / Separation and Purification Technology 27 (2002) 163–171 169

Fig. 5. Permeation selectivity for binary water – alcohol mix- Fig. 6. Pervaporation separation index for binary water – alco-
tures through deproteinated BCM. hol mixtures through deproteinated BCM.

ter and its flux is observed from these figures. With the flux for pure alcohol is substantial (41 g m2
an increase in feed water concentration from 10 to h − 1); while the solubility in the membrane is as low
50%, the flux increases from 112 to 153 g m − 2 h as 0.19 g g − 1.
and water selectivity decreases from 285 to 40 for The overall contribution of flux and selectivity
all water– alcohol systems. This phenomenon may to PV is defined by the PSI. The PSI values are
be due to plasticizing effect of water, and probable plotted in Fig. 6 as a function of feed composition.
flow coupling between water and ethanol. As the Two distinct regions can be recognised correspond-
water concentration in the feed increases, the ing to water-lean mixtures (B30 wt.%) and water-
amorphous regions of the membrane swell and the rich mixtures. In the former region, PSI is of the
polymer chains become more flexible, allowing order of 104 g m − 2 h ranging from 13 600 g m − 2
alcohol molecules also to pass through, thus lower- h for 30% water to 32 700 for 10% water in the
ing the ability of the membrane for selective trans- feed. For the water-rich region, PSI is lowered and
port. When the concentration of water exceeds 60 is in the range 4535–13000 g m − 2 h. It, therefore,
wt.%, a reversal in the phenomenon occurs, viz., appears that the membrane may be effective in
the flux decreased drastically with slight increase in dehydration of azeotropes of ethanol. This is fur-
the selectivity. This may be attributed to the ther substantiated by the vapour–liquid equi-
clustering of water-molecules [7– 11]. The inter- librium (VLE) diagram shown in Fig. 7. The PV
molecular hydrogen-bonding forms large clusters curve for ethanol lies below the VLE, indicating
of water thereby reducing their diffusivity through
the membrane. Since the swelling of the membrane
is appreciable (Q \ 100%, refer Fig. 3) when the
feed is richer in water, the macromolecular chains
may become flexible due to plasticisation. This
facilitates the solubility of the associated water
molecules in the membrane phase but retards their
diffusivity, and hence the overall flux reduces. This
is supported by the interesting observation that the
flux for pure water through the membrane was
only 31 g m2 h − 1, while the solubility in the
membrane phase was high viz. 1.34 g g − 1. With a
small amount (  10 wt.%) of alcohol in the binary
feed mixture, the overall flux increased to 111 g m2 Fig. 7. Vapour – liquid equilibrium diagram and pervaporation
h − 1. Even though the membrane is hydrophilic, curve for binary water – alcohol mixtures.
170 V. Dubey et al. / Separation and Purification Technology 27 (2002) 163–171

Table 4 Mumbai, for fruitful discussions. We thank Dr


Flux and selectivity of ethanol–water (70:30 wt.%) through
homogeneous membranes (50 mm) at 70 °C (ref. [16])
R.V. Swamy, Chief Controller (R&D), DRDO,
New Delhi for keen interest and invaluable sug-
Polymer Flux (kg m2 hp gestions. Dr D.K. Jaiswal, Director, DRDE,
h−1) Gwalior is thanked for providing the necessary
facilities in the laboratory. Our thanks to T.K.
Poly(acrylonitrile) 0.007 12 500
Das for secretarial assistance.
Poly(acrylamide) 0.011 4080
Poly(vinyl alcohol) 98% 0.08 350
Poly(ether sulphone) 0.072 52
Polyhydrazide 0.132 19
Bacterial cellulose membrane, 0.112 287
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(100 mm, 30 °C)

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