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Industrial Solutions

www.wagner-group.com
J. Wagner GmbH
Industrial Solutions
D-88677 Markdorf
Tel. +49 (0) 75 44/5 05-0
Fax +49 (0) 75 44/5 05-200
Industrial Solutions
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A C C E S S O R Y C A T A L O G 2 0 1 1 / 2 0 1 2
Li qui d Appl i cati ons
Printed in Germany - Item no. 2305877 - 01/2011 - Subject to change without notice. Not responsible for errors and
misprints. Illustrations may vary from scope of delivery. Our General Terms and Conditions apply. All rights reserved.
WAGNER Industrial Solutions
WAGNER QUALITY
We globally develop, produce and distribute innovative
products and solutions based on trendsetting technolo-
gies that meet the highest quality standards. WAGNER
offers maximum quality, reliability and cost effectiveness.
WAGNER DEVELOPMENT CENTER
From the initial idea to series production, this highly
advanced development center sets new standards in the
development of products and solutions for the surface fin-
ishing industry. In addition, it is here that compliance with
all national and international standards and regulations is
guaranteed in the course of product development.
WAGNER TECHNOLOGY CENTER
WAGNER offer its customers an unique technology center
with floor space of 1,400 m for liquid and powder coat-
ing, located at the company headquarters in Markdorf. In
rooms equipped with the latest technology, our custom-
ers are able to coat their products with liquid or powder
materials under real production conditions. On the basis
of insights gained during these trials, efficient system
concepts are developed and implemented in cooperation
with our experts.
WAGNER - Perfect Surfaces for Industry
WAGNER is the market leading manufacturer of high tech systems and components for the application of paints and powders to
surfaces. We are one of only a few suppliers to ofer the full spectrum of products and technologies needed throughout the entire
process chain from material feeding and mixing to transporting and controlling and, fnally, to application of the material on
the surface. Efcient use of resources, maximum quality and economy is what we stand for in everything we do.
WAGNER SERVICE
Always close to you - the WAGNER Service network.
WAGNER provides its customers with worldwide service.
At our bases you will always find the right contact for all
technical queries. Regular maintenance of your equipment
will ensure for high process safety and reliability. The latest
developments and updates could be very advantageous
for your processes. We are glad to pass this knowledge
on to you. Either during maintenance work after all we
are on your premises anyway - or you can make use of our
training offers!

WAGNER DISTRIBUTION SUPPORT
Become a WAGNER distributor today. We offer a broad
sales support by our highly qualified employees as well as
by offering a wide range of material, tools and documents.
Examples:
product and accessory catalogs
price lists
brochures, poster etc.
user manuals
InfoNet - the WAGNER IS information portal
WAGNER distributor shop
MARKET-LEADING MANUFACTURER
WAGNER Industrial Solutions is, as a part of the WAGNER
Group, the market leader in manufacturing technologically
advanced systems and plants for surface coating using
liquid, powder, paints and fuid media. What do delicate
writing tools, TVs, mobile phones, laptops, refrigerators
and kitchens, control cabinets, wheel rims, cars, yachts and
cranes all have in common? Of course: an innovative coa-
ting technology for high quality surfaces that is integrated
in the industrial production process.
Around 1,400 employees around the world work to
ensure the high standards of WAGNER coating technology.
The spectrum ranges from material feeding, mixing and
dosing equipment, and motion and control engineering
to the surface application of powder and liquid coating,
paints, oils and waxes, etc. Booths and recovery equip-
ment for powder coating as well as adhesive and label-
ling equipment round out the product portfolio, which is
geared toward efciency and process reliability, as well as
user-friendliness and environmental compatibility.
INNOVATIVE COATING TECHNOLOGIES
The appearance and function of a products surface struc-
ture is critical to its value. And it is what our our develop-
ment engineers focus on: we work to enhance your pro-
ducts. At our development centre in Switzerland, we have
a successful think tank and set the benchmark in many
sectors worldwide. For example, we are regarded as the
pioneers in electrostatic powder coating of large work-
pieces and are leaders in high technology applications.
Always in focus: simple handling combined with high
efciency and the best possible environmental protection
according to VOC regulations.
WAGNER also excels in surface coating with liquid media,
such as with innovations like the extremely long-lived Unica
double diaphragm pump, the new ergonomic AirCoat guns
and the frst 4K paint system in Germany. Aside from new
developments, the continuous improvement of well-proven
technologies is an important aspect of our research and
development work. The company ofers its customers
around the world test systems equipped with various tech-
nologies that provide a wide range of testing opportunities.
An experienced team of application technicians performs
test runs in which various coatings are tested under produc-
tion conditions and the best solution is ultimately imple-
mented. Thanks to its global service network and innovative
products, the WAGNER group is among the top providers in
the coating sector.
WAGNER ADVANTAGES

High quality products

Professional system consultation for optimal
coating solutions for your workpiece

Innovative developments

Efficient support and service

High performance and efciency worldwide

ISO 9001 certifed
Page 1 Accessory Catalog 2011
Content
Material Supply P. 9
Material Processing P. 79
Gun Accessories P. 127
Electrical Equipment
Tools, Lubricants & PSE
Pump Stands, Trolleys and Wall Brackets
System Racks
Material Containers
Elevator Systems
Suction Systems
Agitators
Material Filters & Recircula tion
P. 10
P. 16
P. 27
P. 34
P. 42
P. 53
P. 66
Material Heaters
Material Manometers
Material Pressure Regulators
Material Valves
P. 80
P. 85
P. 88
P. 98
Material Hoses
Material Fittings
P. 104
P. 114
Air Regulators
Air Filter / Air Dryer
Valves and Manifolds
Air Pressure Gauges
Air Hoses
Fittings / Connection Elements
SupraCoat Piping System
Cables, Plugs und Connecting Elements
Tools
Lubricants & Release Agents
PSE (Personal Safety Equipment)
Material Hoses & Fittings P. 103
Gun Flushing Systems P. 128
Air Supply
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Page 2 Accessory Catalog 2011
Material Supply
Content | Accessories 2011
Material Hoses & Fittings
Material Containers
Containers
Container Control Systems
P. 29
P. 31
Suction Systems
Rigid Pipes & Flexible Hoses
Suction System Components
P. 45
P. 49
Agitators
Pneumatic Agitators
Electric agitators
P. 56
P. 58
Material Processing
Material Filters & Recirculation
Material Filters
Filter Inserts
Recirculation Systems
P. 69
P. 74
P. 77
Material Heaters
HSA
Thermo-System
P. 82
P. 84
Material Manometers
Material Manometers P. 86
Material Pressure Regulators
Pressure Regulators
Backpressure Regulators
High Flow Regulators
P. 91
P. 96
P. 97
Material Valves
Material Valves P. 100
Material Hoses
High Pressure Hoses
Low Pressure Hoses
Electrostatic Hoses
P. 106
P. 110
P. 112
Material Fittings
High Pressure Fittings
Low Pressure Fittings
P. 117
P. 123
Pumpengestelle, Wagen und Wandhalterungen
Pump Stands, Trolleys
Wall Brackets
P. 12
P. 14
Elevator Systems
Elevators
Drum Covers
P. 36
P. 39
System Rack 1
System Rack 2
P. 18
P. 19
System Racks
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Page 3 Accessory Catalog 2011
Electrical Equipment
Gun Accessories
Airspray Gun Accessories
Airspray Gun Accessories
Air Pressure Gauges
Air Pressure Gauges
Air Fittings
Air Fittings
SupraCoat Piping System
SupraCoat Piping System
Cable, Plugs & Connecting Elements
Cable
Plugs
Connections
Tools, Lubricants & PSE
Tools, Lubricants, Release Agents & PSE
Tools
Lubricants & Release Agents
PSE
AirCoat Gun Accessories
AirCoat Gun Accessories
Automatic Gun Accessories
Automatic Gun Accessories
Gun Flushing Systems
Gun fushing Systems P. 129
Airless Gun Accessories
Airless Gun Accessories
Air Valves & Manifolds
Air Valves & Manifolds
Air Hoses
Air Hoses
Air Supply
Air Regulators
Air Regulators
Air Filters / Dryers
Air Filters / Dryers
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Page 4 Accessory Catalog 2011
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Preface 3
rd
edition
The third edition of the accessory catalog provides a new structure for an improved usabi-
lity. The individual chapters ofer a precise classifcation. In addition to that, each chapter
includes detailed basic information, details to the relevant products and selection tables at
the beginning. The new catalog includes the chapter color change valves, our successful
valves which guarantee unique precision and reliability of all our systems.
Due to the electronically generation process of this catalog, we apologize for any mistakes
that might occur within the document. Please send us your information on these mistakes
on the catalog for further improvement. The positive reactions of the past and your remarks
already show a huge interest in the catalog and we look forward to any new comments. This
will help us to develop the next catalog in even better quality.
Wagner Product Management
Markus Neundorf
Phone: +49 (0)7544 505 1636
e-mail: markus.neundorf@wagner-group.com
Page 5 Accessory Catalog 2011
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Page 6 Accessory Catalog 2011
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Example for the selection of accessory parts for a paint-kitchen in a heavy-duty rack copmplete with air supply, tank,
level-scales, drum-cover elevator with drum cover, suction system and agitator. All WAGNER accessories are system
components and ft together perfectly.
The complete rack assembly consists of the basic rack (1) and - due to customers demand - air supply system (2), drop
trays (3), level-scales (4) and wall bracket (5). The air supply system can be equipped with diferent air inlets and outlets
with or w/o shut-of valves for supply of pumps, elevators or agitators. Several racks can easily be combined with each
other.
1
2
3
4
5
Example Paint Supply
Page 7 Accessory Catalog 2011
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100 l container (6) for e.g. component B made from stainless steel with openable lid. For a 200 l drum a drum cover elevator (7)
is requested which consists of the elevator itself, the control panel and drum positioner. Diferently designed drumcovers (8)
are already equipped with the bushings for suction system (9) and agitator (10). All components ft together perfectly and are
interchangeable at will.
6
7
8
9
10
Page 8 Accessory Catalog 2011
Notes
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Page 9 Accessory Catalog 2011
Material Supply
Accessories and components for professional paint supply
installations from the suction up to the feeding pump
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Pump Stands, Trolleys & Wall Brackets 10 Page Material Supply
System Racks 16 Page Material Supply
Material Containers 27 Page Material Supply
Elevator Systems & Drum Covers 34 Page Material Supply
Suction Systems 42 Page Material Supply
Agitators 53 Page Material Supply
Material Filters & Recircula tion 66 Page Material Supply
Page 10 Accessory Catalog 2011
Material Supply
Pump Stands, Trolleys and Wall Brackets
Stands, trolleys and brackets for any WAGNER pump or pressure pot for the mobile use and easy transportation and installation.
Special versions of the wall brackets allow rotated mounting of the pump.
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Highly fexible and mobile
with air-tyres
Safe stand by stabile design
Robust pump mounting beams
Heavy duty steal construction
Highly fexible and mobile
with air-tyres
Safe stand by stabile design
Robust pump mounting beams
Heavy duty steal construction
Page 11 Accessory Catalog 2011
Material Supply
Selection table for pump stands, trolleys and wall brackets
Select the required stand, trolley or wall bracket for your pump.
Pumps:
Article numbers: Wall bracket Stand
Stand
4-Leg
Trolley
Trolley
Heavy Duty
High pressure piston pumps EvoMotion
EvoMotion 20-30S T760.00M T760.00S T760.00SR T6196.00 -
EvoMotion 40-15S T760.00M T760.00S T760.00SR T6196.00 -
EvoMotion 31-40S T760.00M T760.00S T760.00SR - -
EvoMotion 37-65S T6144.00 - - - T6090.00C
EvoMotion 24-100S T6144.00 - - - T6090.00C
High pressure piston pumps Icebreaker
Wildcat 18-40 367020 367021 367023 367121 -
Wildcat 10-70 367020 367021 367023 367121 -
Puma 28-40 367020 367021 367023 367121 -
Puma 15-70 367020 367021 - 367121 -
Puma 15-150 367020 367021 - 367121 -
Leopard 35-70 368020 367021 - 367121 369024
Leopard 35-150 368020 - - - 369024
Leopard 48-110 368020 - - - 369024
Leopard 18-300 368020 - - - 369024
Jaguar 75-150 369020 - - - 369024
Jaguar 38-300 369020 - - - 369024
Tiger 72-300 369020 - - - 369024
Low pressure piston pumps
Puma 8-300 367020 - - - 369024
Puma 3-600 367020 - - - 369024
Leopard 8-600 368020 - - - 369024
Leopard 4-1200 368020 - - - 369024
Jaguar 9-1200 369020 - - - 369024
EvoMotion 5-60S T760.00M T760.00S T760.00SR - -
EvoMotion 5-235S T760.00M - - - T6079.00A
High pressure diaphragm pumps
Cobra 40-10 367020 322052 367121 - -
Cobra 40-25 367020 322052 367121 - -
Low pressure diaphragm pumps
ZIP 52 Finishing T760.00M T760.00S T760.00SR T6196.00 -
ZIP 52 T760.00M T760.00S T760.00SR T6196.00 -
ZIP 52 perfect fow T760.00M T760.00S T760.00SR T6196.00 -
Unica 4:1 T6151.00 T6148.00 - - -
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Page 12 Accessory Catalog 2011
Material Supply
4-leg stand
PRODUCT DESCRIPTION
Description Item no.
Stand Unica 4-270 T6148.00
Stand Wildcat/Puma 4-leg 367023
Stand and wheel kit
PRODUCT DESCRIPTION
Description Item no.
Stand WildCat/Puma 367021
Stand Leopard 368021
Stand Zip/Evomotion T760.00S
Trolley Zip/Evomotion T760.00SR
Trolley Wildcat/Puma 367121
Trolley Leopard 368121
Wheelkit for 367021&368021 367022
Stand Cobra 322052
Wheel / Handle kit for T760.00S T760.00R
4-leg stand for small ichebreaker pumps. Ideal with use of rigid suction pipe.
Universal pump stand for WAGNER Icebreaker pumps. The stands 367021 and 368021 can be
upgraded to a trolley by use of the wheel kit.
lightweight and stable
mobile and solide stand
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Page 13 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Item no.
Trolley heavy duty Leopard/Jaguar 369024
Trolley heavy duty Colora pumps T6090.00C
Trolley heavy duty Colora pumps T6079.00A
4-wheel-trolley EvoMotion T6196.00
PRODUCT DESCRIPTION
Description Item no.
Trolley MDG 12/24 V4310240000
Trolley MDG 22 V4310220000
Trolley MDG 45/60 V4310450000
Heavy duty trolley for big WAGNER pistonpumps. Extremely stable and robust for use under
rough conditions.
Trolley for pressure pots MGD.
Trolley
MDG-Trolley
heavy duty
trolley for pressure pot
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Page 14 Accessory Catalog 2011
Material Supply
Wall bracket
PRODUCT DESCRIPTION
Description G H O P S Item no.
mm mm mm mm mm
Wall bracket Wildcat/Puma/Cobra 182 80 107 175 149 367020
Wall bracket for Leopard 230 110 129 238 167 368020
Wall bracket for Jaguar/Tiger 230 110 135 238 271 369020
Wall bracket rotatable for Leopard 230 110 129 238 167 368030
Wall bracket angle Icebreaker 300 306 356 369023
ADDITIONAL INFORMATION
Wall brackets for direct wall mounting or installation in WAGNER system racks. Special versi-
ons allow 90 rotaded mounting of the pump.
for Icebreaker and Cobra pumps
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Page 15 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description G H O P S Item no.
mm mm mm mm mm
Wall bracket Zip52/80 bare pump 189 19 T600.573
Wall bracket Unica 4:1 360 162 98 T6151.00
Wall bracket EM31-40/Zip52 fnish 158 189 19 80 14 T760.00M
Wall bracket EM37-65/24-150 387 T6144.00
ADDITIONAL INFORMATION
Wall brackets for direct wall mounting or installation in WAGNER system racks.
Wall bracket
for EvoMotion, ZIP and Unica pumps
Distance G of wall bracket T600.573 between 155 mm
and 174 mm
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Page 16 Accessory Catalog 2011
Material Supply
System Racks
WAGNER pump racks are the base for comprehensive material supply units. The systems are extendable at will. No matter if only a small
pump unit with a hobbock and suction or a complete industrial paint kitchen with pumps, air supply, containers, lifts, level control,...
WAGNER sytem racks always ofer the ideal solution. For special requests or sizes directly contact your local sales organisation.
Heavy duty steel grids for safe stand of
containers and drums. Stand for drum
cover elevators integrated.
Tidy and clear by use of cable
channels for electrical
installations.
Stable and robust installation panel
Extremely stable and long lasting by
use of fully welded zinc-plated steel
construction.
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Page 17 Accessory Catalog 2011
Material Supply
System Racks
SYSTEM 1: WHG COMPLIANT
SYSTEM 2: MODULAR AND FLEXIBLE
SYSTEM 3: HEAVY DUTY
LEVEL SCALES
WHG-compliant rack for installation of smaller pumps or as standa-
lone storage hub for containers up to 250 L. Fully zinc-plated steel
design.
Extremely fexible rack-system made from zinc plated steel for
smaller and middlesize pumps (max. installation-weight: 75 kg). All
components are mounted by screws and extendable at will. Ship-
ping size is compact, racks are assembled directly on site. Air supply
system and wheels are available optionally. Not prepared for use of
drum cover lifts or integrated level scales.
Designed for all kind of pumps and containers up to 250 L. Comple-
tely equipped with grids and ground protection assy. Fully welded
50 mm square shaped steel beams make the racks extremely robust.
Diferent accessories such as air supply, trays and level indication
units are available as option. The system is prepared to house any
WAGNER pump, container, lift, and all other neccessary equipment
such as controls, valves, flters or regulators to setup a complete
material supply unit due to individual needs. The racks can easily be
combined with each other for even bigger systems. For safe stand
the racks can be directly anchored on the foor.
Single rack for drums or containers with integrated weighing system
and pneumatic warning signal for level control.
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Page 18 Accessory Catalog 2011
Material Supply
WHG-compliant rack
PRODUCT DESCRIPTION
Description Length A D E H Item no.
mm mm mm mm
Rack S1 Basic-WHG 1300x940 1300 940 335 AE400009089
Rack S1 installation panel 660 660 1853 AE400009088
Rack S1 installation panel 1300 1300 1853 AE400009087
Fully zinc-plated and WHG-compliant steel rack for storing of containers up to 250 L volume.
The optional installation panel allow mounting of pumps (40 kg max.) or elevators for small
supply systems
System 1 Rack
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Page 19 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Length A B C H Item no.
mm mm mm mm
Rack S2 basic module 900 800 105 1520 T600.946
Rack S2 extension module 900 800 105 1520 T600.946A
Rack S2 side module 750 55 105 1520 T600.968
C-rail sliding block M8 (10pcs) 105 1520 K076.00
ADDITIONAL INFORMATION
Flexible and modular system rack made from zinc plated steel for mid-size pumps (installation
weight 75 kg. max.) All components are screwed and upgradeable at will.
Modular pump rack
System 2 Rack
Including zinc-plated steel grid and tray, 10 pcs. of C-rail sliding blocks M8.
Possibility to install air supply manifolds on top with air shut-of valves for each pump or other devices (e.g. agitators)
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Page 20 Accessory Catalog 2011
Material Supply
Guide pulleys
PRODUCT DESCRIPTION
Description Height Item no.
mm
Rack S2 set of wheels 97 T600.949
Rack S2 set of wheels with break 97 T600.949A
Air supply
PRODUCT DESCRIPTION
Description Air inlet connection Air outlet connection Item no.
Rack S2 air supply D32 base module 1" / DN25 hose 2 x G1/2" T600.634
Rack S2 air supply D32 extension cpl. 2 x G1/2" T600.635
Guided pulleys for System 2 Racks are available with or w/o break.
T600.634 (base module) contains main air supply with ball valve and 1" hose connection plus
2 air outlets (1/2") with ball valves.

T600.635 (extension module) contains connection to the base module plus 2 air outlets (1/2")
with ball valves (no main supply)
System 2 Rack
System 2 Rack
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Page 21 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Air outlet connection Item no.
Rack S2 air valve 1/2" G1/2" T600.948
Rack S2 air valve2 1/4" G1/4" T600.948A
Additional outlet valves for air supply. Complete with ball valve. Before installation a hole
must be drilled into the air pipe.
Air supply connections
System 2 Rack
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Page 22 Accessory Catalog 2011
Material Supply
Heavy duty pump rack
PRODUCT DESCRIPTION
Description Length A B C Type Item no.
mm mm mm
Rack S3-30/60L-A560mm 560 450 A 2304159
Rack S3-200L-A760mm 760 650 A 2304160
Rack S3-30/60L-A1015mm 1015 450 450 B 2304136
Rack S3-200L-A1215mm 1215 650 650 B 2304135
Rack S3-30/60L-A1980mm 1980 450 450 C 2304132
Rack S3-200L-A2380mm 2380 650 450 C 2304134
ADDITIONAL INFORMATION
Designed for all kind of pumps and containers up to 250 L. Completely equipped with grids
and ground protection assy. Fully welded 50 mm square shaped steel beams make the racks
extremely robust. Diferent accessories such as air supply, trays and level indication units are
available as option. The system is prepared to house any WAGNER pump, container, lift, and all
other necessary equipment such as controls, valves, flters or regulators to setup a complete
material supply unit due to individual needs. The racks can easily be combined with each
other for even bigger systems. For safe stand they can be directly anchored on the foor.
System 3 Rack
Dmm 1100mm
Emm 1800mm
Fmm 1135mm
Gmm 325mm
Hmm 150mm
TECHNICAL DATA
Fully equipped WAGNER Heavy Duty double pump rack:
Consists of the rack (1) including grids (2) which are already equipped
with the holders fr drum cover elevators as well as for level indication
spring kits. Stainless steel trays under the grids. The complete air sup-
ply system (3) with valve controlled inlets and outlets and the 2 sets of
level indication spring kits (7) complete the setup of this rack.
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Page 23 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Length Total capacity Item no.
mm l
Rack S3 Drop tray 560 440 18 2303996
Rack S3 Drop tray 760 640 27 2303993
Rack S3 Drop tray-1015/1980 895 37 2303995
Rack S3 Drop tray-1215/2380 1095 46 2303994
PRODUCT DESCRIPTION
Description Item no.
Level-scale spring kit 3208212
Fully welded stainless steel trays. Easy to remove and clean. Positioned underneath the rack.
For minimum level indication. Adjustable for all containers and drums up to 250 L. Easy to be
installed in the pump racks grid. For functional description see "Level-scales"
Heightmm 40mm
Widthmm 1055mm
Drip tray
TECHNICAL DATA
Level scales
System 3 Rack
System 3 Rack
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Page 24 Accessory Catalog 2011
Material Supply
Air supply
PRODUCT DESCRIPTION
Description Length Item no.
mm
Air supply kit basic 2304098
Air supply pipe D50-1015 1015 2304168
Air supply pipe D50-1215 1215 2304170
Air supply pipe D50-1980 1980 2304178
Air supply pipe D50-2380 2380 2304181
Air supply pipe D50 cpl. 2500 3209601
ADDITIONAL INFORMATION
The air supply system is based on a 50 mm Aluminium profl-tube which can be equipped
with all connections needed for the paint supply unit. First select the right length ftting to
your rack. Then make your choice of the connections needed to supply pumps, elevators,
agitators or pressure switches. A manometer set makes it easy to have an eye on the right air
pressure in the system.
Additional connections or manometers can be easily added. See also chapter "air supply"
under SupraCoat accessories.
System 3 Rack
The basic air supply system consists of a 3/4" air hose connec-
tion with shut-of valve plus three G1/2outlet connections
The kit 3209601consists of a 2,5 m D50 aluminium air pipe
complete with covers & clamps, manometer, 1" air supply with
ball valve, 2 air outlets for 8/6 mm hose with ball valve.
Connections can be freely positioned by drilling the holes
whereever requested. For special demands contact your local
sales organisation.
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Page 25 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Air outlet connection Valve Item no.
mm
Air inlet D50 1""-valve 1" 50 mit Ventil 3208033
Air inlet D50 3/4"-w/o valve 3/4" 50 ohne Ventil 2303976
Air inlet D50 1/2"" w/o valve 1/2" 50 ohne Ventil 2303977
Air inlet D50 1/2""-valve 1/2" 50 mit Ventil 3208085
Air inlet D50 10/8mm-valve 10/8mm 50 mit Ventil 3208036
Air inlet D50 8/6mm-valve 8/6mm 50 mit Ventil 3208037
PRODUCT DESCRIPTION
Description Item no.
mm
Manometer D50 kit 50 3208035
Connections for the air supply of System Rack 3. The pipe has to be drilled, the air supply
equipment can easily be slipped on the pipe. Fixing & sealing by screws and O-rings.
Manometer fr Air-Supply system "comfort".
Air supply connections
Manometer
System 3 Rack
System 3 Rack
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Page 26 Accessory Catalog 2011
Material Supply
Level scales
PRODUCT DESCRIPTION
Description Length A B C Item no.
mm mm mm
Level-scale 400x400 cpl. 400 490 80 3207739
Level-scale 600x600 cpl. 600 690 80 3208783
Level-scale 800x800 cpl. 800 890 80 3207740
Indicators for level scales
PRODUCT DESCRIPTION
Description Length Hose Air inlet connection Color Item no.
mm mm mm
Optical indicator blue R 1/8" Blue 9943034
Optical indicator yellow R 1/8" Yellow 9943033
Optical indicator green R 1/8" Green 9943032
Optical indicator red R 1/8" Red 9943031
External signalhorn kit 160 71 4 2312343
Purpose of the level-scale is to alarm low level in order to shut down or refll drums or contai-
ners before they run completely empty.
It works quite simple by use of two adjustable spring-packs. They lift the grillage when the
weight of the drum reaches an adjustable minimum value and the pneumatic switch is acti-
vated. Total movement of the unit is just a few millimeters.
Available in 3 sizes for 30, 60 and 200 L drums and containers.
Also suitable for pressure pots e.g. MDGs and LDGs.
Signal horn for acoustic alarm when minimum level in the container is undercut. Noise level
can be adjusted by help of the check-valve.
Optical indicators ofer a visible signal occurring above 1,5 bar air pressure to monitor e.g. low
level or proper system condition. Visible angle 180. Front mounted, installation hole 22,5
mm.
acoustic and visual
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Page 27 Accessory Catalog 2011
Material Supply
Material Containers
Material containers for paint supply and storage. Containers are available in diferent versions and sizes. For sensitive fuids such as isocya
nate hardeners hermtically sealed containers are ofered. Air drying equipment or nitrogene supply can be selected optionally. For special
requests or special dimensions please contact your WAGNER sales organisation.
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Robust stainless steel body stained and
passivated or polished depending on the
selected version.
Material savings by inclined bottom and
drain connection.
Seperate
Easy installation by pre-mounted
connections
Standard version with operable lid.
Material protection by use of
hermetical sealed cover version.
Level indication (optional)
Page 28 Accessory Catalog 2011
Material Supply
Material Containers
STAINLESS STEEL CONTAINERS
NITROGENE CONTROL SYSTEM
SILIKAGEL-FILTER
Stainless steel containers with openable lid or hermetically sealed
cover for material supply units or paint storage. They are equipped
with a bottom outlet connection and possibility to install e.g. recir-
culation and agitators. Two diferent designs are available:
Standard stainless steel tanks with inclined bottom
Polished stainless steel tanks with central bottom drainage
If other specifcations are requested please contact your local sales
organisation.
Provides controlled inert gas (nitrogen) supply pressure to hermeti-
cally sealed tanks in order to inhibit hydro-reactive material from
crystallization. E.g. catalysts for two-components polyurethane
products with a high content of isocyanates. The system gives
acou stic alarm when nitrogen gas pressure runs out. System safety
is guaranteed by overpressure block device, monitoring necessary
intervention.
Silicagel absorbs air-humidity by means of its hygroscopic property.
Used whenever moisture sensitive material is stored or processed in
hermetic atmosphere in order to dry the air before exposing to the
material.
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Page 29 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Length A E Total capacity Folding cover Item no.
mm mm l
FB50L-open tank 700 400 50 Yes 3206491
FB100L-open tank 723 500 100 Yes 3208615
FB250L-open tank 980 625 250 Yes 3209094
FBH50L-hermetic tank 700 400 50 No 2305051
FBH100L-hermetic tank 723 500 100 No 2304296
FBH250L- hermetic tank 980 625 250 No 3209097
Stainless steel container, stained and passivated, openable or hermetically sealed for paint
supply and storage. Equipped with in- and outlet connections for e.g. material, circulation,
measurement equipment or agitator. Inclined bottom with material outlet.
Connection F G 1" M
Connection G G 1/2" F
Connection H G 3/8" F
Connection J 34.5 mmz
Stainless steel container, stained and passivated
TECHNICAL DATA
openable or hermtically sealed
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Page 30 Accessory Catalog 2011
Material Supply
Stainless steel container, polished
PRODUCT DESCRIPTION
Description Length A E Connection F Total capacity Folding cover Item no.
mm mm l
FBP50L-open tank 930 300 G 1/2" M 50 Yes RG42.050S
FBP100L-open tank 1030 400 G 1" M 100 Yes RG42.100S
FBP200L-open tank 1230 500 G 1" M 200 Yes RG42.200S
FBP300L-open tank 1230 650 G 1" M 300 Yes RG42.300S
FBP 50L-tank with agitator 930 300 G 1/2" M 50 Yes RG52.050SACM
FBP 100L-tank with agitator 1030 400 G 1" M 100 Yes RG52.100SACM
FBP 200L-tank with agitator 1230 500 G 1" M 200 No RG52.200SACM
FBP 300L-tank with agitator 1230 650 G 1" M 300 Yes RG52.300SACM
FBPH30L-hermetic tank 670 300 G 1/2" M 30 No RG41.030E
FBPH50L-hermetic tank 950 300 G 1/2" M 50 No RG41.050E
FBPH100L-hermetic tank 1050 400 G 1" M 100 No RG41.100E
FBPH200L-hermetic tank 1250 500 G 1" M 200 No RG41.200E
FBPH300L-hermetic tank 1250 650 G 1" M 300 No RG41.300E
Level Control
PRODUCT DESCRIPTION
Description Max. operating pressure Item no.
mm bar
Min. level control basic 30 3 U931.00
Min. level control-guided 30 3 U931.00A
Lightweight containers, stainless steel, polished surface. With openable lid for paint supply
and storage. Equipped with in- and outlet connections for e.g. material, circulation, measu-
rement equipment or agitator. Additional drain connection at the conical bottom.
Minimum level control with acoustic signal-horn.
Suitable for insulated electrostatic applications.
Wetted parts stainless steel, rope length w/o limitation
If mounted in agitated tanks the guided version U931.00A is needed.
openable or hermtically sealed
buoyancy type, pneumatic
Connection G G 1/2" M
Connection H G 3/8" F
TECHNICAL DATA
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Page 31 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Item no.
Nitrogen Control System-basic U930.00N
Nitrogen Control System-FBHP300 U930.00NC
Nitrogen Control System-FBHP50 U930.00NCA
Nitrogen pressure reducer 3201953
ADDITIONAL INFORMATION
Provides controlled inert gas (nitrogen) supply pressure to hermetically sealed tanks in order
to inhibit hydro-reactive material from crystallization. E.g. catalysts for two-components poly-
urethane products with a high content of isocyanates. The system gives acoustic alarm when
nitrogen gas pressure runs out. System safety is guaranteed by overpressure block device,
monitoring necessary intervention.
1st stage pressure regulator (to be mounted on the Nitrogene container) NOT included.
Nitrogen outlet connection G 1/4"I
Max. nitrogen inlet pressurebar 4bar
Min. air inlet mm 4mm
Max. control air pressurebar 6bar
Nitrogen inlet mm 6mm
Nitrogene Control System
TECHNICAL DATA
indication of pressure loss
Installation-sceme for nitrogene control
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Page 32 Accessory Catalog 2011
Material Supply
Air-Dryer
PRODUCT DESCRIPTION
Description Air inlet connection Air outlet connection Item no.
Silicagel-Filter cpl. G 1/4"F G 1/4"F 3208084
Pre-Filter G 1/4"F G 1/4"F 3204421
Silicagel-Filter G 1/4"F G 1/4"F 3204170
Wall bracket 3204781
Recharge granulate 3204420
Silica gel flter T034.00K
Silicagel-Filter direct mounted T034.00
Recharge package Silica-Gel Z114.00C
ADDITIONAL INFORMATION
Silikagel absorbs humidity due to ist hygroscopic behaviour. Suitable to dry air before expo-
sing to hydro reactive material in hermetically sealed containers.
Silikagel-Filter
Silikagel-Filter 3208084 complertely pre-assembled including
wall bracket.
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Page 33 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Material Number of pieces Item no.
Inliner LDG5 PP-5pcs Polypropylene 5 V4300050000
Inliner LDG10 PP-5pcs Polypropylene 5 V4300100000
Inliner MDG12 galv. steel Galvanised steel 1 V4300120002
Inliner MDG22 galv. steel Galvanised steel 1 V4300220002
Inliner MDG24 galv. steel Galvanised steel 1 V4300240002
Inliner MDG45 galv. steel Galvanised steel 1 V4300450002
Inliner MDG60 galv. steel Galvanised steel 1 V4300600002
Inliner MDG90 galv. steel Galvanised steel 1 V4300900002
Inliner LDG5 stainless steel Stainless steel 1 V4300050013
Inliner LDG10 stainless steel Stainless steel 1 V4300100013
Inliner LDG20 stainless steel Stainless steel 1 V4300200013
Inliner MDG12 stainless steel Stainless steel 1 V4300120003
Inliner MDG22 stainless steel Stainless steel 1 V4300220003
Inliner MDG24 stainless steel Stainless steel 1 V4300240003
Inliner MDG45 stainless steel Stainless steel 1 V4300450003
Inliner MDG60 stainless steel Stainless steel 1 V4300600003
Inliner MDG90 stainless steel Stainless steel 1 V4300900003
Inline containers for pressure pots keep the pot body clean and are easy to change-either for
reloading or cleaning purpose.
Inliners
for pressure pots LDG and MDG
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Page 34 Accessory Catalog 2011
Material Supply
Elevator Systems and drum covers
Elevator equipment available for standard 30 L hobbocks or 200 L drums. With the smart range of interchangeable components it`s easy to
make the right selection for the individually designed paint supply system due to customers special demand.
WAGNER drum cover elevators perfectly ft into Pump Racks System 1 & 3. They are especially designed for use in professional material
supply installations: Non rotatable for precise positioning and extremely robust. For safety reasons they are completely "fnger-safe" and in
case of a sudden pressure loss (broken hose) the elevator slowly moves back in the down positon by means of adjustable throttle valves. The
elevators can be equipped with diferent operation panels: Single up/down control by a 3/5 way valve with reject spring (dead-man-switch)
or additionally with agitator control for pneumatic or electric agitators. Agitator control also contains the safety switch which allows agitator
operation in down position of the elevator only. Additional agitator air supply regulator is available as an option.
Elevator control panel with
spring-rejected switch for your safety.
Adjustable air supply for e.g.
pneumatic agitators.
Extremely robust cylinder
Limit stop for precise drum positioning
Various installtions by use of diferent
holders and drum covers.
Automatic agitator-stop when lifting the
drum cover. For saftey reasons the
agitator must be switched on after
lowering the cover in working position.
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Page 35 Accessory Catalog 2011
Material Supply
Elevator Systems and drum covers
ELEVATOR SYSTEMS AND DRUM COVERS
The complete elevator unit consist of the basic elevator depending on the size of the used container, the drum cover holder and the drum
cover depending on the version with or w/o openable lid or inspection hole, suction and agitator connection. Other connections such as
level controls or circulation are selectable. The drum posi tioner helps to locate he drum precisely under the elevator. The elevator control
must be selected depending on the agitator type electrical or pneumatic. For heavy agitator the drum cover reinfor cement plate is strongly
recommended.
The agitator control is equipped with automatic shut-of when the cover starts to lift. For the user safety the agitator does not automa tically
restart when the drum cover is back in work position. It must be consciously restarted. The air supply gives the possibility to precisely adjust
the air pressure for the agitator.
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Drum positioner
Drum cover
reinforcing
Drum cover e.g. 365-B
Holder bar
Elevator e.g. PE550 Basic
Control panel
Air regulator
Page 36 Accessory Catalog 2011
Material Supply
Drum Cover Elevator
PRODUCT DESCRIPTION
Description A min A max C Max. stroke Max. weight Item no.
mm mm mm mm kg
PE 550 Basic RAL9006 496 706 967 610 50 PE050000001
PE 700 basic RAL9006 565 775 1144 730 75 PE070000001
PE 1000 Basic RAL9006 776 986 1444 1041 75 PE100000001
ADDITIONAL INFORMATION
WAGNER drum cover elevators are basically equipped with air-cylinder, traverse, vertical
holder bar and throttle valves for 8 mm hose. Due to the requested container size holder
bar and drum cover have to be selected separately. Diferent pre-assembled control panels
can easily be mounted either directly or beside the elevator. The elevator base plate can be
directly bolted to the ground foor or on the System 1 or System 3 racks.
Basic unit
Dimensions of elevator and base plate
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Page 37 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Controller Item no.
PE Single elevator control Lift/lower AE400008001
PE Pneum-agitator control Lift/lower, with pneumatic agitator control AE400008021
PE Electric-agitator control Lift/lower, with electric agitator control AE400008061
PHV air regulator AE400008040
Dependung on the version consisting of:
- mounting plate
- up/down control 3/5 way valve for elevator, spring-rejected.
- on/of control switch for pneumatic or electric agitator.
- end-stroke sensor to enable the agitator operating only if elevator is in down position.
Completely pre-assembled. Easy to install directly at the elevator.
In order to meet ATEX compliancy together with electric agitator an additional NAMUR relays
station with galvanic isolation is requested.
Control Panel
for drum cover elevators
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Page 38 Accessory Catalog 2011
Material Supply
Holder Bar
PRODUCT DESCRIPTION
Description D min D max G Item no.
mm mm mm
PE Holder-bar 630 530 569 420 PE100099300
PE Holder-bar 460 359 389 330 PE070099300
PE Holder-bar 365 299 329 300 PE050099300
ADDITIONAL INFORMATION
Drum Positioner
PRODUCT DESCRIPTION
Description Item no.
PE Positioner 30/60L-drum PE050099200
PE Positioner 200L-drum PE100099200
Drum cover holder bars for diferent cover diameters
for precise positioning of the drum underneath the elevator after drum-change.
for drum covers
for drum cover elevators
Material Galvanised steel
TECHNICAL DATA
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Page 39 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Type A D Folding cover Item no.
mm mm
Drumcover 365-A A 365 Yes 2304618
Drumcover 365-B B 365 100 No 2304620
Drumcover 365-C C 365 No 2304622
Drumcover 365-D D 365 Yes 2304464
Drumcover 365-E E 365 No 2304439
Drumcover 630-A A 630 Yes 2304623
Drumcover 630-B B 630 120 No 2304624
Drumcover 630-C C 630 No 2304625
Drumcover 630-D D 630 Yes 2304471
Drumcover 630-E E 630 No 2304448
ADDITIONAL INFORMATION
Drum covers are available in two diferent diameters suitable for 30 L hobbocks ( 365 mm)
and 200 L drums ( 630 mm). They are equipped with diferent bushings for suction pipe,
agitator, recirculation, and other equipment. All connections ft perfectly to the WAGNER
accessories range such as suction pipes, recirculation hoses or the wide range of agitators. All
connectors can be easily plugged if not needed. Versions with hinged fap or inspection hole
allow easy visible process inspection or reflling. For special customer layouts the drum covers
are also available unmachined. Ask your local WAGNER sales organisation for any special
demand
Bmm 28.5
Cmm 34.5
Connection F G 3/8" F
Connection G G 1/2" F
Connection H G 3/8" F
Drum Cover
TECHNICAL DATA
stainless steel
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Page 40 Accessory Catalog 2011
Material Supply
Accessories
PRODUCT DESCRIPTION
Description Material Min. material thickness Item no.
mm
RW-cover reinforcement Stainless steel 3 2304688
Plug for agitator PHT 2304953
ADDITIONAL INFORMATION
Drum Cover Assemblies
PRODUCT DESCRIPTION
Description Item no.
Drum cover assembly cpl. 001 2305522
Drum cover reinforcement for 630mm drum cover. Made from 3 mm stainless steel. Strongly
recommended if additional equipment such as agitators are used. The plastic plug closes the
agitator hole if no agitator is used. It is made from a polyester elastomer which is suitable for
almost every fuid used in the painting industry.
Drum cover set completely equipped with suction pipe, pneumatic 300W-agitator for 30 Liter
hobbocks. Consits of:
1. Drum Cover with inspektion hole (Art. Nr. 230 4618)
2. pneumatic agitator 300 W incl. propeller 95 mm (Art. Nr. 2304533)
3. suction pipe (Art. Nr. 2304550)
4. suction flter M28x1,5 MW0,8 (Art. Nr. 250245)
for drum covers
completely equipped
Plug for agitator borehole in lid if no agitator is in use. The polyester-elastomer plug is resistent to
most solvents.
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Page 41 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Min. weight Max. weight Item no.
kg kg
Man. pump lift wall monted 30kg 15 30 367035
Man. pump lift wall mounted 40kg 30 40 368036
Man. pump lift trolley 30 kg 15 30 367031
Man. pump lift trolley 40 kg 30 40 368032
PRODUCT DESCRIPTION
Description Air inlet connection Max. weight Item no.
kg
Lifting trolley pneum. (G1) 850N G 1" 85 369033
Pneum. pump lift trolley 40 kg G 1" 55 369032
Pneum. pump lift trolley 30 kg G 1/2" 40 367032
Pneum. pump lift wall monted 30kg G 1/2" 40 367036
Pneum. pump lift wall mounted 40kg G 1" 55 369036
Pumps equipped with rigid suction pipe can be completely mounted on a pump elevator.
The complete equipment can be elevated in order to interchange hobbocks or other smaller
containers when empty. Pump elevators are pneumatic agitated or manually. They can either
be mounted directly on wall or integrated in Heavy duty Pump Racks System 3. Also available
on cart for mobile application. Setup of pumps in pump elevators help to keep the expend of
solvents small when fushing the system.
Pumps equipped with rigid suction pipe can be completely mounted on a pump elevator.
The complete equipment can be elevated in order to interchange hobbocks or other smaller
containers when empty. Pump elevators are pneumatic agitated or manually. They can either
be mounted directly on wall or integrated in Heavy duty Pump Racks System 3. Also available
on cart for mobile application. Setup of pumps in pump elevators help to keep the expend of
solvents small when fushing the system.
A minmm 734mm
A maxmm 1234mm
A minmm 734mm
A maxmm 1172mm
Pump Elevator
TECHNICAL DATA
Pump Elevator
TECHNICAL DATA
manual
pneumatic
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Page 42 Accessory Catalog 2011
Material Supply
Suction Systems
Suction systems can be classifed in three ranges:
Ridgid suction systems in stainless steel or HDPE (high density polyethylene)
Suction hoses with stainless steel pipes and high resistant fexible hoses
Suction pipes and hoses for WAGNER drum covers / drums in pump rack installations
How to select the right suction system:
Check the pump intake connection
select the type of suction system
select the suction size/diamenter
Note: For middle and higher viscose paints DN25 (1") diameter is recommended. For low viscose material also DN13/16 (1/2") suctions sys-
tems are available. Make sure that the level diference between suction and pump intake is as small as possible and avoid un-necessary long
hose-length.
Unique, rotatable pump
connection.
Stainless steel suction pipe
Stainless steel suction flters
available in various mesh-sizes.
Vakuum resistant suction hose with
high solvent resistance.
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Page 43 Accessory Catalog 2011
Pump
Connection
ftting
Rigid suction pipes
Suction flter
Flex. suction
hose without
elbow
Flex. suction hose
with elbow and
flter
Suction hose extension
Suction pipe
for container
and drums
Suction flter
Elbow
Hopper
Bung-hole
adaptor
Material Supply
Suction Systems
EXAMPLES OF INTALLATIONS
SUCTION SYSTEMS FOR THE ENTIRE RANGE OF INSTALLATIONS
Depending on the requested suction system the following components are available:
- Rigid suction pipes: Suitable when the pump is directly mounted above the container either in a stand or a pump elevator. This is the
shortest suction method ofering the smallest waste of material and fushing.
- Flexible suction hoses for hobbocks up to 40 cm height: This system ofers a high fexibility to position the container beside the pump.
Easy to change from e.g. paint to fushing fuid.
- For complex suction systems WAGNER ofers a wide range of pipes, elbows, suction flters and hose extensions in diferent sizes and
dimensions.
- WAGNER hoppers are connected directly to the pump open the highest level of fexibility and independence.
- WAGNER suction systems are despite few exceptions uniquely based on the M36x2 threaded connection.
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Page 44 Accessory Catalog 2011
Material Supply
Suction System Selection Table
Select the appropriate section pipe or suction hole using the connection of your pump.

Pump
Connection
thread
M=male thread
F=female thread
Overview pump connections:
Cobra 10-40 M36x2 M
Cobra 25-40 M36x2 M
Wildcat 18-40 M36x2 M
Wildcat 10-70 M36x2 M
Puma 28-40 M36x2 M
Puma 15-70 M36x2 M
Puma 15-150 M36x2 M
Leopard 35-70 M36x2 M
Leopard 35-150 M36x2 M
Leopard 48-110 M36x2 M
Leopard 18-300 M36x2 M
Jaguar 75-150 M36x2 M
Jaguar 38-300 M36x2 M
Tiger 72-300 M36x2 M
Puma 8-300 M36x2 M
Puma 3-600 M36x2 M
Leopard 8-600 M36x2 M
Leopard 4-1200 M36x2 M
Jaguar 9-1200 M36x2 M
Evomotion 14-15S G1/2 F
Evomotion 40-15S G1/2 F
Evomotion 20-30/S G1/2 F
Evomotion 20-60 G1/2 F
Evomotion 31-40S G1/2 F
Evomotion 37-65S G1 F
Evomotion 24-100S G1 F
Evomotion 5-60S G3/4 F
Evomotion 5-235S G1 F
ZIP 52 Finishing G1/2 F
ZIP 52 G1/2 F
ZIP 52 perfect fow G1/2 F
ZIP 80 G3/4 F
ZIP 182 G1 F
Unica 4:1 G3/4 F
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Page 45 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Connection thread Pipe length Inside Mesh width Filter connection Item no.
mm mm m
G 3/4" M 365 25.4mm 800 M 28x1.5 367151
G 1" M 365 25.4mm 800 M 28x1.5 368151
G1 1/2" M 475 38mm 1250 G 1 1/2" 369151
G1 1/2" M 270 38mm 1250 G 1 1/2" 370151
G 1/2" M 255 14mm 1500 pluged strainer T4016.00M
G 1/2" M 280 14mm 1500 pluged strainer T4016.00I
PRODUCT DESCRIPTION
Pipe length Inside Filter connection Mesh width Mounting type Item no.
mm mm m
270 25.4 M 28x1.5 800 streight 105930
415 25.4 M 28x1.5 800 streight 105931
345 25.4 M 28x1.5 800 streight 367986
400 25.4 M 28x1.5 1000 bended 90 341263
438 16 G 1/2" 800 bended 90 2311832
Ridgid stainless steel suction pipes for piston pumps to be directly screwed into the bottom
pump inlet. The suction system is equipped completely with a stonecatcher (flter). For 100 %
sealness connection must be gued with e.g. Loctite
Ridgid stainless steel suction pipes for piston pumps which are already equipped with an
M36x2 ftting. By means of the M36 cap-nut the connection is safely seal and removable
anytime for e.g. cleaning purpose. The suction pipe is equipped completely with a stonecat-
cher (flter).
Material Stainless steel
Incl. flter Yes
Mounting type streight
Connection thread M 36x2 F
Material Stainless steel
Incl. flter Yes
Rigid Suction Pipes
TECHNICAL DATA
Rigid Suction Pipes
TECHNICAL DATA
BSP - male thread
M36x2 cap-nut
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Page 46 Accessory Catalog 2011
Material Supply
Rigid Suction Pipes
PRODUCT DESCRIPTION
Description Pipe length Inside Item no.
mm mm
HDPE-suction pipe-M36x2-273-cpl. 273 18 115065
HDPE-suction pipe-M36x2-318-cpl. 318 18 115376
HDPE-suction pipe-M36x2-338-cpl. 338 18 115283
HDPE-suction pipe-M36x2-350-cpl. 350 18 367150
HDPE-suction pipe-M36x2-413-cpl. 413 18 115266
HDPE-suction pipe-M36x2-683-cpl. 683 18 115063
HDPE-suction pipe-M36x2-728-cpl. 728 18 115282
HDPE-suction pipe-M36x2-803-cpl. 803 18 115265
Ridgid HDPE suction pipes for piston pumps which are already equipped with an M36x2
ftting. The suction pipes are completely equipped with flter element. The high density poly-
ethylene material is resistant against almost all chemicals. Spare Filter: Art. Np.115190
Caution: The HDPE suction pipes are NON ATEX compliant!
M36x2 female thread
Connection thread M 36x2 F
Material HDPE
Incl. flter Yes
Filter connection M 20x1.5
Filter connection thread type F
Mesh width m 400
TECHNICAL DATA
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Page 47 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Connection thread Inside Filter connection Mesh width Mounting type Item no.
mm m
G 1/2" M 16 pluged strainer 1500 streight T4016.00Z
G 1/2" M 16 pluged strainer 1500 streight T4016.00ZI
G 3/4" M 19 pluged strainer 1500 elbow 90 T4016.00WI
G 3/4" M 25 pluged strainer 1500 elbow 90 T4021.00I
G 1/2" M 25 pluged strainer 1500 elbow 90 T4016.00E
G 1/2" M 25 M 28x1.5 800 elbow 90 T4017.00
G 1" M 25 M 28x1.5 800 elbow 90 T4018.00
G 1" M 25 M 28x1.5 800 elbow 90 T4018.00I
G 1/2" M 25 M 28x1.5 800 elbow 90 T4018.00A
G 1/2" M 16 pluged strainer 1500 elbow 90 T4016.00EI
ADDITIONAL INFORMATION
Flexibler suction hose with BSP-female thread incl. suction flter. Material: Steel or stainless
steel and vacuum resistant EPDM-Elastomer hoses
Pipe lengthmm 480mm
Hose lengthm 900
Material Stainless steel
Hose material EPDM
Incl. flter Yes
Flexible Suction Hoses
TECHNICAL DATA
BSP - male thread
Versions available with and without 90 bend
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Page 48 Accessory Catalog 2011
Material Supply
Flexible Suction Hoses
PRODUCT DESCRIPTION
Connection thread Mounting type Hose length Hose material Inside Filter connection Incl. flter Item no.
m mm
M 36x2 F streight 1000 EPDM 13 M 15x1 No 97073
M 36x2 F streight 1000 EPDM 25 M 28x1.5 No 97087
M 36x2 F streight 1200 PTFE 13 M 15x1 Yes 104230
M 36x2 F elbow 90 1000 EPDM 25 M 28x1.5 Yes 367140
G1 1/2" F streight 1500 EPDM 38 G 1 1/2" Yes 115859
G1 1/2" F elbow 90 1500 EPDM 38 G 1 1/2" Yes 369959
ADDITIONAL INFORMATION
Flexible suction hose with M36x2 oder G1" cap-nut and suction flter. Stainless steel and
vacuum resistant EPDM hose.
M36x2 or G1" cap-nut
Pipe lengthmm 400
Material Stainless steel
TECHNICAL DATA
Versions available with and without 90 bend
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Page 49 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Connection thread Capacity Material Item no.
liters
Hopper 5L -WildCat-Puma M 36x2 F 5 HDPE 367045
Hopper 5L-Cobra M 36x2 F 5 HDPE 341267
Hopper 5L Set ZIP G 1/2" F 5 HDPE 2315385
Hopper black M 36x2 F 5 HDPE 340265
Hopper 5L-cover - HDPE 340429
Return fow pipe 5L Wildcat M 20x2 - HDPE 366290
Return fow pipe assy. 5l M 20x2 - HDPE 340908
Curved suction pipe assy. for hopper 5L M 36x2 F - HDPE 366950
Hopper set 20l M 36x2 F 20 HDPE 2316572
ADDITIONAL INFORMATION
5-Liter hopper for direct mounting at the pump for gravimetric feeding.
Approval Atex
Hoppers
TECHNICAL DATA
for pumps
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Set Cobra 20l
Page 50 Accessory Catalog 2011
Material Supply
Suction Pipe
PRODUCT DESCRIPTION
Description Mounting type Pipe length Item no.
mm
Cover suction 30L DN25-M36x2-E90 bended 90 510 2304551
Cover suction 200L DN25-M36x2-E90 bended 90 1020 115835
Cover suction 30L DN25-M36x2-S streight 600 2304550
Cover suction 200L DN25-M36x2-S streight 1020 2304549
Set suction holder DN25 bunghole 2" 2315163
ADDITIONAL INFORMATION
DN25 (1") drum cover suction pipes with M36x2 hose connection. The suction pipe ft into
the bushings of WAGNER drum covers and are clamped with a M6-screw. Suction flters are
connected via metric M 28x1,5 therad. A variety of diferent suction flters can be selected at
the end of this chapter.
for drums and drum covers
Connection thread M 36x2 F
Material Steel - 1.4571
Inside mm 25.4mm
Incl. flter No
Filter connection M 28x1.5
TECHNICAL DATA
In case of mounting the suction pipe in a 2" bunghole the adaptor 2315163 is requested.
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Page 51 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Thread 2 Inside Hose length Hose material Item no.
mm m
M 36x2F 13 800 EPDM 3209553
M 36x2F 13 1800 EPDM 115284
G 3/8"F 13 1200 PTFE 104671
M 36x2F 25.4 800 EPDM 3207878
M 36x2F 25.4 1000 EPDM 3205841
M 36x2F 25.4 1800 EPDM 115285
M 36x2F 25.4 3000 EPDM 3208859
M 36x2F 25.4 800 UHMW-PE 367097
M 36x2F 25.4 1000 UHMW-PE 367096
M 36x2F 25.4 1800 UHMW-PE 367095
Hose extensions DN13 and DN25 with M36x2 cap nuts for suction installations in pump racks.
UHMW-PE is an extremely solvent resistant material suitable for nearly all fuids.
The PTFE extension is especially designed for use with pressure pots (MDGs with G3/8" con-
nection) and mainly used in combination with reactive catalysts.
Thread 1 M 36x2F
Extension Hoses
TECHNICAL DATA
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Page 52 Accessory Catalog 2011
Material Supply
Elbows
PRODUCT DESCRIPTION
Thread 1 Thread 2 Inside Material Mounting type Item no.
mm
G 1 1/2"M G 1 1/2"F 38 Stainless Steel bended 90 118232
M 36x2M M 36x2F 25.4 Stainless Steel bended 90 97075
Suction Filters
PRODUCT DESCRIPTION
Description Filter connection Mesh width Material Height Item no.
m mm mm
Suction flter G1/2"-MW0.8 G 1/2" 800 Steel - 1.4305 50 42 2311834
Filter M15x1 M 15x1 800 Steel - 1.4305 52 40 250244
FILTER M28x1,5 M 28x1.5 800 Steel - 1.4305 52 40 250245
Suction flter M28x1,5 MW0,8-CS M 28x1.5 800 Steel 52 40 T4019.00
Filter M28x1,5 M 28x1.5 1000 Steel - 1.4305 54 42 344341
Filter M38x1,5 M 38x1.5 1000 Steell - 1.4301 54 42 341435
Filter M28x1,5 M 28x1.5 1250 Steel - 1.4305 52 40 250243
Suction flter G1"-MW1.25 G 1 1/2" 1250 Steell - 1.4301 62 45 115857
Filter housing assy. M 20x1.5 1250 Polyamide 55 38 115190
Suction hose flter pluged strainer 1500 Steel 56.5 T453.03
90-suction elbows for pumps and extension hoses
Suction flters for suction pipes and hoses with diferent mesh sizes and connecting threads.
for suction pipes and hoses
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Page 53 Accessory Catalog 2011
Material Supply
Agitators
WAGNER agitators are available with pneumatic or electric asynchronous motors. Almost all are completely ATEX compliant. The wide range
of power and speed ratings, axe-length and diferent propellers ofer agitating solutions for nearly all fuids and viscosities. The standardized
interface makes it easy to mount the agitator on WAGNER drum covers, tanks and pressure pots. Standard axe-dia. makes it easy to inter-
change propellers and - if necessary to cut the axe to the needed length.
Caution: Not all combinations are Atex compliant. Minimum distance between propeller and container wall or other installation pipes or
parts must not be below 25 mm.
Powerful air motors or
electric drives
Unique interface to the
drum cover or container
High variety of diferent
propellers for diferent
agitation processes.
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Page 54 Accessory Catalog 2011
Material Supply
Agitating Propellers
VERTICAL-BLADE PROPELLER
RINGPROPELLER
SLOPED-BLADE PROPELLERS
FOLDABLE PROPELLERS
Vertical propeller for universal use with axial agitating behaviour.
Completely in stainless steel. For low speed agitators 500 rmp max.
Ringpropeller for universal use with axial agitating behaviour. Com-
pletely in stainless steel. For high speed agitators 1.500 rmp max.
Axial steering propellers with holes for speed 300 rpm.max.
Foldable propeller for small container openings. Min. speed 150 rpm
to fold up the propeller - max. speed 300 rpm.
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Page 55 Accessory Catalog 2011
Material Supply
Selection Chart For Agitators
Select the suitable agitator due to the size of the container, the material characteristic and the kind of use. All Agitators ft into a 34,5 mm
hole by means of a counter-nut or four orbital located screws for the bigger and more powerful units
Connection:
34,5 mm hole
with counter-nut
Motor:
Idle speed:
Power:
Propeller:
Pneumatic
1.500 1/min
360 W
95/150 mm
Pneumatic
1.500 1/min
700 W
140 mm
Pneumatic
200 1/min
360 W
186 mm
Electric
60 1/min
120 W
186 mm
Connection:
34,5 mm hole
with counter-nut
or orbital screws
Motor:
Idle speed:
Power:
Propeller:
Pneumatic
1.500 1/min
700 W
140 mm
Pneumatic
1.500 1/min
1200 W
180 mm
Pneumatic
200 1/min
360 W
340 mm
Electric
60 1/min
120 W
340 mm
30 l
200 l
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Page 56 Accessory Catalog 2011
Material Supply
High Speed Pneumatic Agitators
PRODUCT DESCRIPTION
Agitator power Length A B Shaft of agitator blade Approval Socket dimensions Item no.
kW mm mm mm mm mm
0.3 80 400 9.5 95 - 34.5 Locknut 2304533
0.3 80 550 9.5 95 - 34.5 Locknut 2304458
0.7 155 400 16 140 Atex 34.5 Locknut 4632200409
0.7 155 800 16 140 Atex 34.5 Locknut 4632200420
1.2 155 800 16 180 - 34.5 Locknut 4632300420
ADDITIONAL INFORMATION
Direct driven pneumatic agitator for use with 30 L up to 200 L drums. Suitable for low viscose
fuids. The air motor is directly fxed to the 34,5 mm centre-hole in the drum- or tank-cover by
means of the M34 counter-nut. Agitators are completely equipped with air valve, mufer and
3 blade propeller. Version 2304458 comes with additional manometer. For mounting to the
200L drum cover the drum cover reinforcement plate 2304688 is recommended.
Connection hole 34,5mm
Rated rotational speedrpm 1500rpm
Max. operating pressure 6bar
TECHNICAL DATA
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Page 57 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Agitator power Length A B Shaft of agitator blade Socket dimensions Item no.
kW mm mm mm mm mm
0.36 245 386 16 186 34.5 Locknut V4422040303
0.36 245 562 16 186 34.5 Locknut V4422040603
0.36 245 386 16 186 34.5 Locknut V4422040323
0.36 375 800 20 340 70 Flange V4684500203
0.36 375 800 20 340 70 Flange V4684500223
ADDITIONAL INFORMATION
Planet-gear driven low-speed pneumatic agitator for use with 30 L hobbocks up to 200 L
drums.
The air motor is directly fxed to the 34,5 mm centre-hole in the drum or tank cover by means
of the M34 counter-nut. The units with 20 mm shaft have to be mounted by help of the adap-
tor fange 2304353 and the drum cover reinforcement 2304688. All agitators are comple tely
equipped with air valve, mufer and propeller blade. Versions V4422040323 and V4684500223
are additionally equipped with an air-oiler for increased service-life.
Rated rotational speedrpm 200rpm
Max. operating pressure 6bar
Approval Atex
Low Speed Pneumatic Agitators
TECHNICAL DATA
Connection hole 34,5mm or Adaptor Flange
For mounting the agitators for 200 L drums with a 340 mm
agitator blade, intermediate fange 2304353 is required!
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Page 58 Accessory Catalog 2011
Material Supply
Low Speed Electric Agitators
PRODUCT DESCRIPTION
Length A B Agitator power Socket dimensions Item no.
mm mm kW mm
384 337 0.12 34.5 Locknut V4422050453
384 562 0.12 34.5 Locknut V4422050603
ADDITIONAL INFORMATION
Gear driven electric agitator for use with 30 L drums and small containers.
The agitator is directly fxed to the 34,5 mm centre-hole in the drum or tank cover by means
of the M34 fange nut.
Stainless steel axe, dia. 16mm.
Full ATEX compliant.
The agitators are completely equipped with 186 mm 2-blade propeller (V4211501453).
Lower speed rating can be realized by means of a frequency transformer. If needed please
contact your local sales organisation.
Connection hole 34,5mm
Approval Atex
Rated rotational speedrpm 60rpm
Three-phase current connection 380V / 50Hz
Shaft mm 16mm
of agitator blademm 186mm
TECHNICAL DATA
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Page 59 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Length A B Agitator power Socket dimensions Item no.
mm mm kW mm
415 800 0.37 114.5 Flange V6100003703
510 800 0.55 114.5 Flange V6100005503
510 800 0.75 114.5 Flange V6100007503
ADDITIONAL INFORMATION
Gear driven electric agitator for use with 200 L drums and bigger containers.
The agitator is directly fxed to the drum cover via M8 bolts & nuts. For drum cover mounting
the reinforcement plate 2304688 is requested.
The agitators are completely equipped with 340 mm sloped-blade propeller.
Lower speed rating can be realized by means of a frequency transformer.
If needed please contact your local sales organisation.
Approval Atex
Rated rotational speedrpm 98rpm
Three-phase current connection 380V / 50Hz
Shaft mm 25mm
of agitator blademm 340mm
Low Speed Electric Agitators
TECHNICAL DATA
Connection orbital 114,5mm
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Page 60 Accessory Catalog 2011
Material Supply
Propeller
PRODUCT DESCRIPTION
Mounting type of agitator blade Max. speed Material Item no.
mm rpm
sloped blade propeller 95 1500 Stainless steel E3050.03AB
Stainless steel propeller agitators with shaft dia. 9.5 mmm
Shaft dia. 9,5 mm
Shaft mm 9.5mm
TECHNICAL DATA
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Page 61 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Mounting type of agitator blade Max. speed Material Item no.
mm rpm
sloped blade propeller 150 300 Stainless steel E3050.03CD
ring-propeller 70 1500 Stainless steel V4632214163
ring-propeller 140 1500 Stainless steel V4632204003
ring-propeller 180 1500 Stainless steel V4632318003
ring-propeller 220 1500 Stainless steel V4632322003
blade-propeller 60 300 Stainless steel V4211501013
blade-propeller 88 300 Stainless steel V4211501043
blade-propeller 156 300 Stainless steel V4211501123
blade-propeller 186 300 Stainless steel V4211501453
sloped blade propeller 180 300 Stainless steel V4425000053
sloped blade propeller 190 300 Stainless steel V4425000043
sloped blade propeller 220 300 Stainless steel V4425000063
sloped blade propeller 240 300 Stainless steel V4425000013
sloped blade propeller 270 300 Stainless steel V4425000023
sloped blade propeller 300 300 Stainless steel V4425000033
sloped blade propeller 340 300 Stainless steel V4425000003
lattice-blade propeller 220 300 Aluminum V4425000011
lattice-blade propeller 356 300 Aluminum V4425000001
Agitator propeller blades with shaft dia. 16 mm in stainless steel or aluminium. Select per
propeller size, shape and requested speed.
Shaft mm 16mm
Propeller
TECHNICAL DATA
Shaft dia. 16 mm
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Page 62 Accessory Catalog 2011
Material Supply
Propeller
PRODUCT DESCRIPTION
Mounting type of agitator blade Max. speed Material Item no.
mm rpm
sloped blade propeller 190 300 Stainless steel V4425000143
sloped blade propeller 240 200 Stainless steel V4425000113
sloped blade propeller 270 200 Stainless steel V4425000123
sloped blade propeller 300 200 Stainless steel V4425000133
sloped blade propeller 340 200 Stainless steel V4425000103
lattice-blade propeller 220 200 Aluminum V4425000111
lattice-blade propeller 356 200 Aluminum V4425000101
foldable propeller 335 200 Stainless steel V6100002413
Agitator propeller blades with shaft dia. 20 mm in stainless steel or aluminium. Select per
propeller size shape and requested speed. Caution: Aluminium-propellers are non-ATEX!
Shaft dia. 20 mm
Shaft mm 20mm
TECHNICAL DATA
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Page 63 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Mounting type of agitator blade Max. speed Material Item no.
mm rpm
sloped blade propeller 270 100 Stainless steel V6127002503
sloped blade propeller 300 100 Stainless steel V6130002503
sloped blade propeller 340 100 Stainless steel V6134002503
sloped blade propeller 390 100 Stainless steel V6139002503
sloped blade propeller 440 100 Stainless steel V6144002503
sloped blade propeller 600 100 Stainless steel V6160002503
lattice-blade propeller 500 100 Aluminum V6101102509
Agitator propeller blades with shaft dia. 25 mm in stainless steel or aluminium. Select per
propeller size shape and requested speed. Caution: Aluminium-propellers are non-ATEX!
Shaft mm 25mm
Propeller
TECHNICAL DATA
Shaft dia. 25 mm
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Page 64 Accessory Catalog 2011
Material Supply
Handheld Pneumatic Agitators
PRODUCT DESCRIPTION
Description Agitator power B Rated rotational speed of agitator blade Item no.
kW mm rpm mm
RW-HH P300W-400 0.3 780 1500 90 RH217.575
RW-HH P1000W-800-C 1 780 1500 140 RH223.555
RW-HH P300W-550 0.3 420 1500 90 RH217.575A
Handheld agitators non ATEX with stainless steel axe and propeller, valve and mufer. Equip-
ped with extra clamp for temporary drum mounting.
Non-ATEX
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TECHNICAL DATA
Max. operating pressure 6 bar
Page 65 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Approval Agitator power B Stand of agitator blade Item no.
kW mm mm
RW-HH P100W-440 ATEX-S Atex 0.1 440 yes 100 V4650444013
RW-HH P100W-550 ATEX-S Atex 0.1 550 yes 100 V4650455013
RW-HH P700W-800 ATEX Atex 0.7 800 no 140 V6432200100
RW-HH P700W-800 ATEX-S Atex 0.7 800 yes 140 V4632200200
ADDITIONAL INFORMATION
Handheld agitators, ATEX with stainless steel axe and propeller, valve and mufer. On stand.
Handheld Pneumatic Agitators
ATEX compliant
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Approval Atex
Rated rotational speedrpm 800rpm
Max. operating pressure 6 bar
TECHNICAL DATA
Page 66 Accessory Catalog 2011
Material Supply
Material Filters & Recirculation
Material flters for all kind of neccessities, pressure ratings and fow volumes. They can be directly mounted at the pumps or as inline flters
into the existing piping or in between hoses. Filter elements are available in stainless steel exclusively with mesh sizes of 30 mesh/cm um to
200 mesh/cm depending on the material which has to be processed.
Large-scale material flter. Easy
to clean and fush for excellent
service.
Solid ball valve, accessible
positioned
Material circulation systems:
Complete range from pressure release
up to complexe circuits.
For material pressure up to 530 bar max.
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Page 67 Accessory Catalog 2011
Material Supply
Material Filters & Recirculation
MATERIAL FILTERS FOR HIGH PRESSURE PUMPS
INLINE MATERIAL FILTERS
MESH-SIZE
RECOMMENDED MESH SIZES
Various versions of release and fltering equipment available. Selec-
tion follows the requested pressure rating and flter size. All versions
are equipped with a high quality ball valve to depressurize the
pump for easy primimng and fushing.
Inline material flters can be mounted at any position of the paint
supply system. Best choice is rigth before the gun or the fowmeter.
Diferent mesh sizes are available for diferent material behaviour.
The international defnition of flter screens is "Mesh" = Number of
meshes/ inch :
Mesh = 25,4mm / (W + d)
e.g.: W = 1 mm; d = 0,08mm = 141 Mesh
According to the material to be process, flters of various fneness
are used. Under some circumstances, it might make sense to use a
coarser flter on the pump than directly on the gun.
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Page 68 Accessory Catalog 2011
Material Supply
Selection table for material flter, return line, and circulation
The table below is used for the selection of the appropriate flters according to the connecting dimensions of the pump used.
The search for the appropriate flter insert is easy if it is geared toward the flter type printed on the individual flters.
HP-Filter
SSt- ntil

Pump outlet connection HP-Filter HP-Filter
Filter-release
combination
Outlet connection overview female male CS-Valve SSt-Valve
Wildcat 18-40 G3/8 1/4 NPS 367175 367178 367135
Wildcat 10-70 G3/8 1/4 NPS 367175 367178 367135
Puma 28-40 G3/8 1/4 NPS 367175 367178 367135
Puma 15-70 G3/8 1/4 NPS 367175 367178 -
Puma 15-150 G3/8 1/4 NPS 367175 367178 -
Leopard 35-70 G3/8 1/4 NPS 367175 367178 -
Leopard 35-150 G3/8 3/8 NPS 367175 367178 -
Leopard 48-110 G3/8 3/8 NPS 367175 367178 -
Leopard 18-300 G3/4 3/8 NPS 370160 370161 -
Jaguar 75-150 G3/4 3/8 NPS 367175 367178 -
Jaguar 38-300 G3/4 3/8 NPS 370160 370161 -
Tiger 72-300 G3/4 3/8 NPS 370160 370161 -
Puma 8-300 G3/4 3/8 NPS 370160 370161 -
Puma 3-600 G3/4 3/8 NPS 370160 370161 -
Leopard 8-600 G3/4 3/8 NPS 370160 370161 -
Leopard 4-1200 G1 3/8 NPS 370160 370161 -
Jaguar 9-1200 G1 3/8 NPS 370160 370161 -
Pump outlet connection APS Upgrade kit
female male carbon steel stainless steel
Evomotion 20-30S G1/4 1/4 NPS T6195.00M T6195.00Mi
Evomotion 40-15S G3/8 1/4 NPS T6195.00M T6195.00Mi
Evomotion 5-60S G3/8 - T6195.00M T6195.00Mi
Evomotion 5-125S G1/2 - T6195.00M T6195.00Mi
Pump outlet connection HP-Filter
female male CS-Valve
ZIP 52 Finishing G1/4 -
ZIP 52 G1/4 -
ZIP 52 perfect fow G1/4 -
ZIP 80 G3/4 -
Unica 4:1 G3/4 -
Cobra 40-10 G3/8 1/4 NPS 367175
Cobra 40-25 G3/8 3/8 NPS 367175
SSt- Valve
367178
367178
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Page 69 Accessory Catalog 2011
Selection table for material flter, return line, and circulation
Material Supply
PRODUCT DESCRIPTION
Description Nom. pressure Material inlet Material outlet Filter mesh Type Item no.
bar
Inline Filter rotatable-NPSM1/4"-PN270 270 1/4" NPSM 1/4" NPSM 200 S 2307829
Inline Filter rotatable-M16x1,5-PN270 270 M 16x1,5M M 16x1,5F 200 S 139045
Materialflter compakt-1/4"NPS-PN270 270 1/4" NPSM 1/4" NPSM 200 S 2307726
Inline Filter compact-M16x1,5-PN270 270 M 16x1,5M M 16x1,5F 200 S 384110
HP-Filter-3/8"-1.4305-w/o valve 530 G 3/8"F G 3/8"F 100 L 367011
HP-Filter-3/4"-1.4401-w/o valve 530 G 3/4"F G 3/4"F 100 L 370011
ADDITIONAL INFORMATION
Inline flters recommended for piping systems up to size DN 6. Standard with 200-mesh Filter
insert. Filters inserts with other mesh-size available. Caution: Only applicable in one fow
direction! The M16 versions are equipped with a female outlet connection. HP inline flters for
high fow rates with piping G 3/8 and G 3/4 Form A
High Pressure Material Filter
Inline-Filter
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Page 70 Accessory Catalog 2011
Material Supply
Low Pressure Material Filter
PRODUCT DESCRIPTION
Description Material inlet Material outlet Length Item no.
mm
LP-Filter-high-fow-G3/4"-PN20-SSt G 3/4"F G 3/4"F 330 3205376
LP-Filter-high-fow-G1"-PN20-SSt G 1"F G 1"F 330 3201208
LP-Filter-high-fow-wall bracket 3201209
Low pressure material flters for high delivery rates with extra large flter-area. Filter insert
have to be ordered separately due to the requested mesh size. It is not part of delivery of the
material flters.
Inline-Filter
Nom. pressurebar 15bar
Type A
TECHNICAL DATA
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Page 71 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Nom. pressure Material inlet Material outlet Return line Item no.
bar
FRC-Filter release combination 270bar 3/8" NPS M 16x1,5 367135
HP-Release-valve-M16x1,5-PN250-SSt 250bar M 16x1,5 Rohr 105153
HP-Release-valve-G3/4"-PN530-SSt 530bar 3/8" NPS G 3/8" 370099
HP-Release valve-3/8"NPS -PN270-SSt 270bar M 16x1,5 M 16x1,5 393042
ADDITIONAL INFORMATION
Release valves are mounted at the high pressure outlet of the pump. They are used to either
depressurize the system or for fushing purposes. It is much faster to fll the pump or to fush it
in the small circulation - not afecting the material hose. Filter release combination additio-
nally contains a Filter insert Type S.
Type S
Filter Release Combination
TECHNICAL DATA
For Icebreaker Pumps
Release valve 393042 contains a check valve in order to avoid back-
fow of material of e.g. 2K installa tions such as TwinControl. It additio-
nally helps to reduce pulsation efects to a minimum level.
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Page 72 Accessory Catalog 2011
Material Supply
High Pressure Material Filter
PRODUCT DESCRIPTION
Description Material inlet Material outlet Return line Item no.
HP-Filter-3/8"-1.4305-valve CS G 3/8" 3/8" NPS G 3/8" 367175
HP-Filter-3/4"-1.4401-valve CS G 3/4" 3/8" NPS G 3/8" 370160
HP-Filter-3/8"-1.4305-valve SSt G 3/8" 3/8" NPS G 3/8" 367178
HP-Filter-3/4"-1.4401-valve SSt G 3/4" 3/8" NPS G 3/8" 370161
HP-Filter-Wall bracket 367115
ADDITIONAL INFORMATION
High pressure flters for high fow rates. To be mounted directly at the pump outlet. Equipped
with big and easy to clean flter insert Type L. Completely made from stainless steel. The ball
valve is used to depressurize the pump in order to prime or fush the pump directly w/o dis-
mantling the HP-hose. The ball valve can also be used to install a full circulation system, when
e.g. material must be heated or circulated for other reasons.
For Icebreaker Pumps
Nom. pressurebar 530bar
Filter mesh 100
Type L
TECHNICAL DATA
Return pipe and return hose optionally available.
According to the available space, the HD flter can be mounted
upright or hanging. Optimum fushability is guaranteed in the
upright position.
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Page 73 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Material Item no.
APS-Filter upgrade-kit-CS Steel T6195.00M
APS-Filter upgrade-kit-SSt Stainless Steel T6195.00MI
APS = Anti-Pulsation Kit to upgrade EvoMotion pumps. The APS-Filter contains an additional
checkvalve which reduces the already low pulsation of the pump even more for excellent
spay-quality. The kits include all neccessary parts for the upgrade.
Nom. pressurebar 270bar
Material inlet 1/4" NPS
Material outlet 1/4" NPS
Return line G 1/4"
Type E
High Pressure Material Filter
TECHNICAL DATA
For EvoMotion Pumps
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Page 74 Accessory Catalog 2011
Material Supply
Filter Inserts
PRODUCT DESCRIPTION
Description Nom. pressure Filter mesh Type Item no.
bar
HP-Filter insert 100mesh 530 100 L 3514068
HP-Filter insert 50mesh 530 50 L 3514069
Filter cartrige 20 mashes 530 20 L 291564
Filter cartrige 200 mashes 530 200 L 295721
Filter inserts for HP-Material Filters (IceBreaker)
for HP material flters
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PRODUCT DESCRIPTION
Description Nom. pressure Filter mesh Number of pieces Type Item no.
bar
Insert flter white 270 50 1 S 34377
Insert flter red 270 180 1 S 34383
Insert flter yellow 270 100 1 S 43235
Insert flter green 270 30 1 S 89323
Inline flter insert red-200-10pcs 270 180 10 S 97022
Inline flter insert yellow-100-10pcs 270 100 10 S 97023
Inline flter insert white-50-10pcs 270 50 10 S 97024
Inline flter insert green-30-10pcs 270 30 10 S 97025
Filter insert for inline flters, gus and release combinations
Filter Inserts
Filter insert
Page 75 Accessory Catalog 2011
Filter Inserts
PRODUCT DESCRIPTION
Description Nom. pressure Filter mesh Type Item no.
bar
APS Filter insert 150 mesh 530 150 E T456.00
Filter cartridge 100 mesh 530 100 E T455.00
APS Filter insert 60 mesh 530 60 E T454.00
APS-Filterinserts for HP-Materialflter (EvoMotion).
APS: Anti-Pulsations-Filter
Material Supply
PRODUCT DESCRIPTION
Description Suitable for Nom. pressure Filter mesh Color Type Item no.
bar
Gap-flter insert GA4000-60 M/cm GA 3000AC 250 60 White G 380930
Gap-flter insert GA4000-100 M/cm GA 3000AC 250 100 Black G 380931
Gap-flter insert GA4000-200 M/cm GA 3000AC 250 200 Yellow G 380932
Gap-flter insert GM4000-60 M/cm GM 4100AC 250 60 White G 3204604
Gap-flter insert GM4000-100 M/cm GM 4100AC 250 100 Black G 3204605
Gap-flter insert GM4000-200 M/cm GM 4100AC 250 200 Yellow G 9999002
Gap flter for manual and automatic AirCoat guns
Filter Inserts
Gap-flter
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Page 76 Accessory Catalog 2011
Material Supply
Filter Inserts
PRODUCT DESCRIPTION
Description Material Filter mesh Type Item no.
Filterelement Apic 100m-SSt Stainless steel 140 A 3207359
Filterelement Apic 175m-SSt Stainless steel 80 A 3207695
Filterelement Apic 250m-SSt Stainless steel 60 A 3201096
Filterelement Apic 350m-SSt Stainless steel 50 A 3201801
Filterelement Apic 500m-SSt Stainless steel 30 A 3201803
Filter inserts for LP material flters Type A.
For LP material flter
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PRODUCT DESCRIPTION
Description Filter mesh Type Item no.
Filter 60 mesh black 60 F T500.00
Filter 100 mesh white 100 F T500.00A
Filter 150 mesh 150 F T500.00B
Filter inserts for Fine-Flow-Controllers
Filter Inserts
for LP material flters
Page 77 Accessory Catalog 2011
Material Supply
PRODUCT DESCRIPTION
Description Length Connection Item no.
mm
FRC Recirculation pipe M 16x1.5 115858
HP-Filter Recirculation hose 1500 M 20x2 367141
HP-Filter Recirculation-system 1500 M 20x2 367189
HP-Filter Recirculation pipe 100 G 3/8" 367188
ADDITIONAL INFORMATION
Return pipes and hoses for mounting to high-pressure pump flter and relief combinations.
For circulating material back into the bucket through priming or fushing the fexible circula-
tion hose is recommended. If depressurization only is requested the short recirculation pipe is
sufcient.
Circulation
Circulation
Return pipe for the de-pressurisation of high pressure pumps
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Page 78 Accessory Catalog 2011
Material Supply
Circulation
PRODUCT DESCRIPTION
Description Length Connection Item no.
mm
- 1500 M 16x1.5 97080
Circulation-system bushing G 3/8" 2305727
Circulation-system siphon-pipe 400-G3/8" 420 G 3/8" 2305748
Circulation-system siphon-pipe 800-G3/8" 820 G 3/8" 2305746
ADDITIONAL INFORMATION
In paint supply systems it becomes often neccessary to keep either the complete system in
a recirculation process or just the pump. For this purpose we ofer special recirculation hoses
and a special connection plug for WAGNER drum covers to savely fx the recirculation.
for drum covers
The 1,5 m long circulation hose is ended by a 280 mm SST-pipe which fts into the bushing (2305727).
The bushing can be tightened to the drum-cover. Inside the drum cover a siphon pipe can be installed
in order to make sure that the circulation is always underneath the fuid level!
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Page 79 Accessory Catalog 2011
Material Processing
Material Processing
Material Processing
Material Processing
Material Processing
Accessories and components for professional material
processing, control, measuning and regulation
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Material Heaters 80 Page
Material Manometers 85 Page
Material Pressure Regulators 88 Page
Material Valves 98 Page
Page 80 Accessory Catalog 2011
Material Processing
Material Heaters
Basically two systems of heaters are available: Compact fow heaters and the Thermosystem with oil-heated hoses. Both allow to heat up
material up to 80C in order to guarantee precise material handling under highly reproduceable conditions. Especially when high solid or
low solevnt paints have to be processed these units show signifcant performance in fuid handling.
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Temperature control, adjustable up
to 80 C for stabile material temperature.
High efective 3200 Watt heating power.
Completely ATEX approved!
Wetted parts completely in stainless steel
for water- and solvent based paints
Page 81 Accessory Catalog 2011
Material Processing
Material Heaters
FUNCTOINAL PRINCIPLE: HSA FLOW HEATERS
FUNCTIONAL PRICIPLE: THERMOSYSTEM
Flow heaters HSA heat the material by the fow through the elec trical heating pipe. For heating the material must remain in conti nous circu-
lation. The temperature control ensures constant material temperature and a safety circuit avoids overheating of the
Indirect heating of the material by means of a temperature controlled oil curcuit. This procedure is very smooth to the material and does not
require circulation at all.
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Page 82 Accessory Catalog 2011
Material Processing
Flow Heater HSA
PRODUCT DESCRIPTION
Description Number of fow-through
coils
Flow-through
coil
Material
inlet
Material
outlet
Nom. pres-
sure
Item no.
mm bar
HSA-Materialheater A32 Ex 1-circuit 1 10 M 20x1.5 M 20x1.5 530 65021
HSA Materialheater A32 Ex 2-circuit 2 6 M 16x1.5 M 16x1.5 270 65022
HSA continuous fow heater for paint heating using the recirculation method. Only two mo-
dels are available: singe-circuit heater with cross-section of DN 10. The double-circuit heater
permits a stronger heating of smaller amounts due to a larger surface and the possibi lity of
connecting the heating coils in a series.
A 32 Ex
Widthmm 180mm
Heightmm 680mm
Depthmm 150mm
Temperature controllerC 082C
Temperature limitC 106C
Max. input voltageV 230V
Heater powerkW 3.2kW
Weightkg 19.4kg
TECHNICAL DATA
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Page 83 Accessory Catalog 2011
Material Processing
PRODUCT DESCRIPTION
Description Nom. pressure Inside Hose length Material Item no.
bar mm m
HSA- AC-Hose-DN4-PN270- NPS1/4"-PA 250 4 7.5 PA 2309795
HSA- AL-Hose-DN4-PN270-1/4"NPS-PA 250 4 7.5 PA 2309794
HSA-circulation-valve 250 6 Stainless steel 115086
HSA-Wall bracket for A32Ex Steel 65203
HSA- trolley bracket Steel 368340
Support Steel 368975
Installation material and Airless/Air Coat hoses for HSA continuous fow heaters.
Installation Material
for Flow Heater HSA
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Page 84 Accessory Catalog 2011
Material Processing
ThermoSystem and Heater
PRODUCT DESCRIPTION
Description Hose length Air inlet connection Nom. pressure Weight Item no.
m bar kg
Thermosystem 1-circuit-5,0m-cpl. 5 G 1/4"F 250 36 U934.N1/050
Thermosystem 1-circuit-7,5m-cpl. 7.5 G 1/4"F 250 40 U934.N1/075
Thermosystem 1-circuit-10m-cpl. 10 G 1/4"F 250 45 U934.N1/100
Thermosystem 1-circuit-15m-cpl. 15 G 1/4"F 250 54 U934.N1/150
Thermosystem 2-circuit-7,5m-cpl. 7.5 G 1/4"F 250 43 U934.N2/075
Thermosystem 2-circuit-10m-cpl. 10 G 1/4"F 250 48 U934.N2/100
THERMOSYSTEM COMPL. 1S/AC 15 G 1/4"F 250 57 U934.N2/150
Thermosystem1-heater-PN200 200 20 U090.ANL1
Thermosystem1-heater-PN400 400 20 U090.ANH1
Thermosystem2-heater-PN200 200 20 U090.ANL2
Thermosystem2-heater-PN400 400 20 U090.ANH2
AirCoat Heizschlauch
PRODUCT DESCRIPTION
Description Hose length Material Connection Air inlet Nom. pressure Item no.
m bar
AC-thermohose-5,0m 5 NPS 1/4" G 1/4" 250 T6110.AC050
AC-thermohose-7,5m 7.5 NPS 1/4" G 1/4" 250 T6110.AC075
AC-thermohose-8,5m 8.5 NPS 1/4" G 1/4" 250 T6110.AC085
AC-thermohose-10,0m 10 NPS 1/4" G 1/4" 250 T6110.AC100
AC-thermohose-15,0m 11.5 NPS 1/4" G 1/4" 250 T6110.AC115
Thermo-hose HP 15m assy. 15 NPS 1/4" G 1/4" 250 T6110.AC150
Thermosystems (U934.N...) are completely assembled to install pump ans spray gun. Comes
together with thermohose, heater and circulation pump. Including heating of the atomizing
air! Thermosystems (U090.AN...) are single heaters. Thermosystem is not ATEX compliant!
AirCoat heating hose for Thermosystem.
Complete Thermosystems and single Heaters
for Thermosystem
Heater powerkW 2kW
Max. input voltageV 230V
Temperature controllerC 080C
Materialanschluss NPS 1/4"-M
TECHNICAL DATA
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Page 85 Accessory Catalog 2011
Material Processing
Material Manometers
Mechanical fuid manometers to be implemented in the control circuit e.g. at pressure regulators or pump material outlet. WAGNER Material
Manometers are equipped generally with a G1/4" or G1/8" standard manometer connection which requires a special gasket. Additionally to
the Manometers a variety of adaptors are ofered in order to install the measuring equipment in the fuid line.
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Premium class manometers
made from stainless steel
Standard manometer connection
type BSP with special gaskets
Clycerin flling for efective
damping and protection
Page 86 Accessory Catalog 2011
Material Processing
Manometer
PRODUCT DESCRIPTION
Description Display range Glycerin flling Pressure gauge connection Material Item no.
bar mm
Mat.-Manometer-axial 16bar-G1/8" 016 40 Nein G 1/8" Stainless steel 9999363
Mat.-Manometer-axial 40bar-G1/8" 040 40 Nein G 1/8" Stainless steel 9999364
Mat.-Manometer-axial 250bar-G1/8" 0250 40 Nein G 1/8" Stainless steel 9999365
Mat.-Manometer-axial 40bar-G1/4" 040 63 Ja G 1/4" Stainless steel 9999271
0250 63 Ja G 1/4" Stainless steel 9998300
Mat.-Manometer-axial 40MPa-G1/4" 0400 63 Ja G 1/4" CuSn 9991954
Mat.-Manometer-axial 400bar-G1/4" 0400 63 Ja G 1/4" CuSn 9991797
Mat.-Manometer-axial400bar-G1/4" 0400 63 Ja G 1/4" Stainless steel 3676150
Mat.-Manometer-axial 600 bar-1/4"NPT 0600 63 Ja G 1/4" Stainless steel 9998145
Manometer
PRODUCT DESCRIPTION
Description Display range Glycerin flling Pressure gauge connection Material Item no.
bar mm
Mat.-Manometer-radial 10bar-G1/4" 010 63 Nein G 1/4" Stainless steel 9991937
Mat.-Manometer-radial 40bar-G1/4" 040 63 Ja G 1/4" Edelstahl 3676861
Mat.-Manometer-radial 250bar-G1/4" 0250 63 Ja G 1/4" Edelstahl 3676969
Mat.-Manometer-radial 400bar-G1/4" 0400 63 Ja G 1/4" CuSn 47798
Manometer (RF63) 0400 63 Ja G 1/4" CuSn 9991798
Mat.-Manometer-radial 400bar-G1/4" 0400 63 Ja G 1/4" CuSn 3676863
Mat.-Manometer-radial 600barG1/4" 0600 63 Ja G 1/4" CuSn 9999059
Axial mounted manometers for various measuring ranges. Glycerin-flled manometers help to
damp pusation efects and increase lifetime signifcantly.
Radial mounted manometers for various measuring ranges. Glycerin-flled manometers help
to damp pusation efects and increase lifetime signifcantly.
axial connection
radial connection
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Page 87 Accessory Catalog 2011
Material Processing
PRODUCT DESCRIPTION
Description Pressure gauge connection Material Anschluss Nom. pressure Material Item no.
bar
Manometer ftting-1/4"NPS-PN530-SSt G 1/4" NPS 1/4" 530 Stainless steel 2307685
Manometer ftting-3/8"NPS-PN530-SSt G 1/4" NPS 3/8" 530 Stainless steel 2307613
Manometer ftting-M16x1,5-PN530-SSt G 1/4" M16 x 1.5 530 Stainless steel 97277
Manometer gasket 1/4" G 1/4" Stainless steel 9970153
Manometer gasket 1/8" G 1/8" Stainless steel 389422
ADDITIONAL INFORMATION
The manometer connection is designed for use of special gaskets which allows the adjustabi-
lity of the requested installation angle.
Only use the gasket once. After dismantling always use a new gasket!
Manometer Accessories
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Page 88 Accessory Catalog 2011
Material Processing
Material Pressure Regulators
Material pressure regulators for high- and low-pressure material processing either with mechanical adjustment or air pressure controlled.
Depending on the fuids processed diferent body-, diaphragm- and sealing materials are selectable. The WAGNER Fine Flow Controller (FFC)
is additionally equipped with a paint flter cartridge.
Manual or pneumatic adjustable versions
Solid stainless steel body for
water - and solvent based material
Stainless steel or tungsten-carbide
valves, or optional ceramic ball for
versatile conditions
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Page 89 Accessory Catalog 2011
Material Processing
Material Pressure Regulators
PRESSURE REGULATION: FUNCTIONAL PRINCIPLE
BACKPRESSURE REGULATION: FUNCTIONAL PRINCIPLE
INSTALLATION SCHEMES (EXAMPLES)
Pressure regulators control the output pressure by means of the
force balance of an adjustable spring versus the force of the input
pressure. By adjusting the pre-load of the spring the output pres-
sure can be controlled precisely. If the force of the spri
Backpressure Regulators control the input pressure by means of an
adjustable spring load of a pneumatic signal in the opposite way.
By exceeding the input pressure the valve opens and recirculates
material back into the container until the force-pressure balance is
reached again. Under some conditions it can be necessary to install
both pressure and backpressure regulator in the same circuit.
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Page 90 Accessory Catalog 2011
Material Processing
Selection Table for Material Pressure Regulators
Select the required regulator by the regulation range, material, max. pressure and kind of application. Detailled technical information is
published on the following pages.

Range Article No.
max. inlet
pressure
max. fow
[liter/min.]
Material
Manual Adjustable Regulators
Low Pressure Manual Regulators
0.5 - 5 bar T0170.00A 25 bar 2.0 L/min. Alu / PTFE
0.5 - 5 bar T0170.00AI 40 bar 2.0 L/min. SSt / PTFE
1 - 10 bar 3672042 40 bar 4.0 L/min. SSt / PTFE
2 - 20 bar 3668095 40 bar 4.0 L/min. SSt / PTFE
High Pressure Manual Regulators
10 - 60 bar T090.00A 300 bar 0.8 L/min. CS / PE
10 - 60 bar T090.00MAG 300 bar 1.0 L/min. CS / PE
10 - 60 bar T092.00AI 300 bar 3.2 L/min. SSt / PE / TC
40 - 70 bar 3209265 210 bar n.n. SSt / PTFE
30 - 120 bar T090.00B 300 bar 0.8 L/min. CS / PE
30 - 120 bar T092.00BI 300 bar 0.8 L/min. SSt / PE / TC
40 - 180 bar T090.00C 300 bar 0.8 L/min. CS / PE
40 - 180 bar T090.00CR 300 bar 0.8 L/min. CS / PE / TC
50 - 200 bar 3209264 210 bar n.n. SSt / PTFE
90 - 200 bar 3668144 360 bar 15.0 L/min. SSt
Back-Pressure Manual Regulators
40 - 70 bar 3209096 210 bar n.n. SSt / PTFE
1 - 10 bar 3672038 40 bar 15.0 L/min. SSt / PTFE
50 - 200 bar 3209123 210 bar n.n. SSt / PTFE
90 - 200 bar 3672040 360 bar 23 L/min. SSt
Pneumatic/ Remote Regulators Range Article No.
max. inlet
pressure
max. fow
[liter/min.]
Material
Low Pressure Pneumatic Regulators
0.1 - 2 bar T0170.00R4 25 bar 0.5 L/min. SSt / PTFE
0.5 - 8 bar T0170.00B 25 bar 2.0 L/min. Alu / PTFE
0.5 - 8 bar T0170.00BI 25 bar 2.0 L/min. SSt / PTFE
0.5 - 8 bar T0170.00BIP 25 bar 2.0 L/min. SSt / PE
1 - 10 bar 3672041 40 bar 4.0 L/min. SSt / PTFE
High Pressure Pneumatic Regulators
20 - 120 bar T092.0PNI 300 bar 3.1 L/min. SSt / PE / TC
50 - 250 bar 3208252 360 bar n.n. SSt / PTFE
Back-Pressure Pneumatic Regulators
0 - 8 bar T012.00A 8 bar n.n. SSt / PTFE
Material Shortcuts Alu Aluminium
SSt Stainless steel
TC Tungsten Carbide
PTFE Polytetrafourethylen (Tefon)
PE Ultra-High-Density-Poly Ethylene (UHMW-PE)
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Page 91 Accessory Catalog 2011
Material Processing
PRODUCT DESCRIPTION
Range Max. material delivery rate body material Service set diaphragm set Item no.
bar cm/min
0.22 500 SSt T6096.00C T9095.00B T0170.00R4
Material pressure regulator to control pressure with 4 times bigger air pressure. For 8 bar air
supply max. and 2 bar material pressure max. For excellent fushability the regulator can be
operated in 1:1 characteristic which allows fully opened operation at a low supply pressure.
Max. inlet pressure 40 bar
Diaphragm material PTFE
Material inlet R 3/8"M
Material outlet 2x G 1/4"F
Control air connection G 1/8"F
Material Pressure Regulator 1:4 0,2 - 2 bar
TECHNICAL DATA
Low Pressure - pneumatic
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Material Pressure Regulator 0,5 - 5 bar
PRODUCT DESCRIPTION
Range Max. inlet pressure body material diaphragm set Service set Item no.
bar bar
0.55 25 Al T9095.00 T6096.00A T0170.00A
0.55 25 SSt T9095.00 T6096.00A T0170.00AI
0.55 40 SSt T9095.00 T6096.00A T0170.00AI4
Manual adjustable low pressure material regulator fr delivery rate up to 2 liters/min..
Equipped with PTFE diaphragm for high material resistance. Body made from stainless steel or
aluminium depending on the processing fuid.
Low Pressure - manual
Max. material delivery rate 2000 cm/min
Diaphragm material PTFE
Material inlet R 3/8"M
Material outlet G 1/4"F
TECHNICAL DATA
Page 92 Accessory Catalog 2011
Material Processing
Materialdruckregker 0,5 - 8 bar
PRODUCT DESCRIPTION
Range Max. inlet pressure body material Service set diaphragm set Item no.
bar bar
0.58 25 Aluminum T6096.00A T9095.00 T0170.00B
0.58 40 SSt T6096.00B T9095.00A T0170.00BI
0.58 40 SSt T6096.00C T9095.00B T0170.00BIP
Pneumatic controlled low pressure material regulator for delivery rates up to 2 liters/min.
Equipped with PTFE diaphragm for high material resistance. Body made from stainless steel or
aluminium depending on the processing fuid.
Low Pressure - pneumatic
Max. material delivery rate 2000cm/min
Diaphragm material PTFE
Material inlet R 3/8"M
Material outlet G 1/4"F
Control air connection G 1/8"F
TECHNICAL DATA
PRODUCT DESCRIPTION
Range Max. inlet pressure body material Service set diaphragm set Item no.
bar bar
0.58 14 Consistal T6193.00 T9086.00 T0180.00A
0.58 14 Stainless steel T6193.00 T9086.00 T0180.00AI
0.58 14 Stainless steel T6193.00A T9086.00A T0180.00AIC
0.58 25 Stainless steel T6193.00 T9086.00 T0180.00I
ADDITIONAL INFORMATION
Pneumatic controlled Fine Flow Controller. For max. fow rate 2 liters/min. with PTFE dia-
phragm. Versions available in aluminium or stainless steel depending on the fuid require-
ments. The FFC is highly accurate, easy and sensible to adjust and equipped with an additio-
nal material flter for efective material cleaning.
Max. material delivery rate 2000 cm/min
Diaphragm material PTFE
Material inlet G 1/4"F
Material outlet G 1/4"F
Control air connection G 1/8"F
Material Pressure Regulator "Fine Flow" 0,5 - 8 bar
TECHNICAL DATA
Low Pressure - pneumatic with flter
The WAGNER FFCs are equipped with a 100mesh material flter as standard. The additional flter- volu-
me works as a damping element and efects the pulsation behaviour even more positive. The version
T0180.00AIC has a ceramic valve seat for outstanding lifetime when abrasive fuids are processed.
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Page 93 Accessory Catalog 2011
Material Processing
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Material Pressure Regulator 10 - 180 bar
PRODUCT DESCRIPTION
Range Max. material delivery rate body material Service set diaphragm set Item no.
bar cm/min
1060 800 CS - T9062.00 T090.00A
30120 800 CS - T9062.00 T090.00B
40180 800 CS - T9062.00 T090.00C
1060 1000 CS - T9062.00A T090.00MAG
40180 800 CS - T9062.00 T090.00CR
Material Pressure Regulator 10 - 120 bar
PRODUCT DESCRIPTION
Range Max. material delivery rate body material Service set diaphragm set Item no.
bar cm/min
1060 3100 SSt - T9061.00 T092.00AI
30120 3100 SSt - T9061.00 T092.00BI
Manual adjustable high pressure regulator piston type. Price attractive version made from
zinc-plated steel for use of solvent based material. Version T090.00CR with tungsten-carbide
valve seat for extended lifetime.
Manual adjustable high pressure regulator. Made from stainless steel and Ultra-high density
polyethylene diaphragms suitable for almost all material.
High Pressure - manual
High Pressure - manual
Max. inlet pressure 300bar
Sealing material UHMW-PE
Material inlet G 1/4"F
Material outlet G 1/4"F
Max. inlet pressure 300bar
Diaphragm material UHMW-PE
Material inlet G 1/4"F
Material outlet G 1/4"F
TECHNICAL DATA
TECHNICAL DATA
Page 94 Accessory Catalog 2011
Material Processing
PRODUCT DESCRIPTION
Range Max. material delivery rate Manometer Service set diaphragm set Item no.
bar cm/min
4070 1300 - 3209784 - 3209265
50200 1400 - 3209784 - 3209264
4070 1300 incl. 3209784 - 3209433
50200 1400 incl. 3209784 - 3209434
PRODUCT DESCRIPTION
Range Max. material delivery rate body material Service set diaphragm set Item no.
bar cm/min
20120 3100 SSt - T9061.00A T092.00PNI
Manual adjustable high pressure regulator piston type. Made from stainless steel with PTFE
gasket. Selectable with or w/o pressure gage.
Pneumatic adjustable high pressure regulator. Made from stainless steel and Ultra-high densi-
ty polyethylene diaphragms suitable for almost all material. Including wall bracket and 8 mm
air-control hose connection.
Max. inlet pressure 210bar
body material SSt
Sealing material PTFE
Material inlet G 3/8"F
Material outlet G 3/8"F
Max. inlet pressure 300bar
Diaphragm material UHMW-PE
Material inlet G1/4''F
Material outlet G 1/4"F
Control air connection G 1/4"
Control air connection, thread type F
Material Pressure Regulator 40 - 200 bar
TECHNICAL DATA
Material Pressure Regulator 20 - 120 bar
TECHNICAL DATA
High Pressure - manual
High Pressure - manual
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Page 95 Accessory Catalog 2011
Material Processing
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PRODUCT DESCRIPTION
Range Max. material delivery rate body material Service set diaphragm set Item no.
bar cm/min
50250 1000 SSt - - 3208252
PRODUCT DESCRIPTION
Range Max. inlet pressure Max. material delivery rate Control air Manometer Service set diaphragm set Item no.
bar bar cm/min connection
110 40 4000 - 3668156 - 3672042
110 40 4000 incl. 3668156 - 3668011
110 40 4000 G 1/4"-F - 3668157 - 3672041
120 40 4000 - 3668156 - 3668095
120 40 4000 G 1/4"-F incl. 3668156 - 3668012
90200 360 15000 - 3668156 - 3668144
90200 360 15000 incl. 3668158 - 3668024
Pneumatic controlled pressure regulator made from stainless steel with PTFE diaphragm.
Suitable for solvent- and waterbased material.
Manual adjustable material regulators especially designed for higher fow rates. Completely
made from stainless steel with PTFE gaskets/diaphragms. Selectable with or w/o pressure
gage.
Max. inlet pressure 360bar
Diaphragm material PTFE
Material inlet G1/4''F
Material outlet G 1/4"F
Control air connection G 1/4"F
body material SSt
Diaphragm material PTFE
Material inlet G 3/8"F
Material outlet G 3/8"F
Material Pressure Regulator 50 - 250 bar
TECHNICAL DATA
Material Pressure Regulator 1 - 200 bar
TECHNICAL DATA
High Pressure - manual
For high fow rates
Page 96 Accessory Catalog 2011
Material Processing
Back-Pressure Regulator 0 - 8 bar
PRODUCT DESCRIPTION
Range Max. material delivery rate body material Service set diaphragm set Item no.
bar cm/min
08 2000 SSt T6095.00 - T012.00A
Pneumatic controlled backpressure regulator for low ressure applications. Comletely made
from stainless steel. Pressure gage and air-supply pressure regulator for manual adjustment
included.
Low Pressure - pneumatic/manual
Max. inlet pressure 8bar
Diaphragm material PTFE
Material inlet G 1/4"F
Material outlet G 3/8"M
Control air connection 4mm
TECHNICAL DATA
PRODUCT DESCRIPTION
Range Max. material delivery rate Manometer Service set diaphragm set Item no.
bar cm/min
4070 900 - 3209420 - 3209096
50200 900 - 3209420 - 3209123
50200 900 incl. 3209420 - 3209455
4070 900 incl. 3209420 - 3209454
Manual adjustable back-pressure regulator made from stainless steel, piston-type with PTFE
gasket. Selectable with or w/o pressure gage.
Max. inlet pressure 210bar
body material SSt
Sealing material PTFE
Material inlet G1/4''F
Material outlet G 3/8"F
Back-Pressure Regulator 40 - 200 bar
TECHNICAL DATA
High Pressure - manual
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Page 97 Accessory Catalog 2011
Material Processing
PRODUCT DESCRIPTION
Range Max. inlet pressure Max. material delivery rate Manometer Service set diaphragm set Item no.
bar bar cm/min
110 10 15000 - - - 3672038
110 10 15000 incl. - - 3667480
90360 360 23000 - - - 3672040
90360 360 23000 incl. - - 2302998
Manual adjustable back-pressure regulator for high fow rates. Made from stainless steel with
PTFE gasket/diaphragm.. Selectable with or w/o pressure gage.
body material SSt
Diaphragm material PTFE
Material inlet G 3/8"F
Material outlet G 3/8"F
Back-Pressure Regulator 1 - 200 bar
TECHNICAL DATA
for high fow rate
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Page 98 Accessory Catalog 2011
Material Processing
Material Valves
Pneumatically driven color change and dosing valve for the complex and precise processing of color and multi-component paints. WAGNER
valves are characterized by excellent functionality and tangibility with high savings potential. The valves are available in various sizes and
designs and completely manufactured from stainless steel. A series of manual ball valves round of the program.
Small displacements and circulations
connection fro best fushability
Precise adjustable injection-valve
for accurate mixing ratio
Fully made from stainless steel, suitable
for all materials
Mesamoll or solvent separating
fuid for long life and reliability
Quick reacting pneumatic
accurator for precise
color changes
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Page 99 Accessory Catalog 2011
Material Processing
Material valves
FUNCTION PRINCIPLE
INTEGRATION OF THE VALVES
VARIOUS VALVE SIZES
The control air moves the piston (2) to the left, thus opening the
valve (4) and release the material fow. The spring of the reset spring
(1) closes the valve if no control air is present. The packing (3) seals
of the system reliably. A separating medium can also be admit-
ted to the space between the control air cylinder and packing to
increase the service life of the packing and piston. With the adjuster
screw (5), the free path of the injection valve and thus the injection
volume can be limited.
Color change and dosing valves can be stacked in any manner.
A circulation can be set up for the material inputs at any time. All
valves are collected in a centralized output line. Special connecting
elements minimize the dead volume in the valve block.
Three colour change valve series are available:
line cross-sections 2.6 mm - 4.0 mm and 10 mm.
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Page 100 Accessory Catalog 2011
Material Processing
Color change and dosing valves
PRODUCT DESCRIPTION
Description Max. switching frequency Material Release agent supply Circulation Item no.
Hz
PAINT VALVE TC 2.6MM/5BAR/400BAR TC optional No circulation 384103
PAINT VALVE CIRC. TC 2.6MM/5BAR/400BAR TC optional Circulation 384194
Paint circ. SS 2.6mm/5bar/400bar Stainless steel optional Circulation 2309591
DOSING VALVE TC 2.6MM/5BAR/400BAR 3-5 TC inkl. No circulation 384105
DOSING VALVE CIRC. TC 2.6MM/5BAR/400BAR 3-5 TC inkl. Circulation 384195
Dosing valve circ. 2.6mm/5bar/400bar 3-5 Stainless steel inkl. Circulation 2309590
Separating fuid delivery 389064
ADDITIONAL INFORMATION
Color change valves and dosing valves for the multi-paint or 2-component system. Excellent
fushability and durability Extremely short switching times
Spring return for control air relief.
Pneumatic, 2.6 mm
Material housing Stainless steel
Nom. pressure 400bar
Min. material 2.6mm
Packing type UHMW-PE
Min. control air pressure 5bar
Control air connection M 5F
Materialanschluss G 1/4"-F
TECHNICAL DATA
Release-agent: Reservoir to apply release agent in order to increase lifetime of the packing signifca
ntly. Recommended especially for the processing of hydro-reactive material such as PU-catalysts.
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Page 101 Accessory Catalog 2011
Material Processing
PRODUCT DESCRIPTION
Description Max. switching frequency Material Release agent supply Item no.
Hz
PAINT VALVE TC 4MM/530BAR TC incl. 377142
PAINT VALVE SS 4MM/530BAR Stainless steel incl. 377095
DOSING VALVE TC 4MM/530BAR 3-5 TC incl. 377143
DOSING VALVE SS 4MM/530BAR 3-5 Stainless steel incl. 377096
Circulation connection ass. - 377093
Ground plate valve 400-4 ass. - 392093
Ground plate end 400-4 - 392096
Mounting valve 400-4 ass. - 392090
ADDITIONAL INFORMATION
Color change valves and dosing valves for the multi-paint or 2-component system. Excellent
fushability and durability Extremely short switching times
Double control air drive, without spring return. The base plate must be ordered separately.
Material Stainless steel
Nom. pressure 530bar
Min. material 3.5mm
Packing type UHMW-PE
Min. control air pressure 5bar
Control air connection FM 5
Materialanschluss G 1/4"-F
Color change and dosing valves
TECHNICAL DATA
Pneumatic, 4 mm
Mount the adaptor 377093 when a permanent circulation of material is requested.
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Page 102 Accessory Catalog 2011
Material Processing
Color change and dosing valves
PRODUCT DESCRIPTION
Description Nom. pressure Material inlet Material outlet Control air connection Circulation Item no.
bar
Valve with pneumatic drive 400 G 3/8"F G 1/2"F G 1/4"F Circulation 9999082
Valve with pneumatic drive 500 G 1/2"F G 1/2"F G 1/8"F No circulation 2303551
Pneumatic ball valve with large cross-section. Not self-closing.
Pneumatic, 10 mm
Material Edelstahl
Nom. pressure 400bar
Min. material 10mm
Packing type Viton
Min. control air pressure 5bar
TECHNICAL DATA
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Page 103 Accessory Catalog 2011
Material Hoses & Fittings
Material hoses and fttings for safe, reliable and comfortable
connection of the components in the overall paint system
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Material Hoses 104 Page Material Hoses & Fittings
Material Fittings 114 Page Material Hoses & Fittings
Page 104 Accessory Catalog 2011
Material Hoses & Fittings
Material Hoses
Material hoses for fuid transfer of e.g. all kinds of paints, hardeners, release agents or glues. Pressure ratings from low pressure up to 530 bar.
Standard material is high resistant polyamid (PA) which is suitable for almost every material. PTFE hoses are ofered for extremely aggressive
fuids such as Isocyanate hardeners. Hose fttings are stainless steel uniquely (wetted parts). Hose connection by use of 60 universal cone
with NPS-Type capnuts for High Pressure hoses (> PN 40) and BSP G-Type for Low Pressure hoses (< 40 bar). For older installations with M16
connections special reduction fttings are ofered. For installations on site hoses and fttings can also be ordered seperately. Low pressure
hoses are ofered per meter only. AirCoat double hoses and AquaCoat hoses complete the ofer of material hoses.Suction hoses are listed in
the chapter "suction systems". For special request please contact your local WAGNER sales organization.
AirCoat twin-hose inside fexible
protection hose for excellent
handling.
Textile reinforcement for
maximum fexibility
Hose fttings basically made
from stainless steel suitable for
all kinds of paints, hardeners or
solvents.
Material hoses wettet parts
made from Polyamide or PTFG.
Suitable for all kinds of fuids.
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Page 105 Accessory Catalog 2011
Material Hoses & Fittings
Material hoses
HIGH-PRESSURE MATERIAL HOSES
CONNECTION THREAD
HOSE DESIGNATION
High-pressure material hoses with polyamide or a PTFE inner tube
have textile reinforcement up to a rated pressure up to 270 bar and
are extremely fexible. The stainless steel fttings are attached using
a pressure sleeve. Alternatively, hose lines for manual applications
with a fxed length or hose by the meter are available for pressing
on site.
For the adaption of material hoses to various threads like NPS or BSP
according to inch rule or metric M16 threads, various adapters are
available.
The sealing is basically implemented using the 60 universal cone.
All Wagner material hoses are uniformly marked according to the
following example.
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Page 106 Accessory Catalog 2011
Material Hoses & Fittings
PRODUCT DESCRIPTION
Connection Inside Hose length Nom. pressure Item no.
mm m bar
NPS 1/4" 3.2 1 270 2308542
NPS 1/4" 3.2 7.5 270 9984583
NPS 1/4" 3.2 10 270 2301052
NPS 1/4" 4.8 1 270 2308543
NPS 1/4" 4.8 5 270 9984403
NPS 1/4" 4.8 7.5 270 9984573
NPS 1/4" 4.8 10 270 2302374
NPS 1/4" 4.8 15 270 9984573-15
NPS 1/4" 4.8 20 270 9984573-20
NPS 1/4" 6.3 1 270 2308544
NPS 1/4" 6.3 2.5 270 2308545
NPS 1/4" 6.3 5 270 9984465
NPS 1/4" 6.3 10 270 9984418
NPS 1/4" 6.3 15 270 9984574
NPS 1/4" 6.3 30 270 9984575
NPS 3/8" 9.6 2.5 230 9984567
NPS 3/8" 9.6 15 230 9984506
NPS 3/8" 9.6 30 230 9984515
NPS 1/2" 12.7 15 230 9984568
Inner tube made of polyamide (PA) with textile reinforcement and outer sheath made of poly-
urethane (PUR). Stainless-steel hose fttings with 60 universal cone.
Maximum material temperature 60C
Material PA
TECHNICAL DATA
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Polyamide, up to 270 bar
HP Material Hoses
Page 107 Accessory Catalog 2011
HP Material Hoses
PRODUCT DESCRIPTION
Connection Inside Hose length Nom. pressure Item no.
mm m bar
NPS 1/4" 6.3 1.5 530 9987117
NPS 1/4" 6.3 10 530 9984421
NPS 3/8" 9.6 10 530 2308546
NPS 3/8" 9.6 15 530 9987118
High pressure matarial hoses with a robust PUR outer coating and a chemical resistant PA-
inner tube. Hose fttings with 60-cone made from stainless steel. Ferrule and cap-nuts are
zinc-plated carbon steel. Max. material temperature 60 C.
Material PA
TECHNICAL DATA
Material Hoses & Fittings
PRODUCT DESCRIPTION
Connection Inside Hose length Nom. pressure Item no.
mm m bar
NPS 1/4" 4.8 1 270 9984458
NPS 1/4" 4.8 2 270 9984459
NPS 1/4" 6.3 0.5 270 2308547
NPS 1/4" 6.3 0.65 270 2308548
M 16x1.5 6.3 0.5 320 9987084
M 16x1.5 6.3 0.65 320 9987115
G 1/2" 12.7 2 200 3204666
Inner tube made of PTFE with textile reinforcement and outer sheath made of polyurethane
(PUR). Stainless-steel hose fttings with 60 universal cone.
Maximum material temperature 60C
Material PTFE
HP Material Hoses
TECHNICAL DATA
PTFE, up to 320 bar
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Polyamide , up to 530 bar
Page 108 Accessory Catalog 2011
Material Hoses & Fittings
AirCoat Material Hoses
PRODUCT DESCRIPTION
Inside Hose length Item no.
mm m
3.2 7.5 2309705
3.2 10 9984596
4.8 7.5 2309706
4.8 7.5 2309155
4.8 10 2302379
4.8 15 2309634
4.8 20 2309635
ADDITIONAL INFORMATION
Protection Hose
PRODUCT DESCRIPTION
Description Material Unit Item no.
Protection-hose- textile PA Polyamide By the meter 3676437
AirCoat double hoses consist of a standard WAGNER HP-material hose with PA inner tube dia-
meter DN3 (1/8) or DN4 (3/16) and a PUR air hose dia. 6 mm with G1/4 coupling. Both hoses
are packed in a PA-textile protection hose with excellent handling behaviour.
Das Schlauchpaket 2309155 ist eine extrem preisgnstige Alternative mit durchsichtiger Kunststof-Ummantelung.
Protection hoses for AirCoat or AquaCoat double hoses. Made from robust textile polyamide.
270 bar
Material PA
Connection NPS 1/4"
Nom. pressurebar 270bar
TECHNICAL DATA
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Page 109 Accessory Catalog 2011
Material Hoses & Fittings
PRODUCT DESCRIPTION
Inside Nom. pressure Item no.
mm bar
4.8 345 3674751
6.3 310 3674752
9.6 345 3674755
ADDITIONAL INFORMATION
Hoses by meter can be ordered in 0,1 m steps.
Caution: Hose-fttings may only be mounted by authorized staf and admitted pressing
equipment.
Material PA
Unit By the meter
HP Material Hoses
TECHNICAL DATA
Sold by the meter / several pressure range
Selection table for the appropriate hose fttings:
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Hose Type Part No. Crimping Fitting NPS Fitting BSP
Fitting
M16*1,5
DN 4 (3/16)
PN 345
PA
3674751 3677434
1/4
3674775
1/4
3677429
3677430
DN 6 (1/4")
PN 310
PA
3674752 3677435
1/4"
3677431
1/4"
3674782
3677432
DN 10 (3/8)
PN 345
PA
3674755
3677436
3/8 "
3677433
3/8"
3674784
-
Page 110 Accessory Catalog 2011
Material Hoses & Fittings
Low-Pressure Material Hoses
PRODUCT DESCRIPTION
Material Inside outside Nom. pressure Max. material temperature Item no.
mm mm bar C
PA 4 6 15 80 3202601
PA 6 8 15 80 3202600
PA 8 10 15 80 3202602
PA 10 12 15 80 3202603
PA 8 15 25 80 3206761
PTFE 4 6 15 260 3202592
PTFE 6 8 15 260 3202593
PTFE 8 10 15 260 3202594
PTFE 10 12 15 260 3202595
PFA 4 6 15 260 3203401
PFA 6 8 15 260 3203299
PFA 8 10 15 260 3203298
PFA 10 12 15 260 3205386
FEP 6 8 15 160 3209856
FEP 8 12 8 160 2314595
FEP 10 12 15 160 3207352
EPDM 9 16 20 80 3204603
PE 4 4 20 60 9982048
ADDITIONAL INFORMATION
Low Pressure mareial hoses are suitable for pressure up to 40 bar. Several exptions allow pres-
sures up to 40 bar in material circulation systems equipped with supply pumps such as Unica
4-270 or the LP- Icebreaker piston pumps with ratio up to 5:1.
Normally those hoses can be confgurated on site by use of additional hose fttings and
clamps. WAGNER only ofers high quality fttings with wetted material completely in stainless
steel!
Polyamide hoses are suitable universally while PTFE hoses are used with high reactive mate-
rial. PFA and FEP are copolymers out of the PTFE family. PFA has a higher tensile strenght even
at higher temperatures than PTFE while FEP is far more fexible but but not suitable under
extreme temperatures.
For electrostatic applications with waterbourne paints special hoses are requested due to
their electrical behaviour.
20 bar max.
Selection table for the appropriate hose fttings, hose clamps, and anti-kink springs:
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Page 111 Accessory Catalog 2011
Material Hoses & Fittings
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Low Pressure Material Hoses i/a
LP-hoses
tensile strenght
[N/mm]
max. temp.
[C]
[mm]
4/6
[mm]
6/8
[mm]
8/10
[mm]
10/12
Polyethylen (LD-PE) - 60C 9982048 - - -
Polyamid (PA) - 80C 3202601 3202600 3202602 3202603
PFA (high fexible PTFE) 2800 260C 3203401 3203299 3203298 3205386
PTFE (Tefon) 2200 260C 3202592 3202593 3202594 3202595
FEP (Flour-Elastomer) 2100 160C - 3209856 - 3207352
LP-hose fttings (SSt) connection
straight
G 1/4 3677429 3206594 - -
G3/8 - - 3206595 3206596
G 1/2 - - - 3206597
90
G 1/4 - 3206248 - -
G3/8 - 3206544 3206545 3206582
Hose clamp - 3206641 3206640 3206639
Bend protection spring - 245372 261360 3206568
Low Pressure Special Material Hoses i/a
LP-hoses PN
max. temp.
[C]
[mm]
6/12
[mm]
8/12
[mm]
8/15
[mm]
9/16
FEP (100kV
disruptive)
PN 100 - 2314595 - -
for hardener supply
PA, PU coated
PN 25 100 - - 3206761 -
EPDM PN 20 - - - - 3204603
LP-hose fttings (SSt) connection
straight
G 1/4 3206594 - 3206828 -
G3/8 - 3206595 3206762 3204638
Hose clamp 3206640 3206639 3206639 -
Page 112 Accessory Catalog 2011
PRODUCT DESCRIPTION
Material Inside outside Nom. pressure Hose length Item no.
mm mm bar m
PE 6 14 8 7.5 353874
PE 6 14 8 10 353875
PE 6 14 8 15 353876
PE 6 14 8 20 353877
FEP 4 13 250 7.5 363968
FEP 4 13 250 10 363969
FEP 4 13 250 15 363970
FEP 4 13 250 20 363971
PRODUCT DESCRIPTION
Material Inside outside Nom. pressure Hose length Item no.
mm mm bar m
PE 6 14 8 7.5 2302604
PE 6 14 8 10 2302605
PE 6 14 8 15 2302606
PE 6 14 8 20 2302607
FEP 4 13 250 7.5 363030
FEP 4 13 250 10 363031
FEP 4 13 250 15 363032
FEP 4 13 250 20 363033
Special hoses for manual electrostatic applications for water-based paints.
Conductive PUR sheathing is used to protective from mechanical loads and abrasion in rough
manual mode. The hoses are equipped with a M16x1.5 ftting on one side.
AquaCoat material hoses for automatic guns GA2800EAW (low-pressure) and GA3000AC
(high-pressure) Applications. With conductive PUR sheathing.
Connection M 16x1.5
Connection M 16x1.5
Material Hoses - Electrostatic
TECHNICAL DATA
Material Hoses - Electrostatic
TECHNICAL DATA
AquaCoat, manual
AquaCoat, automatic
Material Hoses & Fittings
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Page 113 Accessory Catalog 2011
Material Hoses & Fittings
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Notes
Page 114 Accessory Catalog 2011
Material Hoses & Fittings
Material Fittings
Material Connections of WAGNER equipment is based on 2 standards: High-pressure ( > 40 bar ): American NPS (National Pipe Standard)
Low pressure ( < 40 bar ): British BSP (British Standard Pipe) This is valid for all male outlet or inlet connections at devices such as regulators,
flters, manifolds, manometers, ... while the female thread into the body of the device normally follows the BSP standard. All WAGNER acces -
sories follow this rules in order to ft with each component without any limitation. For older installations with metric M16x1,5 or BSP connec -
tions neccessary adaptors are ofered. The sketch below makes this rule more transparent:
Diferent threads and sealings
for fexible adaption
60 universal cone for safe
sealing without death cavities
Wettet parts completely
stainless steel for
compromizeless suitability
Precise angle-positioning for
comfortable installation
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Page 115 Accessory Catalog 2011
Material Hoses & Fittings
Material screw connections
THREAD TYPES
SEALING METHODS
Metric threads: used at Wagner in all suction systems and were stan-
dard in older systems.
BSP: (British Pipe Standard) Inch thread according to British stan-
dard.
Cylindrical form: abbreviation: BSP-G
Conical form: abbreviation: BSP-R
NPS: (National Standard Pipe) American inch thread
Caution: NPS and BSP difer only slightly in thread angle and incline.
Extreme caution is required!
Basically, three sealing methods are available:
A: Sealing surface according to DIN 3852; Form A requires an
additional fat seal made of CU or Al. The screw connection is not
adjustable.
B: Sealing edge according to DIN3852; Form B requires no additional
seal. Cannot be detached any number of times and cannot be
adjusted.
T:Conical thread. Must be glued for secure sealing and is adjustable.
K:The sealing is implemented using the 60 cone and a sealing cone.
Usual for all hose screw connections. Special form: 24 cutting ring
screw conneciotn for pipes.
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Page 116 Accessory Catalog 2011
Material Hoses & Fittings
Material screw connections
The Wagner screw connections are classifed as follows, separated according to high-pressure and low-pressure screw connections:
DF = double ftting outer/outer thread
RF = reduction ftting inner/outer thread
SF = set ftting inner/outer thread: permits precise angular adjustment (swivel)
EF = 90 bend Adjustable or outer/outer thread (elbow ftting)
BF = bulk ftting outer/outer thread with compression-proof design
PF = plug ftting outer thread for sealing
HF = hose ftting with union nut and sealing cone
The brief designation of the fttings takes place according to the following diagram:
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Page 117 Accessory Catalog 2011
Material Hoses & Fittings
PRODUCT DESCRIPTION
Stainless steel fttings for high pressure applications. Diferent sealing types selectable e.g.
fat gasket, sealing edge or 60-cone. Or adjustable tapered threads which additionally have
to be glued.
Material Stainless steel
High-Pressure Double Fittings
TECHNICAL DATA
Diferent threads
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Thread 1 Seal Cone Thread 2 Seal Cone Nom. pressure Item no.
bar
G 1/8"M Form A 60 G 1/4"M Form A 60 530 3206710
G 1/8"M Form A - M 16x1.5M - 60 530 97548
G 1/4"M - 60 G 1/4"M - 60 350 9983211
G 1/4"M Form B 60 G 1/4"M Form B 60 530 3204611
G 1/4"M Form A - M 16x1.5M - 60 530 9998860
G 3/8"M Form A 60 NPS 1/4"M - 60 530 367555
G 3/8"M Form A 60 NPS 3/8"M - 60 530 367556
G 3/8"M Form A 60 NPS 1/2"M - 60 530 367554
G 3/8"M - 60 G 1/4"M - 60 530 M803.03
G 3/8"M Form A 60 G 3/8"M Form A 60 530 3206676
G 3/8"M Form A 60 M 16x1.5M - 60 530 367913
G 3/8"M Form A 60 M 16x1.5M - 60 530 367923
G 3/8"M Form A 60 M 20x2M - 60 530 367962
G 1/2"M Form A 60 G 1/4"M - 60 530 3204623
G 1/2"M Form A 60 G 3/8"M - 60 530 3203026
G 1/2"M Form A 60 G 1/2"M - 60 530 3676778
G 3/4"M Form A 60 NPS 3/8"M - 60 530 369657
G 3/4"M Form A 60 NPS 3/8"M - 60 530 369655
G 3/4"M Form A 60 NPS 1/2"M - 60 530 369656
G 3/4"M Form A 60 G 1/4"M - 60 530 3206429
G 3/4"M Form B 60 G 1/2"M Form A 60 530 370915
G 3/4"M Form B 60 G 1/2"M Form B 60 530 3677079
G 3/4"M - 60 G 1/2"M - 60 530 3207692
G 3/4"M Form B 60 G 3/4"M Form B 60 530 3676773
G 3/4"M Form A 60 M 16x1.5M - 60 530 369913
G 1"M Form A 60 NPS 3/4"M - 60 530 370556
G 1"M Form A 60 NPS 1/2"M - 60 530 370555
G 1"M Form A 60 NPS 1"M - 60 270 370557
G 1"M Form B 60 G 1"M Form B 60 530 3678387
Page 118 Accessory Catalog 2011
Material Hoses & Fittings
Thread 1 Seal Cone Thread 2 Seal Cone Nom. pressure Item no.
bar
R 1/4"M - - NPS 1/4"M - 60 350
R 1/4"M Form T 60 R 1/4"M - 60 350 M801.03A
R 1/4"M Form T 60 G 1/4"M - 60 530 M801.03B
R 3/8"M Form T 60 NPS 1/4"M - 60 530 M8022.03
R 3/8"M Form T 60 G 3/8"M - 60 530 3676419
R 3/8"M Form T - R 3/8"M Form T 60 530 3201607
R 1/2"M Form T - R 1/2"M Form T 60 350 3201040
R 3/4"M Form T - R 1/2"M Form T 60 350 3201471
R 3/4"M Form T - R 3/4"M Form T 60 350 3201102
R 1"M Form T - R 1"M Form T 60 350 3201325
NPT 1/4"M Form T - NPS 1/4"M - 60 530 3505045
NPS 1/4"M - 60 NPS 1/4"M - 60 530 367560
NPS 3/8"M - 60 NPS 1/4"M - 60 530 367561
NPS 3/8"M - 60 NPS 3/8"M - 60 530 256343
NPS 3/4"M - 60 NPS 3/8"M - 60 270 9985783
NPS 3/4"M - 60 NPS 1/2"M - 60 270 9985782
NPS 3/4"M - 60 NPS 3/4"M - 60 250 9985781
M 16x1.5M Form A 60 NPS 1/4"M - 60 270 105313
M 16x1.5M - 60 NPS 3/8"M - 60 530 256320
M 16x1.5M - 60 NPS 1/2"M - 60 530 3203016
M 16x1.5M Form B - M 16x1.5M - 60 270 97529
M 16x1.5M Form A - M 16x1.5M - 60 530 341350
M 16x1.5M Form A 60 M 16x1.5M Ermeto 24 530 123510
M 16x1.5M Form A 60 M 16x1.5M - 60 530 123446
M 16x1.5M Form A 60 M 18x1.5M Ermeto 24 270 104618
M 16x1.5M Form A 60 M 16x1.5M - 60 270 104475
M 16x1.5M Form A 60 G 1/2"M - 60 270 357436
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Page 119 Accessory Catalog 2011
Material Hoses & Fittings
PRODUCT DESCRIPTION
Thread 1 Seal Cone Thread 2 Seal Cone Nom. pressure Item no.
bar
G 3/8"M Form A 60 M 16x1.5M - 60 530 367917
G 3/8"M Form A 60 M20x1.5M Ermeto 24 530 367916
G 3/4"M Form A 60 M20x1.5M Ermeto 24 530 369916
G 3/4"M Form A - M 30x2M Ermeto 24 530 370914
R 1/4"M Form T - NPS 1/4"M - - 350 B0461.03A
R 3/8"M Form T - NPS 1/4"M - - 350 B0461.03
G 1/4"M Form B 60 NPS 1/4"M Form A 60 530 350550
G 1/4"M Form B 60 M 16x1.5M Form A 60 530 350499
ADDITIONAL INFORMATION
Special fttings for direct mounting of HP-flters at the pump outlet.
Material Stainless steel
Special Double Fittings
TECHNICAL DATA
Diferent threads
Double fttings with G BSP circulation connection for connec-
tion to the material outlet of high-pressure material pumps.
(B0461.xx)
Double ftting for GA4000AC and GA 250/400AL with sealing
edge at the front threaded journal for dead-space-free sealing.
(350499 & 350550)
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Page 120 Accessory Catalog 2011
Material Hoses & Fittings
Reduction Fittings
PRODUCT DESCRIPTION
Thread 1 Seal Cone Thread 2 Seal Cone Nom. pressure Item no.
bar
NPS 1/4"F - 60 M 16x1.5M - 60 270 34041
NPS 1/4"F - 60 NPS 3/8"M - 60 270 179732
NPS 1/4"F - 60 G 1/4"M - 60 270 179247
NPS 3/8"F - 60 NPS 1/4"M - 60 530 367562
NPS 3/8"F - 60 M 16x1.5M - 60 530 367563
G 1/4"F - 60 NPS 1/4"M - 60 530 2308540
G 1/4"F - - M 16x1.5M - - 270 256321
G 3/8"F - 60 NPS 3/8"M - 60 530 2308541
G 3/8"F - 60 M 16x1.5M - 60 250 115378
G 3/8"F - 60 M 16x1.5M - 60 250 115672
G 1/2"F - - G 3/8"M Form B - 400 9999182
M 16x1.5F - 60 NPS 1/4"M - 60 530 384555
M 16x1.5F - 60 NPS 1/4"M - 60 270 97201
M 16x1.5F - 60 NPS 3/8"M - 60 530 384556
M 16x1.5F - 60 NPS 3/8"M - 60 270 97204
M 16x1.5F - 60 NPS 1/2"M - 60 530 384557
M 16x1.5F - 60 G 3/8"M - 60 530 377342
M 16x1.5F Form A - G 1/2"M Form A - 270 115897
M 16x1.5F - - M 16x1.5M Form A - 270 356456
M 16x1.5F - 60 M 18x1.5M - 24 270 115822
M 16x1.5F - 60 M 20x2M Ermeto 60 270 118231
M 16x1.5F - - G 1/4"M - 38 270 242315
M 20x1.5F Form A - G 3/8"M - 60 530 377427
M 20x1.5F Form A - G 1/2"M - 60 530 377428
M 20x1.5F Form A - NPS 3/8"M - 60 530 367564
Reduction fttings to match diferent thread sizes
Diferent threads
Material Stainless steel
TECHNICAL DATA
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Page 121 Accessory Catalog 2011
Material Hoses & Fittings
PRODUCT DESCRIPTION
Thread 1 Seal Cone Thread 2 Seal Cone Nom. pressure Item no.
bar
M 16x1.5F - 60 M 16x1.5F - 60 530 17262
NPS 1/4"F - 60 M 16x1.5M - 60 530 344273
NPS 3/8"F - 60 M 16x1.5M - 60 530 367567
M 16x1.5F - 60 M 16x1.5M Form A 60 530 117206
M 16x1.5F - 60 G 1/4"M Form B 60 530 384116
M 16x1.5F - 60 G 3/8"M Form B 60 530 392270
M 20x1.5F - 24 G 3/8"M Form B - 530 9998680
PRODUCT DESCRIPTION
Thread 1 Seal Cone Thread 2 Seal Cone Nom. pressure Item no.
bar
R 1/4"M Form T 60 NPS 1/4"M - 60 530 2314065
G 1/4"M - 60 G 1/4"M - 60 500 3204620
G 3/8"M - 60 G 3/8"M - 60 500 3204619
NPS 1/4"M - 60 NPS 1/4"F - 60 530 2307562
NPS 3/8"M - 60 NPS 3/8"F - 60 530 2307608
M 16x1.5M - 60 M 16x1.5F - 60 500 9990157
R 1/4"F Form T 60 G 1/4"F - 60 350 B0462.03
Adjustable stainless steel fttings for accurate positioning of equipment.
90 Elbows made from stainless steel with adjustable thread.
Material Stainless steel
Material Stainless steel
Adjustable Fittings
TECHNICAL DATA
Elbows
TECHNICAL DATA
Diferent threads
Diferent threads
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ADDITIONAL INFORMATION
Bend with conical BSP-R thread permits angle-precise mounting and
must be sealed with Loctite, for example.
Page 122 Accessory Catalog 2011
Material Hoses & Fittings
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PRODUCT DESCRIPTION
Thread 1 Seal Item no.
R 1/4"M Form T 3202079
R 3/8"M Form T 3202082
G 3/8"M Form A 9907127
R 1/2"M Form T 3204332
R 1"M Form T 3201593
G 1/4"M Form B 9904310
PRODUCT DESCRIPTION
Description Material D Inside outside Item no.
mm mm mm
Sealing ring Aluminum 1.5 17 21 9974111
Sealing ring Aluminum 1.5 18 22 9974112
Sealing ring Copper 2.5 18 22 9925024
Sealing ring Copper 2.5 27 32 9970158
Stainless steel plugs
Flat metal gaskets for fttings with sealing type "Form A"
Material Stainless steel
Nom. pressurebar 530
Plugs
TECHNICAL DATA
Flat Gaskets
Diferent threads
For fttings with sealing type "Form A"
Page 123 Accessory Catalog 2011
Material Hoses & Fittings
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Suction Fitting
PRODUCT DESCRIPTION
Thread 1 Seal Cone Thread 2 Seal Cone Item no.
G 1/2"M Form A - M 36x2M - - 935050
G 1"M Form A 90 M 36x2M - 60 368958
G 3/4"M Form A 60 M 36x2M - 60 367958
G 1 1/2"M Form A 90 M 36x2M - 60 369958
G 1 1/2"M Form A 60 G 1 1/2"M - 60 369960
G 1"M Form A 90 G 1 1/2"M - 60 368964
Suction ftting
PRODUCT DESCRIPTION
Thread 1 Seal Cone Thread 2 Seal Cone Item no.
G 1/2"M - 60 M 36x2M - 60 3205686
G 3/4"M - 60 M 36x2M - 60 267313
G 1"M - 60 M 36x2M - 60 3201215
Special ftting to connect WAGNER suction systems with standard M36x2 connection to other
pumps e.g. EvoMotion, Unica or ZIP pumps.
For the connection of the WAGNER suction systems using the M36x2 standard thread to other
pumps, like EvoMotion, Unica, or ZIP pumps.
Low pressure, diferent threads
Low pressure, diferent threads
Material Stainless steel
Material Stainless steel
TECHNICAL DATA
TECHNICAL DATA
Page 124 Accessory Catalog 2011
Material Hoses & Fittings
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PRODUCT DESCRIPTION
Inside Thread 1 Cone Mounting type Nom. pressure Item no.
mm bar
6 G 1/4"F 60 streight 25 3206594
8 G 3/8"F 60 streight 25 3206595
9 G 3/8"F 60 streight 25 3204638
10 G 3/8"F 60 streight 25 3206596
10 G 1/2"F 60 streight 25 3206597
8 G 3/8"F 60 streight 25 3206762
8 G 1/4"F 60 streight 25 3206828
6 G 1/4"F 60 bended 90 25 3206248
6 G 3/8"F 60 bended 90 25 3206544
8 G 3/8"F 60 bended 90 25 3206545
10 G 3/8"F 60 bended 90 25 3206582
PRODUCT DESCRIPTION
Description Inside Item no.
mm
LP-Hose-clamp-6/8mm 8 3206641
LP-Hose-clamp-10 10 3206640
LP-Hose-clamp-12 12 3206639
Bent-prot-spring-6/8mm 8 245372
Bent-prot-spring-8/10mm 10 261360
Bent-prot-spring-10/12mm 12 3206568
Stainless steel low-pressure hose fttings for material hoses. With cap-nut and 60 sealing
cone.
Clamping ring and anti-kink springs for low-pressure material hoses. " inside" refers to the
inside diameter of the hose used.
Material Stainless steel
Low pressure hose ftting
TECHNICAL DATA
Low pressure hose ftting
Difrent Treads
Clamping ring & kink protection
Page 125 Accessory Catalog 2011
Material Hoses & Fittings
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High pressure hose ftting
PRODUCT DESCRIPTION
Inside Thread 1 Cone Mounting type Nom. pressure Item no.
mm bar
4.8 NPS 1/4"F - streight 345 3674775
4.8 M 16x1.5F - streight 345 3677430
6.3 NPS 1/4"F - streight 310 3677431
6.3 M 16x1.5F - streight 310 3677432
9.6 NPS 3/8"F - streight 345 3677433
9.6 G 3/8"F - streight 530 3206628
Caution: Hose-fttings may only be mounted by authorized staf and admitted pressing
equipment.
Difrent Treads
Material Stainless steel
TECHNICAL DATA
PRODUCT DESCRIPTION
Description Inside Nom. pressure Item no.
mm bar
HP-hose-ferrule-DN4 for 3674751 4.8 345 3677434
HP-Hose-ferrule-DN6 for 3674752 6.3 310 3677435
HP-Hose-ferrule-DN10 for 3674755 9.6 345 3677436
ADDITIONAL INFORMATION
Press-sleeves for high-pressure material hoses.
" inside" refers to the material hose to be pressed.
Material Steel
High pressure hose ftting
TECHNICAL DATA
Pressure sleeves

Hose Type Part No. Crimping Fitting NPS Fitting BSP
Fitting
M16*1,5
DN 4 (3/16)
PN 345
PA
3674751 3677434
1/4
3674775
1/4
3677429
3677430
DN 6 (1/4")
PN 310
PA
3674752 3677435
1/4"
3677431
1/4"
3674782
3677432
DN 10 (3/8)
PN 345
PA
3674755
3677436
3/8 "
3677433
3/8"
3674784
-
Page 126 Accessory Catalog 2011
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Notes
Page 127 Accessory Catalog 2011
Gun Accessories
Accessories and components of the manual and automatic Wagner guns
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Gun Flush System 128 Page Gun Accessories
Page 128 Accessory Catalog 2011
Gun Accessories
Gun cleaning
WAGNER Gun Flush Boxes are the safety assurance for your spray-guns. Independently which guns is used the gun fush box reliably cleans
the system. Together with the WAGNER 2K-Systems guns and hoses are fushed safely and fully automatic before pot life time is over.
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Page 129 Accessory Catalog 2011
Gun Accessories
PRODUCT DESCRIPTION
Description Suitable for Item no.
GFB for FinSpray06 PILOT IIIFFineSpray 06 377162
GFB for FinSpray09 PILOT Maxi 377163
GFB for FinSpray03 PILOT MiniFineSpray 03 377164
PSV for WA Colora SP5 Colora SP5 2308978
GFB for Walther Pilot XIII Walther Pilot XIII 2312673
GFB for GM3000AC GM 3000AC 377160
GFB for GM 4600 AC GM 4600AC 377174
GFB for GM 4100 AC GM 4100AC 2308814
Retrovitset 1 PSV GM3000 on GM4000 377878
377879
GFB for AG09, G08, G12, G15 G 08AG 09SG 12G15 377165
GFB for AG14 AG 14AG 17 377167
GFB for GM2000/2800 GM 2800EAGM 2000EACGM 2900EAW 377161
swichbox for PSV manual Gun fush box 377150
Swichbox with timer manual Gun fush box 377151
Reduction in volatile organic compounds (VOC) because the atomizer air is switched of auto-
matically and the fushing fuid is collected. Only minor fouling of hand gun during fushing.
High level of user safety during fushing. Easy to handle and operate.
Air inlet pressurebar 47bar
Air outlet pressurebar 47bar
Ambient temp.C 580C
Weightg 7500g
Lengthmm 216mm
Widthmm 217.5mm
Heightmm 480mm
Compressed air quality ISO 8573.1 5.5.4
Gun fush box
TECHNICAL DATA
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Page 130 Accessory Catalog 2011
Gun Accessories
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Notes
WAGNER Industrial Solutions
WAGNER QUALITY
We globally develop, produce and distribute innovative
products and solutions based on trendsetting technolo-
gies that meet the highest quality standards. WAGNER
offers maximum quality, reliability and cost effectiveness.
WAGNER DEVELOPMENT CENTER
From the initial idea to series production, this highly
advanced development center sets new standards in the
development of products and solutions for the surface fin-
ishing industry. In addition, it is here that compliance with
all national and international standards and regulations is
guaranteed in the course of product development.
WAGNER TECHNOLOGY CENTER
WAGNER offer its customers an unique technology center
with floor space of 1,400 m for liquid and powder coat-
ing, located at the company headquarters in Markdorf. In
rooms equipped with the latest technology, our custom-
ers are able to coat their products with liquid or powder
materials under real production conditions. On the basis
of insights gained during these trials, efficient system
concepts are developed and implemented in cooperation
with our experts.
WAGNER - Perfect Surfaces for Industry
WAGNER is the market leading manufacturer of high tech systems and components for the application of paints and powders to
surfaces. We are one of only a few suppliers to ofer the full spectrum of products and technologies needed throughout the entire
process chain from material feeding and mixing to transporting and controlling and, fnally, to application of the material on
the surface. Efcient use of resources, maximum quality and economy is what we stand for in everything we do.
WAGNER SERVICE
Always close to you - the WAGNER Service network.
WAGNER provides its customers with worldwide service.
At our bases you will always find the right contact for all
technical queries. Regular maintenance of your equipment
will ensure for high process safety and reliability. The latest
developments and updates could be very advantageous
for your processes. We are glad to pass this knowledge
on to you. Either during maintenance work after all we
are on your premises anyway - or you can make use of our
training offers!

WAGNER DISTRIBUTION SUPPORT
Become a WAGNER distributor today. We offer a broad
sales support by our highly qualified employees as well as
by offering a wide range of material, tools and documents.
Examples:
product and accessory catalogs
price lists
brochures, poster etc.
user manuals
InfoNet - the WAGNER IS information portal
WAGNER distributor shop
MARKET-LEADING MANUFACTURER
WAGNER Industrial Solutions is, as a part of the WAGNER
Group, the market leader in manufacturing technologically
advanced systems and plants for surface coating using
liquid, powder, paints and fuid media. What do delicate
writing tools, TVs, mobile phones, laptops, refrigerators
and kitchens, control cabinets, wheel rims, cars, yachts and
cranes all have in common? Of course: an innovative coa-
ting technology for high quality surfaces that is integrated
in the industrial production process.
Around 1,400 employees around the world work to
ensure the high standards of WAGNER coating technology.
The spectrum ranges from material feeding, mixing and
dosing equipment, and motion and control engineering
to the surface application of powder and liquid coating,
paints, oils and waxes, etc. Booths and recovery equip-
ment for powder coating as well as adhesive and label-
ling equipment round out the product portfolio, which is
geared toward efciency and process reliability, as well as
user-friendliness and environmental compatibility.
INNOVATIVE COATING TECHNOLOGIES
The appearance and function of a products surface struc-
ture is critical to its value. And it is what our our develop-
ment engineers focus on: we work to enhance your pro-
ducts. At our development centre in Switzerland, we have
a successful think tank and set the benchmark in many
sectors worldwide. For example, we are regarded as the
pioneers in electrostatic powder coating of large work-
pieces and are leaders in high technology applications.
Always in focus: simple handling combined with high
efciency and the best possible environmental protection
according to VOC regulations.
WAGNER also excels in surface coating with liquid media,
such as with innovations like the extremely long-lived Unica
double diaphragm pump, the new ergonomic AirCoat guns
and the frst 4K paint system in Germany. Aside from new
developments, the continuous improvement of well-proven
technologies is an important aspect of our research and
development work. The company ofers its customers
around the world test systems equipped with various tech-
nologies that provide a wide range of testing opportunities.
An experienced team of application technicians performs
test runs in which various coatings are tested under produc-
tion conditions and the best solution is ultimately imple-
mented. Thanks to its global service network and innovative
products, the WAGNER group is among the top providers in
the coating sector.
WAGNER ADVANTAGES

High quality products

Professional system consultation for optimal
coating solutions for your workpiece

Innovative developments

Efficient support and service

High performance and efciency worldwide

ISO 9001 certifed
Industrial Solutions
www.wagner-group.com
J. Wagner GmbH
Industrial Solutions
D-88677 Markdorf
Tel. +49 (0) 75 44/5 05-0
Fax +49 (0) 75 44/5 05-200
Industrial Solutions
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Li qui d Appl i cati ons
Printed in Germany - Item no. 2305877 - 01/2011 - Subject to change without notice. Not responsible for errors and
misprints. Illustrations may vary from scope of delivery. Our General Terms and Conditions apply. All rights reserved.