Chemistry and Technology of Fuels and Oils, Vol. 48, No. 3, July, 2012 (Russian Original No. 3, May-June, 2012)
ENHANCED OIL RECOVERY FROM HEAVY OIL RESERVOIRS UTILIZING
A DISPLACEMENT AGENT
Fusheng Zhang,
1
Jian Ouyang,
1
Xintong Ma,
2
Huaibin Zhang,
1
Dewei
Wang,
3
and Xinfang Feng
1
____________________________________________________________________________________________________
1
Oilfield Chemistry Key Laboratory, CNPC (Research Institute of Petroleum Exploration and evelopment,
PetroChina), 20 Xueyuan Road, Haidian District, Beijing 100083, China.
2
School of Chemical Engineering, East
China University of Science and Technology, Meilong Road 130, Shanghai 200237, China.
3
Jinzhou Oil Production,
Liaohe Oilfield Company, Petrochina, Liaoning Linghai 121209, China. Translated from Khimiya i Tekhnologiya
Topliv i Masel, No. 3, pp. 25 28, May June, 2012.
0009-3092/12/48030202 2012 Springer Science+Business Media, Inc.
An oil displacement agent consisting of nonionic and anionic surfactants and emulsion stabilizers has
been developed to enhance oil recovery from heavy oil reservoirs. The experimental results show that
the proposed displacement agent enhances oil recovery by more than 20% compared with water flooding
and that the emulsion contained in the fluid produced can be easily broken (demulsified). The mechanism
of action for the displacement agent is described.
Key words: displacement agent, mechanism, oil recovery, viscosity, interfacial tension, wetting contact
angle.
Heavy-oil reserves represent on the order of 70% of total world oil reserves [1]. Onshore heavy-oil reserves
represent about 20% of all oil reserves in China. The high resin and asphaltene content in heavy oils is why they
have high viscosity and density, so considerable problems are encountered in recovery and transportation of
such oils. Injection of steam and light petroleum products into wells are methods used for recovery of heavy
oils [2]. However, these methods are not economical due to high consumption of fuel and light petroleum products
as well as huge thermal losses. Accordingly, it is not economically feasible to develop shallow heavy-oil deposits.
Development of shallow heavy-oil deposits by water flooding results in additional recovery of
only 5% to 10% of the initial oil-in-place [3]. The main reasons for low oil recovery by water flooding are:
the high viscosity of the oil, i.e., its low mobility, resulting in fingering; heavy oil is trapped in the pores
of the rock [4];
significant heterogeneity of the reservoir: the permeabilities of the upper and lower layers are markedly
different, and such differences also occur within a single layer.
203
The combined effect of the indicated factors leads to pronounced fingering and reduced water flood
efficiency.
Viscosity reduction is important for recovery and transportation of heavy oils [5, 6]. But the effectiveness
of the viscosity-reducing reagent largely depends on the physical properties of the heavy oil, the formation
conditions, and the salinity of the water. So designing technologies for development of shallow heavy-oil deposits
is an important problem. Such new technologies will play a large role in improving oil recovery and reducing
production costs for heavy oils.
Oil recovery (E
R
) is defined as the ratio of total oil produced to initial oil-in-place. Oil recovery is calculated
using the equation:
E
R
= E
V
.E
D
,
where E
V
is the volumetric sweep efficiency; E
D
is the oil displacement efficiency.
We see that oil recovery can be enhanced by improving the volumetric sweep efficiency or the oil
displacement efficiency.
Determination of the mobility ratio between the displacement agent and the oil. An aqueous solution of
the displacement agent at a certain concentration was added to a sample of heavy oil with known water/oil weight
ratio. The mixture was stirred to form an oil-in-water emulsion. The viscosities of the emulsion and the heavy oil
were measured at 50C. The percentage decrease in the mobility ratio between the displacement agent and the oil
was calculated.
Measurement of interfacial tension. The interfacial tension between the oil and the water was measured
by a TX-500C spinning drop tensiometer (CNG, USA).
Measurement of wetting contact angle. The hydrophobic (oil-wet) surface was obtained by uniformly
applying paraffin to a glass surface. The wetting contact angle between the aqueous solution of displacement
agent and the hydrophobic surface was measured using an ODG20P instrument (Dataphysics, USA).
Oil displacement study. Heavy oil from a piston-type vessel was injected into the core until water no
longer flowed out from the other end of the core. The oil content in the core and the initial oil saturation of the core
were calculated. Then water was injected into the core, the liquid flowing out from the core was collected and the
volumes of the oil and aqueous phases in it were determined. When the water cut reached 98%, the experiment was
stopped and the oil recovery was calculated. After waterflooding, an aqueous solution of the displacement agent
was injected into the core, the liquid flowing out from the core was collected and the volumes of the oil and
aqueous phases in it were determined. When the water cut reached 98%, the experiment was stopped and the oil
recovery was calculated.
Breaking the emulsion (demulsification). The aqueous solution of the displacement agent and the heavy
oil were mixed in 3:7 weight ratio, and the mixture was stirred until an emulsion formed. The emulsion was broken
according to the method described in the Chinese Oil & Gas Industry standard SY/T5281-2000, Bottle experiment
method for determining demulsification performance of crude oil demulsifiers. 100 mg/L of polyether demulsifier
was added and the emulsion was allowed to stand for 1 hour at 60C. The emulsion dehydration rate was calculated.
The oi l cont ent i n t he wast e wat er was det er mi ned accor di ng t o t he Chi nese Oi l & Gas I ndust r y
standard SY/T0530-1993, Determination of oil content in oilfield waste water using a spectrophotometer.
Composition of the oil displacement agent. To enhance oil recovery from heavy-oil reservoirs, the
displacement agent should have the following properties:
204
Indices
Content of displacement agent in water, mg/L
0 900 1000 2000 3000
Viscosity of emulsion, mPas 7510 2760 165 72 60
Mobility ratio between displacement agent and oil 7510 2760 165 72 60
Mobility ratio decrease, % 0 63.2 97.8 99.0 99.2
Table 1
promotes formation of an oil-in-water emulsion, resulting in reduced viscosity of the formation fluid, its
increased mobility and increased volumetric sweep efficiency;
reduces oilwater interfacial tension, so the capillary number and the oil displacement efficiency are
increased;
reduces the wetting contact angle between the displacement liquid and the sandstone surface, resulting
in the rock surface becoming hydrophilic (water-wet) and the capillary forces becoming the driving force for oil
displacement. Then the displacement efficiency increases considerably.
The displacement agent used in high-temperature and high-salinity reservoirs should have high thermal
stability and salt resistance. Nonionic surfactants are characterized by high salt resistance but poor thermal
stability; anionic surfactants, on the other hand, are distinguished by very good thermal stability but poor salt
resistance. As a result of studying the thermal stability and salt resistance of surfactants, we proposed a
displacement agent consisting of nonionic and anionic surfactants and an emulsion stabilizer.
Effect of the oil-displacement agent on improvement of oil mobility. The volumetric sweep efficiency E
V
is
the ratio of the volume of the oil layer displaced by the water to the volume of the entire oil layer. E
v
is determined
from the equation:
E
v
= k/M,
where k is a constant; M is the mobility ratio between the displacement agent and the oil.
We see that the volumetric sweep efficiency is inversely proportional to the mobility ratio between the
displacement agent and the oil, which is reduced as the viscosity ratio between the displaced fluid and the
displacing fluid decreases [7]. Thus the volumetric sweep efficiency can be increased by reducing the viscosity of
the heavy oil.
The viscosity of an emulsion is expressed by the equation [8]:
l
e
0