power solutions
w w w. l e v e r. i t
power solutions
performance reliability flexibility
pg.
pg. 17
pg. 39
Lever service
pg. 44
LEVER 2014 3
4 LEVER 2014
Project implementation
for customized solution
Following the operating mode of the
professional market of Oil&Gas and Utilities,
LEVER implements a dedicated quality
procedure to develop customized solutions,
acquired by the winning bids.
Generally, our Total Projects flow follows
these steps:
- Technical and commercial offers a
regarding RFQ
- Kickoff Meetings
- Engineering Design
- System Configuration
- Business Object Template Development
- Display Template Development
- Application Specification and Design
- Documentation and Testing
- Factory Acceptance Test (FAT)
- Installation and Training
- Commissioning, supervision and start up
LEVER 2014 5
Our strategy
Mission
eye toward our staff that build our capability and global
efficiency
business today.
6 LEVER 2014
Vision
Sustainability
Environment
activities.
LEVERs products, systems, solutions and services are designed to improve our customers businesses - centered around
improving reliability and increasing industrial productivity - while lowering environmental impact.
We seek to minimize the environmental impact of our technologies and products, passing on this expertise to customers and
suppliers, at the same time as trying to ensure that our manufacturing processes are safe and energy-efficient.
In our own operations, LEVER strives to reduce the use of energy and materials, streamline the means of transporting goods,
reduce the impact of business travel, phase out hazardous materials, design eco-efficient and recyclable products, and enhance
suppliers performance. Much can be achieved through sharing best practice.
Improving performance also includes the design phase of new products and processes. Design engineers receive training and
tools to carry out Life Cycle Assessments to evaluate a products environmental impact throughout its life cycle. LEVER ensures
that the manufacturing facilities comply with ISO 14001 and OHSAS 18001 international standards on the management of
environmental and health and safety risks. Close collaboration with external sustainability organizations and universities also
helps LEVER to establish effective programs to support its improvement initiatives.
LEVER 2014 7
Static UPS
Inverter
LEVER 2013 9
ucts
Customized prod tation
en
em
pl
im
for project
DPS
One line Diagram
Main features:
10 LEVER 2014
Clean and stable DC on battery with ripple voltage peakpeak value <1%
Pure VFI-SS-III output sinusoid wave as provided by
the IEC/CEI EN 62040 standards
Redundant fan system with temperature and air flow control
5 automatic charging modes
Manual charging mode for flooded batteries
Adjustable times and alarm thresholds
Temperature compensation programmable on the charging
voltage to extend the battery life.
Double digital microprocessor control (DSP + PLD) for
rectifier and inverter, ensuring maximum reliability
Full optical isolation on all the logic and interface cards.
Modbus communication interface through RS232 or RS485
port.
Ethernet connectivity.
Optional FALCON battery control system.
Separate DSP for rectifier and inverter to improve reliability.
Absolute reliability
and performance
DSP board
with Modbus
communications
Display indications:
SPDT contacts:
Input
Rectifier blocked
Rectifier warning
Mains failure
Isolation failure
Minimum charger output voltage
Maximum charger output voltage
Boost or manual charge active
Bypass line available
Inverter failure
Minimum DC voltage
Load on bypass line/inverter
Inverter overload
Manual bypass active
Inverter heat sink over temperature
Mains failure
Phase failure
SCR fuses blown
Phase reversed
Voltage out of range
Frequency out of range
Charger
Rectifier STOP
Rectifier blocked
Rectifier warning
Heat sink over temperature
Output short circuit
Maximum output voltage
Battery
Battery breaker tripped
Automatic charge mode
Float charge
Boost charge
Manual charge
Rectifiers overload
Isolation failure
Boost and manual charge
enabled
Battery failure
Maximum time at level 2, 3
Battery discharging
Thermal
Maximum cabinet temperature
Minimum cabinet temperature
Maximum battery temperature
Minimum battery temperature
Battery temperature probe
disconnected
Inverter
Load on BYPASS
Load on INVERTER
Heat sink over temperature
On Line/Line interactive mode
Inverter blocked
Inverter warning
Block for Overload
Output short circuit
Inverter STOP
Manual bypass active
Bypass breaker off
Output breaker off
Inverter synchronized error
Inverter overload
Minimum input voltage
Applications
Oil & Gas/Petrochemical
Utilities & Power stations
Reference standards
- IEC/CEI
- GOST/NEMA
Bypass
SCR fault
Fuse blown
Commutation blocked
bypass line available
Phase reversed
Voltage out of range
Frequency out of range
LEVER 2014 11
DPS
Model
Model
DPS TM 005/11
110Vdc
230Vac /
5kVA
DPS TM 010/11
115Vac 1PH
10kVA
DPS TM 015/11
15kVA
DPS TM 020/11
20kVA
DPS TM 030/11
30kVA
DPS TM 040/11
40kVA
DPS TM 050/11
50kVA
DPS TT 010/11
110Vdc
400Vac /
10kVA
DPS TT 015/11
190Vac 3PH
15kVA
DPS TT 020/11
20kVA
DPS TT 030/11
30kVA
DPS TT 040/11
40kVA
DPS TT 050/11
50kVA
DPS TM 005/22
220Vdc
230Vac /
5kVA
DPS TM 010/22
115Vac 1PH
10kVA
DPS TM 015/22
15kVA
DPS TM 020/22
20kVA
DPS TM 030/22
30kVA
DPS TM 040/22
40kVA
DPS TM 050/22
50kVA
DPS TM 060/22
60kVA
DPS TM 080/22
80kVA
DPS TM 100/22
100kVA
DPS TM 120/22
120kVA
DPS TT 010/22
220Vdc
400Vac /
DPS TT 015/22
190Vac 3PH
DPS TT 020/22
DPS TT 030/22
DPS TT 040/22
DPS TT 050/22
DPS TT 060/22
DPS TT 080/22
DPS TT 100/22
DPS TT 120/22
(Other size on request)
12 LEVER 2014
10kVA
15kVA
20kVA
30kVA
40kVA
50kVA
60kVA
80kVA
100kVA
120kVA
TECHNICAL CHARACTERISTICS
ELECTRIC PARAMETERS
Input frequency
50 / 60 Hz
Frequency range
10%
Input voltage
400 Vac 3PH
Input voltage range
10%
Efficiency
> 92%
Temperature compensation
Included
Battery charger Ripple
<1%
Battery voltage
110/220 Vdc
Overload 110/125/150%
2h/10/10
Transfert time
<2ms
Waveform Sinewave
COMMUNICATIONS
Remote signalling
SPDT Contacts
Communication RS485
ENVIRONMENT
Cooling Forced
Operating conditions
-5/+50C, 93% Humidity (without condensation)
Noise
55 to 63 dB (depending on size)
MECHANICAL
LEVER 2014 13
ucts
Customized prod tation
en
em
pl
im
for project
INV
Main features:
The LEVER INV series offers a range of oneand three-phase inverters with IGBT power
conversion bridge.
The system has been
designed to continuously
supply extra-low harmonics
AC current to critical loads.
The integrated static switch
can automatically perform
quick switching operations
on the DC line, in case of
black-out only, to substantially
increase the global efficiency;
it can also perform an ON-LINE conversion,
in which the wave form is always generated
by the inverter, thus ensuring a stable,
undistorted waveform. In this case the load is
switched to the emergency line only in case
of inverter failure. The fast control system
and the high-frequency PWM technology
allow to connect the inverter to non-linear
loads with a very low waveform distortion.
The graphical display allows to show an easy
to understand one-line diagram displaying
the current status of the inverter and of the
static switch, thus providing an accurate
overview of the alarms and measurements.
DSP board
with Modbus
communications
14 LEVER 2014
INV
Model
Model
Input Output Power
Voltage
Voltage
INV M 005/11
110Vdc
230Vac /
INV M 010/11
(opt.125Vdc)
115Vac 1PH
INV M 015/11
INV M 020/11
INV M 030/11
INV M 040/11
INV M 050/11
INV M 060/11
INV M 080/11
INV M 100/11
5kVA
10kVA
15kVA
20kVA
30kVA
40kVA
50kVA
60kVA
80kVA
100kVA
INV T 010/11
110Vdc
400Vac /
INV T 015/11
(opt.125Vdc)
190Vac 3PH
INV T 020/11
INV T 030/11
INV T 040/11
INV T 050/11
INV T 060/11
INV T 080/11
INV T 100/11
10kVA
15kVA
20kVA
30kVA
40kVA
50kVA
60kVA
80kVA
100kVA
INV M 005/22
220Vdc
230Vac /
INV M 010/22
115Vac 1PH
INV M 015/22
INV M 020/22
INV M 030/22
INV M 040/22
INV M 050/22
INV M 060/22
INV M 080/22
INV M 100/22
INV M 120/22
INV M 160/22
INV M 200/22
5kVA
10kVA
15kVA
20kVA
30kVA
40kVA
50kVA
60kVA
80kVA
100kVA
120kVA
160kVA
200kVA
INV T 010/22
220Vdc
400Vac /
INV T 015/22
190Vac 3PH
INV T 020/22
INV T 030/22
INV T 040/22
INV T 050/22
INV T 060/22
INV T 080/22
INV T 100/22
INV T 120/22
INV T 160/22
INV T 200/22
10kVA
15kVA
20kVA
30kVA
40kVA
50kVA
60kVA
80kVA
100kVA
120kVA
160kVA
200kVA
LEVER 2014 15
INV
TECHNICAL CHARACTERISTICS
INPUT
DC voltage
110V/220V
Tolerance +/-20%
Bypass input voltage
400/230/115
Tolerance
-20% .. +10%
Bypass input frequency
50/60Hz
Tolerance +/-10%
OUTPUT
Power factor
0,8
Nominal output voltage
400/230/115
Voltage regulation
+/-10%
Overload
<100%
continuous
<110%
2 hours
<125%
10 minutes
<150%
10 seconds
Bypass overload
1000%
Short circuit protection
present
Frequency 50/60Hz
Frequency regulation
+/-10%
Slew rate
>1Hz/s
Waveform sinewave
Max crest factor
3:1
Transfer time
<2ms
Voltage distorsion
<2%
Efficiency on-line mode
> 92%
Efficiency off-line mode
> 98%
MECHANICAL
Metal frame thickness
2.5mm
Metal door thickness
2mm
Frame surface
galvanised steel
Protection degree with closed panels
IP20
Protection degree with open panels
IP20
External colour
RAL 7035
Cable entry
from the base, from the roof or from the side
Display indications:
System
Load on BYPASS
Load on INVERTER
Heat sink over temperature
On Line/Line interactive mode
Inverter blocked
Inverter warning
Block for Overload
Output short circuit
Inverter stop
Manual bypass closed
By-pass breaker off
Output breaker off
Inverter synchronized error
Overload
Minimum input voltage
Inverter failure
Bypass
SCR failure
Fuse blown
Commutation blocked
By-pass line available
Phase reversed
Voltage out of range
Frequency out of range
SPDT contacts
Emergency line available
General failure
Minimum input voltage
Load on bypass/inverter
Inverter overload
Manual bypass
Heat sinks over temperature
Rectifiers
Battery Chargers
LEVER 2013 17
ucts
Customized prod tation
en
em
pl
im
for project
RDC
Main features:
Clean and stable output DC current with ripple voltage peak-peak
value <1%
Redundant fan system with temperature and air flow control.
5 automatic charging modes.
Manual charging mode.
4 adjustable voltage levels (the rectifier can operate as a power
supply at the rated voltage or as a battery charger.
Adjustable times and alarm thresholds.
Temperature compensation programmable on the charging
voltage to prolong the battery life.
Digital microprocessor control (DSP + PLD).
Full optical isolation on all the logic and interface cards.
Low input harmonic distortion with the twelve-phase bridge and
the optional input filter.
Certified to withstand the harshest environment conditions.
Efficiency exceeding 90% (low-frequency transformer included).
Modbus communication interface through RS232 or RS485 port.
Ethernet connectivity.
Optional FALCON battery monitoring system.
H class input isolation transformer.
18 LEVER 2014
DSP board
with Modbus
communications
RDC
Parallel solution to increase
efficiency and yield
Lever has designed a wide range of parallel solutions to increase
the general system MTBF until making it virtually infinite. Thanks
to a CAN BUS communication card, in fact, the different rectifiers
divide the load into equal shares, and manage a complex function
exchange system.
LEVER 2014 19
RDC
Model
Output Output
Voltage
Current
RDC 24/60
RDC 24/80
RDC 24/100
RDC 24/120
RDC 24/150
RDC 24/200
RDC 24/250
24 Vdc
RDC 24/300
RDC 24/400
RDC 24/500
RDC 24/600
RDC 24/800
RDC 24/1000
RDC 24/1500
RDC 24/2000
RDC 48/60
RDC 48/80
RDC 48/100
RDC 48/120
RDC 48/150
RDC 48/200
48 Vdc
RDC 48/250
RDC 48/300
RDC 48/400
RDC 48/500
RDC 48/600
RDC 48/800
RDC 48/1000
RDC 48/1500
RDC 48/2000
20 LEVER 2014
Model
60 A
80 A
100 A
120 A
150 A
200 A
250 A
300 A
400 A
500 A
600 A
800 A
1000 A
1500 A
2000 A
60 A
80 A
100 A
120 A
150 A
200 A
250 A
300 A
400 A
500 A
600 A
800 A
1000 A
1500 A
2000 A
Model
Output Output
Voltage
Current
RDC 110/60
RDC 110/80
RDC 110/100
RDC 110/120
RDC 110/150
RDC 110/200
110Vdc
RDC 110/250 (Opt.125Vdc)
RDC 110/300
RDC 110/400
RDC 110/500
RDC 110/600
RDC 110/800
RDC 110/1000
RDC 110/1500
RDC 110/2000
RDC 220/60
RDC 220/80
RDC 220/100
RDC 220/120
RDC 220/150
RDC 220/200
220 Vdc
RDC 220/250
RDC 220/300
RDC 220/400
RDC 220/500
RDC 220/600
RDC 220/800
RDC 220/1000
RDC 220/1500
RDC 220/2000
60 A
80 A
100 A
120 A
150 A
200 A
250 A
300 A
400 A
500 A
600 A
800 A
1000 A
1500 A
2000 A
60 A
80 A
100 A
120 A
150 A
200 A
250 A
300 A
400 A
500 A
600 A
800 A
1000 A
1500 A
2000 A
TECHNICAL CHARACTERISTICS
ELECTRIC PARAMETERS
Input frequency
50/60 Hz
Frequency range
10%
Input voltage
400 Vac 3PH
Input voltage range
10%
Input THD
< 30%
Output voltage
4 levels (power supply only, charge level 1,2,3)
Soft start
included
Temperature compensation
included
Ripple
< 1%
COMMUNICATIONS
Remote signalling
SPDT Contacts
Communication RS485
ENVIRONMENT
Cabinet Cooling
Operating conditions
Noise
Natural
-5/+50C, 93% Humidity (without condensation)
53 to 58 dB depending on size
MECHANICAL
LEVER 2014 21
AME
Industrial applications:
Oil&Gas (Petrochemicals Offshore, Onshore, Pipelines);
Energy & Power Generation (Transmission, Distribution);
Transportations (Rail, Airport, Shipping);
Water (Desalination, Treatment);
Instrumentation & Process control (Chemical, Mining, Steel, Paper);
All industrial applications;
OPTIONS
22 LEVER 2014
Key features:
Standard system - cost effective, short lead time;
Digital instrumentations cl. 0,5;
Electronic management with analog control, trimmer
for setting characteristics;
LEDs and control parameters locally or remotely;
Several types of batteries:
Ni-Cd (vented or gas recombination);
Lead acid (vented or gas recombination);
Advance Battery Management;
Parallel operation;
Simplified maintenance:
High MTBF and low MTTR;
International Service support;
AME
SWAP MODULAR converter
6 Pulse total controlled thyristor rectifiers.
High performance totally independent module;
can be changed very easily in case of failure
(very short time MTTR).
Display interface
An human machine interface (HMI) ensure the access to all
the important parameters; the main panel accessible from the
front side. A large display 3 digits and for battery voltage
and current gives the perfect overview of the charge quality.
The display is powered by output batteries, thanks an embedded DC/DC converter, to ensure measurements also without
AC supply. LEDs indicate the operation of the system
Environment characteristics
Mains status;
Phases sequence;
Rectifier ON;
Fault;
Output DC voltage over high threshold;
Output DC voltage under low threshold;
Fuses fault;
Maximum temperature;
Maximum charge time;
Level 1 (Float charge voltage);
Level 2 (Fast charge voltage);
Level 3 (Manual charge voltage);
Constant voltage
Min. battery voltage;
Battery in discharge;
Pole +/- to earth (included for only 110 V )
< 60 to 1 mt
Cabinet Cooling
NATURAL
Environment temperature
C 0 +50
Storage temperature
C -20 a +70
Relative humidity
Altitude
SPDT Contacts
Mains
Fault
Min. battery voltage
Pole +/- to earth (as above specified)
Measuring
(The display it is powered by battery thanks an DC/DC converter)
Battery Voltage
Battery current
LEVER 2014 23
AME
Standard system
The AME rectifiers have been pre-configured with the most commonly
requested features built-in as standards. These systems are available offthe-shelf with standard drawings and standard user documentation.
Standard AME rectifier, without additional options, provides a very cost
effective and short lead time solution.
Standard electrical /
electronic components
Input terminals blocks;
Internal imput power switch (MCB or MCCB depending power);
High DC voltage trip;
Fast fuse internal rectifiers bridge;
Options:
The standard system can be enhanced by
the additional of some basic and engineering
options. System specific drawing packages
and user documentation will be automatically
generated to reflect the actual options
configuration.
Rectifier shunt;
circuit current;
24 LEVER 2014
MAINS A.C.
TERMINAL BLOCKS
MAINS BREAKER
INSIDE VIEW
AUXILIARY
RECTIFIER
PLATE DATE
AME
LEVER 2014 25
AME
26 LEVER 2014
TECHNICAL CHARACTERISTICS
Mains
-15% / +15%
Frequency
50-60Hz 5%
Current regulation
Temperature coefficient
0,18% per C
Charging characteristics
Noise level
< 50dB
Input/output isolation
as required by
Isolation resistance
>2000 M , 500Vdc
Outgoing protection
Cooling
AME
CABINET Model
AME 24/60 24 60
AME 24/80 24 80
AME 24/100 24 100
AME 24/120 24 120
AME 24/150 24 150
AME 24/60/G 24
AME 24/80/G 24
AME 24/100/G 24
AME 24/120/G 24
AME 24/150/G 24
60
80
100
120
150
AME 48/60 48 60
AME 48/80 48 80
AME 48/100 48 100
AME 48/120 48 120
AME 48/150 48 150
AME 48/60/G 48
AME 48/80/G 48
AME 48/100/G 48
AME 48/120/G 48
AME 48/150/G 48
60
80
100
120
150
60
80
100
120
150
60
80
100
120
150
OUTPUT A
Vdc
OUTPUT A
Vdc
LEVER 2014 27
AMS
VRLA batteries
with output voltage from 24, 48, 110, 220 Vdc up to 30A
Industrial applications:
Oil&Gas (Petrochemicals Offshore, Onshore, Pipelines);
Energy & Power Generation (Transmission, Distribution);
Transportations (Rail, Airport, Shipping);
Water (Desalination, Treatment);
Instrumentation & Process control (Chemical, Mining, Steel, Paper);
All industrial applications;
OPTIONS
Key features:
Standard system - cost effective, short lead time;
Digital instrumentations cl. 0,5;
Electronic management with analog control, trimmer
for setting characteristics;
LEDs and control parameters locally or remotely;
Advance Battery Management;
Parallel operation;
Simplified maintenance:
High MTBF and low MTTR;
International Service support;
AMS
SWAP MODULAR converter
IGBT chopper rectifiers.
High performance totally independent module;
can be changed very easily in case of failure
(very short time MTTR)
Display interface
An human machine interface (HMI) ensure the access to all
the important parameters; the main panel accessible from the
front side. A large display 3 digits and for battery voltage
and current gives the perfect overview of the charge quality.
The display is powered by output batteries, thanks an embedded DC/DC converter, to ensure measurements also without
AC supply. LEDs indicate the operation of the system.
Environment characteristics
Main regular;
Output DC;
Min. battery voltage;
Fault;
< 60 to 1 mt
Cabinet Cooling
NATURAL
Environment temperature
C 0 +50
Storage temperature
C -20 a +70
Relative humidity
Altitude
SPDT Contacts
Main Fault
Fault
Min. battery voltage
Measuring
(The display it is powered by battery thanks an DC/DC converter)
Battery Voltage
Battery current
LEVER 2014 29
AMS
Standard system
The AMS rectifiers have been pre-configured with the most commonly
requested features built-in as standards. These systems are available offthe-shelf with standard drawings and standard user documentation.
Standard AMS rectifier, without additional options, provides a very cost
effective and short lead time solution.
Standard electrical /
electronic components
Input terminals blocks;
Internal imput power switch (MCB or MCCB depending power);
High DC voltage trip;
Fast fuse internal rectifiers bridge;
Options:
The standard system can be enhanced by
the additional of some basic and engineering
options. System specific drawing packages
and user documentation will be automatically
generated to reflect the actual options
configuration.
Rectifier shunt;
30 LEVER 2014
ALARMS BOARD
TERM. BLOCKS
RECTIFIER
MAINS BREAKER
MAINS A.C.
TERMINAL BLOCKS
INSIDE VIEW
AMS
LEVER 2014 31
AMS
TECHNICAL
CARATTERISTICS
Mains
Frequency
Input current (A)
Input switch, MCB C
Output voltage (Vdc)
Output current (A)
Stability
Ripple in output
Efficiency
Noise
Protection input
Cooling
Isulation test
Protection degree
Environmental
temperature
Storage temperature
Altitude
Humidity
SPDT allarms
4,8
6A
25
7,3
10A
27,2
40
CABINET Model
AMS 24/25 24 25
AMS 24/40 24 40
AMS 24/60 24 60
AMS 24/25/G 24
AMS 24/40/G 24
AMS 24/60/G 24
25
40
60
AMS 48/10 48 10
AMS 48/30 48 30
AMS 48/10/G 48
AMS 48/30/G 48
10
30
5
15
30
32 LEVER 2014
ucts
Customized prod tation
en
em
pl
im
for project
SEE
Industrial applications:
Oil&Gas (Petrochemicals Offshore, Onshore, Pipelines);
Energy & Power Generation (Transmission, Distribution);
Transportations (Rail, Airport, Shipping);
Water (Desalination, Treatment);
Instrumentation & Process control
(Chemical, Mining, Steel, Paper);
All industrial applications;
General characteristics
Mains supply voltage
Input frequency
Output rated voltage
LEVER 2014 33
SEE
System branch (SCR technology)
Main components
Type:
Output current:
Output tolerance:
1%
Static stabilization:
0,5%
of each branch
N2 Converter SCR 6 pulse totally-controlled
Thyristor Bridge. The electronic control board
- NICD BATTERIES
Environment characteristics
Acoustic Noise dBA
< 60 to 1 mt
Cabinet Cooling
NATURAL
C -20 a +70
Relative humidity
Altitude
Normal operation
During the normal operation in presence of mains the two converters they are independent. The battery charger rectifier
will charge the battery while the system rectifier will supply the load with a stabilized voltage with tolerance 1%.
Operation in black-out
In case of total black-out of the mains or failure of both rectifiers, its automatically activated a sequence which provides
the direct connection of load to the battery.
34 LEVER 2014
SEE
Led Alarms Display
System branch
Mains
Battery branch
Phases sequence
Main Fault
Mains
Rectifier ON
Fault
Phases sequence
Fault
Rectifier ON
High DC voltage
Pole + / - to earth
Fault
Fuses fault
High DC voltage
High temperature
Fuses fault
Overload
High temperature
Low DC voltage
DC voltage ok
Low DC voltage
Constant voltage
Overload
No ventilation
V1 lev (float charge)
V2 lev (fast charge)
Instruments
Constant voltage
Battery on discharge
front of rectifier.
Pole + / - to earth
MECHANICAL CHARACTERISTICS
Structure type:
Cable entry:
Metal Frame Thickness:
Metal doors Thickness:
Closed doors Protection Degree:
Open doors Protection Degree:
Accessibity:
External Colour Painting:
Frames and Surfaces:
LEVER 2014 35
SEE
Typical drawing
the
most
commonly
requested
Standard electrical/electronic
components
Input and output terminals blocks;
Internal input power circuit breakers
switch (MCB or MCCB depending
power);
Over Voltage Protection
Input isolation power transformer;
6 pulse total controlled thyristor rectifier
bridge equipped with Extra Fast fuses;
Analog Control card;
Output filter L1- C1 to contain the ripple
< 1% RMS (without battery);
Output switch isolator on the Rectifiers
output
Alarm relayr board
DIGIDUE display (made by Lever);
The same power of the two branch permit the perfect operation of the EES
system during the exchange of the operation from battery and system branch.
OPERATION
painting;
Cabinet with natural cooling;
Bottom side cable entry;
Labelling nameplate;
PVC cable flame retardant;
copper earth bar;
36 LEVER 2014
The diode, as an inter cell tap, allows to avoid the drop of voltage in output
during the commutation of the contactor which connects the battery to the load
during a blackout or a failure of one of the rectifiers.
SEE
TECHNICAL CHARACTERISTICS
Mains
-15% / +15%
Frequency
50-60Hz 5%
Current regulation
Temperature coefficient
0,18% per C
Charging characteristics
Input/output isolation
Isolation resistance
>2000 M , 500Vdc
Outgoing protection
Cooling
Model
60
80
100
120
150
200
250
300
400
500
60
80
100
120
150
200
250
300
400
500
60
80
100
120
150
200
250
300
400
500
60
80
100
120
150
200
250
300
400
500
LEVER 2014 37
CH
CM
APPLICAZIONI
MY
CY CMY
IL PANNELLO FRONTALE
Alimentatori/Carica batterie
stabilizzati AC/DC Chopper - Serie CH
CM
MY
uscitaK che permette di collegare gli alimentatori in parallelo per ottenere una
maggiore potenza o una ridondanza, quindi maggiore affidabilit dellimpianto.
CY CMY
Product pluses
INGRESSO
APPLICAZIONI
Tensione di alimentazione
230Vca mono
20%
5060H
batteria
Outputper
diode
- Raddrizzatori
alimentatori/carica
cabine elettriche
BOARD
FOR
OPTIONAL
Tolleranza
sulla frequenza
5%
LAIAE
SCHEDA
IAE
PER
I CONTATTI
USCITA
DI
ALLARME
OPZIONALI
- Carica batteria
per tutti i tipi di batteria
(ermetiche
e a vaso aperto)
ALLARMS
High
reliability
di uscita
1%
I moduli CH sono alimentatori carica batteria
con trasformatore
di isolamento
in Stabilit tensione
- Alluscita
di UPS per
ottenere corrente
continua
FRONT PANEL
< 1%
PANNELLO
FRONTALE
User-friendliness
ingresso eIL regolazione
chopper a IGBT con frequenza di lavoro di 28KHz per Ripple
Funzionamento
Completamente automatico, car
la stabilizzazione della tensione di uscita. Sono connessi alle apparecchiature standards
EN60950, IEC950, EN55022 cl. B, EN6
Easy maintenance
con connettori polarizzati che ne facilitano la sostituzione. I moduli CH possono Rigidit
In/Gnd 2850Vdc Out/Gnd
PLUS DI PRODOTTO
GENERALI
caricare batterie al Pb ermetico, al Pb vaso aperto e NiCd. Sono provvisti di INFORMAZIONI
Continuous service
0-40C
allarmi di massima e minima tensione di uscita, avaria e blocco funzionamento Temperatura ambiente Diodo in uscita
Massima umidit relativa Alta affidabilit
< 90% senza co
Natural
ventilation
per bassa tensione di alimentazione. Tutti i modelli CH sono dotati di diodo in Altitudine
massima
1000m alla potenza
Semplicit duso
uscita che permette di collegare gli alimentatori in parallelo per ottenere una Raffreddamento
VENTILAZIONE N
Switch-on
current
limitation
a 1 m dal
fronte)
<45dB
Facile
manutenzione
maggiore potenza o una ridondanza, quindi maggiore affidabilit dellimpianto. Rumore acustico (misurato
Grado di protezione
IP20
High MTBF
Servizio continuo
Accesso dei cavi
Mezzo morsetti po
Ventilazione naturale
APPLICAZIONI
SEGNALAZIONI OTTICHE
Low
MTTR
Segnalazioni
LED
Vdc low; Vdc ok; Main
Limitazione
corrente daccensione
DI ALLARME (opzionali)
- Raddrizzatori alimentatori/carica batteria per cabine elettriche CONTATTI
Input
transformer
Diponibili acquistando la scheda
Liberi da tensione ed in scambio (NA-C-NC)
INGRESSO (ermetiche e a vaso aperto)
- Carica batteria per tutti i tipi di batteria
Mancanza rete; Minima tensio
Tensione di alimentazione
230Vca monofase
Compact
and strong design
- Alluscita di UPS per ottenere corrente
continua
IL PANNELLO FRONTALE
Frequenza nominale
20%
Tensione
Nominale
TolleranzaModello
sulla frequenza
USCITA
Corrente
Nominale
Corrente Max
assorbita
5060Hz
Corrente di
spunto
Potenza
5%
assorbita
Potenza
dissipata
all'accensione
PLUS DIVcc
PRODOTTOA
Versions
CH
CH CH CH CH CH CH CH
CH
CH
Stabilit tensione di uscita
1%
A
VA
A
W
Ripple
< 1%
Diodo24in uscita 10
CH 24/10/220
2,2
500 110/15/220
20
50
Technical specifications 24/10/220
24/25/220 24/40/220
24/60/220 48/5/220 48/10/220 48/30/220 110/5/220
220/8/220
Funzionamento
Completamente automatico, caratteristica di carica IU
CH 24/25/220 Alta affidabilit
24
25
4,8
1100
50
168
standards
EN60950, IEC950, EN55022 cl. B, EN61000-3-2/3-3/4-2/4-4/4-5/4-6/4-11
CH 24/40/220Semplicit
7,3
1680
60
110
duso40
Rigidit
In/Gnd 2850Vdc Out/Gnd 2100Vdc (per 60sec.)
Power supply One-phase 230Vac
GENERALI
10% 24
CH 24/60/220
24
60
11
2500
70
320
INFORMAZIONI
Facile manutenzione
ambiente
0-40C
CH
2,5
580
20
40
Servizio48continuo5
Frequency
50-60Temperatura
Hz48/5/220
Massima
umidit relativa
< 90% senza condensa
CH 48/10/220
48
10
3,7 1000m alla potenza
830 nominale An 50
97
Altitudine massima Ventilazione naturale
CH 48/30/220 3,7 48
30
11,2 4,4
2580
70
340
Raffreddamento
VENTILAZIONE
NATURALE
Input current (A)
2,2
4,8
7,3
11
2,5
11,2
12,2
12,9
Limitazione
corrente
daccensione
Rumore acustico (misurato a 1 m dal fronte)
<45dB
CH 110/5/220
Output
6A; curva C
1010
50
92
6A; curva C
2810polarizzati
Mezzo morsetti
70
250
16A; curva C
8
12,9
2940
100
300
Tolleranza sulla
tensione in ingresso
4A 6A
10A
16A 4A 6A 16A 6A
16A
16A
Vdc low; Vdc ok; Mains; Fault; O.V.P.
Frequenza nominale
16A; curva C
40 USCITA 18 40
Tolleranza sulla frequenza
18 40
43 65
43 65
1%
Ripple
< 1%
Funzionamento
43 65
IP20
Interruttore
Vcc
VA
LxPxH
Kg
INFORMAZIONI GENERALI
Dissipated power (W)
50
168
110
320 40
97 340 92
250
300
Temperatura
ambiente
0-40C
CH 24/10/220
24
10
2,2
500
20
50
4A; curva C
130x240x283
8,5
Massima umidit relativa
CH 24/25/220
24
4,8
1100
Altitudine massima
1000m alla potenza nominale An
Current limitation
1.1 25
In (factory7,3
calibrated)
CH 24/40/220
24
40
1680
Raffreddamento
CH 24/60/220
24
Rumore acustico (misurato a 1 m dal fronte)
60
11
2,5
50
60
168
110
6A; curva C
10A; curva C
170x220x500
170x220x672
2500
<45dB
70
320
16A; curva C
170x220x672
27
580
20
40
4A; curva C
130x240x283
8,5
19
VENTILAZIONE NATURALE
Stability
1% (before the diode) IP20
Grado di protezione
CH 48/5/220
48
CH 48/30/220
48
30
CH 48/10/220
48
Effective ripple
SEGNALAZIONI OTTICHE
Segnalazioni LED
10
3,7
1%
830
50
11,2 Vdc low; Vdc ok;
2580
Mains; Fault; O.V.P. 70
CONTATTI
DI ALLARME (opzionali) 110
Efficiency >92%
CH 110/5/220
5
4,4
1010
50
Diponibili acquistando la scheda allarmi IAE che prevede:
Liberi
tensione ed in scambio (NA-C-NC)
CHda110/15/220
110
15
Noise
CH 220/8/220
220
Nominale
Nominale
assorbita
assorbita
24
24
24
10
25
40
2,2
4,8
7,3
500
1100
1680
all'accensione
97
6A; curva C
170x220x500
340
16A; curva C
170x220x672
25
92
6A; curva C
170x220x500
19
250
16A; curva C
170x220x672
25
2940
300
16A; curva C
170x220x672
25
dissipata
ingresso
Output protection
Cto-Cto;
high
and low voltage
Vcc
A
A
VA
A
W
20
50
60
19
25
12,2
2810
70
Mancanza rete; Minima
tensione di uscita; Avaria
< 5512,9
dB
50
168
110
Cooling Natural
100
Dimensioni
LxPxH
Peso
Kg
4A; curva C
6A; curva C
10A; curva C
130x240x283
170x220x500
170x220x672
8,5
19
25
4A; curva C
130x240x283
8,5
6A; curva C
170x220x500
19
19
Strength
In/Gnd
2800Vdc
Out/Gnd
Vdc (for 60
CH 24/60/220
24
60
11
2500
70
320
16A; curva C 2800
170x220x672
27 sec.)
CH 48/5/220
48
5
2,5
580
20
Protection degree
CH 48/10/220
48
10
3,7
830
50
Environment temperature
CH 48/30/220
48
30
11,2
2580
70
CH 110/5/220
110
4,4
1010
50
CH 220/8/220
220
12,9
2940
100
CH 110/15/220
110
15
12,2
2810
70
Storage temperature
Altitude
* Interruttore esterno non compreso
IP20
40
97
(0, +50C)
340
16A; curva C
170x220x672
25
92
6A; curva C
170x220x500
19
170x220x672
25
300
16A; curva C
170x220x672
25
250+70C)
16A; curva C
(-20,
1000 m a.s.l.
LED indications
Mains OK, M
inimum voltage regular, Minimum battery, fault, Output overvoltage
SPDT Contacts (with optional IAE card) Mains failure; minimum voltage, fault
38 LEVER 2014
4A; curva C
16A; curva C
4,4
Potenza
Tensione
Corrente EN60950,
Corrente
Max
Potenza
standardsModello
IEC950, EN55022 cl. B, EN61000-3-2/3-3/4-2/4-4/4-5/4-6/4-11
consigliato in
Dimensioni
Peso8
spunto 30 5
10
25
40
60 5 10
15
dissipata
Nominale
Nominale
assorbita
assorbita
ingresso *
all'accensione
Rigidit
In/Gnd 2850Vdc Out/Gnd 2100Vdc
(per 60sec.)
CH 24/10/220
CH 24/25/220
CH 24/40/220
16A; curva C
12,2
CH 110/15/220
110
Accesso
dei cavi
230Vca monofase
SEGNALAZIONI
OTTICHE
CH 220/8/220
220
20%
Segnalazioni LED
5060Hz
* Interruttore
esterno
non compreso
CONTATTI
DI ALLARME
(opzionali)
5%
Liberi da tensione ed in scambio (NA-C-NC)
Tensione di alimentazione
Maximum permanent
current (A)
4A; curva C
6A; curva C
10A; curva C
Grado di protezione
INGRESSO
110
Interruttore
consigliato in
ingresso *
15
PLUS
Di
Al
Sem
Facile
Ser
Ventil
Limitazione
Batteries Battery
monitoring units
LEVER 2013 39
Battery monitoring
FALCON series
The reliability and service continuity of the power supply system are
getting more and more critical for our daily life.
Any market and industry sector is governed and controlled by system whose
service continuity is essential. In case of emergency, the back-up power is
generally supplied by a battery of lead accumulators, and constant maintenance
and control ensure that the system will always be efficient and reliable. Lever,
always striving to meet the actual needs and requirements of its customers offers
a new and innovative monitoring system for lead electric accumulators.
Building on its experience and its high technological know-how, Lever has
manufactured a versatile equipment allowing to monitor the main functional
parameters of a battery, providing valuable support for preventive maintenance
operations and for the immediate identification on any faillures.
This system allows a new approach to battery monitoring and control: it can be
compared to a technician who on a daily basis checks the accumulators, pointing
out any faults, thus drastically reducing the maintenance voltage reading time.
With the new monitoring system, Lever has developed a truly innovative product,
reliable and featuring an interesting price/performance ratio.
comprese tra
mi attivi)
odici
C
le
Product pluses
Technical specifications
Optional accessories
Viewable data
485
Alarms
40 LEVER 2014
BATTERIES
- Battery type
We propose different type of batteries depending on the
installation site and on the customer requests, to ensure
maximum reliability. The main technologies in use are: Open
cup lead-acid batteries, VRLA sealed batteries and nickelcadmium batteries.
LEVER 2014 41
LMS
Since 1985 LEVER has been successfully
manufacturing distributions boards supplied
in conjunction with rectifiers and UPS units.
Strong specialisation in direct current and in
its distribution has allowed Lever to become
a reference point in its industry.
Levers recipe ingredients to customers
satisfaction are:
- High skilled Technicians and Qualified
Personnel
- Specific Technical Instruments
- Modern CAD and IT Systems for best design
- Fully compliance with current regulations and
standards
- Complete Power Solutions Development from
concept to design, from Manufactoring to
Test and Installation
WITH THE
G
IN
Y
L
P
COM
ARDS:
G STAND
IN
W
O
L
L
FO
61439
CEI EN
9001
UNI EN
Technical office
Using products belonging to the most
prestigious brands available on the
markets, our technical office designs
and draws up the electrical equipment
diagrams; it also supervises the
manufacturing and the execution of
the conformity tests according to the
CEI EN 61439 standard.
Thanks to numeric control equipment
and to advanced electric design
software, Lever can manufacture
special products according to the
specifications provided by the
customer, without increasing the
end cost for the customer. Thank to
continuous stocking, Lever can meet
more quickly the requests of the most
demanding customers.
42 LEVER 2014
LMS
Mechanical workshop
The mechanical workshop takes
care of performing the assembly
operations,
of
preparing
the
mechanical component carpentry and
of supplying the copper bars for the
electrical power connections, using
state-of-the-art equipment. Thanks
to a comprehensive range of sheet
machining equipment we are able to
provide our Customers with first-class
services.
Electrical workshop
Following the indications provided
by the technical office, the electrical
workshop takes care of the wiring
and of the functional and instrumental
testing of the electrical equipment.
LEVER 2014 43
LEVER service
Installation and commissioning
The commissioning procedure ensures safe operation
from the start.
If you have chosen a LEVER system solution, we are
going to support you throughout the whole process, since
the reception of your order. Our services cover design,
production, final testing, delivery, installation and timely,
accurate commissioning.
Commissioning is an essential step of installation.
It assures compliance with the warranty conditions and an
operating procedure that is optimised according to LEVER
specification.
This prolongs the system life and allows to fully exploit its
potentialities.
Critical issues
Information
Installation control
Inspection of the whole equipment and harness
checking.
Inspection of the battery connections
Compliance with local safety standards and regulations.
Sizing of the protective equipment.
Check of the neutral line and of the star centre
Communication interfaces
Battery test
Training
44 LEVER 2014
Critical issues
Only genuine batteries
authorised by LEVER can be
installed in your system!
Quality batteries
LEVER only uses system-specific batteries, in compliance
with the provisions of the ISO 14001 standard, with a
12-month warranty. We offer a full installation and the
everlasting replacement of your old battery system,
including the removal and the professional disposal of
the old batteries. This service will allow you not to bother
any longer about unplanned investments and to get the
maximum possible yield out of the system.
LEVER 2014 45
Critical issues
Information
SOLUTIONS
Six-monthly checks
Corrective checks
Corrective material
Hardware upgrades
Material replacement
Yearly checks
Firmware upgrades
Guaranteed response time for materials
Guaranteed response time for service
46 LEVER 2014
Critical issues
Information
LEVER 2014 47
Critical issues
Information
48 LEVER 2014
LEVER 2013 51
EDIT. 2014
LEVER S.r.l. - Viale del Lavoro, 17 - 37024 Arbizzano (Verona) ITALY
Telephone: +39 045 602.01.62 - Telefax: +39 045 602.01.47
info@lever.it www.lever.it