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ZEXEL

COMBINATIONS
Date:
Time:
12.12.12
16:30:09
Product: 106080-5850 9 410 612 437 FUEL-INJECTION PUMP (NP-PE8P120/321RS3S)
+ INJECTION-PUMP ASSEMBLY 106871-4150 9 400 619 610
Manufacturer No.:
- FUEL-INJECTION PUMP 106080-5850 9 410 612 437 NP-PE8P120/321RS3S
- GOVERNOR 105489-4800 9 420 614 275 NP-EP/RFD200/1350PF66DJR
- SUPPLY PUMP 105237-4590 9 440 610 640 NP-FP/KD-PS
- AUTOM. ADVANCE MECHANISM 105681-1360 9 420 616 167 NP-EP/SPG860-1060Z4.75/R
- COUPLING PLATE 105664-2090 9 423 618 052
-
-
-
- NOZZLE AND HOLDER ASSY. 105101-7660 9 430 613 009 31-7230S
Nozzle and Holder:
Open Pre:MPa(Kgf/cm2): 17.7{180}/24.5{250}
- NOZZLE-HOLDER 105031-7230 9 430 615 137
- NOZZLE 105015-7620 9 432 611 289 NP-DLLA150SN762
-
ZEXEL
COMBINATIONS
Date:
Time:
12.12.12
16:30:23
Product: 106080-5850 9 410 612 437 FUEL-INJECTION PUMP (NP-PE8P120/321RS3S)
+ INJECTION-PUMP ASSEMBLY 106871-4320 F 019 Z20 249
Manufacturer No.:
- FUEL-INJECTION PUMP 106080-5850 9 410 612 437 NP-PE8P120/321RS3S
- GOVERNOR 105489-5270 F 01G 29N 0LT NP-EP/RFD200/1350PF66DJR
- SUPPLY PUMP 105237-0060 F 01G 29R 00NNP-FP/KD-PS
- AUTOM. ADVANCE MECHANISM 105681-1820 F 01G 29P 00X NP-EP/SPG750-925Z3.75/R
- COUPLING PLATE 105664-2090 9 423 618 052
-
-
-
- NOZZLE AND HOLDER ASSY. 105101-8050 9 430 612 813
Nozzle and Holder:
Open Pre:MPa(Kgf/cm2): 17.7(180)/24.5(250)
- NOZZLE-HOLDER 105031-7380 9 430 616 144
- NOZZLE 105029-1260 9 432 612 675 KP-DLLA150SN762
-
106871-4150 ZEXEL test values diesel fuel-injection equipment 12.12.12 16:30:54 Page 1
ZEXEL Ass'y No. 106871-4150
Bosch Ass'y No. 9 400 619 610
Bosch Typecode
Engine Type F17E
Manufacturer
Edition date 08.03.04 (1)
1 Adjustment conditions
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO4113 or {SAEJ96
7d}
1404 Test oil
P Test oil temperature degC 40 40 45
Nozzle and nozzle holder 105780-8140
Bosch type code EF8511/9A
Nozzle 105780-0000
Bosch type code DN12SD12T
Nozzle holder 105780-2080
Bosch type code EF8511/9
P Opening pressure MPa 17.2
P Opening pressure kgf/cm2 175
Injection pipe mm 8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve 134424-0820
P Overflow valve opening pressure kPa 127 107 147
P Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5
P Tester oil delivery pressure kPa 157 157 157
P Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6
Direction of rotation (viewed from drive side) R
Right
2 Adjustment specification
2.1 Injection timing adjustment
CAT Designation Unit Set value min. max. Actual values OT
P Direction of rotation (viewed from drive side) R
Right
P Injection order 1-8-6-2-7-5-4-3
S Pre-stroke mm 4.8 4.74 4.8
P Beginning of injection position NO.1
Drive side
S Difference between angles 1 deg. 45 44.75 45.25
Cal 1-8
S Difference between angles 2 deg. 90 89.75 90.25
Cal 1-6
S Difference between angles 3 deg. 135 134.75 135.25
Cyl.1-2
S Difference between angles 4 deg. 180 179.75 180.25
Cal 1-7
S Difference between angles 5 deg. 225 224.75 225.25
Cal 1-5
S Difference between angles 6 deg. 270 269.75 270.25
Cal 1-4
S Difference between angles 7 deg. 315 314.75 315.25
Cal 1-3
2.2 Injection quantity adjustment
CAT Designation Unit Set value min. max. Actual values OT
P Adjusting point A
P Rack position 9.5
P Pump speed r/min 700 700 700
S Average injection quantity mm3/st. 143.6 141.6 145.6
S Max. variation between cylinders % 0 -2 2
P Basic *
P Fixing the lever *
CAT Designation Unit Set value min. max. Actual values OT
P Adjusting point B
P Rack position 9.8
P Pump speed r/min 1100 1100 1100
S Average injection quantity mm3/st. 141.1 138.1 144.1
S Max. variation between cylinders % 0 -4 4
P Fixing the lever *
S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
106871-4150 ZEXEL test values diesel fuel-injection equipment 12.12.12 16:30:54 Page 2
CAT Designation Unit Set value min. max. Actual values OT
P Adjusting point C
P Rack position 9.6
P Pump speed r/min 900 900 900
S Average injection quantity mm3/st. 143.4 140.4 146.4
P Fixing the lever *
CAT Designation Unit Set value min. max. Actual values OT
P Adjusting point D
P Rack position 9.5
P Pump speed r/min 500 500 500
S Average injection quantity mm3/st. 148.5 142.5 154.5
P Fixing the lever *
CAT Designation Unit Set value min. max. Actual values OT
P Adjusting point E
P Rack position 9.1
P Pump speed r/min 1200 1200 1200
S Average injection quantity mm3/st. 123.4 117.4 129.4
P Fixing the lever *
CAT Designation Unit Set value min. max. Actual values OT
P Adjusting point F
P Rack position 4.2+-0.5
P Pump speed r/min 225 225 225
S Average injection quantity mm3/st. 9.6 6.6 12.6
S Max. variation between cylinders % 0 -15 15
P Fixing the rack *
2.3 Governor adjustment
Name
RT=0.8
TH=2.7mm
SXL=10.1+-0.1mm
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Tolerance for racks not indicated: +-0.05mm.
(4)Excess fuel setting for starting: SXL
(5)Set the damper spring (after setting the idle spring).
2.4 Timer adjustment
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 900
S Advance angle deg. 1.7 1.4 2
Load 3/4
S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
106871-4150 ZEXEL test values diesel fuel-injection equipment 12.12.12 16:30:54 Page 3
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1060
S Advance angle deg. 4.75 4.45 5.05
Load 4/4
Remarks
Finish
2.5 Speed control lever angle
Name
a=14deg+-5deg
F:Full speed
2.6 Load control lever angle
Name
a=39deg+-5deg
b=46deg+-3deg
aa=42mm F:Full load
I:Idle
(1)Use the hole at R = aa
(2)Stopper bolt setting
2.7 Stop lever angle
Name
a=30deg+-5deg
b=64deg+-5deg
N:Pump normal
S:Stop the pump.
(1)Drive side
S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
106871-4150 ZEXEL test values diesel fuel-injection equipment 12.12.12 16:30:54 Page 4
2.8 Timing setting
Name
a=(80deg)
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)