StepperMotorDriveDCM8054/DCM8027Datasheet

DCM8054/8027StepperMotorDrive

Pulse/DirectionorCW/CCWControlMode,2080VDC,5.5A/2.8A

Descriptions
TheDCM8054/8027isafullydigitalstepperdrivedevelopedwithadvancedDSPcontrolalgorithmbasedon
thelatestmotioncontroltechnology.Ithasachievedauniquelevelofsystemsmoothness,providingoptimal
torque and nulls midrange instability. Compared with traditional analog drives, DCM8054/8027 can drive a
stepper motor at much lower noise, lower heating, and smoother movement. Its unique features make
DCM8054/8027anidealchoiceforhighperformanceapplications.

Applications
Suitableforawiderangeofsteppermotors,fromNEMAsize17to34.Itcanbeusedinvariousapplications
suchaslaser cutters,lasermarkers,highprecisionXYtables,labeling machines,CNCrouter,etc.Itsunique
features make the DCM8054/8027 an ideal choice for applications that require both lowspeed smoothness
andhighspeedperformances.






AntiResonanceprovidesoptimaltorqueandnullsmidrangeinstability
MicroSteppingallowsalowresolutionstepinputtoproduceahigher
microstepoutput,thusofferssmoothermotormovement
Softstartwithnojumpwhenpoweredon
TTLcompatibleandopticallyisolatedinput
SupportPUL/DIRandDoublePulsemodes
14selectableresolutionsindecimalandbinary,upto51,200steps/rev
Supplyvoltageupto+80VDC
Outputcurrentupto5.5A(DCM8054),2.8A(DCM8027)
Automaticidlecurrentreduction
Overvoltage,overcurrent,Shortcircuit
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Specifications

ElectricalSpecifications
Parameter Min Typical Max Unit
InuptVoltage 20 48 80 VDC
OutputCurrent 0 5.5(8054)2.8(8027) A
PulseInputFrequency 0 200 kHz
PulseVoltage 0 5 V
LogicSignalCurrent 7 10 16 mA
IsolationResistance 100 0 0 M

OperatingEnvironment
Cooling NaturalCoolingorForcedCooling

OperatingEnvironment
Environment Avoiddust,oilfogandcorrosivegases
AmbientTemperature 0C40C(32F104F)
Humidity 40%RH90%RH
OperatingTemperature(HeatSink) 70C(158F)Max
StorageTemperature 20C125C(4F257F)
Weight DCM8054:460g(15.5oz),DCM8027:350g(12.34oz)

MechanicalSpecifications

FrontView
FrontView SideView SideView
(a)DCM8054 (b)DCM8027
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ProtectionIndications

Thegreenindicatorturnsonwhenpowerup.Whenthedriveprotectionisactivated,theredLEDblinksperiodically
(3S)toindicatetheerrortype.Foreachfaultcycle,theredLEDturnsonfor0.2secondthenturnsofffor0.3second.

ConnectorsandPinAssignment

TheDCM8054/DCM8027hastwoconnectors,connectorforcontrolsignalsconnectionsandconnectorforpower
connections.Allofthemarescrewterminalsandcanbeplug/unplugeasily.

ControlSignalConnector
Pin Name I/O Description
1 PUL+(+5V) I PulseSignal:Insinglepulse(pulse/direction)mode,thisinputrepresentspulsesignal,
activeeachrisingorfallingedge;Indoublepulsemode(setbyinsidejumperJ2),this
inputrepresentsclockwise(CW)pulse,activebothathighlevelandlowlevel.4.55V
whenPULHIGH,00.5VwhenPULLOW.Forreliableresponse,pulsewidthshouldbe
longerthan2.5s.
2 PUL(PUL) I
3 DIR+(+5V) I DirectionSignal:Insinglepulsemode,thissignalhaslow/highvoltagelevels,
representingtwodirectionsofmotorrotation.Indoublepulsemode(setbyinside
jumperJ2),thissignaliscounterclock(CCW)pulse,activebothathighlevelandlow
level.Forreliablemotionresponse,DIRsignalshouldbeaheadofPULsignalby5sat
least.4.55VwhenDIRHIGH,00.5VwhenDIRLOW.Themotordirectioncanalsobe
changedbyinsidejumperJ3.Therotationdirectionisalsorelatedtomotordriverwiring
match.Exchangingtheconnectionoftwowiresforacoiltothedriverwillreverse
motiondirection.
4 DIR(DIR) I
5 ENA+(+5V) I EnableSignal:Thissignalisusedforenabling/disablingthedriver.Indefault,highlevel
forenablingthedriverandlowlevelfordisablingthedriver.UsuallyleftUNCONNECTED
(ENABLED).
6 ENA(ENA) I

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PowerConnector
Pin Name I/O Description
1 GND GND PowerGround(Negative)
2 +V I PowerSupplyInput(Positive)
2080VDC(recommendleavingroomforvoltagefluctuationandbackEMF)
3 A+ O MotorPhaseA+
4 A O MotorPhaseA
5 B+ O MotorPhaseB+
6 B O MotorPhaseB


DIPSwitchSettings
OutputCurrent(SW1SW3)

TheoutputRMScurrentissetbytheDIPswitchesSW1SW3asshowninthefollowingtable.Notetheactualcurrentisalso
relatedtomotorvelocity.

DCM8054 DCM8027 SW1 SW2 SW3

2.0A 1.0A ON ON ON
2.5A 1.3A OFF ON ON
3.0A 1.5A ON OFF ON
3.5A 1.8A OFF OFF ON
4.0A 2.0A ON ON OFF
4.5A 2.3A OFF ON OFF
5.0A 2.5A ON OFF OFF
5.5A 2.8A OFF OFF OFF

IdleCurrentReduction(SW4)

TheDIPswitchSW4isusedtoswitchon/offautocurrentcurrentreduction.Theautoreductionlevelis50%oftheruncurrent
setting.

ON OFF

SW4

AutoidlecurrentreductionisOFF.

AutoidlecurrentreductionisON.

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MicroStepResolution(SW5SW8)

ThemicrostepresolutionissetbytheDIPswitchesSW5SW8asshowinthefollowingtable:

Microstep Steps/rev.(for1.8motor) SW5 SW6 SW7 SW8

2 400 ON ON ON ON
4 800 ON OFF ON ON
8 1600 ON ON OFF ON
16 3200 ON OFF OFF ON
32 6400 ON ON ON OFF
64 12800 ON OFF ON OFF
128 25600 ON ON OFF OFF
256 51200 ON OFF OFF OFF
5 1000 OFF ON ON ON
10 2000 OFF OFF ON ON
25 5000 OFF ON OFF ON
50 10000 OFF OFF OFF ON
125 25000 OFF ON ON OFF
250 50000 OFF OFF ON OFF

SelectingPulseActiveEdgeandControlMode(J1J2)
TherearetwojumpersJ1andJ2insidetheDCM8027andDCM8028specificallyforselectingeffectivepulseedgeand
controlsignalmode,asshowninthefollowingfigure.DefaultsettingisPUL/DIRmodeandupwardrisingedgeeffective.

PleasenotethatthereisalsoaninternalJumperJ3whichcanbeusedtochangethemotordirectioninPUL/DIRmode.

(a) J1, J 2 open circuit (b) J 1 short circuit, J 2 open circuit
PUL/DIR mode and effective at upward-rising edge PUL/DIR mode and effective at downward-falling edge

(c)J 1 open circuit, J 2 short circuit (d) J 1 short circuit, J 2 short circuit
CW/CCW mode and effective at upward-rising edge CW/CCW mode and effective at downward-falling edge
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