http://gto.gnresound.com Lautrupbjerg 7 DK-2750 Ballerup Denmark Technical Manual RS Milano Platform Doc 0202360 rev O Page 2 of 31 Not subject to issue control when printed Table of Contents Form-Factor-Matrix & Product Information ...................................................................................... 3-5 Colour overview ............................................................................................................................... 6-8 Part list........................................................................................................................................... 9-10 Part list - programmed service modules / ASM FRAME ....................................................................11 Part list - separate HSG parts...................................................................................................... 12-17 Part list - thin tubes & domes.............................................................................................................18 Disassemble - replace parts ........................................................................................................ 19-25 Service & Postponement Procedure .................................................................................................26 Test equipment ..................................................................................................................................27 Testing ......................................................................................................................................... 28-30 Wireless test / connection test ...........................................................................................................31 Doc 0202360 rev O Page 3 of 31 Not subject to issue control when printed Form-Factor-Matrix & Product Information - UP Models C4.5 This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model Data Sheet Doc No MILANO (80 models) UP UP988-DW 400217000 UP788-DW MILANO (70 models) UP UP977-DW 400216000 UP777-DW MILANO (60 models) UP UP967-DW 400215000 UP767-DW Please also see: Doc 0199020 TECH MAN UNITE & doc 0226100 UNITE PLUS for information about wireless accessories Note: For 67/77 DW models, the hook must always be with flter. For 88 models, the hook must always be without flter. For the High Power confguration, the metal hook must be chosen (without flter). Only 67/77 models can be confgured to open version with thin tube/adapt Confgurations: UPx88-DW UPx77-DW UPx67-DW UPx88-DW HP UPx77-DW OPEN UPx67-DW OPEN Doc 0202360 rev O Page 4 of 31 Not subject to issue control when printed Form-Factor-Matrix & Product Information - VERSO Models C4.5 This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model Data Sheet Doc No MILANO (80 models) VERSO 9 VO988-DW 400139000 VERSO 7 VO788-DW VERSO 5 VO588-DW MILANO (TINNITUS 80 models) VERSO 9 VOT988-DW 400204000 VERSO 7 VOT788-DW MILANO (70 models) VERSO 9 VO977-DW 400138000 VERSO 7 VO777-DW VERSO 5 VO577-DW MILANO (TINNITUS 70 models) VERSO 9 VOT977-DW 400203000 VERSO 7 VOT777-DW MILANO (60 models) VERSO 9 VO967-DW 400137000 VERSO 7 VO767-DW VERSO 5 VO567-DW MILANO (TINNITUS 60 models) VERSO 9 VOT967-DW 400202000 VERSO 7 VOT767-DW Please also see: Doc 0199020 TECH MAN UNITE & doc 0226100 UNITE PLUS for information about wireless accessories Note: For 67/77 models, the hook must always be with flter. For the power version, the hook must always be without flter. For the High Gain confguration, the metal hook must be chosen (without flter). Power versions cannot be confgured to open version with thin tube/adapt Doc 0202360 rev O Page 5 of 31 Not subject to issue control when printed Form-Factor-Matrix & Product Information - ALERA Models C4.1 This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.1) Family Model Data Sheet Doc No MILANO (70/80 models) ALERA AL977/87-DVIW 17488700 AL777/87-DVIW AL577/87-DVIW AL477/87-DVIW ALERA (TINNITUS) ALT977/87-DVIW 17735100 ALT777/87-DVIW ALT577/87-DVIW MILANO (60 models) ALERA AL967-DIW 17705000 AL767-DIW AL567-DIW AL467-DIW ALERA (TINNITUS) ALT967-DIW 17735000 ALT767-DIW Please also see: Doc 0199020 TECH MAN UNITE & doc 0226100 UNITE PLUS for information about wireless accessories Doc 0202360 rev O Page 6 of 31 Not subject to issue control when printed HI Colour - UP Housing Parts - Colours TGL LID PB TGL TOP HSG BOT HSG BATT DOOR LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR MONZA RED BLK PNT BLK PNT BLK MON RED MON RED MON RED ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2 WHITE/LIGHT BLUE (WHT/LHT BLU) LHT BLU WHT WHT LHT BLU WHT WHT PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT WHITE/PINK (WHT/PINK) PINK WHT WHT PINK WHT WHT OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU BLACK GLOSS (BLK GLOSS) BLK BLK BLK GLOSS BLK GLOSS BLK GLOSS BLK GLOSS Colour Overview HSG Parts - UP Models PNT = FOR PAINTED (to be used with painted HSG parts) LBL MBL DBR MON RED ANT WHT LHT BLU PRL WHT OCN BLU WHT/PINK BLK GLS Doc 0202360 rev O Page 7 of 31 Not subject to issue control when printed HI Colour - VERSO Housing Parts - Colours TGL LID PB TGL TOP HSG BOT HSG BATT DOOR LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR MONZA RED BLK PNT BLK PNT BLK MON RED MON RED MON RED ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2 METAL (MET) BLK PNT BLK PNT BLK MET MET MET PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU STERLING GREY (ST GRY) GREY3 GREY3 GREY3 GREY3 GREY3 GREY3 BLACK GLOSS (BLK GLOSS) BLK PNT BLK PNT BLK BLK GLOSS BLK GLOSS BLK GLOSS Colour Overview HSG Parts - VERSO Models LBL MBL DBR MON RED ANT MET PRL WHT OCN BLU ST GRY BLK GLS PNT = FOR PAINTED (to be used with painted HSG parts) Doc 0202360 rev O Page 8 of 31 Not subject to issue control when printed HI Colour - ALERA Housing Parts - Colours TGL LID PB TGL TOP HSG BOT HSG BATT DOOR LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR BEIGE (BGE) BGE BGE BGE BGE BGE BGE METAL/MARBLE GREY (MET/MGR) GREY3 GREY3 GREY3 MGR MET MET BLACK (BLK) BLK BLK BLK BLK BLK BLK ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2 METAL/ANTHRACITE2 (MET/ANT2) ANT2 ANT2 ANT2 ANT2 MET MET METAL/BLACK (MET/BLK) BLK BLK BLK BLK MET MET METAL/GREY3 (MET/GREY3) GREY3 GREY3 GREY3 GREY3 MET MET BLACK/METAL/BLACK (BLK/MET/BLK) BLK BLK BLK MET/BLK BLK BLK BLACK GLOSS (BLK GLOSS) BLK BLK GLOSS BLK GLOSS BLK GLOSS BLK GLOSS BLK GLOSS METAL/METAL/BLACK (MET/MET/BLK) BLK BLK BLK MET/BLK MET MET Colour Overview HSG Parts - ALERA Models LBL MBL DBR BGE BLK ANT2 MET/ANT2 MET/MGR MET/BLK MET/GREY BLK/MET/BLK BLK GLOSS MET/MET/BLK Doc 0202360 rev O Page 9 of 31 Not subject to issue control when printed Part List Description 80 70 60 PIN, 0.60 X 6.05 (BOT HSG) 16059700 16059700 16059300 PIN 0,60 X 4,50 (batt door) 17010500 17010500 17010500 PB CAP, SINGLE (soft silicone) 17007700 17007700 17007700 TOGGLE CAP, DOUBLE (soft silicone) 17007900 17007900 N/A KIT,HOOKS,COLOUR MARK (AL) 18611200 17441800 17441700 KIT,HOOKS,CHILDLOCK (VO) 18611200 18670700 17441700 KIT,HOOKS,CLR MKR,PED (UP) 18508700 18670400 18517500 CHILDLOCK, RED (colour marker) 15966400 15966400 16165800 CHILDLOCK, BLUE (colour marker) 15966401 15966401 16165801 FILTER, HOOK,4 PCS * N/A 15322100 16166700 ADULT HOOK W/FILTER * N/A 17562600 17663700 BABY HOOK W/FILTER * N/A 17497200 17663900 CHILD HOOK W/FILTER * N/A 17497100 17663800 Description Part No TONE TUBE, BABY (without flter) * 17006200 TONE TUBE, CHILD (without flter) * 17006000 TONE TUBE, ADULT (without flter) * 17508500 THIN TUBE ADAPT W/FILTER (67/77 only) 17452100 MANDREL FOR BATTERY LOCK 0490-059 AUTOPHONE MAGNETS (3 pcs) 17294600 BRUSH, BLK 17435000 PIN REMOVAL TOOL, PACKED 15502500 AUDIO BOOT,P70&P80,8PIN 18041200 INTEGRD FM ADAPT HA,RS,NANO (EU) 18157600 INTEGRD FM ADAPT NB,RS,NANO (US/CA) 18157601 TONE TUBE,ASM,LO 85,ADULT (metal) * 18068700 TONE TUBE,ASM,LO 85,BABY (metal) * 18068800 Brush, black Pin removal tool * For 67 & 78 models, the hook must always be with flter. For the power versions the hook must not have the flter inserted. For VERSO High Gain **confguration version, the metal hook must be chosen and always be without flter - please alsoisee the Form-Factor-Matrix page Magnet Cleaning loop Hooks Mandrel Thin tube adaptor Colour markers Integrated FM Adaptor Doc 0202360 rev O Page 10 of 31 Not subject to issue control when printed Part List - Test Equipment Description Part No PROG. CABLE EXTENSION, MILANO 17517800 SERVICE JIG/FIXTURE (fnal HI test) 16695100 TEST FRAME (fnal HI test) 16902800 BATTERY PILL, 13+ (Milano 70/80 models) 17449400 BATTERY PILL, 312+ (Milano 60 models) 17449300 PROG CABLE R (CS44) 9022 907 69019 PROG CABLE L (CS44) 9022 907 69029 PROGRAMMING ADAPTOR generic - incl clips red/blue (to be used for DSA6000 HI test) 18041400 CLIP,PROGRAMMING ADAPTOR,RED 17736900 CLIP,PROGRAMMING ADAPTOR,BLUE 17736901 PROG. ADAPT,P70&P80,CP,8PIN (RS) (not to be used for DSA6000 HI test - only for fttting purpose) 18041300 AIRLINK,COMPL (for wireless connection test) 17292000 PROG ADAPTOR CABLE,L,500* 18331000 PROG ADAPTOR CABLE,R,500* 18331100 PROG ADAPTOR CABLE,L,2500* 18331200 PROG ADAPTOR CABLE,R,2500* 18331300 Please fnd pictures of all test equipment in the last pages Prog adapt w/FXD cable can be used during ftting using AVENTA ftting SW * Prog adaptors with fxed cable (for ftting purpose only) PROG. ADAPT,P70&P80,CP,8PIN p/n 18041300 can be used during ftting using ftting SW (not to be used for DSA6000 test) Doc 0202360 rev O Page 11 of 31 Not subject to issue control when printed Service Module/ASM Frame prog ALERA C4.1 Part No ASM,FRAME,AL477/87-DVIW,PROG 18100800 ASM,FRAME,AL577/87-DVIW,PROG 17544600 ASM,FRAME,AL777/87-DVIW,PROG 17544700 ASM,FRAME,AL977/87-DVIW,PROG 17544800 ASM,FRAME,ALT577/87-DVIW,PROG 17722500 ASM,FRAME,ALT777/87-DVIW,PROG 17722600 ASM,FRAME,ALT977/87-DVIW,PROG 17722700 ASM,FRAME,AL467-DIW,PROG 18098800 ASM,FRAME,AL567-DIW,PROG 17720100 ASM,FRAME,AL767-DIW,PROG 17720200 ASM,FRAME,AL967-DIW,PROG 17720300 ASM,FRAME,ALT767-DIW,PROG 17720800 ASM,FRAME,ALT967-DIW,PROG 17720900 Service Module MILANO 70/80 Service Module MILANO 60 Part List - Programmed Service Module / ASM FRAME Service Module/ASM Frame prog VERSO C4.5 Part No ASM,FRAME,VO988-DW,PROG 18618400 ASM,FRAME,VO788-DW,PROG 18618500 ASM,FRAME,VO588-DW,PROG 18818700 ASM,FRAME,VOT988-DW,PROG 18618600 ASM,FRAME,VOT788-DW,PROG 18618700 ASM,FRAME,VO977-DW,PROG 18618000 ASM,FRAME,VO777-DW,PROG 18618100 ASM,FRAME,VO577-DW,PROG 18818600 ASM,FRAME,VOT977-DW,PROG 18618200 ASM,FRAME,VOT777-DW,PROG 18618300 Service Module/ASM Frame prog VERSO C4.5 Part No ASM,FRAME,VO967-DW,PROG 18617600 ASM,FRAME,VO767-DW,PROG 18617700 ASM,FRAME,VO567-DW,PROG 18818500 ASM,FRAME,VOT967-DW,PROG 18617800 ASM,FRAME,VOT767-DW,PROG 18617900 Delivered with PB cap (soft silicone) glued to the module Service Module/ASM Frame prog UP C4.5 Part No ASM,FRAME,UP967-DW,PROG 18720200 ASM,FRAME,UP767-DW,PROG 18720300 ASM,FRAME,UP977-DW,PROG 18720400 ASM,FRAME,UP777-DW,PROG 18720500 ASM,FRAME,UP988-DW,PROG 18720700 ASM,FRAME,UP788-DW,PROG 18720600 Doc 0202360 rev O Page 12 of 31 Not subject to issue control when printed Part List - HSG Parts - UP 70/80 HSG Part Colour TOGGLE LID (to be mounted instead of TGL) PB TOGGLE (TGL) HSG TOP HSG BOT BATT DOOR LBL 18100701 18099301 18100901 18101001 18101601 18669601 MBL 18100702 18099302 18100902 18101002 18101602 18669602 DBR 18100704 18099304 18100904 18101004 18101604 18669604 MON RED N/A N/A N/A 18101006 18101606 18669606 LHT BLU 18100707 N/A N/A 18101012 N/A N/A BLK 18100728 N/A N/A N/A N/A N/A ANT 18100709 18099309 18100909 18101009 18101609 18669609 WHT 18100711 18099321 18100921 N/A 18101611 18669611 PNT WHT N/A 18099311 18100911 N/A N/A N/A PRL WHT N/A N/A N/A 18101014 18101614 18669614 PINK 18100716 N/A N/A 18101016 N/A N/A OCN BLU N/A N/A N/A 18101038 18101618 18669618 PNT BLK N/A 18099328 18100925 N/A N/A N/A BLK GLOSS N/A N/A N/A 18101035 18101635 18669625 Please see Colour Overview for information about colours for each housing part Note: All parts are nano coated Doc 0202360 rev O Page 13 of 31 Not subject to issue control when printed Part List - HSG Parts - UP Models 60 Please see Colour Overview for information about colours for each housing part Note: All parts are nano coated HSG Part Colour PB HSG TOP HSG BOT BATT DOOR LBL 18099301 18099001 18099801 18669201 MBL 18099302 18099002 18099802 18669202 DBR 18099304 18099004 18099804 18669204 MONZA RED N/A 18099006 18099806 18669206 LHT BLU N/A 18099011 N/A N/A ANT 18099309 18099009 18099809 18669209 WHT 18099321 N/A 18099811 18669211 PNT WHT 18099311 N/A N/A N/A PRL WHT N/A 18099014 18099814 18669214 PINK N/A 18099016 N/A N/A OCN BLU N/A 18099028 18099818 18669218 PNT BLK 18099328 N/A N/A N/A BLK GLOSS N/A 18099035 18099835 18669225 Doc 0202360 rev O Page 14 of 31 Not subject to issue control when printed Part List - HSG Parts - VERSO Models 70/80 HSG Part Colour TOGGLE LID (to be mounted instead of TGL) PB TOGGLE (TGL) HSG TOP HSG BOT BATT DOOR LBL 18100701 18099301 18100901 18101001 18101601 18669601 MBL 18100702 18099302 18100902 18101002 18101602 18669602 DBR 18100704 18099304 18100904 18101004 18101604 18669604 MONZA RED N/A N/A N/A 18101006 18101606 18669606 BLK 18100728 N/A N/A N/A N/A N/A ANT 18100709 18099309 18100909 18101009 18101609 18669609 MET N/A N/A N/A 18101010 18101630 18669610 WHT 18100711 N/A N/A N/A N/A N/A PNT WHT N/A 18099311 18100911 N/A N/A N/A PRL WHT N/A N/A N/A 18101014 18101614 18669614 OCN BLU N/A N/A N/A 18101038 18101618 18669618 GREY 3 18100720 18099320 18100920 18101020 18101620 18669620 PNT BLK N/A 18099328 18100925 N/A N/A N/A BLK GLOSS N/A N/A N/A 18101035 18101635 18669625 Please see Colour Overview for information about colours for each housing part Note: All parts are nano coated Doc 0202360 rev O Page 15 of 31 Not subject to issue control when printed Part List - HSG Parts - VERSO Models 60 Please see Colour Overview for information about colours for each housing part Note: All parts are nano coated HSG Part Colour PB HSG TOP HSG BOT BATT DOOR LBL 18099301 18099001 18099801 18669201 MBL 18099302 18099002 18099802 18669202 DBR 18099304 18099004 18099834 18669204 MONZA RED N/A 18099006 18099806 18669206 PNT BLK 18099328 N/A N/A N/A ANT 18099309 18099009 18099809 18669209 MET N/A 18099010 18099830 18669210 PNT WHT 18099311 N/A N/A N/A PRL WHT N/A 18099014 18099814 18669214 OCN BLU N/A 18099028 18099818 18669218 GREY 3 18099320 18099020 18099820 18669220 BLK GLOSS N/A 18099035 18099835 18669225 Doc 0202360 rev O Page 16 of 31 Not subject to issue control when printed Part List - HSG Parts - ALERA Models 70/80 HSG Part Colour TOGGLE LID (to be mounted instead of TGL) PB TOGGLE (TGL) HSG TOP HSG BOT BATT DOOR LBL 18100701 18099301 18100901 18101001 18101601 18101901 MBL 18100702 18099302 18100902 18101002 18101602 18101902 DBR 18100704 18099304 18100904 18101004 18101604 18101904 BGE 18100705 18099305 18100905 18101005 18101605 18101905 MGR N/A N/A N/A 18101007 N/A N/A BLK 18100728 18099308 18100908 18101008 18101608 18101908 ANT2 18100709 18099309 18100909 18101009 18101609 18101909 GREY3 18100720 18099320 18100920 18101020 N/A N/A MET/BLK N/A N/A N/A 18101018 N/A N/A BLK GLOSS N/A 18099328 18100925 18101035 18101635 18101925 MET N/A N/A N/A N/A 18101610 18101910 Please see Colour Overview for information about colours for each housing part Note: All parts are nano coated Doc 0202360 rev O Page 17 of 31 Not subject to issue control when printed Part List - HSG Parts - ALERA Models 60 HSG Part Colour PB HSG TOP HSG BOT BATT DOOR LBL 18099301 18099001 18099801 17918601 MBL 18099302 18099002 18099802 17918602 DBR 18099304 18099004 18099804 17918604 BGE 18099305 18099005 18099805 17918605 MGR N/A 18099007 N/A N/A BLK 18099308 18099008 18099808 17918608 ANT2 18099309 18099009 18099809 17918609 GREY3 18099320 18099020 N/A N/A MET/BLK N/A 18099018 N/A N/A BLK GLOSS 18099328 18099035 18099835 17918625 MET N/A N/A 18099810 17918610 Please see Colour Overview for information about colours for each housing part Note: All parts are nano coated Doc 0202360 rev O Page 18 of 31 Not subject to issue control when printed Part List - Thin Tubes & Domes (Milano 60/70 models only) THIN TUBE BLISTER PACKS (5 tubes & 3 cleaning wires) Part No THIN TUBE 2,0A,R,BLSTR 18628600 THIN TUBE 2,0B,R,BLSTR 18628700 THIN TUBE 2,1A,R,BLSTR 18628800 THIN TUBE 2,1B,R,BLSTR 18628900 THIN TUBE 2,2A,R,BLSTR 18629000 THIN TUBE 2,2B,R,BLSTR 18629100 THIN TUBE 2,3A,R,BLSTR 18629200 THIN TUBE 2,3B,R,BLSTR 18629300 THIN TUBE 2,-1B,R,BLSTR 18629400 THIN TUBE 2,0A,L,BLSTR 18629500 THIN TUBE 2,0B,L,BLSTR 18629600 THIN TUBE 2,1A,L,BLSTR 18629700 THIN TUBE 2,1B,L,BLSTR 18629800 THIN TUBE 2,2A,L,BLSTR 18629900 THIN TUBE 2,2B,L,BLSTR 18630000 THIN TUBE 2,3A,L,BLSTR 18630100 THIN TUBE 2,3B,L,BLSTR 18630200 THIN TUBE 2,-1B,L,BLSTR 18630300 THIN TUBE DOMES Description Bag (10 pcs) Blister Pack (8 pcs) DOME,THNTUB/REC,SZ5,SM 18500800 18607100 DOME,THNTUB/REC,SZ7,MDM 18500900 18607200 DOME,THNTUB/REC,SZ10,LGE 18501000 18607300 DOME,THNTB/REC,TULIP,STD 18501100 18607400 DOME,THNTUB/REC,PWR,SM 18265100 18607500 DOME,THNTUB/REC,PWR,MDM 18265200 18607600 DOME,THNTUB/REC,PWR,LGE 18265300 18607700 Doc 0202360 rev O Page 19 of 31 Not subject to issue control when printed Disassemble - Replace Parts (Milano 70/80 is shown) Remove hook by turning counterclockwise Push out the pin with a pin removal tool Pin Pull out the pin by using a tweezer Pin removal tool, packed p/n 15502500 Locate the one pin to disassemble TOP HSG and BOT HSG Doc 0202360 rev O Page 20 of 31 Not subject to issue control when printed Disassemble - Replace Parts By using a pin or tweezer, gently separate TOP and BOT HSG. Lift off TOP HSG. BOT HSG is removed by sliding it gently towards sound outlet PB button and silicone cap come off together with the TOP HSG. Lift off the TGL and sili- cone cap. Locate the pin for batt door Batt door pin Push out the pin to separate the batt door from service module Toggle and cap Hold the instrument between thumb and index fnger. Use index fnger on the other hand to gently press down till batt door is open. This procedure must be done without touching any other part of the batt door during opening Doc 0202360 rev O Page 21 of 31 Not subject to issue control when printed MILANO 70/80 MILANO 70/80 Disassemble - Replace Parts Doc 0202360 rev O Page 22 of 31 Not subject to issue control when printed Disassemble - Replace Parts (Milano 70/80 is shown) Re-assembling: Mount the small silicone caps onto PB and TGL. Insert PB into TOP HSG with the widest side towards batt door. Add TGL/TGL lid to the service module with the widest side towards batt door and the arrow pointing towards PB. Make sure the TOP HSG is ftted correctly into the recess in the service module when mounting. Close out the device by opening the batt door and attaching the BOT HSG. Add small loctite 420 adhesive on the housing joint (internal area by batt door compartment area) to seal the HSG together. Be careful not to spill glue on the external joint of the HSG. The TGL/TGL lid can be replaced without separating the HSG parts - see next page Toggle back side One prong Two prong PB button When changing HSG BOT, the ID plate must be transfered to new HSG. Please note the ID plate is not an available spare part. Push out the plate from inside the old HSG by using a pin or tweezer Push out Place the side of the ID plate with two prong and insert it. Insert the side with one prong last. Mount the BOT HSG and other HSG parts to the HI Glue HSG joint Align TOP HSG & module Doc 0202360 rev O Page 23 of 31 Not subject to issue control when printed Disassemble - Replace Parts (toggle/lid - Milano 70/80 models only) Open batt door and press with a small screwdriver onto the back end of the toggle until it releases Insert new TGL or TGL lid. Press down until it clicks in place. Make sure the arrow on the back side of the TGL/TGL lid is pointing towards the hook TGL/TGL lid back side Doc 0202360 rev O Page 24 of 31 Not subject to issue control when printed Disassemble - Replace Parts Remove the hook from HI by turning coun- terclockwise. Release the flter removal tool from flter frame Insert the flter tool into the pipe and push out the flter Mount the hook to the HI by turning clockwise Mount the new flter as shown Note: If the model is a Power version, the flter must NOT be inserted. Furthermore for the VERSO/UP High Power confguration, the metal hook must be chosen (without flter) Doc 0202360 rev O Page 25 of 31 Not subject to issue control when printed Disassemble - Replace Parts Mount the thin tube adaptor to the HI by turning clockwise. Remove the stop. Choose a thin tube and dome in suitable sizes and mount as shown (see part list for available sizes tubes and domes)
Note: Thin tube option available for Milano 60/70 models only Doc 0202360 rev O Page 26 of 31 Not subject to issue control when printed Service Procedure & Postponement Service Procedure: - Save user settings with Device Diagnostics or Aventa - Disassemble faulty device - Replace module with a new service module from stock - Assemble device - Restore user settings with Device Diagnostics or Aventa - Load customer serial No (ID Plate) using Device Diagnostics or DSA6000 Postponement Procedure: - Disassemble device - Replace housing parts with new parts from stock - Transfer ID-plate from old housing to new housing - Verify battery door by open and close once Doc 0202360 rev O Page 27 of 31 Not subject to issue control when printed Test Equipment Batt pill must be used during test p/n 17449300 size 312 p/n 17449400 size 13 Instrument fxture p/n 16695100 for fnal HI test Test frame p/n 16902800 Prog adaptor (generic) p/n 18041400 CS44 Prog cable (Left blue is shown) 9022 907 69019 (R) 9022 907 69029 (L) P/n 17517800 Prog cable extension must be used during fnal HI test due to current measurement (not used when using ftting SW) Prog adaptor clip 17736900 Red 17736901 Blue To be used with prog adapt 18041400 2cc coupler p/n 30-4838800 Both coupler parts can be ordered with GTO Dept/HQ Ballerup DK P/n 17292000 Airlink to be used for wireless Connection test 2cc coupler insert BTE p/n 40B4609601 Doc 0202360 rev O Page 28 of 31 Not subject to issue control when printed Testing Add a batt pill and close batt door. Insert the one end of the prog adapt into the square prog port of the device Push the bot part of prog adapt un- til it clicks to lock it on the device Button (press down to unlock after use) NOTE: An extension prog cable must be used during fnal HI test due to the current measuring. Con- nect the prog cable to the extension prog cable and connect the extension prog cable to the DSA6000 Connect the CS44 prog cable and add a clip to hold the prog cable in place Ext prog cable Prog adapt (generic) p/n 18041400 Doc 0202360 rev O Page 29 of 31 Not subject to issue control when printed Prog Adaptor Clip To remove the clip frmly grip this side of prog adapt Pull tip of the clip Slide the clip from adaptor It is important to have the prog cable connected before adding the clip to the prog adaptor. Add the clip as shown. The clip is recommended to be used during test / ftting in order to keep the prog cable connected during the complete procedure Clip for prog adaptor L/R Prog adaptor clip To be used with prog adapt 18041400 only Doc 0202360 rev O Page 30 of 31 Not subject to issue control when printed Use of test fxture is mandatory for all Milano BTE during DSA6000 fnal HI testing. To use the fxture, place the HI in the fxture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execution the IAD calibration will be performed at the appropriate time. Another benneft from the fxture is that the HI is in a well defned position so the telecoil test can be performed without any interaction from the operator HI Testing Test tubing is normal 20 mm effective lenght as for all AUDIOmaster BTE testing Place the HI in test chamber as shown 20 mm 2cc coupler p/n 30-4838800 2cc coupler insert BTE p/n 40B4609601 2cc coupler & insert to be ordered with GTO Dept Doc 0202360 rev O Page 31 of 31 Not subject to issue control when printed Wireless Test / RF (Radio Frequency) Test / Connection Test The test is performed in the open air on the desktop. During a DSA6000 test prog running the RF connection the operator will be asked to place the device in the WL Test point. During the connection test the device does not need to be connected with a prog cable and a batt pill. Instead a fresh batt must be inserted. The RF connection test is a part of the Final Device Test running on the DSA 6000. The test system will search for a device with a s/n matching the s/n for the Device Under Test (DUT) in the running test sequence To make sure the device is in boot mode the batt must be inserted immediately before the [Start] button is pressed. The WL Test point is a spot on the table approx 20 cm away from the Airlink dongle. The s/n matching will prevent connection with any other wireless devices in the nearby area. Best practice is to frst insert the battery and im- mediately after press the Start button (within 5 sec) insert the batt to start the device boot sequence 1 2 3 Note: An extended wireless test using a TV streamer/SAS is introduced. Please fnd more detailed information in Technical Bulletin No. 2013-05-002 Improved functionality for the RF Range check on DSA 6000 on GTO website Wireless test using Airlink: The DSA6000 is able to test the wireless function on the devices. Two test modes are defned for wireless devices called RF signal test and Connection Test. For Service & Repair situations the Connection test is to be used. The Connection test is performed using an Airlink ftting dongle mounted directly in any of the DSA 6000 units USB ports. The test mode is selected in the Test Parameters communication box. The RF signal test should not be selected. No fxture is required performing a Connection test