Effect of N and C on Stress Corrosion Cracking Susceptibility of Austenitic
Fe18Cr10Mn-based Stainless Steels Young-Sub Yoon, Heon-Young Ha, Tae-Ho Lee, Sangshik Kim PII: S0010-938X(13)00426-5 DOI: http://dx.doi.org/10.1016/j.corsci.2013.09.014 Reference: CS 5543 To appear in: Corrosion Science Received Date: 29 June 2013 Accepted Date: 27 September 2013 Please cite this article as: Y-S. Yoon, H-Y. Ha, T-H. Lee, S. Kim, Effect of N and C on Stress Corrosion Cracking Susceptibility of Austenitic Fe18Cr10Mn-based Stainless Steels, Corrosion Science (2013), doi: http://dx.doi.org/ 10.1016/j.corsci.2013.09.014 This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
Effect of N and C on Stress Corrosion Cracking Susceptibility of Austenitic Fe18Cr10Mn-based Stainless Steels
Young-Sub Yoon a , Heon-Young Ha b , Tae-Ho Lee b and Sangshik Kim a
a Dept. of Mat. Sci. and Eng., ReCAPT, Gyeongsang National University, Chinju, Korea b Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam, 642-831, South Korea
ABSTRACT Stress corrosion cracking (SCC) susceptibility of austenitic Fe18Cr10Mn alloys with 0.3N, 0.6N and 0.3N0.3C was investigated in aqueous chloride environment using a slow strain rate test method. The SCC susceptibility of Fe18Cr10Mn alloys in 2M NaCl solution at 50 o C under constant anodic potential condition decreased with increase in N content from 0.3 to 0.6 wt%, and with addition of 0.3 wt% C to the Fe18Cr10Mn0.3N alloys. The present study strongly suggested that the beneficial effects of N and C on the SCC behaviour of Fe18Cr10Mn alloys would be associated with the resistance to pitting corrosion initiation and the repassivation kinetics.
Keywords: A. stainless steel; B. polarization; C. pitting corrosion; C. repassivation; C. stress corrosion cracking;
1. Introduction In high nitrogen stainless steels (HNS), N and Mn are introduced as austenite-stabilizing elements in place of Ni making HNS more economical and biocompatible than conventional 300-series austenitic stainless steels [1-7]. Alloying N with a stainless steel matrix has several advantages, such that N is effective solid-solution strengthener and N enhances grain boundary strengthening [8]. In addition, N is expected to contribute to steel hardening through dislocation pinning interactions, and through the change in stacking fault energy (SFE) [9-10]. N, as a strong austenite stabilizer, reduces the tendency to form ferrite and deformation-induced ' and martensites. The N addition is also beneficial in improving the resistance to localised corrosion of stainless steels in various chloride environments [4,12-19]. However, the effects of N on the stress corrosion cracking (SCC) behaviour of stainless steels are still controversial [12]. Tsai et al. [20] investigated the SCC susceptibility of P900 (Fe18Cr19Mn0.58N) and P900N (Fe18Cr19Mn0.90N) alloys, and they concluded that the alloy containing higher N content showed the higher resistance to SCC because of its improved resistance to pitting corrosion. Leinonen et al. [21] reported that alloying N enhanced passivation of AISI 301 stainless steel, promoting the SCC resistance. The beneficial effect of N on the SCC susceptibility was also observed in cast duplex stainless steels (Fe25Cr5Ni3Cu2Mo with N) by Son et al. [22]. An adverse effect of N on the SCC susceptibility was also reported. Roychowdhury et al. [23] investigated the SCC behaviour of 304LN stainless steels containing 0.08 and 0.16 wt% of N in high temperature pure water condition, and they presented that the alloy with higher N content showed the higher SCC susceptibility because the alloyed N improved the grain boundary strengthening. Theus et al.
[24] also reported that the alloyed N showed an adverse effect on the SCC resistance of Fe- Cr-Ni stainless steels. The wide application of HNS is limited due to difficulties associated with a pressurised melting process for HNS manufacturing to insure appreciable N content in the alloy. In order to reduce the manufacturing cost of HNS, the concept of high interstitial alloy (HIA), that is, Ni-free Fe-Cr-Mn austenitic stainless steel simultaneously alloyed with C and N, has recently been proposed [25-30]. C is a strong austenite stabiliser similar to N, and the addition of C to N-bearing stainless steels would retain the high N content by avoiding the formation of ferrite during solidification rather than by increasing the N solubility in liquid. Hence, it is possible to effectively obtain the high N content (up to 0.4 wt%) in stainless steels by the combined addition of C and N via the conventional melting route without the pressurizing process. Up to now, however, the development of stainless steels has followed the route of trying to reduce the C content in the alloys since the added C to stainless steels is prone to form Cr carbide reducing the resistance to localised corrosion. For this reason, only a limited work has been conducted on the role of C in solid solution state on the corrosion properties of stainless steels [28-30]. In a recent investigation on the corrosion properties of C- containing high N stainless steels, Speidel [31] has reported that C enhances the resistance against pitting and crevice corrosion of HNS. He further proposed a new formula of pitting resistance equivalent number (PREN=1[Cr]+3.3[Mo]+20[C]+20[N]+0.5[Mn]-0.25[Ni] ([content in wt%])) for the C-containing HNS. The passive film analysis on HIA showed that the concentration of Cr in the passive film increased with addition of C and N, thereby making the passive film more protective [28,29]. The studies on the effect of solutionised C on the SCC susceptibility of stainless steels are still lacking. In the present study, the SCC susceptibility of Fe18Cr10Mn-based austenitic stainless steels with different N contents of 0.3 and 0.6 wt% and with a combined addition of 0.3 wt%
C and 0.3 wt% N was investigated in aqueous chloride solutions using a slow strain rate test (SSRT). The effects of N and C+N on the SCC susceptibility of the alloys were discussed based on polarisation responses, micrographic and fractographic observations.
2. Materials and Methods 2.1. Materials In this study, Fe18Cr10Mn0.3N, Fe18Cr10Mn0.6N, and Fe18Cr10Mn0.3N0.3C alloys were investigated, and their chemical compositions are given in Table 1. The alloys were fabricated utilizing a commercial pressurised induction melting furnace under N 2 pressure of 4 bars for 0.6N alloy and 1 bar for 0.3N and 0.3C0.3N alloys. After homogenisation at 1250 o C for 2 hours under Ar atmosphere, the ingots were hot-rolled into sheet 4 mm in thickness, followed by air cooling. Based on the thermodynamic calculation and microstructural observation, the solutionised temperature was determined. The alloys were solution annealed at 1000 o C for 1 hour for 0.3N alloy and 1150 o C for 1 hour for 0.6N and 0.3C0.3N alloys and then water-quenched. For the micrographic observation, the alloys were polished up to 1 m using a diamond suspension and etched by using an acetic glycerigia reagent (10 mL HNO 3 , 10 mL acetic acid, 15 mL HCl, and 2 drops of glycerol). Figure 1 shows scanning electron microscope (SEM) images of the alloys, which demonstrates that all the alloys have an austenite single phase with different grain sizes of 28, 53 and 74 m, respectively, in diameter. No notable carbides and nitrides, but some fine particles throughout the matrix, were observed for the alloys. High magnification SEM micrographic observation and the EDX (energy-dispersive X-ray spectroscopy) analysis were conducted on these particles, revealing that they were complex non-metallic inclusions (NMI) of MnO 2 and MnS (e.g., 42.4Mn-26.3O-3.6Si-5.0S, in wt%), as shown in Figure 2. The distribution of those complex NMIs did not vary with different alloying elements. 2.2. Experimental procedure
In order to evaluate localised corrosion resistance of the alloys, pitting potential (E pit ) and repassivation potential (E rp ) levels of the alloys were measured in aqueous chloride solutions. For the electrochemical tests, the samples were ground using a SiC paper up to # 2000, and the area exposed (0.13 cm 2 ) was controlled using electroplating tape. A three- electrode cell (a saturated calomel reference electrode (SCE), a Pt plate counter electrode and a working electrode) was used, and the electrochemical tests were carried out with a GAMRY reference 600 potentiostat. A cyclic polarisation test was conducted on the alloys in 0.6 M NaCl solution at 25 o C at a scan rate of 3 mV s -1 , from which both E pit and E rp values were obtained. A linear polarisation test was carried out in 2 M NaCl solution at 50 o C at a scan rate of 1 mV s -1 , and the E pit values of the alloys were measured. Based on the polarization behaviour, the experimental conditions for the SSRT in the aqueous NaCl solutions was determined. The susceptibility to SCC of the alloys was evaluated using an SSRT method on a constant extension rate test machine (R&B model, T07-025, Figure 3) in accordance with ASTM G129. For the SSRT, the smooth tensile specimens with a gauge length of 24 mm and a diameter of 3.8 mm were prepared from 4 mm thick plate parallel to rolling direction. The SSRTs were carried out in aqueous NaCl solutions at a nominal strain rate of 10 -6 s -1 . The SSRTs in aqueous chloride environments of 0.6 M NaCl solution at 25 o C and 2 M NaCl solution at 50 o C, respectively, were conducted at a constant anodic applied potential of +0.05 V
versus corrosion potential (E corr ). As reference data, the SSRTs were performed on each specimen in laboratory air at the same strain rate of 10 -6 s -1 . The SEM micrographic and fractographic analyses were conducted on the SSRTed specimens to identify the mode of fracture and the SCC mechanisms. The cyclic and linear polarisation tests were conducted at least in quadruplicate, and the SSRT were performed in duplicate, to confirm the reproducibility.
3. Results and discussion 3.1. Pitting corrosion resistance Figure 4 shows the representative cyclic polarisation curves of the alloys measured in 0.6 M NaCl solution at 25 o C at a potential sweep rate of 3 mV s -1 . It was noted that the overall polarisation behaviour of the alloys was similar to each other, such that all the E corr
values of the alloys were close to -0.39 V SCE , and all the alloys exhibited passivity at their E corr levels. The passive current density (i passive ) levels of the alloys were in a range of 5.9-6.2 A cm -2 (at -0.1 V SCE ). The notable difference in the polarisation curves was observed in the E pit and E rp levels. An alloys resistance (or probability) to pitting corrosion initiation can be evaluated using the E pit value, and the repassivation tendency (or pitting corrosion extinction rate) can be assessed based on the E rp value. As summarised in Table 2, the average E pit level of 0.3N alloy was 0.0135 V SCE , and the E pit value markedly increased to 0.2798 V SCE for 0.6N alloy. The increase in the resistance to pitting corrosion was attributable to the increased N content, which is in good agreement with the results of previous researches [6, 12,13,17,31,32]. The addition of 0.3 wt% of C to 0.3N alloy further increased the average E pit level to 0.3413 V SCE , which was higher than that of 0.6N alloy. The present results suggest that the alloying C is also beneficial in improving the resistance to pitting corrosion like N, and is even more efficient compared to the same amount of N addition. The beneficial effect of C on the pitting corrosion resistance has been reported by several researchers [28,29,31,33,34]. From Figure 4, the effects of C and N on the repassivation behaviour are noteworthy. The average E rp level of 0.3N alloy was -0.0971 V SCE , and that of 0.6N alloy was 0.0611 V SCE . The E rp level of 0.3N0.3C was significantly lower than those of the N- bearing alloys showing -0.4010 V SCE , which was even lower than its E corr level.
The E pit values of the alloys were also assessed in 2 M NaCl at 50 o C, as shown in Figure 5. The overall shape of polarisation curve of the alloys showed a strong similarity irrespective of the content of interstitial alloying elements. The i passive values of the alloys were in the range of 1.2-2.0 A cm -2 (at -0.2 V SCE ), and the alloys were passivated at their E corr levels. The E corr levels of the alloys were ranging from -0.29 to -0.26 V SCE , which tended to increase with increasing N and C content. As shown in Table 2, the average E pit
values of 0.3N, 0.6N and 0.3N0.3C alloys were -0.2121, -0.1740 and -0.0582 V SCE , respectively, which confirmed that the E pit levels increased with increasing N and C concentration. In this severely corrosive environment, metastable pitting events were frequently observed in the passive potential region (between E corr and E pit ) and the passive potential range of the alloys was relatively small, disabling the E rp measurement in this condition. The two sets of the polarisation curves demonstrated that both the alloyed N and C enhanced the E pit level, but N and C had different effect on the E rp level. N was shown to be beneficial on the E rp level, but C was not. It has been well known that the E rp level (or the repassivation rate) increases with increasing N content [12,13,17,35-37]. Many researchers explain the promoted repassivation by N alloying in terms of a pH buffering effect of N. Inside a stable pit, a bare metal surface is exposed to the solution without passive film and severe dissolution of metal occurs. The solution in the pit acidifies due to the hydrolysis reaction, and hence the metal dissolution in the pit further accelerates. The beneficial effect on the repassivation behaviour of alloyed N tends to appear in such case. As for HNS, the alloyed N in the matrix releases to the solution in the form of NH 4 + during the matrix dissolution. As a result, the local acidification in the pit can be effectively inhibited, and hence the repassivation of matrix is promoted, which is the pH buffering effect [12,13,17,37]]. The repassivation behaviour of HIA and the effect of solutionised C on the
repassivation kinetics of a stainless steel have not been established yet. It is hypothesized that the notably low E rp level of 0.3N0.3C alloy is attributed to the C enrichment on the metal surface during the active dissolution of the metal matrix, inhibiting the N-buffering effect inside the pit. To discuss the effect of solutionised C on the repassivation rate of HIAs is beyond the scope of the present paper and the issue will be dealt with in an ensuing paper. Based on the polarisation curves in Figures 4 and 5, the applying anodic potential values during the SSRTs in the two aqueous chloride conditions were determined to be +0.05 V versus their average E corr levels. The SSRT results obtained in the chloride solutions were compared with those measured in the air. The SSRT was carried out on the alloys in 0.6 M NaCl solution at 25 o C at a strain rate of 10 -6 s -1 , with applying constant anodic potential of +0.05 V versus E corr . However, the alloys did not show any notable susceptibility to SCC measured in this condition, meaning that the sea water environment (approximately 0.6 M (3.5 wt%) NaCl solution) at room temperature (25 o C) is not severe enough to induce SCC on these alloys. The testing condition for SSRT in aqueous chloride environment was therefore changed to be more severe corrosive condition of 2 M NaCl solution at 50 o C with an applied potential of +0.05 V versus E corr during the SSRT. 3.2. SCC susceptibility It has been reported that the testing parameters (i.e., strain rate and electrochemical condition) should be adequately selected for obtaining a meaningful SSRT result of certain alloy-environment system [35,38-41]. The SCC susceptibility is often expressed in terms of the decrease in various tensile properties (e.g., tensile elongation, yield strength and ultimate tensile strength) over those observed in an air environment. The specimen is strained to failure during the SSRT, and the test duration (i.e., time to failure) itself may provide an indication of SCC susceptibility. Previously, the authors reported that the change in tensile elongation between reference environment (i.e., air) and corrosive environment tended to be
the most sensitive and consistent to represent the SCC susceptibility of some high-strength alloys [39]. The SCC susceptibility in the present study was therefore evaluated by the reduction ratio in the tensile elongation in an aqueous chloride environment over those observed in an air environment. Figures 6 shows the representative stress-strain curves of the alloys, which were obtained by a SSRT at a strain rate of 10 -6 s -1 in air (Figure 6(a)) and in 2 M NaCl solution at 50 o C while applying a constant anodic potential of +0.05 V
versus E corr (Figure 6(b)). Tables 3 summarises the SSRT results, the average values of which were obtained from at least duplicate test results. The test results in air (Figure 6(a) and Table 3) showed that the effects of N and C on the tensile properties of Fe18Cr10Mn-based stainless steels were significant and beneficial. With increasing N content from 0.3 to 0.6 wt%, both yield strength and tensile strength of Fe18Cr10Mn-based alloys increased from 409 to 450 MPa and from 813 to 971 MPa, respectively. The increase in tensile elongation was particularly significant, showing an almost two-fold increase (from 28.1 % to 56.9 %). The addition of C to Fe18Cr10Mn-based alloy appeared to be also beneficial in increasing the strength and the tensile elongation. The remarkable aspect of the results shown in Figure 6(a) and Table 3 was that the combined addition of C and N to Fe18Cr10Mn-based alloy was more effective in increasing the strength level than the alloying N only with the total amount of added interstitial alloying elements fixed. Figure 7 shows the SEM fractographs of the alloys after SSRTed in air at a strain rate of 10 -6 s -1 . A strong tendency for intergranular fracture was observed in 0.3N alloy, as shown in Figure 7(a). Such an intergranular fracture mode for 0.3N alloy shown in this study was not observed in conventional tensile testing with a strain rate of approximately 10 -3 s -1 , and further studies are required on this phenomenon. With increasing N to 0.6 wt%, the tendency for the intergranular fracture mode was significantly reduced, with a mixed mode of dimpled
rupture and cleavage (Figure 7(b)). The intergranular fracture of 0.3N alloy was also completely suppressed in the specimens with addition of 0.3 wt% C showing a fine dimpled rupture mode (Figure 7(c)). The present fractographic analysis confirmed the beneficial effects of C and N addition on the tensile properties of Fe18Cr10Mn-based stainless steels in that both strength and tensile ductility were improved as a result of suppressed intergranular fracture. As previously mentioned in section 3.1., the present alloys were almost immune to SCC in 0.6 M NaCl solution at 25 o C. The SCC susceptibility of the alloys was therefore investigated in 2 M NaCl solution at 50 o C at a constant applied potential of +0.05 V versus E corr . The representative stress-strain curves of the alloys measured in aqueous chloride solution were shown in Figure 6(b), and the comparison of the stress-strain curves of the alloys measured in air and 2 M NaCl solution were presented in Figure 8. In both air (Figure 6(a)) and 2 M NaCl solution (Figure 6(b)), the 0.3N alloy exhibited the lowest strength and elongation levels, while the 0.6N alloy showed the highest elongation level. The yield and tensile strengths, the tensile elongation and the induced time to failure measured in 2 M NaCl solution at 50 o C were lower than those measured in air as shown in Figure 8 and Table 3. It was also notable in Figure 8 and Table 3 that the reduction ratio in tensile elongation and that in the time to fracture of 0.3N alloy were substantially greater than those for 0.6N and 0.3C0.3N alloys. Figure 9 shows the SEM fractographs of the alloys after SSRT in 2 M NaCl solution at 50 o C at a strain rate of 10 -6 s -1 under a constant applied potential of +0.05 V versus E corr , while Figure 10 shows the side view of the fractured specimens after SSRT. With increasing N content from 0.3 to 0.6 wt%, the nature of stress corrosion cracks tended to change. A number of stress corrosion cracks were formed on the peripheral of 0.3N alloy and propagated into the center of specimen, while only two or three stress corrosion cracks were
observed on the fracture surface of 0.6N alloy. The stress corrosion cracks on 0.3C0.3N alloy showed a similar nature as those on 0.6N alloy. These surface cracks would reduce the tensile elongation in an SCC-causing environment and hence increase the SCC susceptibility which is represented by the reduction ratio in the tensile elongation in the NaCl solution over those in air. From Figures 9(a) and 10(a), it was noted that the fracture surface of the SSRTed 0.3N alloy in 2 M NaCl at 50 o C near crack initiation area were severely corroded. Unlike the 0.3N alloy, the fracture surfaces of the SSRTed 0.6N and 0.3C0.3N alloys were relatively less-corroded. For both 0.6N and 0.3C0.3N alloys, a large number of secondary cracking were observed on the fracture surface. The number of stress corrosion cracks on the surface was related to the resistance to pitting corrosion initiation. That is, the 0.6N and the 0.3N0.3C alloys, having the higher E pit levels than the 0.3N alloy, showed the reduced number of crack initiation sites compared to that of 0.3N alloy as shown in Figures 9 and 10. The results obtained in the present study are summarised in Figure 11, in which the correlation between the SCC susceptibility and the pitting corrosion resistance (initiation and extinction of the pitting corrosion) of the alloys is visualised. The E pit and E rp values of the alloys measured in 2 M NaCl at 50 o C and 0.6 M NaCl at 25 o C are presented in Figures 11(a)-11(c), and the reduction ratio in the tensile elongation and that in the time to failure of the alloys are shown in Figures 11(d) and 11(e). The addition of N and C increased the E pit
level of Fe18Cr10Mn-based stainless steel and the alloying C was more beneficial than the alloying N only in increasing E pit . Alloying N also increased the E rp level of the alloys (Figure 11(c)), but alloying C on the 0.3N alloy resulted in reduction of the E rp level. The higher E pit
level infers the higher resistance to the pitting corrosion initiation, and the higher E rp level reflects the higher tendency of the repassivation (i.e., pitting extinction). Regarding the improved SCC resistance, the increase in the resistance to pitting corrosion initiation and the increase in repassivation kinetics are both important [42-49]. The combination of these two
aspects would explain the SCC behaviour of the present alloys, as shown in Figures 11(d) and 11(e). The beneficial effect of N on the SCC susceptibility of austenitic Fe18Cr10Mn steels is believed to be due to the improved resistance to pitting corrosion initiation and repassivation kinetics, which is partly because the alloyed N makes the passive film more protective by encouraging Cr partitioning on the film, and partly because of the pH buffering effect of N. Similar SCC susceptibility of the 0.3C0.3N alloy as compared to that of the 0.6N alloy suggests that the addition of C in solid solution is as beneficial as N in improving the resistance to pitting corrosion initiation and hence the resistance to SCC. The increase in the resistance to pitting corrosion and SCC with the addition of C in 0.3C0.3N alloy tended to be limited due to the reduced repassivation tendency.
4. Conclusions The effects of alloyed N and C on the SCC susceptibility of Fe18Cr10Mn-based austenitic stainless steels in 0.6M NaCl solution at 25 o C and 2M NaCl solution at 50 o C were examined using an SSRT method. The SCC susceptibility of the alloys was interpreted in association with the pitting corrosion resistance, and the following conclusions have been made. 1. The SSRT results in air showed a substantial improvement in tensile properties of Fe18Cr10Mn-based austenitic stainless steels with increasing N content from 0.3 to 0.6 wt% or a combined addition of 0.3C and 0.3N with a reduced tendency for intergranular fracture. 2. The SCC susceptibility of the alloys in 2 M NaCl at 50 o C under constant anodic potential (+0.05 V versus E corr ) condition significantly decreased with increasing N content from 0.3 to 0.6 wt%, and with addition of 0.3 wt% C to the Fe18Cr10Mn0.3N alloys. Similar SCC susceptibility was observed for the Fe18Cr10Mn0.6N and the Fe18Cr10Mn0.3N0.3C alloys. 3. The potentiodynamic polarisation curves showed that the addition of N and/or C enhanced the E pit level, while the alloyed C was more efficient in improving the resistance to pitting corrosion initiation than the alloyed N. On increasing the E rp level, on the other hand, the addition of N, not C, was shown to be beneficial. 4. The present study showed that the beneficial effects of N on the SCC behaviour of austenitic Fe18Cr10Mn steels were due to the improved resistance to pitting corrosion initiation and the repassivation kinetics. Similar SCC susceptibility was observed for the Fe18Cr10Mn0.3N0.3C alloy as compared to that of Fe18Cr10Mn0.6N alloy, suggesting that the presence of C in solid solution is as beneficial as N in improving the resistance to pitting corrosion initiation and SCC. Further improvement in the SCC resistance of
Fe18Cr10Mn0.3N0.3C alloy with the combined addition of C and N were limited due to the lowered repassivation tendency.
ACKNOWLEDGMENTS This work has been supported by the Engineering Research Center (ERC) Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology (2013-0009451). This research was also supported by a grant from the Fundamental R&D Program for Core Technology of Materials funded by the Ministry of Knowledge Economy, Republic of Korea.
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SCC susceptibility of Fe18Cr10Mn with 0.3N, 0.6N and 0.3N0.3C was investi gated in aqueous chloride environment. SCC susceptibility decreased with N and/or C addition. SCC resistance was related to the change in resistance to pitting corrosion and repassivation kinetics with N and/or C addition.
Figure captions Figure 1. SEM micrographs of (a) 0.3N, (b) 0.6N and (c) 0.3C0.3N alloys. Figure 2. SEM images showing (a) distribution of non-metallic inclusions and (b) and (b) complex nature of non-metallic inclusion observed on as-polished 0.3N0.3C alloy. Figure 3. Schematic illustration of slow strain rate test set-up in aqueous environment. Figure 4. Polarization curves of (a) 0.3N, (b) 0.6N and (c) 0.3N0.3C alloys measured in 0.6 M NaCl solution at 25 o C with a scan rate of 1 mV s -1 . Figure 5. Polarization curves of (a) 0.3N, (b) 0.6N and (c) 0.3N0.3C alloys measured in 2 M NaCl solution at 50 o C with a scan rate of 1 mV s -1 . Figure 6. Stress-strain curves of 0.3N, 0.6N and 0.3N0.3C alloys. The slow strain rate test were conducted at a strain rate of 10 -6 s -1 in (a) air at 25 o C and (b) 2 M NaCl at 50 o C at constant applied potential of +0.05 V versus corrosion potential. Figure 7. SEM fractographs of (a) 0.3N, (b) 0.6N and (c) 0.3N0.3C alloys, which were slow strain rate tested at a strain rate of 10 -6 s -1 in air : low (a-c) and high magnification (a-c). Figure 8. Stress-strain curves of (a) 0.3N, (b) 0.6N and (c) 0.3N0.3C alloys. The slow strain rate test were conducted at a strain rate of 10 -6 s -1 in air at 25 o C and 2 M NaCl at 50 o C at a constant applied potential of +0.05 V versus corrosion potential. Figure 9. SEM fractographs of (a) 0.3N, (b) 0.6N and (c) 0.3N0.3C alloys, which were slow strain rate tested at a strain rate of 10 -6 s -1 in 2 M NaCl solution at 50 o C at a constant applied potential of +0.05 V versus corrosion potential : low (a-c) and high magnification (a-c). Figure 10. SEM images of the side view of the fractured samples after slow strain rate testing in 2 M NaCl solution at 50 o C at 10 -6 s -1 at a constant applied potential of +0.05 versus corrosion potential : (a) 0.3N, (b) 0.6N and (c) 0.3N0.3C. Figure 11. Summarized results from a polarization test and a slow strain rate test of 0.3N, 0.6N and 0.3N0.3C alloys. (a) Pitting potential (E pit ) values measured in 2 M NaCl solution at
50 o C, (b) the E pit values measured in 0.6 M NaCl solution at 25 o C and (c) repassivation potential (E rp ) values measured in 0.6 M NaCl solution at 25 o C. (d) Reduction ratio in tensile elongation and (e) reduction ratio in time to failure between the slow strain rate test results in air at 25 o C and 2 M NaCl solution at 50 o C at a constant applied potential of +0.05 V versus corrosion potential.
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Table 1. Chemical composition (wt.%) of austenitic Fe18Cr10Mn-based stainless steels. Alloy C Mn Cr N 0.3N 0.03 9.74 17.96 0.33 0.6N 0.02 9.70 18.30 0.61 0.3C0.3N 0.30 9.61 18.06 0.32 Si0.25, P0.016, S0.005, Fe: balance.
Table 2. The polarization test results of the austenitic Fe18Cr10Mn-based stainless steels measured in 0.6 M NaCl solution at 25 o C (dV/dt=3 mV s -1 ) and 2 M NaCl solution at 50 o C (dV/dt=1 mV s -1 ). The average and the standard deviation (STDV) values were obtained from quadruplicate test results. Alloy Test condition Pitting potential Repassivation potential 0.3N 0.6 M NaCl, 25 o C, 3 mV s -1
Average, V SCE 0.0135 -0.0971 STDV, V 0.0692 0.0604 2 M NaCl, 50 o C Average, V SCE -0.2121 - STDV, V 0.0243 - 0.6N 0.6 M NaCl, 25 o C, 3 mV s -1
Average, V SCE 0.2798 0.0611 STDV, V 0.0464 0.0964 2 M NaCl, 50 o C Average, V SCE -0.1740 - STDV, V 0.0128 - 0.3N0.3C 0.6 M NaCl, 25 o C, 3 mV s -1
Average, V SCE 0.3413 -0.4010 STDV, V 0.0100 0.0138 2 M NaCl, 50 o C Average, V SCE -0.0582 - STDV, V 0.0691 -
Table 3. The slow strain rate test results of the austenitic Fe18Cr10Mn-based stainless steels measured in air and in 2 M NaCl solution at 50 o C at constant applied potential of +0.05 V versus corrosion potential. The strain rate was 10 -6 s -1 , and the average and the standard deviation (STDV) values were obtained from duplicate test results. Alloy Test condition
Yield strength, (MPa) Ultimate Tensile strength, (MPa) Tensile Elongation (%) Time to Failure (hour)
Reduction Ratio (%)
Reduction Ratio (%) 0.3N Air Average 409 813 28.1 -14.2 88 -11.4 STDV 9 18 0.6 1 2 M NaCl Average 398 745 24.1 78 STDV 12 11 1.1 3 0.6N Air Average 450 971 56.9 -4.9 169 -2.4 STDV 20 15 0.2 1 2 M NaCl Average 436 826 54.1 165 STDV 30 14 0.4 1 0.3C0.3N Air Average 457 1019 52.6 -2.1 156 -1.3 STDV 88 58 0.71 7 2 M NaCl Average 398 937 51.5 154 STDV 8 8 0.8 4