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Project

TERANGSIRASUNB
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KANGEAN ENERGY INDONESIA LTD
Document Number
KEI-PL-2102T
Discipline
Pipeline
Document Type
Specification
Originator
BYN
Revision Date
23/01/13
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TABULATION OF REVISED PAGES
SHEET
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41 x x ATTACHMENT APPENDIX
42 x 1 A
43 2 B
44 3 C
45 4 D
46 5 E
47 6 F
48 7 G
49 8 H
50 9 I
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KANGEAN ENERGY INDONESIA LTD
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KEI-PL-2102T
Discipline
Pipeline
Document Type
Specification
Originator
BYN
Revision Date
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Page 3 of 41
TABLE OF CONTENTS

Page
1.0 INTRODUCTION .......................................................................................................................... 5
1.1 Project Description.......................................................................................................... 5
2.0 SCOPE ......................................................................................................................................... 6
2.1 Purchaser Documents .................................................................................................... 6
2.2 Industry Codes and Standards ....................................................................................... 6
3.0 ABBREVIATONS ......................................................................................................................... 7
4.0 DEFINITIONS ............................................................................................................................... 7
5.0 SPECIFICATION FOR HFW AND SAW PIPE .............................................................................. 8
5.1 General ............................................................................................................................. 8
5.2 Process Of Manufacture ................................................................................................. 8
5.2.1 General .................................................................................................................. 8
5.3 Offshore Service ............................................................................................................ 10
5.4 Manufacturing Procedure Qualification (MPQ) ........................................................... 10
5.4.1 Electric Welded Pipe ............................................................................................ 10
5.4.2 Submerged Arc Welded Pipe ............................................................................... 10
5.5 Material Requirements .................................................................................................. 11
5.5.1 Chemical Properties............................................................................................. 11
5.5.2 Chemical Properties for Offshore Service ............................................................ 11
5.6 Material Properties ........................................................................................................ 12
5.6.1 General Testing ................................................................................................... 12
5.6.2 Hardness ............................................................................................................. 14
5.6.3 Charpy Testing HFW Pipe ................................................................................... 14
5.7 Dimensions .................................................................................................................... 14
5.7.1 OD Grinding ......................................................................................................... 15
5.7.2 Dents ................................................................................................................... 16
5.8 Testing and Inspection ................................................................................................. 16
5.8.1 General ................................................................................................................ 16
5.8.2 Electric Welded Pipe ............................................................................................ 17
5.8.3 Submerged Arc Welded Pipe ............................................................................... 17
5.8.4 Automatic GMAW and GTAW for Pipeline Installation ......................................... 17
5.8.5 Charpy Fracture Toughness Test ......................................................................... 17
5.8.6 Tensile Test ......................................................................................................... 18
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KANGEAN ENERGY INDONESIA LTD
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BYN
Revision Date
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Page 4 of 41
5.8.7 Drop Weight Tear Testing .................................................................................... 18
5.8.8 NDI for HFW Pipe ................................................................................................ 19
5.8.9 Test for Surface Condition ................................................................................... 19
5.8.10 Hydrostatic Tests ................................................................................................. 19
5.9 Workmanship, Visual Inspection, Repair of Defects ................................................... 19
5.10 Marking .......................................................................................................................... 20
5.11 Shipping ......................................................................................................................... 20
5.12 Warranty......................................................................................................................... 21
5.13 Agreement Clauses In API 5L ....................................................................................... 21
6.0 SPECIFICATION FOR SEAMLESS PIPE .................................................................................. 26
6.1 Process of Manufacture ................................................................................................ 26
6.2 Material Requirements .................................................................................................. 28
6.2.1 Chemical Properties............................................................................................. 28
6.2.2 Chemical Properties for Offshore Service ............................................................ 29
6.2.3 Mechanical Tests ................................................................................................. 29
6.2.4 Strain Age Embrittlement Test Preparation .......................................................... 29
6.2.5 Hardness ............................................................................................................. 30
6.2.6 Test For Surface Condition .................................................................................. 30
6.3 Dimensions .................................................................................................................... 30
6.3.1 OD Grinding ......................................................................................................... 32
6.3.2 Dents ................................................................................................................... 32
6.4 Testing and Inspection ................................................................................................. 33
6.4.1 General ................................................................................................................ 33
6.4.2 Charpy Fracture Toughness Test ......................................................................... 33
6.4.3 Drop Weight Tear Testing .................................................................................... 34
6.4.4 Automatic GMAW and GTAW for Pipeline Installation ......................................... 35
6.4.5 Tensile Tests ....................................................................................................... 35
6.4.6 Hydrostatic Tests ................................................................................................. 35
6.5 Workmanship, Visual Inspection, Repair of Defects ................................................... 36
6.6 Marking .......................................................................................................................... 36
6.7 Shipping ......................................................................................................................... 36
6.8 Warranty......................................................................................................................... 37
6.9 Agreement Clauses In API 5L ....................................................................................... 37



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TERANGSIRASUNB
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KANGEAN ENERGY INDONESIA LTD
Document Number
KEI-PL-2102T
Discipline
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Document Type
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Originator
BYN
Revision Date
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Page 5 of 41
1.0 INTRODUCTION
1.1 Project Description
The TerangSirasunBatur (TSB) project consists of the development of four offshore gas fields
located in a seismically active area - Terang, Sirasun East, Sirasun West and Batur in the Bali
Sea. These fields are located approximately 120 km from Pagerungan Island, Indonesia and
water depths vary from approximately 80m to 220m. The TSB field location can be seen in
Figure 1.

FIGURE 1 (TSB Field Location)


The TSB development concept consists of the nine (9) subsea wells producing and delivering
into a gas gathering flowline system. This gas then flows to a Floating Production Unit (FPU)
providing separation, compression, dehydration, and supporting utilities systems. The treated
gas will be fiscally metered and exported via an 18 diameter transmission pipeline to East Java
Gas Pipeline (EJGP) which delivers the gas to customers. The overall system was designed to
meet en average export gas rate at 330 MMscfd.
Kangean Energy Indonesia Limited (KEI) are developing the fields in two phases:
TSB Phase 1: Development of the Terang Field (5 wells). Phase 1 production commenced in
May 2012.
TSB Phase 2: Development of the Batur and Sirasun Fields (4 wells). The target date for the
first gas of Phase 2 is Q1 2016.

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TERANGSIRASUNB
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KANGEAN ENERGY INDONESIA LTD
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Revision Date
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Page 6 of 41
The current Phase 2 project will develop the subsea facilities required for producing from the
Batur and Sirasun wells that will be tied in to the existing TSB Phase 1 subsea facilities. The TSB
Phase 2 conceptual layout can be seen in FIGURE 2.

2.0 SCOPE
This specification covers longitudinally welded and seamless API 5L line pipe for the construction
of submarine pipelines.This specification states COMPANY's requirements which are in addition
to API 5L. Wherever conflicts exist between the requirements of API 5L and this specification,
the requirements of this specification shall govern. Items not addressed in this specifi cation shall
conform to the requirements of API 5L.
2.1 Purchaser Documents
TS-SS-GN-DBS-2101 Basis of Design
TS-SS-PL-DBS-2102 Flowline Design premise
TS-SS-PL-EDS-P2101 Flowline System Datasheets
2.2 Industry Codes and Standards
American Petroleum Institute (API)
5L Specification for Line Pipe
RP 5LW Recommended Practice for Transportation of Line Pipe on Barges
andMarine Vessels
American Society of Mechanical Engineers (ASME)
B31.8 Gas Transmission and Distribution Piping Systems.
National Association of Corrosion Engineers (NACE)
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TERANGSIRASUNB
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DEVELOPMENT
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KANGEAN ENERGY INDONESIA LTD
Document Number
KEI-PL-2102T
Discipline
Pipeline
Document Type
Specification
Originator
BYN
Revision Date
23/01/13
Page 7 of 41
MR0175/ISO 15156 Parts 1 through 3, Materials for Use in H
2
S-containing
Environments in Oil and Gas Production.
International Organization for Standardization (ISO)
11124-2 Preparation of Steel Substrates before Application of Paints and
RelatedProducts - Specifications for Metallic Blast-Cleaning
Abrasives - Part 2: Chilled-Iron Grit.
StandarNasional Indonesia (SNI)
3474-2009 Sistempenyalurandandistribusipipa gas.

3.0 ABBREVIATONS
ASNT American Society for Non-destructive Testing
DSAW Double Submerged Arc Welding
EMI Electro-Magnetic Inspection
FDPT First Day Production Testing
GMAW Gas-Metal Arc Welding
GTAW Gas-Tungsten Arc Welding
HFW High Frequency Welding
HIC Hydrogen Induced Cracking
ID Inner Diameter
MPQ Manufacturing Procedure Qualification
MPQT Manufacturing Procedure Qualification Testing
NDI Non-Destructive Inspection
OD Outer Diameter
PSL Product Specification Level
PT Product Testing
PWHT Post Weld Heat Treatment
QCP Quality Control Procedure
SAW Submerged Arc Welding
SMAW Shielded Metal Arc Welding
SMYS Specific Minimum Yield Strength
SSC Sulfide Stress Cracking
UT Ultrasonic Testing
WT Wall Thickness
Y/T Yield to Tensile Ratio

4.0 DEFINITIONS
COMPANY :KANGEAN ENERGY INDONESIA Limited or its appointed
agent.
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KANGEAN ENERGY INDONESIA LTD
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Discipline
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Revision Date
23/01/13
Page 8 of 41
CONTRACTOR : EPCI Contractor Company.
SUB CONTRACTOR : To be determined by EPCI Contractor.
MANUFACTURER : To be determined by EPCI Contractor.
WORK : The scope of work as specified in the Contract.
5.0 SPECIFICATION FOR HFW AND SAW PIPE
5.1 General
1) This specification supplements API specification 5L, 44th or latest edition, and covers all
sizes of API 5L Product Specification Level (PSL) 2 longitudinally (not helically) welded
line pipe in grades B up toX70 with wall thicknesses up to 50 mm.
2) For mill orders, the mill shall be on the Purchaser-Approved Mill List. Contact Purchaser
Quality Assurance Team assistance with non-approved mills.
3) Pipe shall be manufactured in accordance with the requirements of API 5LPSL 2 and as
supplemented by this specification (including Appendix I)
This specification shall constitute the Purchaser's request for special agreements
where they exceed API 5LPSL 2 requirements.
The Supplier's quotation in conformance with this specification and any supplements
shall constitute their agreement to meet all of the requirements in the specification.
The quotation shall state if the order will be distributed between more than one
Manufacturer. In this case if Supplier is awarded the contract any variations in MPS
and MPQ will be highlighted and the highest carbon and CEs will be identified and
reported to assist girth weld procedure.
If a Manufacturer has more than one mill, the quote shall specify which mill will be
used for this order.
In the event of conflict between this specification and other specifications, applicable
codes and references, written clarification shall be sought from Purchaser before
proceeding with the work.
The requirements of Section A are mandatory for all pipe ordered to this specification.
Appendix I of this specification references API 5L clause 7, B.2, G.2, H.2, and J.2 and lists
Purchaser's requirements for the Manufacturer/Purchaser agreement clauses
5.2 Process Of Manufacture
5.2.1 General

1) After Purchase Order placement, one month prior to steelmaking and the pre-production
meeting, the Manufacturer shall provide a controlled copy of the Manufacturing Procedure
Qualification (MPQ) and a Quality Control Plan (QCP) that is customized to meet the
requirements of the purchase orderand this specification.
This requirement may be waived if the manufacturer has supplied this MPQ and QCP
in the past and it is on record with Purchaser's Quality Assurance Team.
However, reference to a controlled numbered copy of the MPQ and QCP documents
shall be provided if a waiver is requested.
Project
TERANGSIRASUNB
ATUR FIELD
DEVELOPMENT
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KANGEAN ENERGY INDONESIA LTD
Document Number
KEI-PL-2102T
Discipline
Pipeline
Document Type
Specification
Originator
BYN
Revision Date
23/01/13
Page 9 of 41
2) The MPQ shall meet the requirements of API 5L clause B.3 and shall include the following:
Plan(s) and process flow description/diagram.
Details of inclusion control.
Method for cold expansion or compression/sizing/finishing; target and maximum sizing
ratios.
List of specified mechanical and corrosion testing requirements.
Dimensional control procedures.
Pipe tracking procedure.
Marking, coating, and end protection procedures.
Handling, loading, and shipping procedures.
3) The validity of the MPQ shall be limited to the steelmaking, rolling, and
manufacturing/fabrication facilities where the qualification was performed.
4) Steel shall be continuous cast.
5) No jointers shall be permitted and skelp end welds on ERW pipe used to join coils during
manufacturing shall be cut out of the finished pipe.
6) Pipe supplied shall be supplied to a finished length of not less than 12.0m and not greater
than 12.4m, with an average length for each nominal pipe size of 12.2m.
7) Additional requirements for HFW pipe:
The minimum weld frequency shall be 100 kHz
ERW pipe shall be manufactured from hot-rolled coil.
Inclusion control with respect to content, distribution, and shape shall be performed by
desulfurizing, degassing, calcium injection, and/or rare earth metal treatment.
Strip edges shall be free of any inclusions that would form radial hook inclusions within
the completed weld.
The full thickness of the weld seam including the HAZshall be normalized above the
upper critical temperature of the steel. This temperature shall be listed in the MPQ.
8) Additional requirements for SAW pipe:
Only double submerged arc-welded (DSAW) pipe is acceptable.
API 5L clause 9.13.2.2 e shall be invoked if automatic welding and automatic UT are
used for girth welds.
To prevent porosity or delayed hydrogen cracking of the weld seam on SAW pipe,
appropriate steps shall be taken to prevent the flux from absorbing moisture. The
Vendor shall ensure that the SAW flux control procedures are adequate to provide a
maximum allowable weld metal hydrogen content of 7ml per 100g of weld metal as
determined by collection over mercury using the IIW method. Pipe shall be allowed to
cool slowly in still air after welding.
9) If specified on the purchase order, a test for surface condition shall be performed as
detailed in Appendix II of this specification.
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KANGEAN ENERGY INDONESIA LTD
Document Number
KEI-PL-2102T
Discipline
Pipeline
Document Type
Specification
Originator
BYN
Revision Date
23/01/13
Page 10 of 41
5.3 Offshore Service
1) These requirements are in addition to the requirements of 5.2 above.
2) The manufacturer shall obtain written review and acceptance to use centre slit coils. If centre
slit coils are to be used, the manufacturer must demonstrate that the specifications to their
coil supplier contain adequate quality controls to avoid the presence of centerline
segregation and deleterious inclusions and that they have sufficiently audited and
documented that these controls are in place for their orders such that pipe formed from
centre slit coils shall conform to the requirements of 5.2.1 (6) above.
3) The edges of the coil shall be milled or planed. Shearing is not permissible.
4) An automatically controlled welding process shall be used.
Welding temperature, current, or heat input shall be continuously monitored and
recorded.
Records shall show that the data are in agreement with the manufacturer's qualified
procedure.
The record shall be available for review by the 3rd party inspector during production and
until the order is shipped.
5) A device shall be used to assure that the weld seam heat treating equipment and NDI
systems (both at the welding station and in the final UT inspection areas) are constantly
tracking the weld seam.
This system shall be reviewed and accepted by Purchaser.
The heat treatment temperature shall be continuously monitored and recorded.
The record shall be available for review by the 3rd party inspector during production and
until the order is shipped.
6) Alternate ways of assuring adequate heat treatment (full body normalizing) and seam inspec-
tion may be proposed, but must be reviewed and accepted by Purchaser.
5.4 Manufacturing Procedure Qualification (MPQ)
5.4.1 Electric Welded Pipe
1) A qualification test, according to Annex B.3 and B.4 of API 5L, is required either at the start
of production (FDPT) or on a trial run made prior to the start of production (MPQT).
Testing shall consist of one joint from each of the first three test units.
This may require testing more than three joints if more than one welding line is used.
The mill should make every effort to load coils from three different test units at the
beginning of production.
2) Each joint shall be subject to all of the chemistry requirements, mechanical tests, and NDI
in this specification.
5.4.2 Submerged Arc Welded Pipe
1) A qualification test, according to Annex B.3 and B.4 of API 5L, is required either at the start
of production (FDPT) or on a trial run made prior to the start of production (MPQT).
Testing shall consist of one joint from each of the first three test units.
This may require testing more than three joints if more than one welding line is used.
The mill should make every effort to load plates from three different test units at the
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TERANGSIRASUNB
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KANGEAN ENERGY INDONESIA LTD
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Discipline
Pipeline
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BYN
Revision Date
23/01/13
Page 11 of 41
beginning of production.
2) Each joint shall be subject to all of the chemistry requirements, mechanical tests, and NDI
in this specification.
5.5 Material Requirements
If Section B through Dof this specification apply, the chemical and mechanical properties in those
sections shall supersede this Section.
5.5.1 Chemical Properties
1) The product chemical composition shall meet API 5L table 5 and the following
supplementary requirements shown below in Table 5-1:

Table 5-1 Product Chemistry
Element, % HFW & SAW
Carbon (C)
0.16% max. or per API 5L Table 5, whichever is
less
Silicon (Si) 0.35% max. Sulfur (S) 0.010% max.
Phosphorus (P) 0.020% max. Aluminum (Al) 0.06% max
2) Product analysis shall be performed by the pipe manufacturer
3) Induction bending of pipe with a vanadium content greater than 0.08% shall not be supplied.
Mechanical Tests.The tensile test frequency shall be as given in Table 5-2.
4) Shear values from PSL 2 mandatory impact testing shall be reported for information only.
Table 5-2 Tensile Test Frequency
Pipe Size Grade Grade
Pipe Body
Tensile Test
Weld Tensile Tests
Longitudinal
Seam Weld
Skelp End
Weld
8.625 in.and 12.75 in.
( 219 mm.and 324
mm)
All
200 lengths per
test unit
200 lengths per
test unit (*)
200 lengths per
test unit (*)
> 12.75 in. (324 mm) All
100 lengths per
test unit
100 lengths per
test unit (*)
100 lengths per
test unit (*)
(*) In addition, over the duration of the pipe production run, pipe produced by each welding
machine is to be tested at least once per week.
5.5.2 Chemical Properties for Offshore Service
1) The product chemical composition shall meet API 5L Table J.1 except for the
requirements for specified wall thicknesses < 25 mm (0.984 in) indicated in Table 5-3.
2) In API 5L, Table J.1, footnotes 'b' and 'h' shall not apply.
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Page 12 of 41
a. In cases where the wall thickness is greater than 25 mm (0.94 inches), a modified chemistry may be
required in order to meet NACEMR0175\IS0 15156 hardness requirements. If so, an aim chemistry
shall be submitted as part of the bid package.
b. For grades lower than X60 (e.g. Grade B) alternative compositions may be appropriate and Purchaser
should be consulted.
c. See API 5L paragraph 6.1.3.1 for the formula. The PCM is required when the carbon content is less
than or equal to 0.12%.
5.6 Material Properties
5.6.1 General Testing

1) Test frequencies and acceptance criteria shall be as follows in Table 5-4and Table 5-5.
2) Transverse specimens shall be extracted using flattened rectangular specimens or round
bar specimens, provided that the same method is used for all pipe within a given wall
thickness and grade.
Table 5-4: Mechanical Testing Required for First Day Production Testing (FDPT)
and Production Testing (PT)
Test
# of Test
Units
# of Pipes per Test
Unit
a

# of Tests
per Pipe
FDPT PT FDPT PT FDPT PT
Stress-Strain Curve 3 0 1 0 1L, 1T
b c
0
Pipe Body Tensile Test 3
Entire
Order
2
1 Pipe per 50
Lengths per
Test Unit
2L, 2T
c d
IL IT
b c

Cross-Weld Tensile Test 3
Entire
Order
1
Per API 5L
Table J.7
2T 2T
All Weld Metal Tensile Tests 3 0 1 0 2L 0
Charpy Impact Test 3
Entire
Order
2
1 Pipe per 50
Lengths per
Heat
1L, 1T
b e
1T
b e

Hardness 3
Entire
Order
1
1 Pipe per 50
Lengths per
Heat
2 rings
f
1 ring
g

Table 5-3: Product Chemistry Requirements
ELEMENT
a, b
Wt.%
Carbon (C) 0.040 - 0.120%
Niobium (Nb) 0.040% max.
Titanium (Ti) 0.0250% max.
Vanadium (V)
0.080% max. or API 5L Table J.1, whichever
is lower
Nb + Ti + V 0.120% max.
Carbon Equivalent (IIW) 0.420% max or Table J.1., whichever is lower
Carbon Equivalent (PCM)
c
As per API 5L Table J.1
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Page 13 of 41
Strain Age Embrittlement
Test (Pipe Body Tensile
Test)
3 0 1 0 1L
b
0
Strain Age Embrittlement
Test (Charpy Impact Test)
3 0 1 0 1L, 1T
b e
0
Strain Age Embrittlement
Test (Hardness)
3 0 1 0 2 rings
f
0
L = Longitudinal; T = Transverse

a. For HFW pipe, also seeSection D 3.3
b. Samples shall be extracted from alternating ends.
c. Elongation shall be taken to 8% minimum on the curve.
d. One L, one T sample shall be taken from each end.
e. One L, one T refer to one set of three test pieces from their respective orientations.
f. One ring shall be extracted from each end of the pipe. Hardness profile testing shall be done on
each quadrant on each ring.
g. One ring shall be extracted from alternating ends. Hardness profile testing shall be done on each
quadrant on each ring.

Table 5-5:Mechanical Property Requirements for Both Transverse
(if Applicable) and Longitudinal Orientations

Material Property Material NOT Strain Aged Strain Aged Material
Minimum Yield Strength Per API 5L Table J.2 Per API 5L Table J.2
Maximum Yield Strength SMYS + 17.4 ksi (120 MPa) N/A
Maximum Yield Strength
Range
< 14.5 ksi (100 MPa) N/A
Minimum/Maximum Tensile
Strength
Per API 5L Table J.2
Per API 5L Table J.2
(for SMTS)
Maximum Tensile Strength
Range
N/A N/A
Yield to Tensile Ratio
More than 80% test results shall have
Y/T<0.85. Remaining (less than 20%)
test results shall have a Y/T< 0.87.
< 0.97 for all specimens
Elongation 20% 15%
Uniform Elongation 8% N/A
Charpy Impact Toughness
Per API 5L Table 8 (Table G.1, G.2, G.3,
or Clause G.9 if applicable)
Per API 5L Table 8 (Table G.1,
G.2, G.3, or ClauseG.9 if
applicable)
Shear Area
> 85% average shear for the order
> 60% average shear for each test
N/A
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Page 14 of 41
Hardness Tests 270 HV10 270 HV10


5) Strain Age Embrittlement Test Sample Preparation
The test procedure shall be submitted to Purchaser for review and acceptance prior to
testing.
Samples shall be extracted from the pipe wall.
The test samples shall be successively deformed by uni-axial tension followed by uni-
axial compression through the neutral point, in steps corresponding to those of the
installation process.
The plastic strain shall be at least equal to that introduced during installation and
service, but not less than 3%.
The samples shall then be artificially aged at 482F (250C) for one hour prior to testing.

6) Strain Age Embrittlement Tensile Test
7) One longitudinal specimen using the largest possible round bar specimen from strained and aged
pipe shall be tested.

5.6.2 Hardness
1) Hardness survey shall be performed as shown in API 5L Figure J.1. Other locations
shall be determined by Purchaser as appropriate.
2) Hardness tests shall be conducted on all four quadrants of pipe.
3) Hardness Retesting
If any hardness value fails, the pipe shall be rejected and one retest shall be taken
on two other pipes from test unit which failed.If either or both tests fail, the entire
test unit shall be rejected or reprocessed. If both tests pass, entire test unit may be
accepted.
5.6.3 Charpy Testing HFWPipe
For HFW pipe, tensile and Charpy production tests shall be repeated once per every five
joints of pipe in addition to the first day production test frequency listed in Table 5-4.

5.7 Dimensions
1) Dimensional tolerances specified in this specification and in API 5L shall apply regardless
of the pressure used in the mill hydrotest.
2) The pipe length range shall be as specified on the purchase order; or if not specified, it shall
be from 38 to 42 ft. (11.6 to 12.8 m) with an average length not less than 40 ft. (12.2 m).
3) Pipe straightness shall accord with values given in Table 5-7.
4) Bar gage, caliper, or device measuring actual maximum and minimum diameters shall be
used in measuring out-of-roundness of pipe ends. At least three sets of pipe end outside
diameter readings shall be taken on separate planes around the pipe circumference and
averaged to provide a value.
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4) API 5L clause 10.2.8.3 shall apply regardless of size unless otherwise stated on the
purchase order. With reference to API 5L Table J.3 footnote c, the ID shall be measured,
not calculated.
5) The inside diameter tolerance shall be +/- 0.5% around the nominal ID (maximum of +/- 1.0
mm) and shall apply to both ends of each pipe of the order.
6) The nominal ID shall be established with measurements on the first 100 production pipes.
7) Maximum out-of-roundness at the pipe ends shall be 2 mm (0.08 in.).
8) The wall thickness shall be determined along the full length of each pipe by ultrasonic
testing, shall comply with Table 5-8.



Table 5-7 Pipe Straightness Tolerances and Measurement Frequency

Deviation Within 6
Inches (15 cm) of the
Pipe Ends
Deviation Over
Nominal Length
Frequency
Pipe
Straightness
< 0.12 in/ft
(< 3 mm/m)
Per API 5L
Clause J.6.4
3 pipes per shift selected at
the beginning, middle, and
end of the shift

Table 5-8 Wall Thickness Tolerances
Wall Thickness
Wall Thickness Tolerance
Frequency
(min.) (max.)
All thickness
Per API 5L Table
J.3
Per API 5L Table
J.3
Checked along the full length of each
pipe body by AUT. At both ends,
measured and recorded on 1 pipe in
every 10 with thickness gauge.

5.7.1 OD Grinding
1) Grinding shall be performed in accordance with procedures reviewed and accepted by
Purchaser. A maximum of 15% of the pipe order may be repaired by stone wheel
grinding.
2) The ground area shall not exceed more than 45% of the circumference of a cross-
sectional plane.
3) Ground areas shall be smoothly contoured to the surface of the pipe at a minimum 4 to 1
slope.
4) Ground areas shall not exceed an area of 5% of the total surface area of each pipe. The
remaining wall thickness at a ground area shall be greater than the minimum wal l
thickness of this specification.
5) Areas ground shall have the final wall thickness measured by ultrasonic testing and shall
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be recorded (i.e. wall thickness, joint number, location on the joint, etc.).
6) These ground areas shall not interfere with non-destructive testing at the pipe mill or
during fabrication/installation (i.e. automated ultrasonic testing of girth welds).
5.7.2 Dents
1) Pipe shall contain no dents that affect both the outside surface and the inside surface.
2) Pipe shall contain no dents on the outside surface with a depth exceeding 0.08 inches
(2 mm) for pipe body or exceeding 1 mm (0.04 inches) for six inches from either pipe end.
3) Pounding out or jacking out dents is prohibited.
4) Pipe ends shall not be internally machined without prior review and acceptance by
Purchaser.

5.8 Testing and Inspection
5.8.1 General
1) NDI for final acceptance shall be performed per API 5L Annex E, except where noted
herein.
2) With reference to API 5L clause E.1.3, evaluations of indications shall be performed by
ASNT-TC-1A Level 2 or 3 personnel only. The person responsible for the preparation of
inspection procedures and supervision activities shall be qualified to ASNT-TC-1A Level 3.
3) The only acceptable electromagnetic NDI method is one which utilizes diverted flux. In
accordance with API 5L clause E.5.3.4, a drilled hole shall be used to establish a rejection
threshold.
4) For pipe less than or equal to 0.188 inches (4.7 mm) wall thickness, either an ultrasonic
NDI method or an electromagnetic NDI method which utilizes diverted flux is acceptable.
For pipe thicker than 0.188 inches (4.7 mm), the only acceptable method is ultrasonics.
5) The NDI reference standard shall contain both longitudinal and transverse notches. Both
notches and drilled holes with dimensions in accordance with API 5L Table E.7 shall be
required for calibration. API 5LTableE.7 footnote 'g' shall not be invoked.
6) A dynamic standardization (calibration) at production speed using the reference standard is
required. If a standardization check shows that the accuracy of the standardization has
shifted outside of the acceptable range, all lengths of pipe inspected since the last
acceptable standardization shall be re-inspected using the same nondestructive method
previously used.
7) No loss of back reflection is permitted.
8) If not previously inspected, pipe ends shall be inspected by using handheld ultrasonic shear
wave equipment. Alternatively, un-inspected ends may be cropped. Standardization
(calibration) and standardization frequency shall be in the same manner as in item 6,
above.
9) For proof of indications, radiography may be used as an additional inspection tool, but final
acceptance shall be by UT.
10) All pipe shall be checked for magnetism and shall show a maximum of 15 gauss after
completion of all inspection.
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5.8.2 Electric Welded Pipe
NDI shall be completed after hydrotesting.
5.8.3 Submerged Arc Welded Pipe
NDI shall be done after hydrotest and cold expansion
5.8.4 Automatic GMAW and GTAW for Pipeline Installation
If automatic GMAW (gas metal arc welding) or GTAW (gas tungsten arc welding) are to be
usedfor pipeline installation, residual magnetism shall be less than or equal to 15 Gauss for any
individual reading.
5.8.5 Charpy Fracture Toughness Test
1) API 5L Annex G contains the requirements for shear and energy values specific to enhancing
resistance to ductile fracture propagation in gas lines. The temperature for fracture toughness
testing shall be as stated in Table 5-9.
2) Charpy impact specimens shall be taken from each test unit or from 100 lengths of heat pro-
duced, whichever results in a greater number of impact tests.
3) API 5L Annex G clause G.2.1 item a) shall apply. Shear fracture area of weld metal and HAZ
specimens shall be recorded for informational purposes only.
4) In natural gas service (> 97% methane) the averaged absorbed energy values (based on
three full size specimens) for Charpy impact testing shall be in accordance with API 5L Table
G. 1, G.2, or G.3 for design factors 0.625, 0.72, or 0.80, respectively.
For design factors other than in Tables G.1, G.2, and G.3, use test the table
corresponding to the next higher design factor.
If no table in API 5L Annex G is specified on the data sheet, API 5L Table G3 shall be
used by default.
If Section C, D and/or E of this specification are applicable, the greatest absorbed
energy value shall apply.
5) In rich gas service, the API 5L clause G.9 shall be invoked. Consult Purchaser Material &
Corrosion Team for appropriate Charpy impact requirements.

Table 5-9 Temperature for Charpy Testing

Specified Wall Thickness Test Temperature
a.b

inch mm F C
Up to 0.800 Up to 20 T
min
or 32
c
T
min
or 0
c

0.800 up to 1.57 20 up to 40 T
min
- 18 T
min
- 10
Greater than 1.57 Greater than 40 T
min
- 36 T
min
- 20


a. T
min
is the minimum design temperature as specified on the purchase order
b. The test temperatures listed are the maximum allowable for a given wall thickness.Testing is
permitted at temperatures below those stated.
c. Whichever temperature is lower.
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5.8.6 Tensile Test

1) If specified on the data sheet, elevated temperature tests shall be run on one longitudinal
and one transverse sample from one pipe from each of the first three test units and the
conditions below.
Transverse yield strength may be determined either using transverse flattened
rectangular specimens or round bar specimens, provided that the same method is
used for all pipe within a given wall thickness and grade.
Testing shall be performed at the maximum design temperature.
Longitudinal and transverse yield and tensile requirements shall comply with Table 1-
2.
2) In addition to the tensile tests required by API 5L Table J.8, an additional longitudinal
tensile test shall be taken at the same frequency as transverse tensile tests. Acceptance
shall be per API 5L Table J.2.
3) API 5L Table J.2 shall be amended such that the maximum yield to tensile ratio shall be
0.90 for grades up to X56 and 0.92 for grades X60 and above unless otherwise stated on
the purchase order and/or data sheet.
4) A stress-strain curve shall be produced on one pipe from each of the first five heats for
information purposes. This information shall be submitted as part of the MPQ data
package.
5) The Supplier shall notify the Purchaser if more than 5% strain occurs after final heat
treatment. If so, strain-age embrittlement tensile testing shall be performed per Sections E
of this specification.
5.8.7 Drop Weight Tear Testing
1) For pipe greater than or equal to 20 inches, Charpy testing shall be supplemented with
DWTT
2) A pressed notch shall be used unless otherwise specified
3) The test temperature shall conform to Table 5-10.

Table 5-10: Temperature for Drop Weight Tear Testing

DWTT Test Specimen Size
Specified Pipe Wall
Thickness mm (in.)
Limited to 0.750 in.
(19.0 mm) C (F)
Full Wall Thickness
C (F)
< 19.0 (0.75) Samples must be full thickness T
Min

<19.0 (0.75) to < 22.2 (0.875) T
Min
- 6(10) T
Min

> 22.2 (0.875) to < 28.6 (1.125) T
Min
- 11 (20) T
Min

> 28.6 (1.125) to < 39.7 (1.563) T
Min
- 17 (30) T
Min

> 39.7 (1.563) Consult Purchaser Materials & Corrosion Team
T
Min
is the minimum design temperature

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5.8.8 NDIfor HFW Pipe
1) For HFW pipe, API 5L Table E.7 shall be amended to an N5 notch and a 1/16 inch (1.5
mm) diameter hole.
2) API 5L clause K.2.1.4 shall be invoked.
5.8.9 Test for Surface Condition
1) The following test for surface condition shall be carried out on the first 10 pipes of the
firstday's production:
Preheat pipe surface to 70C (158F).
Blast each pipe to SA 2.5 using steel grit, typically ISO 11124-2 G17 grade or
equivalent.
Heat each pipe to 240C (464F) and cool in water to simulate the coating process.
2) Each pipe shall then be visually inspected.
The surface condition of the pipes shall be such that a coating contractor using a
single pass grit blasting system can achieve an SA 2.5 finish with a blast profile of
50-100 microns.
The total number of defects should be able to be removed in no more than 3 man-
minutes per pipe using a handheld grinder.
Where the pipe manufacturer is contracted or responsible for line pipe coating, this
requirement may be omitted.
5.8.10 Hydrostatic Tests
Each joint of pipe shall be hydrostatically tested using the following method:
1) Hoop stress, S, shall be calculated using 90% of specified minimum yield strength (SMYS)
using the specified wall thickness.
2) The acceptance criterion for mill hydrotest shall be no failure.
Pipes that fail the hydrotest shall be quarantined until examined by Purchaser's
inspector.
Failed pipes shall be removed from the hydrotest area and quarantined to a location
where an investigation to determine the cause of failure can be conducted.
Purchaser shall have access to witness and/or participate in the investigation of the
failure.
Results of the failure investigation shall be made available to Purchaser.

5.9 Workmanship, Visual Inspection, Repair of Defects
1) The Manufacturer shall ensure that all mill scale is removed from process rollers, at least
four times per shift and whenever scale built-up occurs, to avoid undetected scale
penetrating into parent pipe metal.
2) Where the depth of a surface imperfection is not readily apparent, suitable NDI and surface
grinding shall be performed to assure that the imperfection is completely removed to a
polished finish.When the surface is ground to remove a surface imperfection, complete
removal shall be verified by magnetic particle examination and re-inspection by the same
method as used to detect the defect.
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3) The remaining wall thickness shall be measured by UT to assure it meets or exceeds the
minimum allowable requirements of API 5L Table 11.
4) Manufacturers shall take all reasonable precautions to minimize recurring imperfections,
damage, and defects. The Purchaser reserves the right to reject all or part of the order
based on recurring defects. This clause shall be invoked if more than 15% of the pipes
produced in a 24 hour period are rejected by NDI.
5) In addition to paragraph 1, above, ID grinding only is permissible where ground area can
be adequately inspected by MPI or dye penetrant inspection.
6) For all longitudinal welded pipe multiple repairs of the same location are not permitted.
7) ERW shall not be weld repaired.
8) The weld flash on ERW pipe shall be removed except that the maximum allowable depth
of the groove on the ID shall be 0.4mm (
1
/
64
inch) and the maximum allowable height on
the OD shall be 1.6mm (
1
/
16
inch) with no undercutting permitted. Both inside and outside
shall be smooth and free of sharp edges, slivers, burrs and cracks.
9) For ERW pipe confirmed defects shall be cut off or the joint rejected. Defects on the weld
seam may be repaired by grinding providing the wall thickness is in accordance with this
specification.
10) For SAW pipe repair welding is not permitted outside the weld zone. Single repairs are
permitted in the weld zone. Repairs in the weld seam shall not be accepted within 200
mm from the bevel ends and repair welding shall be limited to a maximum total repair
length of 5% of the seam length.
11) All repair welding shall be recorded and reported to the Company Representative.
12) A rejection rate in excess of 2 pipe joints in a run of 20, and a rejection rate of 5% or
greater in a sample exceeding 20 joints, will be cause for cessation of production until the
cause of defect is determined and rectified to the satisfaction of Purchaser. Any indication
of a negative trend in quality may be cause for Purchaser to require a cessation of
production and the cause of the drop in quality to be determined and rectified prior to
resumption of production.
5.10 Marking
1) Marking shall be according to API 5L Clause 11.2.1, 11.2.3, and API monogrammed in
accordance with Annex O.
2) In addition to the marking referenced above, the heat number shall also be included in
the marking
3) Marking shall be on the inner surface for sizes 16" and greater per API 5L clause 11.2.2
b) 2).
4) Location of the ERW welds shall be paint marked internally at each end for a minimum
distance of 200mm at the mill.
5.11 Shipping
1) Pipe shall be bare and free of oil, grease, lacquer, antifreeze (from UT couplant), and
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other contaminants such as chlorides which adversely affect coating adhesion. It is
permissible to apply mill varnish over the stencil identification to minimize deterioration of
this marking.
2) When pipes are stored ready for shipping the pipes shall be stored at an angle to allow
drainage of moisture.
3) Hooks shall not be used. Handling devices that contain copper or copper alloys shall not
be used.
4) No overstowage or deck loads are permitted.
5) Pipe shall not be nested one diameter inside another.
6) If in-transit fatigue cracks are detected after shipment, Purchaser reserves the right to
reject the entire shipment until an absence of fatigue cracking is proven on the entire
shipment by an agreed upon NDI method.
7) Bevel protectors shall be used unless otherwise specified on the purchase order.
8) All pipe shall be handled, loaded, and shipped in accordance with API RP 5L1
and/or API RP 5LW, as applicable.
Suppliers shall submit, with their shipping procedures, a written method to prevent
salt contamination of the pipe at the receiving facility.
For transoceanic shipping, ship's log shall be made available to Purchaser for review
when the pipe is unloaded.
9) The manufacturer shall submit loading instructions and diagrams for review and comment
for all pipe shipped by truck or vessel at least 8 weeks prior to shipment. However, review
and comment of these loading instructions shall not relieve manufacturer of responsibility
for any damage during shipment.
10) All dimensional tolerances and pipe surface conditions specified herein and in API
5L shall apply to the pipe condition as received by Purchaser at the shipping
destination.
5.12 Warranty
1) Purchaser shall be reimbursed for replacement costs of any pipe furnished that fails under
field hydrostatic test (which is commonly performed at pressures lower than the mill
hydrotest), for damage to the pipe in transit to the point of delivery, for defects of materials
and/or workmanship, or for lack of compliance with this specification.
2) The replacement costs shall include pipe, labor, and equipment rental for locatiang, cutting
out, replacing and testing the pipeline.
5.13 Agreement Clauses In API 5L
Tables 5-11 until 5-17list the information required by API 5L to be supplied by the Purchaser.
The pipe shall conform to these requirements unless otherwise agreed upon by the Purchaser.
Where API 5L by agreement clause are not addressed, either default requirements apply or the
clause does not apply to the product to be purchased.

Table 5-11Agreement Clauses under API 5L Clause 7.1
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API 5L, 44th
Edition, Clause
7.1:
Information Required
API 5L Clause
& Table #
a) Quantity (e.g. total mass or total length of pipe)
b) PSL
API 5L
Introduction
c) Type of Pipe Table 2
d) Specification
API 5L, 44th or
latest edition
e) Steel Grade
6.1, H.4.1.1, or
J.4.1.1
f) Outside Diameter (OD, size) and Wall Thickness 9.11.1.2
g) Length and Type of Length (randomor approximate)
9.11.1.3,
9.11.3.3, and
Table 12

h)
- Confirmation of Applicability of Individual Annexes
- - Delivery date and shipping instructions
- - Inspection or surveillance by 3rd party
-Design Code
API 5L
Introduction

Table 5-12 Agreement Clauses under API 5L Clause 7.2 (a)
Item under API
5L, Clause
7.2 (a)
Subject to Mandatory Agreement
3) Chemical Composition for Pipe with t > 25.0 mm (0.984 in.)
4) Carbon Equivalent Limits for PSL 2 Pipe in Grade L415N or X60N


Table 5-13: Agreement Clauses under API 5L Clause 7.2 (c) (Sheet 1 of 2)
Item under API 5L,
Clause 7.2 (c)
Items that apply, if Agreed
API 5L Clause
& Table #
1) Delivery Condition 6.2 and Table 1
4) Supply of double seam SAWL pipe
Table 2 Footnote
d
7) Supply of Jointers 8.11, H.3.3.3
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8) CNV Impact Test Temperature Lower than 0C (32F)
9.8.2.1, 9.8.2.2,
9.8.3
10)
CVN Impact Test of the Longitudinal Seam Weld of
PSL 2 HFW Pipe
9.8.3 and Table
18
11)
DWT Test of the Pipe Body of PSL 2 Welded Pipe
with D > 508 mm (20.00 in.)
9.9.1 and Table
18
12) DWT Test Temperature Lower than 0C (32F) 9.9.1


Table 5-14 Agreement Clauses under API 5L Clause 7.2 (c) (Sheet 2 of 2)
Item under API 5L,
Clause 7.2 (c)
Items that apply, if Agreed
API 5L Clause
& Table #
14) Special Bevel Configuration 9.12.5.3
15)
Removal of Outside Weld Bead at Pipe Ends of
SAW or COW Pipe
9.13.2.2 e
16) Weldability Data or Tests for PSL 2 Pipe 9.15
26)
Specific Method to be Used for Determining Pipe
Diameter
10.2.8.1
27)
Use of Inside Diameter Measurements to Determine
Diameter and Out-of- Roundness for Non-Expanded
Pipe with D > 219.1 mm (8.625 in.)
10.2.8.3, Table
10 Footnote c
28)
Specific Method to be Used for Determining Other
Pipe Dimensions
10.2.8.6
30) Additional Marking Specified by the Purchaser 11.1.3
31) Specific Surface or Location for Pipe Marking
11.2.2 b) or
11.2.2 c) and
11.2.6 b)
32) Die-stamping or Vibro-etching of Pipe 11.2.3
33) Alternative Location for Marking the Pipe 11.2.4
34) Alternative Format for Pipe Length 11.2.6
36) Temporary External Coating 12.1.2
37) Special Coating 12.1.3
38) Lining 12.1.4
40)
Manufacturing Procedure Qualification for PSL 2
Pipe, in which case, Annex B shall apply
Annex B
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Item under API 5L,
Clause 7.2 (c)
Items that apply, if Agreed
API 5L Clause
& Table #
49)
Application of Annex G to PSL 2 Pipe with
resistance in the pipe body to ductile fracture
propagation in gas pipelines and where Purchaser
shall specify applicable approach and/or impact test
temperature and energy values to be required
G.7 to G.11
54)
PSL 2 Pipe for Offshore Service in which case,
Annex J shall apply
Annex J
55) Any other additional or more stringent requirements



Table 5-15 Agreement Clauses under API 5L Clause B.2


Item under API 5L,
Clause B.2
Information Required
API 5L Clause
& Table #
a)
Qualification in Accordance with Clause B.3 or
B.4 or both
B.1.3
b) Frequency and Amount of Testing B.4.2
Table 5-16Agreement Clauses under API 5L Clause G.2

Table 5-17 Agreement Clauses under API 5L Clause H.2 (Sheet 1 of 2)
Item under API 5L,
Clause G.2
Information Required
API 5L Clause
& Table #
G.2.1 Purchaser must Specify G.2.1 a) or b) G.2.1
G.2.2 a) CVN Impact Test Temperature G.2.2
G.2.2 b) DWT Test Temperature G.2.2
Item under
API 5L,
Clause H.2
Information Required
API 5L Clause & Table
#
a)
Steel Casting Method for Strip of Plate Used for
the Manufacture of Welded Pipe
H.3.3.2.1
b)
Ultrasonic Inspection of Strip or Plate for
Laminar Imperfections
H.3.3.2.4
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Table 5-17 Agreement Clauses under API 5L Clause H.2 (Sheet 2 of 2)
Item under API 5L,
Clause H.2
Information Required API 5L Clause & Table #
m)
Magnetic Particle
Inspection for Laminar
Imperfection at Each Pipe
End Face/Bevel
K.2.1.4
q)
Acceptance Level L2/C or
L2 for NDI of the Weld
Seam of HFW Pipe
K.4.1
r)
Ultrasonic Inspection of the
Pipe Body of HFW Pipe for
Laminar Imperfections
K.4.2


e)
Chemical Composition for Pipe with Wall
Thickness > 25.0 mm (0.984 in.)
H.4.1.2
f) Chemical Composition Limits
Table H.1, Footnotes c),
d), e), f), i), j), and k)
g)
Frequency of Hardness Testing of the
Longitudinal Seam Weld of HFW or SAW pipe
Table H.3
h)
SSC Test for Manufacturing Procedure
Qualification
Table H.3
i)
Alternative HIC/SWC Test Methods and
Associated Acceptance Criteria for
Manufacturing Procedure Qualifications
H.7.3.1.3
k)
Alternative SSC Test Methods and Associated
Acceptance Criteria for Manufacturing
Procedure
Qualifications
H.7.3.2.2
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6.0 SPECIFICATION FOR SEAMLESS PIPE
1) This specification supplements API Specification 5L, 44th or latest edition, and covers all
sizes of API 5L Product Specification Level (PSL) 2 seamless line pipe in grades B up to
X70 with wall thickness up to 50 mm.
2) For mill orders, the mill shall be on the Purchaser Approved Mill List. Contact Purchaser
Quality Assurance Team for assistance with non-approved mills.
3) Pipe shall be manufactured in accordance with the requirements of API 5LPSL 2 and as
supplemented by this specification including (Appendix I), other supplementary
appendices, the purchase order.
This specification shall constitute the Purchaser's request for special agreements
where they exceed API 5LPSL 2 requirements.
The Supplier's quotation in conformance with this specification and any supplements
shall constitute their agreement to meet all of the requirements in the specification.
The quotation shall state if the order will be distributed between more than one
manufacturer.
If a manufacturer has more than one mill, the quote shall specify which mill will be used
for this order.
In the event of conflict between this specification and other specifications, applicable
codes and references, written clarification shall be sought from Purchaser before
proceeding with the work.
4) The requirements of Section A shall be mandatory for all pipe ordered to this specification.
If other sections of this specification or other additional requirements are called out on the
purchase order, the most stringent requirements shall be met. Appendix I of this
specification references API 5L clause 7, B.2, G.2, H.2, and J.2 and lists Purchaser's
requirements for the manufacturer/purchaser agreement clauses.
6.1 Process of Manufacture
1) After purchaser order placement, one month prior to steel-making and the pre-production
meeting, the manufacturer shall provide a controlled copy of the Manufacturing Procedure
Qualification (MPQ) and a Quality Control Plan (QCP) that is customized to meet the require-
ments of this specification.
This requirement may be waived if the manufacturer has supplied this MPQ and QCP in
the past and it is on record with Purchaser's Quality Assurance Team.
However, reference to a controlled numbered copy of the MPQ and QCP documents
shall be provided if a waiver is requested.
2) The MPQ shall meet the requirements of API 5L clause B.3 and shall include the following:
Plan(s) and process flow description/diagram.
Method for sizing/finishing; target and maximum sizing ratios.
List of specified mechanical and corrosion testing requirements
Dimensional control procedures.
Pipe tracking procedure.
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Marking, coating, and end protection procedures.
Handling, loading, and shipping procedures.
3) The validity of the MPQ shall be limited to the steelmaking, rolling, and manufacturing/fabri -
cation facilities where the qualification was performed.
4) Steel shall be continuous cast.
5) No jointers shall be permitted.
6) Repair welding of seamless pipe is not permitted.
7) If specified on the purchase order, a test for surface condition shall be performed as detailed in
Appendix II of this specification.
8) The MPQ shall be qualified per API 5L Annex B.3 and B.4 for each pipe diameter, wall thick-
ness, and grade.
9) First day production testing shall be carried out at the frequency in Table 6-1.
10) Test frequencies and acceptance criteria shall be as indicated in Table 6-1and Table 6-2.
11) Transverse specimens shall be extracted using flattened rectangular specimens or round bar
specimens, provided that the same method is used for all pipe within a given wall thickness and
grade.
Table 6-1 Mechanical Testing Required for First Day Production Testing (FDPT)
and Production Testing (PT)
Test
# Test Units # Pipes per Test Unit # Tests per Pipe
FDPT PT FDPT PT FDPT PT
Stress Strain Curve 3 0 1 0 1L, 1T
a b
0
Tensile Test 3
Entire
Order
2
1 Pipe per 50 lengths
per Test Unit
2L, 2T
b c
1L, 1T
a b

Charpy Impact Test 3
Entire
Order
2
1 Pipe per 50 Lengths
per Test Unit
1L, 1T
a d
1T
a d

Hardness 3
Entire
Order
1
1 Pipe per 50 Lengths
per Test Unit
2 rings
e
1 ring
f

Strain Age
Embrittlement Test
(Tensile Test)
3 0 1 0 1L
a
0
Strain Age
Embrittlement Test
(Charpy Impact Test)
3 0 1 0 1L, 1T
a d
0
Strain Age
Embrittlement Test
(Hardness)
3 0 1 0 2 rings
e
0
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a. Samples shall be extracted from alternating ends.
b. Elongation shall be taken to 8% minimum on the curve.
c. One L, one T sample shall be taken from each end.
d. One L, one T refer to one set of three test specimens from the respective orientations.
e. One ring shall be extracted from each pipe end. Hardness profile testing shall be done each quadrant
on each ring.
f. One ring shall be extracted from alternating ends. Hardness profile testing shall be done each
quadrant on each ring.

Table 6-2: Mechanical Property Requirements for Both Transverse
(If Applicable) and Longitudinal Orientations
Material NOT Strain Aged Strain Aged Material
Minimum Yield Strength Per API 5L Table J.2 Per API 5L Table J.2
Maximum Yield Strength SMYS + 17.4 ksi (120 MPa) N/A
Maximum Yield Strength
Range
< 14.5 ksi (100 MPa) N/A
Minimum/Maximum Tensile
Strength
Per API 5L Table J.2
Per API 5L Table J.2 (for
SMTS)
Maximum Tensile Strength
Range
N/A N/A
Yield to Tensile Ratio
More than 80% test results
shall have Y/T < 0.85
Remaining (less than 20%)
test results shall have Y/T <
0.87
< 0.97 for all specimens
Elongation 20% 15%
Uniform Elongation 8% N/A
Charpy Impact Toughness
Per API 5L Table 8 (Table
G.1, G.2, G.3, or
Clause G.9 if applicable)
Per API 5L Table 8
(Table G.1, G.2, G.3,
or Clause G.9 if applicable)
Shear Area
> 85% average shear for the
order60% average shear for
each test
N/A
Hardness Tests 270 HV10 270 HV10

6.2 Material Requirements
The chemical and mechanical properties given in this specification shall supersede API 5L.
6.2.1 Chemical Properties
Induction bending of pipe with a vanadium content greater than 0.08% shall not be supplied.
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6.2.2 Chemical Properties for Offshore Service
1) Non-sour service offshore pipe shall meet API 5L Table J.1 except for the following require-
ments for specified wall thicknesses < 25 mm (0.984 in), as shown in Table 6-3.
2) API 5L Table J.1 footnote 'b', 'g', and 'h' shall not apply.

Table 6-3 Product Chemistry Requirements
Element
a
Wt.%
Carbon (C)
As per Table J.1 with a minimum carbon
content of 0.070%
Niobium (Nb)
b
0.040% max.
Titanium (Ti) 0.0250% max.
Vanadium (V) 0.080% max. or Table J.1, whichever is
lower.
Nb+Ti+V 0.120% max.
Carbon Equivalent (IIW) 0.420% max. or Table J.1, whichever is
lower.
Carbon Equivalent (PCM)
c
As per API 5L Table J.1.
a. In cases where the wall thickness is greater than 25 mm (0.94 inches), a modifiedchemistry may be
required in order to meet NACEMR0175/IS0 15156 hardness requirements. If so, aim chemistry shall
be submitted as part of the MPQ data package.
b. If the pipe girth welds will undergo PWHT, an aim chemistry shall be submitted as part of the bid
package.
c. See API 5L Paragraph 9.2.4 for the formula. The PCM is required when the carbon content is less than
or equal to 0.12%.
6.2.3 Mechanical Tests
1) The tensile test frequency shall be as given in Table 6-4.
2) Shear values from PSL 2 mandatory impact testing, shall be reported for information only.
Table6-4: Tensile Test Frequency
Pipe Size Grade Maximum Test Unit Size
< 5.562 in. (< 141 mm) All 400 lengths per test unit
> 5.562 in. and < 12.75 in.
(> 141 mm and < 324 mm)
All 200 lengths per test unit
> 12.75 in. (> 324 mm) All 100 lengths per test unit
6.2.4 Strain Age Embrittlement Test Preparation

1) Strain Age Embrittlement Test Sample Preparation
The test procedure shall be submitted to Purchaser for review and acceptance prior
to testing.
Samples shall be extracted from the pipe wall.
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The test samples shall be successively deformed by uni-axial tension followed by
uni-axial compression through the neutral point, in steps corresponding to those of
the installation process.
The plastic strain shall be at least equal to that introduced during installation and
service, but not less than 3%.
The samples shall then be artificially aged at 482F (250C) for one hour prior to
testing.
2) Strain Age Embrittlement Tensile Test
One longitudinal specimen using the largest possible round bar specimen from strained
andaged pipe shall be tested.
6.2.5 Hardness

1) Hardness survey shall be performed as shown in API 5L Figure J.1. Other locations shall
bedetermined by Purchaser as appropriate.
2) Hardness tests shall be conducted on all four quadrants of pipe.
3) Hardness Retesting
If any hardness value fails, the pipe shall be rejected and one retest shall be taken on
two other pipes from test unit which failed.
If either or both tests fail, entire test unit shall be rejected or reprocessed. If both tests
pass, entire test unit may be accepted.
6.2.6 Test For Surface Condition

1) The following test for surface condition shall be carried out on the first 10 pipes of the first
day's production:
Preheat pipe surface to 158F (70C ).
Blast each pipe to SA 2.5 using steel grit, typically ISO 11124-2 G17 grade or
equivalent.
Heat each pipe to 464F (240C) and cool in water to simulate the coating process.
2) Each pipe shall then be visually inspected.
The surface condition of the pipes shall be such that a coating contractor using a
single pass grit blasting system can achieve an SA 2.5 finish with a blast profile of50-
100 microns.
The total number of defects should be able to be removed in no more than 3 man-
minutes per pipe using a handheld grinder.
Where the pipe manufacturer is contracted or responsible for line pipe coating, this
requirement may be omitted.
6.3 Dimensions
1) The inside diameter tolerance shall be +/- 0.5% around the nominal ID (maximum of +/- 1.0
mm) and shall apply to both ends of each pipe of the order.
2) The nominal ID shall be established with measurements on the first 100 production pipes.
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3) Maximum out-of-roundness at the pipe ends shall be 0.75% of the ID or 5 mm, whichever is
less.
4) The wall thickness shall be determined along the full length of each pipe by ultrasonic
testing.
5) Dimensional tolerances specified in this specification and in API 5L shall apply regardless of
the pressure used in the mill hydrotest.
6) The pipe length range shall be as specified on the purchase order; or if not specified, it shall
be from 38 to 42 ft. (11.6 to 12.8 m) with an average length not less than 40 ft. (12.2 m).
7) Bar gage, caliper, or device measuring actual maximum and minimum diameters shall be
used in measuring the out-of-roundness of pipe ends. At least three sets of pipe end outside
diameter readings shall be taken on separate planes around the pipe circumference and
averaged to provide a value.
8) Wall thickness tolerances shall comply with Table 6-5.
9) Pipe straightness shall conform to Table 6-6.

Table 6-5: Wall Thickness Tolerances
Wall Thickness
Wall Thickness Tolerance
Frequency
(min) (max)
< 25 mm -10% + 12.5%
Checked along the full
length of each pipe
body by AUT. At both
ends, measured and
recorded on 1 pipe in
every 10 with thickness
gauge.
> 25 mm
-10% or -3 mm,
whichever
is less
12.5% or +3 mm,
whichever
is less

Table 6-6 Pipe Straightness Tolerances and Measurement Frequency


Deviation Within 6
Inches (15 cm)
of the Pipe Ends
Deviation Over
Nominal Length
Frequency
Pipe
Straightness
< 0.12 in/ft (< 3 mm/m)
Per API 5L
clause J.6.4
3 pipes per shift
selected at the
beginning, middle, and
end of the shift
10) Eccentricity
Eccentricity tolerances and measurement frequency for pipe ends shall comply with
Table 6-7.
Measurements shall be made on the same cross-sectional plane using calipers.
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Eccentricity within 6 inches of each end shall be defined as follows:



where:
T
max
= maximum wall thickness, inches
T
min
= minimum wall thickness, inches

Table 6-7 Eccentricity Tolerance and Measurement Frequency
Eccentricity Tolerance < 18%
Measurement Frequency Each pipe end in the order

6.3.1 OD Grinding

1) Grinding shall be performed in accordance with procedures reviewed and accepted by
Purchaser. A maximum of 15% of the pipe order may be repaired by stone wheel grinding.
2) The ground area shall not exceed more than 45% of the circumference of a cross-sectional
plane.
3) Ground areas shall be smoothly contoured to the surface of the pipe at a minimum 4 to 1
slope and shall be completed with a polished finish.
4) Ground areas shall not exceed an area of 5 percent of the total surface area of each pipe.
The remaining wall thickness at a ground area shall be greater than the minimum wall
thickness of this specification.
5) Areas ground shall have the final wall thickness measured by Ultrasonic Testing and shall
be recorded (i.e. Wall Thickness, Joint Number, Location on the Joint, etc.).
6) All ground areas shall be subject to magnetic particle inspection using an approved
method. Any imperfection of unknown depth shall be subjected to exploratory grinding until
the extent of the defect is known. No pipe will be accepted where grinding has reduced the
wall thickness below the acceptable tolerances.
7) These ground areas shall not interfere with non-destructive testing at the pipe mill or
during fabrication/installation (i.e. Automated Ultrasonic Testing of girth welds).
6.3.2 Dents
1) Pipe shall contain no dents that affect both the outside surface and the inside surface
2) Pipe shall contain no dent on outside surface with a depth exceeding 0.08 inches (2 mm)
for pipe body exceeding 0.04 inches (1mm) for 6 inches from either pipe end.
3) Pounding out or jacking out dents is prohibited
4) Pipe ends shall not be internally machined without prior acceptance by Purchaser.

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6.4 Testing and Inspection
6.4.1 General

1) NDI for final acceptance shall be performed per API 5L Annex E, except where noted
herein.
2) With reference to API 5L clause E.1.3, evaluations of indications shall be performed by
ASNT-TC-1A Level 2 or 3 personnel only. The person responsible for the preparation of
inspection procedures and supervision activities shall be qualified to ASNT-TC-1A Level 3.
3) The only acceptable electromagnetic NDI method is one which utilizes diverted flux. In
accordance with API 5L clause E.5.3.4, a drilled hole shall be used to establish a rejection
threshold.
4) For pipe less than or equal to 0.188 inches (4.7 mm) wall thickness, either an ultrasonic
NDI method or an electromagnetic NDI method which utilizes diverted flux is acceptable.
For pipe thicker than 0.188 inches (4.7 mm), the only acceptable method is ultrasonics.
5) The NDI reference standard shall contain both longitudinal and transverse notches. Both
notches and drilled holes with dimensions in accordance with API 5L Table E.7 shall be
required for calibration. API 5L Table E.7 footnote 'g' shall not be invoked.
6) A dynamic standardization (calibration) at production speed using the reference standard
is required. If a standardization check shows that the accuracy of the standardization has
shifted outside of the acceptable range, all lengths of pipe inspected since the last
acceptable standardization shall be re-inspected using the same nondestructive method
previously used.
7) No loss of back reflection is permitted.
8) If not previously inspected, pipe ends shall be inspected by using handheld ultrasonic
shear wave equipment. Alternatively, un-inspected ends may be cropped. Standardization
(calibration) and standardization frequency shall be in the same manner as in item 5,
above.
9) NDI shall be completed after hydrotesting.
10) Pipe shall be checked for magnetism and shall show a maximum of 15 gauss after
completion of all inspection.
11) All indications of defects detected by automatic equipment shall be marked with paint
spray. Defects shall be confirmed by manual ultrasonic or electromagnetic inspection.

6.4.2 Charpy Fracture Toughness Test
1) API 5L Annex G contains the requirements for shear and energy values specific to
enhancing resistance to ductile fracture propagation in gas lines. The temperature for
fracture toughness testing shall be as stated in Table 2-8.





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Table 6-8 Temperature Requirements for Charpy Testing

Specified Wall Thickness Test Temperature
a,b

inches mm F C
Up to 0.800 Up to 20 T
min
or 32
c
T
min
or 0
c

0.800 up to 1.57 20 up to 40 T
min
- 18 T
min
- 10
Greater than 1.57 Greater than 40 T
min
- 36 T
min
- 20
a) T
min
is the minimum design temperature as specified on the purchase order.
b) The test temperatures listed are the maximum allowable for a given wall thickness.
c) Testing is permitted at temperatures below those stated.
d) Whichever temperature is lower.
2) Charpy impact specimens shall be taken from each test unit or from 100 lengths of heat
produced, whichever results in a greater number of impact tests.
3) API 5L Annex G clause G.2.1 item a) shall apply.
4) In natural gas service (> 97% methane), the averaged absorbed energy values (based on
three full size specimens) for Charpy impact testing shall be in accordance with API 5L
Table G. 1, G.2, or G.3 for design factors 0.625, 0.72, or 0.80, respectively.
For design factors other than in Tables G.1, G.2, and G.3, use the table corresponding
to the next higher design factor.
If no table API 5L Annex G is specified on the data sheet, API 5L Table G.3 shall be
used by default.
If Section C, Cand/or Dof this specification are applicable, the greatest absorbed
energy value shall apply.
5) In rich gas service, the API 5L clause G.9 shall be invoked. Consult Purchaser Material &
Corrosion Team for appropriate Charpy impact requirements.
6.4.3 Drop Weight Tear Testing
1) For pipe greater than or equal to 20 inches, Charpy testing shall be supplemented with
DWTT
2) A pressed notch shall be used unless otherwise specified.
3) The test temperature shall conform to Table 6-9.
Table 6-9 Temperatures for Drop Weight Tear Testing
DWTT Test Specimen Size
Specified Pipe Wall Thickness
in. (mm)
Limited to 0.750 in
(19.0 mm) F (C)
Full Wall Thickness
C (F)
< 0.75 (19.0) Samples must be full thickness T
Min

< 0.75 (19.0) to < 0.875 (22.2) T
Min
- 10
(6)
T
Min

> 0.875 (22.2) to < 1.125 (28.6) T
Min
- 20 (11) T
Min

> 1.125 (28.6) to < 1.563 (39.7) T
Min
- 30 (17) T
Min

> 1.563 (39.7)
Consult Purchaser
Materials & Corrosion Team
> 1.563 (39.7)
T
Min
is the minimum design temperature
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6.4.4 Automatic GMAW and GTAW for Pipeline Installation
If automatic gas metal arc welding (GMAW) or gas tungsten arc welding (GTAW) are to be
usedfor pipeline installation, residual magnetism shall be less than orequal to 15 Gauss.
6.4.5 Tensile Tests
1) If specified on the Purchase Order, elevated temperature tests shall be run on one longitudinal
and one transverse sample from one pipe from each of the first three test units and the condi -
tions below.
Transverse yield strength may be determined either using transverse flattened
rectangular specimens or round bar specimens, provided that the same method is used
for all pipe within a given wall thickness and grade.
Testing shall be performed at the maximum design temperature.
Longitudinal and transverse yield and tensile requirements shall comply with Table 6-4.
2) API 5L Table J.2 shall be amended such that the maximum yield to tensile strength ratio on
the tensile specimens shall be 0.90 for grades up to X56 and 0.92 for grades X60 and above
unless otherwise stated on the purchase order.
3) A stress-strain curve shall be produced on one pipe from each of the first five heats for infor-
mational purposes. This information shall be submitted as part of the MPQ data package.
4) The Supplier shall notify the Purchaser if more than 5% strain occurs after final heat treatment.
If so, strain-age embrittlement tensile testing shall be performed per Section E of this specifi -
cation.
6.4.6 Hydrostatic Tests
Each joint of pipe shall be hydrostatically tested using the following method:
1) Hoop stress, S, shall be calculated using alternative percentages of specified minimum yield
strength (SMYS) listed in API 5L Table 26 (see "alternative test pressure" column).
2) If a higher test pressure than the alternative is required, it will be specified on the purchase
order, or in Section B, C, D, and/or E (if applicable).
3) End seals used for hydrostatic test shall not extend more than 50mm from the pipe end. In
the event that available equipment cannot meet this requirement, a seal extension of no
more than 200 mm is acceptable, providing 100% RT, UT and MPI are employed inside and
outside this length.
4) In cases where a pressure test is incomplete, the serial number of the pipe under test at the
time of failure shall be recorded on the chart and it shall be shown clearly on retest that the
pipe has performed its proper test.
5) The dead weight pressure calibration shall be performed at least once per week.
6) The acceptance criterion for mill hydrotest shall be no failure.
Pipes that fail the hydrotest shall be quarantined until examined by Purchaser's
inspector.
Failed pipes shall be removed from the hydrotest area and quarantined to a location
where an investigation to determine the cause of failure can be conducted.
Purchaser shall have access to witness and/or participate in the investigation of the
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failure.
Results of failure investigation shall be made available to Purchaser.
6.5 Workmanship, Visual Inspection, Repair of Defects
1) Where the depth of a surface imperfection is not readily apparent, suitable NDI and
surface grinding shall be performed to assure that the imperfection is completely
removed.
When the surface is ground to remove a surface imperfection, complete removal
shall be verified by magnetic particle examination and re-inspection by the same
method as used to detect the defect.
The remaining wall thickness shall be measured by UT to assure it meets or
exceeds the minimum allowable requirements of API 5L Table 11, or the minimum
stated on the purchase order.
2) Manufacturers shall take all reasonable precautions to minimize recurring
imperfections, damage, and defects. The Purchaser reserves the right to reject all or
part of the order based on recurring defects. This clause shall be invoked if more than
15% of the pipes produced in a 24-hour period are rejected by NDI.
3) In addition to paragraph 1 above, ID grinding only is permissible where ground area can
be adequately inspected by MPI or dye penetrant inspection.
4) Repair welding of seamless pipe is not permitted
6.6 Marking
1) Marking shall be according to API 5L Clause 11.2.1, 11.2.3, and API monogrammed in
accordance with Annex O. In addition to this marking, the heat number shall also be
included.
2) In addition to the marking referenced above, the heat number shall also beincluded in the
marking.
3) Marking shall be on the inner surface for sizes 16" and greater per API 5L clause 11.2.2 b)
2).
6.7 Shipping
1) Pipe shall be bare and free of oil, grease, lacquer, antifreeze (from UT couplant), and
other contaminants such as chlorides which adversely affect coating adhesion. It is
permissible to apply mill varnish over the stencil identification to minimize deterioration of
this marking.
2) Hooks shall not be used. Handling devices that contain copper or copper alloys shall not
be used.
3) No overstowage or deck loads are permitted.
4) Pipe shall not be nested one diameter inside another.
5) If in-transit fatigue cracks are detected after shipment, Purchaser reserves the right to
reject the entire shipment until an absence of fatigue cracking is proven on the entire
shipment by an agreed upon NDI method.
6) Bevel protectors shall be used unless otherwise specified on the purchase order.
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7) All pipe shall be handled, loaded, and shipped in accordance with API RP 5L1 and/or API
RP 5LW, as applicable.
8) Suppliers shall submit, with their shipping procedures, a written method to prevent salt
contamination of the pipe at the receiving facility.
9) For transoceanic shipping, ship's log shall be made available to Purchaser for review when
the pipe is unloaded.
10) The manufacturer shall submit loading instructions and diagrams for review and comment for
all pipe shipped by truck or vessel at least 8 weeks prior to shipment. However, review and
comment of these loading instructions shall not relieve manufacturer of responsibility for any
damage during shipment.
11) All dimensional tolerances and pipe surface conditions specified herein and in API 5L shall
apply to the pipe condition as received by Purchaser at the shipping destination.
6.8 Warranty
1) Purchaser shall be reimbursed for replacement costs of any pipe furnished that fails under
field hydrostatic test (which is commonly performed at pressures lower than the mill
hydrotest), for damage to the pipe in transit to the point of delivery, for defects of materials
and/or workmanship, or for lack of compliance with this specification.
2) The replacement costs shall include pipe, labor, and equipment rental for locating, cutting
out, replacing and testing the pipeline.
6.9 Agreement Clauses In API 5L
1) Tables 6-10 through 6-18list the information required by API 5L to be supplied by the
Purchaser. The pipe shall conform to these requirements unless otherwise agreed upon by
the Purchaser.
2) Where API 5L "by agreement" clause are not addressed, either default requirements apply
or the clause does not apply to the product to be purchased.
3) When "On purchase order is shown as the Purchaser Requirement, the requirement is as
stated on the Data Sheet, and/or Specification.
Table 6-10 Agreement Clauses under API 5L Clause 7.1
API 5L, 44th
Edition,
Clause 7.1:
Information Required
API 5L Clause
& Table #
a)
Quantity (e.g. total mass or total length of
pipe)

b) PSL API 5L Introduction
c) Type of Pipe Table 2
d) Specification
API 5L, 44th
or latest edition
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e) Steel Grade
6.1, H.4.1.1, or
J.4.1.1
f)
Outside Diameter (OD, size) and Wall
Thickness
9.11.1.2
g)
Length and Type of Length
(random or approximate)
9.11.1.3, 9.11.3.3,
and Table 12
h)
Confirmation of Applicability
of Individual Annexes
API 5L Introduction
Delivery date and shipping instructions
Inspection or surveillance by 3rd party
Design Code

Table 6-11 Agreement Clauses under API 5L Clause 7.2 (a)

Item under API 5L
Clause 7.2 (a)
Subject to Mandatory Agreement
API 5L Clause &
Table #
3)
Chemical Composition for Pipe
with t > 25.0 mm (0.984 in.)
9.2.3
4)
Carbon Equivalent Limits for PSL 2 Pipe in Grade
L415N or X60N
Table 5
6)
Carbon Equivalent Limits for PSL 2 SMLS Pipe
with t > 25.0 mm (0.984 in)
Table 5
Footnote a)
7)
Diameter and out-of-roundness tolerances for the
Ends of SMLS pipe with t > 25.0 mm (0.984 in)
Table 10
Footnote b)
9) Standard Applicable to Jointer Welds A.1.2


Table 6-12 Agreement Clauses under API 5L Clause 7.2 (b)

Item under API 5L
Clause 7.2 (b)
Apply as Prescribed
unless Otherwise Agreed
API 5L Clause & Table
#
3) Chemical Composition Limits for PSL 1 Pipe
Table 4Footnotes c), e),
and f)
4) Chemical Composition Limits for PSL 2 Pipe
Table 5Footnotes c), e),
f), g), h), and i)
6) Estimation and Reporting of Charpy Shear Area 9.8.2.3
7) Tolerances for Random Length Pipe 9.11.3.3 a)
Project
TERANGSIRASUNB
ATUR FIELD
DEVELOPMENT
CONSORTIUM:



KANGEAN ENERGY INDONESIA LTD
Document Number
KEI-PL-2102T
Discipline
Pipeline
Document Type
Specification
Originator
BYN
Revision Date
23/01/13
Page 39 of 41
9) Type of End Face
Table 59.12.5.2

Table 6-13 Agreement Clauses under API 5L Clause 7.2 c) (1 of 2)

Item under API 5L
Clause 7.2 (c)
Items that apply, if Agreed
API 5L Clause
& Table #
1) Delivery Condition 6.2 and Table 1
7) Supply of Jointers 8.11, H.3.3.3
8)
CNV Impact Test Temperature Lower than 0C
(32F)
9.8.2.1,
9.8.2.1, 9.8.3
14) Special Bevel Configuration 9.12.5.3


Table 6-14: Agreement Clauses under API 5L Clause 7.2 c) (2 of 2)

Item under API 5L
Clause7.2 (c)
Items that apply, if Agreed
API 5L Clause
& Table #
16) Weldability Data or Tests for PSL 2 Pipe 9.15
26)
Specific Method to be Used for Determining Pipe
Diameter
10.2.8.1
27)
Use of Inside Diameter Measurements to
Determine Diameter and Out-of-Roundness for
Non-Expanded Pipe with D > 219.1 mm (8.625 in.)
10.2.8.3, Table
10 Footnote c
28)
Specific Method to be Used for Determining Other
Pipe Dimensions
10.2.8.6
30) Additional Marking Specified by the Purchaser 11.1.3
31) Specific Surface or Location for Pipe Marking
11.2.2 b) or
11.2.2 c) and
11.2.6 b)
32) Die-stamping or Vibro-etching of Pipe 11.2.3
33) Alternative Location for Marking the Pipe 11.2.4
34) Alternative Format for Pipe Length 11.2.6
36) Temporary External Coating 12.1.2
37) Special Coating 12.1.3
38) Lining 12.1.4
Project
TERANGSIRASUNB
ATUR FIELD
DEVELOPMENT
CONSORTIUM:



KANGEAN ENERGY INDONESIA LTD
Document Number
KEI-PL-2102T
Discipline
Pipeline
Document Type
Specification
Originator
BYN
Revision Date
23/01/13
Page 40 of 41
Item under API 5L
Clause7.2 (c)
Items that apply, if Agreed
API 5L Clause
& Table #
40)
Manufacturing Procedure Qualification for PSL 2
Pipe, in which case, Annex B shall apply
Annex B
49)
Application of Annex G to PSL 2 Pipe with
Resistance in the Pipe Body to Ductile Fracture
Propagation in Gas Pipelines and where
Purchaser shall Specify Applicable Approach
and/or Impact Test Temperature and Energy
Values to be Required
G.7 to G. 11
54)
PSL 2 Pipe for Offshore Service, in which case,
Annex J shall apply
Annex J
55)
Any other Additional or more Stringent
Requirements



Table 6-15 Agreement Clauses under API 5L Clause B.2

Item under API 5L
Clause B.2
Information Required
API 5L Clause
& Table #
a)
Qualification in Accordance with Clause B.3 or B.4
or both
B.1.3
b) Frequency and Amount of Testing B.4.2


Table 6-16 Agreement Clauses under API 5L Clause G.2

Item under API 5L
Clause G.2
Information Required
API 5L Clause
& Table #
G.2.1 Purchaser must Specify G.2.1 a) or b) G.2.1
G.2.2 a) CVN Impact Test Temperature G.2.2
G.2.2 b) DWT Test Temperature G.2.2



Table 6-17 Agreement Clauses under API 5L Clause H.2

Item under API 5L
Clause H.2
Information Required
API 5L Clause &
Table #
e)
Chemical Composition for Pipe with Wall Thickness
> 25.0 mm (0.984 in.)
H.4.1.2
Project
TERANGSIRASUNB
ATUR FIELD
DEVELOPMENT
CONSORTIUM:



KANGEAN ENERGY INDONESIA LTD
Document Number
KEI-PL-2102T
Discipline
Pipeline
Document Type
Specification
Originator
BYN
Revision Date
23/01/13
Page 41 of 41
f) Chemical Composition Limits
Table H.1,
Footnotes c), d),
e), f), i), j), and k)
h)
SSC Test for Manufacturing
Procedure Qualification
Table H.3
k)
Alternative SSC Test Methods and Associated
Acceptance Criteria for Manufacturing Procedure
Qualifications
H.7.3.2.2
o)
Application of One or More of the Supplementary
Non-Destructive Inspection Operations for SMLS
Pipe
K.3.4.1



Table 6- 18 Agreement Clauses under API 5L Clause J.2

Item under API 5L,
Clause J.2
Information Required
API 5L Clause &
Table #
e)
Chemical Composition for Pipe with Wall Thickness >
25.0 mm (0.984 in.)
J.4.1.2
j)
Minimum Average Length other than 12.1 m (39.7 ft)
and/or Different Range
J.6.3
k)
Diameter and Out-of-Roundness Tolerances for
SMLS Pipe with Wall Thickness > 25.0 mm (0.984 in.)
Table J.3,
Footnote b)
l)
Use of Inside Diameter to Determine Diameter and
Out-of-Roundness Tolerances for Non-Expanded
Pipe with Outside Diameters > 219.1 mm (8.625 in.)
Table J.3,
Footnote c)
k)
Ultrasonic Inspection to Verify Conformance with the
Applicable Requirements given in Table K.1
K.3.2.2
u)
Application of One or More of the Supplementary
Non-Destructive Inspection Operations for SMLS Pipe
K.3.4.1

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