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GN ReSound as

Global Technical Operations


http://gto.gnresound.com
Lautrupbjerg 7 DK-2750 Ballerup Denmark
Technical Manual
RS Milano Platform
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Table of Contents
Form-Factor-Matrix & Product Information ...................................................................................... 3-5
Colour overview ............................................................................................................................... 6-8
Part list........................................................................................................................................... 9-10
Part list - programmed service modules / ASM FRAME ....................................................................11
Part list - separate HSG parts...................................................................................................... 12-17
Part list - thin tubes & domes.............................................................................................................18
Disassemble - replace parts ........................................................................................................ 19-25
Service & Postponement Procedure .................................................................................................26
Test equipment ..................................................................................................................................27
Testing ......................................................................................................................................... 28-30
Wireless test / connection test ...........................................................................................................31
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Form-Factor-Matrix & Product Information - UP Models C4.5
This Technical Manual serves to outline the service & postponement procedure for products listed in the
form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information
Platform (C4.5) Family Model
Data Sheet Doc
No
MILANO
(80 models)
UP
UP988-DW
400217000
UP788-DW
MILANO
(70 models)
UP
UP977-DW
400216000
UP777-DW
MILANO
(60 models)
UP
UP967-DW
400215000
UP767-DW
Please also see: Doc 0199020 TECH MAN UNITE & doc 0226100 UNITE PLUS for information about wireless accessories
Note:
For 67/77 DW models, the hook must always be with flter. For 88 models, the hook must always be
without flter. For the High Power confguration, the metal hook must be chosen (without flter). Only
67/77 models can be confgured to open version with thin tube/adapt
Confgurations:
UPx88-DW UPx77-DW UPx67-DW
UPx88-DW HP UPx77-DW OPEN UPx67-DW OPEN
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Form-Factor-Matrix & Product Information - VERSO Models C4.5
This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore
the doc No for Data sheet is listed for a more detailed product information
Platform (C4.5) Family Model Data Sheet Doc No
MILANO
(80 models)
VERSO 9 VO988-DW
400139000 VERSO 7 VO788-DW
VERSO 5 VO588-DW
MILANO
(TINNITUS 80 models)
VERSO 9 VOT988-DW
400204000
VERSO 7 VOT788-DW
MILANO
(70 models)
VERSO 9 VO977-DW
400138000 VERSO 7 VO777-DW
VERSO 5 VO577-DW
MILANO
(TINNITUS 70 models)
VERSO 9 VOT977-DW
400203000
VERSO 7 VOT777-DW
MILANO
(60 models)
VERSO 9 VO967-DW
400137000 VERSO 7 VO767-DW
VERSO 5 VO567-DW
MILANO
(TINNITUS 60 models)
VERSO 9 VOT967-DW
400202000
VERSO 7 VOT767-DW
Please also see: Doc 0199020 TECH MAN UNITE & doc 0226100 UNITE PLUS for information about wireless accessories
Note:
For 67/77 models, the hook must always be with flter. For the power version, the hook must always be without flter. For the High Gain
confguration, the metal hook must be chosen (without flter). Power versions cannot be confgured to open version with thin tube/adapt
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Form-Factor-Matrix & Product Information - ALERA Models C4.1
This Technical Manual serves to outline the service & postponement procedure for products listed in the
form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information
Platform (C4.1) Family Model
Data Sheet Doc
No
MILANO
(70/80 models)
ALERA
AL977/87-DVIW
17488700
AL777/87-DVIW
AL577/87-DVIW
AL477/87-DVIW
ALERA
(TINNITUS)
ALT977/87-DVIW
17735100 ALT777/87-DVIW
ALT577/87-DVIW
MILANO
(60 models)
ALERA
AL967-DIW
17705000
AL767-DIW
AL567-DIW
AL467-DIW
ALERA
(TINNITUS)
ALT967-DIW
17735000
ALT767-DIW
Please also see: Doc 0199020 TECH MAN UNITE & doc 0226100 UNITE PLUS for information about wireless accessories
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HI Colour - UP
Housing Parts - Colours
TGL LID PB TGL TOP HSG BOT HSG BATT DOOR
LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL
MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL
DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR
MONZA RED BLK PNT BLK PNT BLK MON RED MON RED MON RED
ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2
WHITE/LIGHT BLUE (WHT/LHT BLU) LHT BLU WHT WHT LHT BLU WHT WHT
PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT
WHITE/PINK (WHT/PINK) PINK WHT WHT PINK WHT WHT
OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU
BLACK GLOSS (BLK GLOSS) BLK BLK BLK GLOSS BLK GLOSS BLK GLOSS BLK GLOSS
Colour Overview HSG Parts - UP Models
PNT = FOR PAINTED (to be used with painted HSG parts)
LBL MBL DBR MON
RED
ANT WHT
LHT BLU
PRL
WHT
OCN
BLU
WHT/PINK BLK GLS
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HI Colour - VERSO
Housing Parts - Colours
TGL LID PB TGL TOP HSG BOT HSG BATT DOOR
LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL
MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL
DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR
MONZA RED BLK PNT BLK PNT BLK MON RED MON RED MON RED
ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2
METAL (MET) BLK PNT BLK PNT BLK MET MET MET
PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT
OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU
STERLING GREY (ST GRY) GREY3 GREY3 GREY3 GREY3 GREY3 GREY3
BLACK GLOSS (BLK GLOSS) BLK PNT BLK PNT BLK BLK GLOSS BLK GLOSS BLK GLOSS
Colour Overview HSG Parts - VERSO Models
LBL MBL DBR MON RED ANT MET PRL WHT OCN BLU ST GRY BLK GLS
PNT = FOR PAINTED (to be used with painted HSG parts)
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HI Colour - ALERA
Housing Parts - Colours
TGL LID PB TGL TOP HSG BOT HSG BATT DOOR
LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL
MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL
DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR
BEIGE (BGE) BGE BGE BGE BGE BGE BGE
METAL/MARBLE GREY (MET/MGR) GREY3 GREY3 GREY3 MGR MET MET
BLACK (BLK) BLK BLK BLK BLK BLK BLK
ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2
METAL/ANTHRACITE2 (MET/ANT2) ANT2 ANT2 ANT2 ANT2 MET MET
METAL/BLACK (MET/BLK) BLK BLK BLK BLK MET MET
METAL/GREY3 (MET/GREY3) GREY3 GREY3 GREY3 GREY3 MET MET
BLACK/METAL/BLACK (BLK/MET/BLK) BLK BLK BLK MET/BLK BLK BLK
BLACK GLOSS (BLK GLOSS) BLK BLK GLOSS BLK GLOSS BLK GLOSS BLK GLOSS BLK GLOSS
METAL/METAL/BLACK (MET/MET/BLK) BLK BLK BLK MET/BLK MET MET
Colour Overview HSG Parts - ALERA Models
LBL MBL DBR BGE BLK ANT2 MET/ANT2 MET/MGR MET/BLK MET/GREY BLK/MET/BLK BLK GLOSS MET/MET/BLK
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Part List
Description 80 70 60
PIN, 0.60 X 6.05 (BOT HSG) 16059700 16059700 16059300
PIN 0,60 X 4,50 (batt door) 17010500 17010500 17010500
PB CAP, SINGLE (soft silicone) 17007700 17007700 17007700
TOGGLE CAP, DOUBLE (soft silicone) 17007900 17007900 N/A
KIT,HOOKS,COLOUR MARK (AL) 18611200 17441800 17441700
KIT,HOOKS,CHILDLOCK (VO) 18611200 18670700 17441700
KIT,HOOKS,CLR MKR,PED (UP) 18508700 18670400 18517500
CHILDLOCK, RED (colour marker) 15966400 15966400 16165800
CHILDLOCK, BLUE (colour marker) 15966401 15966401 16165801
FILTER, HOOK,4 PCS * N/A 15322100 16166700
ADULT HOOK W/FILTER * N/A 17562600 17663700
BABY HOOK W/FILTER * N/A 17497200 17663900
CHILD HOOK W/FILTER * N/A 17497100 17663800
Description Part No
TONE TUBE, BABY (without flter) * 17006200
TONE TUBE, CHILD (without flter) * 17006000
TONE TUBE, ADULT (without flter) * 17508500
THIN TUBE ADAPT W/FILTER (67/77 only) 17452100
MANDREL FOR BATTERY LOCK 0490-059
AUTOPHONE MAGNETS (3 pcs) 17294600
BRUSH, BLK 17435000
PIN REMOVAL TOOL, PACKED 15502500
AUDIO BOOT,P70&P80,8PIN 18041200
INTEGRD FM ADAPT HA,RS,NANO (EU) 18157600
INTEGRD FM ADAPT NB,RS,NANO (US/CA) 18157601
TONE TUBE,ASM,LO 85,ADULT (metal) * 18068700
TONE TUBE,ASM,LO 85,BABY (metal) * 18068800
Brush, black Pin removal tool
* For 67 & 78 models, the hook must always be with flter. For the power versions the hook must not have the flter inserted. For VERSO High Gain
**confguration version, the metal hook must be chosen and always be without flter - please alsoisee the Form-Factor-Matrix page
Magnet
Cleaning
loop
Hooks Mandrel Thin tube
adaptor
Colour markers Integrated FM Adaptor
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Part List - Test Equipment
Description Part No
PROG. CABLE EXTENSION, MILANO 17517800
SERVICE JIG/FIXTURE (fnal HI test) 16695100
TEST FRAME (fnal HI test) 16902800
BATTERY PILL, 13+ (Milano 70/80 models) 17449400
BATTERY PILL, 312+ (Milano 60 models) 17449300
PROG CABLE R (CS44) 9022 907 69019
PROG CABLE L (CS44) 9022 907 69029
PROGRAMMING ADAPTOR generic - incl clips red/blue
(to be used for DSA6000 HI test)
18041400
CLIP,PROGRAMMING ADAPTOR,RED 17736900
CLIP,PROGRAMMING ADAPTOR,BLUE 17736901
PROG. ADAPT,P70&P80,CP,8PIN (RS)
(not to be used for DSA6000 HI test - only for fttting purpose)
18041300
AIRLINK,COMPL (for wireless connection test) 17292000
PROG ADAPTOR CABLE,L,500* 18331000
PROG ADAPTOR CABLE,R,500* 18331100
PROG ADAPTOR CABLE,L,2500* 18331200
PROG ADAPTOR CABLE,R,2500* 18331300
Please fnd pictures of all test equipment in the last pages
Prog adapt w/FXD cable can be used
during ftting using AVENTA ftting SW
* Prog adaptors with fxed cable (for ftting purpose only)
PROG. ADAPT,P70&P80,CP,8PIN
p/n 18041300
can be used during ftting using ftting SW
(not to be used for DSA6000 test)
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Service Module/ASM Frame prog
ALERA C4.1
Part No
ASM,FRAME,AL477/87-DVIW,PROG 18100800
ASM,FRAME,AL577/87-DVIW,PROG 17544600
ASM,FRAME,AL777/87-DVIW,PROG 17544700
ASM,FRAME,AL977/87-DVIW,PROG 17544800
ASM,FRAME,ALT577/87-DVIW,PROG 17722500
ASM,FRAME,ALT777/87-DVIW,PROG 17722600
ASM,FRAME,ALT977/87-DVIW,PROG 17722700
ASM,FRAME,AL467-DIW,PROG 18098800
ASM,FRAME,AL567-DIW,PROG 17720100
ASM,FRAME,AL767-DIW,PROG 17720200
ASM,FRAME,AL967-DIW,PROG 17720300
ASM,FRAME,ALT767-DIW,PROG 17720800
ASM,FRAME,ALT967-DIW,PROG 17720900
Service Module
MILANO 70/80
Service Module
MILANO 60
Part List - Programmed Service Module / ASM FRAME
Service Module/ASM Frame prog
VERSO C4.5
Part No
ASM,FRAME,VO988-DW,PROG 18618400
ASM,FRAME,VO788-DW,PROG 18618500
ASM,FRAME,VO588-DW,PROG 18818700
ASM,FRAME,VOT988-DW,PROG 18618600
ASM,FRAME,VOT788-DW,PROG 18618700
ASM,FRAME,VO977-DW,PROG 18618000
ASM,FRAME,VO777-DW,PROG 18618100
ASM,FRAME,VO577-DW,PROG 18818600
ASM,FRAME,VOT977-DW,PROG 18618200
ASM,FRAME,VOT777-DW,PROG 18618300
Service Module/ASM Frame prog
VERSO C4.5
Part No
ASM,FRAME,VO967-DW,PROG 18617600
ASM,FRAME,VO767-DW,PROG 18617700
ASM,FRAME,VO567-DW,PROG 18818500
ASM,FRAME,VOT967-DW,PROG 18617800
ASM,FRAME,VOT767-DW,PROG 18617900
Delivered with PB cap (soft
silicone) glued to the module
Service Module/ASM Frame prog
UP C4.5
Part No
ASM,FRAME,UP967-DW,PROG 18720200
ASM,FRAME,UP767-DW,PROG 18720300
ASM,FRAME,UP977-DW,PROG 18720400
ASM,FRAME,UP777-DW,PROG 18720500
ASM,FRAME,UP988-DW,PROG 18720700
ASM,FRAME,UP788-DW,PROG 18720600
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Part List - HSG Parts - UP 70/80
HSG Part Colour
TOGGLE LID
(to be mounted
instead of TGL)
PB
TOGGLE
(TGL)
HSG TOP HSG BOT BATT DOOR
LBL 18100701 18099301 18100901 18101001 18101601 18669601
MBL 18100702 18099302 18100902 18101002 18101602 18669602
DBR 18100704 18099304 18100904 18101004 18101604 18669604
MON RED N/A N/A N/A 18101006 18101606 18669606
LHT BLU 18100707 N/A N/A 18101012 N/A N/A
BLK 18100728 N/A N/A N/A N/A N/A
ANT 18100709 18099309 18100909 18101009 18101609 18669609
WHT 18100711 18099321 18100921 N/A 18101611 18669611
PNT WHT N/A 18099311 18100911 N/A N/A N/A
PRL WHT N/A N/A N/A 18101014 18101614 18669614
PINK 18100716 N/A N/A 18101016 N/A N/A
OCN BLU N/A N/A N/A 18101038 18101618 18669618
PNT BLK N/A 18099328 18100925 N/A N/A N/A
BLK GLOSS N/A N/A N/A 18101035 18101635 18669625
Please see Colour Overview for information about colours for each housing part
Note: All parts are nano coated
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Part List - HSG Parts - UP Models 60
Please see Colour Overview for information about colours for each housing part
Note: All parts are nano coated
HSG Part Colour PB HSG TOP HSG BOT BATT DOOR
LBL 18099301 18099001 18099801 18669201
MBL 18099302 18099002 18099802 18669202
DBR 18099304 18099004 18099804 18669204
MONZA RED N/A 18099006 18099806 18669206
LHT BLU N/A 18099011 N/A N/A
ANT 18099309 18099009 18099809 18669209
WHT 18099321 N/A 18099811 18669211
PNT WHT 18099311 N/A N/A N/A
PRL WHT N/A 18099014 18099814 18669214
PINK N/A 18099016 N/A N/A
OCN BLU N/A 18099028 18099818 18669218
PNT BLK 18099328 N/A N/A N/A
BLK GLOSS N/A 18099035 18099835 18669225
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Part List - HSG Parts - VERSO Models 70/80
HSG Part Colour
TOGGLE LID
(to be mounted
instead of TGL)
PB
TOGGLE
(TGL)
HSG TOP HSG BOT BATT DOOR
LBL 18100701 18099301 18100901 18101001 18101601 18669601
MBL 18100702 18099302 18100902 18101002 18101602 18669602
DBR 18100704 18099304 18100904 18101004 18101604 18669604
MONZA RED N/A N/A N/A 18101006 18101606 18669606
BLK 18100728 N/A N/A N/A N/A N/A
ANT 18100709 18099309 18100909 18101009 18101609 18669609
MET N/A N/A N/A 18101010 18101630 18669610
WHT 18100711 N/A N/A N/A N/A N/A
PNT WHT N/A 18099311 18100911 N/A N/A N/A
PRL WHT N/A N/A N/A 18101014 18101614 18669614
OCN BLU N/A N/A N/A 18101038 18101618 18669618
GREY 3 18100720 18099320 18100920 18101020 18101620 18669620
PNT BLK N/A 18099328 18100925 N/A N/A N/A
BLK GLOSS N/A N/A N/A 18101035 18101635 18669625
Please see Colour Overview for information about colours for each housing part
Note: All parts are nano coated
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Part List - HSG Parts - VERSO Models 60
Please see Colour Overview for information about colours for each housing part
Note: All parts are nano coated
HSG Part Colour PB HSG TOP HSG BOT BATT DOOR
LBL 18099301 18099001 18099801 18669201
MBL 18099302 18099002 18099802 18669202
DBR 18099304 18099004 18099834 18669204
MONZA RED N/A 18099006 18099806 18669206
PNT BLK 18099328 N/A N/A N/A
ANT 18099309 18099009 18099809 18669209
MET N/A 18099010 18099830 18669210
PNT WHT 18099311 N/A N/A N/A
PRL WHT N/A 18099014 18099814 18669214
OCN BLU N/A 18099028 18099818 18669218
GREY 3 18099320 18099020 18099820 18669220
BLK GLOSS N/A 18099035 18099835 18669225
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Part List - HSG Parts - ALERA Models 70/80
HSG Part Colour
TOGGLE LID
(to be mounted
instead of TGL)
PB
TOGGLE
(TGL)
HSG TOP HSG BOT BATT DOOR
LBL 18100701 18099301 18100901 18101001 18101601 18101901
MBL 18100702 18099302 18100902 18101002 18101602 18101902
DBR 18100704 18099304 18100904 18101004 18101604 18101904
BGE 18100705 18099305 18100905 18101005 18101605 18101905
MGR N/A N/A N/A 18101007 N/A N/A
BLK 18100728 18099308 18100908 18101008 18101608 18101908
ANT2 18100709 18099309 18100909 18101009 18101609 18101909
GREY3 18100720 18099320 18100920 18101020 N/A N/A
MET/BLK N/A N/A N/A 18101018 N/A N/A
BLK GLOSS N/A 18099328 18100925 18101035 18101635 18101925
MET N/A N/A N/A N/A 18101610 18101910
Please see Colour Overview for information about colours for each housing part
Note: All parts are nano coated
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Part List - HSG Parts - ALERA Models 60
HSG Part Colour PB HSG TOP HSG BOT
BATT
DOOR
LBL 18099301 18099001 18099801 17918601
MBL 18099302 18099002 18099802 17918602
DBR 18099304 18099004 18099804 17918604
BGE 18099305 18099005 18099805 17918605
MGR N/A 18099007 N/A N/A
BLK 18099308 18099008 18099808 17918608
ANT2 18099309 18099009 18099809 17918609
GREY3 18099320 18099020 N/A N/A
MET/BLK N/A 18099018 N/A N/A
BLK GLOSS 18099328 18099035 18099835 17918625
MET N/A N/A 18099810 17918610
Please see Colour Overview for information about colours for each housing part
Note: All parts are nano coated
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Part List - Thin Tubes & Domes (Milano 60/70 models only)
THIN TUBE BLISTER PACKS
(5 tubes & 3 cleaning wires)
Part No
THIN TUBE 2,0A,R,BLSTR 18628600
THIN TUBE 2,0B,R,BLSTR 18628700
THIN TUBE 2,1A,R,BLSTR 18628800
THIN TUBE 2,1B,R,BLSTR 18628900
THIN TUBE 2,2A,R,BLSTR 18629000
THIN TUBE 2,2B,R,BLSTR 18629100
THIN TUBE 2,3A,R,BLSTR 18629200
THIN TUBE 2,3B,R,BLSTR 18629300
THIN TUBE 2,-1B,R,BLSTR 18629400
THIN TUBE 2,0A,L,BLSTR 18629500
THIN TUBE 2,0B,L,BLSTR 18629600
THIN TUBE 2,1A,L,BLSTR 18629700
THIN TUBE 2,1B,L,BLSTR 18629800
THIN TUBE 2,2A,L,BLSTR 18629900
THIN TUBE 2,2B,L,BLSTR 18630000
THIN TUBE 2,3A,L,BLSTR 18630100
THIN TUBE 2,3B,L,BLSTR 18630200
THIN TUBE 2,-1B,L,BLSTR 18630300
THIN TUBE DOMES
Description
Bag
(10 pcs)
Blister Pack
(8 pcs)
DOME,THNTUB/REC,SZ5,SM 18500800 18607100
DOME,THNTUB/REC,SZ7,MDM 18500900 18607200
DOME,THNTUB/REC,SZ10,LGE 18501000 18607300
DOME,THNTB/REC,TULIP,STD 18501100 18607400
DOME,THNTUB/REC,PWR,SM 18265100 18607500
DOME,THNTUB/REC,PWR,MDM 18265200 18607600
DOME,THNTUB/REC,PWR,LGE 18265300 18607700
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Disassemble - Replace Parts (Milano 70/80 is shown)
Remove hook by turning counterclockwise
Push out the pin with a pin
removal tool
Pin
Pull out the pin by using a tweezer
Pin removal tool, packed
p/n 15502500
Locate the one pin to disassemble
TOP HSG and BOT HSG
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Disassemble - Replace Parts
By using a pin or tweezer, gently separate
TOP and BOT HSG. Lift off TOP HSG.
BOT HSG is removed by sliding it gently
towards sound outlet
PB button and silicone cap come off together
with the TOP HSG. Lift off the TGL and sili-
cone cap. Locate the pin for batt door
Batt door
pin
Push out the pin to separate the batt door
from service module
Toggle
and cap
Hold the instrument between thumb and index fnger. Use index fnger on the other hand to gently press down till batt door is open. This procedure
must be done without touching any other part of the batt door during opening
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MILANO 70/80 MILANO 70/80
Disassemble - Replace Parts
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Disassemble - Replace Parts (Milano 70/80 is shown)
Re-assembling: Mount the small silicone caps onto PB and TGL. Insert PB into TOP HSG with the widest side towards batt door. Add TGL/TGL lid to
the service module with the widest side towards batt door and the arrow pointing towards PB. Make sure the TOP HSG is ftted correctly into the recess
in the service module when mounting. Close out the device by opening the batt door and attaching the BOT HSG. Add small loctite 420 adhesive on
the housing joint (internal area by batt door compartment area) to seal the HSG together. Be careful not to spill glue on the external joint of the HSG.
The TGL/TGL lid can be replaced without separating the HSG parts - see next page
Toggle
back side
One
prong
Two
prong
PB button
When changing HSG BOT, the ID plate must be transfered to new HSG. Please
note the ID plate is not an available spare part. Push out the plate from inside the
old HSG by using a pin or tweezer
Push out
Place the side of the ID plate with two prong and insert it.
Insert the side with one prong last. Mount the BOT HSG and
other HSG parts to the HI
Glue HSG
joint
Align TOP HSG
& module
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Disassemble - Replace Parts (toggle/lid - Milano 70/80 models only)
Open batt door and press with a small screwdriver onto the back end of the toggle until it releases
Insert new TGL or TGL lid. Press down until it clicks in place. Make sure the arrow on the
back side of the TGL/TGL lid is pointing towards the hook
TGL/TGL lid
back side
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Disassemble - Replace Parts
Remove the hook from HI by turning coun-
terclockwise. Release the flter removal tool
from flter frame
Insert the flter tool into the pipe and
push out the flter
Mount the hook to the HI by turning
clockwise
Mount the new flter as shown
Note: If the model is a Power version, the flter must NOT be inserted. Furthermore for the VERSO/UP High Power confguration, the metal
hook must be chosen (without flter)
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Disassemble - Replace Parts
Mount the thin tube adaptor to the HI by turning clockwise. Remove the stop.
Choose a thin tube and dome in suitable sizes and mount as shown (see part list
for available sizes tubes and domes)

Note: Thin tube option available for Milano 60/70 models only
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Service Procedure & Postponement
Service Procedure:
- Save user settings with Device Diagnostics or Aventa
- Disassemble faulty device
- Replace module with a new service module from stock
- Assemble device
- Restore user settings with Device Diagnostics or Aventa
- Load customer serial No (ID Plate) using Device Diagnostics or DSA6000
Postponement Procedure:
- Disassemble device
- Replace housing parts with new parts from stock
- Transfer ID-plate from old housing to new housing
- Verify battery door by open and close once
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Test Equipment
Batt pill must be used
during test
p/n 17449300 size 312
p/n 17449400 size 13
Instrument fxture
p/n 16695100
for fnal HI test
Test frame
p/n 16902800
Prog adaptor
(generic)
p/n 18041400
CS44 Prog cable
(Left blue is shown)
9022 907 69019 (R)
9022 907 69029 (L)
P/n 17517800
Prog cable extension must
be used during fnal HI test due to
current measurement
(not used when using ftting SW)
Prog adaptor clip
17736900 Red
17736901 Blue
To be used with prog adapt
18041400
2cc coupler
p/n 30-4838800
Both coupler parts can be
ordered with GTO Dept/HQ
Ballerup DK
P/n 17292000
Airlink to be used for
wireless Connection test
2cc coupler insert BTE
p/n 40B4609601
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Testing
Add a batt pill and close batt door. Insert the one end of the prog adapt into the
square prog port of the device
Push the bot part of prog adapt un-
til it clicks to lock it on the device
Button
(press down to unlock after use)
NOTE: An extension prog cable must be used during fnal HI test due to the current measuring. Con-
nect the prog cable to the extension prog cable and connect the extension prog cable to the DSA6000
Connect the CS44 prog cable and
add a clip to hold the prog cable
in place
Ext prog cable
Prog adapt (generic)
p/n 18041400
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Prog Adaptor Clip
To remove the clip frmly grip this side of prog adapt Pull tip of the clip Slide the clip from adaptor
It is important to have the prog cable connected before adding the clip to the prog adaptor. Add
the clip as shown. The clip is recommended to be used during test / ftting in order to keep the
prog cable connected during the complete procedure
Clip for prog adaptor L/R
Prog adaptor clip
To be used with prog
adapt 18041400 only
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Use of test fxture is mandatory for all Milano BTE during DSA6000 fnal HI testing. To use the fxture, place the HI in the fxture according to pic.
Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test
programme execution the IAD calibration will be performed at the appropriate time. Another benneft from the fxture is that the HI is in a well defned
position so the telecoil test can be performed without any interaction from the operator
HI Testing
Test tubing is normal 20 mm effective lenght
as for all AUDIOmaster BTE testing
Place the HI in test chamber as shown
20 mm
2cc coupler
p/n 30-4838800
2cc coupler insert BTE
p/n 40B4609601
2cc coupler & insert to be ordered with GTO Dept
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Wireless Test / RF (Radio Frequency) Test / Connection Test
The test is performed in the open air on the desktop. During a
DSA6000 test prog running the RF connection the operator will be
asked to place the device in the WL Test point. During the connection
test the device does not need to be connected with a prog cable and
a batt pill. Instead a fresh batt must be inserted. The RF connection
test is a part of the Final Device Test running on the DSA 6000. The
test system will search for a device with a s/n matching the s/n for the
Device Under Test (DUT) in the running test sequence
To make sure the device is in boot mode the batt must be inserted
immediately before the [Start] button is pressed. The WL Test point is
a spot on the table approx 20 cm away from the Airlink dongle. The
s/n matching will prevent connection with any other wireless devices
in the nearby area. Best practice is to frst insert the battery and im-
mediately after press the Start button (within 5 sec) insert the batt to
start the device boot sequence
1
2
3
Note:
An extended wireless test using a TV streamer/SAS is introduced. Please fnd more detailed information in Technical Bulletin No. 2013-05-002
Improved functionality for the RF Range check on DSA 6000 on GTO website
Wireless test using Airlink:
The DSA6000 is able to test the wireless function on the devices. Two test modes
are defned for wireless devices called RF signal test and Connection Test. For
Service & Repair situations the Connection test is to be used. The Connection test
is performed using an Airlink ftting dongle mounted directly in any of the DSA 6000
units USB ports. The test mode is selected in the Test Parameters communication
box. The RF signal test should not be selected. No fxture is required performing a
Connection test

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