1

Building a New Electric World

Oil & Gas
Large Site Power Distribution
Application Guide
Maximize
energy efciency.
Improve
process integrity.
Increase
personnel and
machine safety.
3 3
Table of contents
ELECTRICAL POWER DISTRIBUTION
FOR OIL & GAS APPLICATIONS .......................................... 4
Complex international projects ............................................ 4
Know-how and experience .................................................. 4
Enhanced performance and reliability of equipment ...........................4
SCHNEIDER ELECTRIC, A WORLDWIDE PARTNER .................... 5
Global solutions ....................................................................................5
State-of-the-art equipment ...................................................................5
Recognized for its support and know-how every step of the way ........5
FOR TYPICAL DEMANDING MEDIUM VOLTAGE INSTALLATIONS .... 6
Comprehensive high-performance Medium Voltage solutions ............7
FOR TYPICAL DEMANDING LOW VOLTAGE INSTALLATIONS ........ 8
Comprehensive high-performance Low Voltage solutions ..................9
TRANSPARENT READY SOLUTIONS ................................... 10
INSTALLATION EXAMPLES .............................................. 12
Algeria .................................................................................................12
Kazakhstan ..........................................................................................14
Qatar ....................................................................................................16
Angola .................................................................................................17
Indonesia .............................................................................................18
France ..................................................................................................19
EFFECTIVE INTERNATIONAL SUPPORT ................................ 20
REFERENCES ............................................................. 21
Upstream .............................................................................................21
Midstream ...........................................................................................22
Downstream ........................................................................................22
4
Electrical power distribution
for Oil & Gas applications
Greater challenges...
Oil and gas companies must meet the challenges arising from greater demand
for resources that are more difcult to access and extract. The heavy investments
required must be returned faster. This requires state-of-the-art technology based
on international know-how as well as extremely reliable and high-performance
equipment.
...and consequent changes
For electrical distribution systems in the oil and gas industry, this means far-
reaching changes that call for new solutions.
Complex international projects
The high investments lead to a joining of operational forces. Project organization
becomes more complex with international partners providing a vast array of
different competencies.
Engineering rms, contractors and oil companies want a partner with solid
experience in this eld who can provide proactive support both locally and globally
from the beginning to end of the project.
Know-how and experience
Continuity of service in electrical installations is vital to the protability of heavy
investments in oil and gas production. Experience in electrical engineering and
technical know-how are essential to work out the optimum solution among the many
alternatives.
The electrical partner must have the means to carry out the necessary studies on
system architecture and on the operating dependability and reliability of networks.
It must also have in-depth knowledge of local and international standards given the
ever increasing importance of safety and environmental considerations.
Enhanced performance and reliability of equipment
The stringent specications for installations mean that performance levels must be
high. The equipment must be standardized, but offer all the features required to
optimize costs and energy availability.
The trends below are now commonly observed.
b Increasing power levels, with more and more electrical motors, particularly for MV
applications. Sites up to 100 MW are now common and others can reach 700 MW
b Increasing voltage levels, with MV distribution now prevalent, where 3.3 kV is
often replaced by 11 kV
b High currents up to 4000 A
b High short-circuit currents, often 50 kA at 11 kV
b Reductions in size and weight, made necessary by the constraints weighing
on oating installations (offshore, FPSO, etc.) and the cost of shelters for onshore
installations
b More intelligent switchboards to facilitate integration in electrical monitoring and
control systems (EMCS)
5
Global solutions
Schneider Electric is active in every sector of the oil & gas industry in over 130
countries. A dedicated, proactive organization with highly versatile engineering teams
provides local and global support to E&C companies and the petrochemical industry.
State-of-the-art equipment
b A complete offering from MV to LV, including busways
b EMCS (electrical monitoring and control system)
b Choice between AIS and GIS (insensitive to the environment) solutions
b SF6 and vacuum breaking
b High short-circuit withstand (50 kA/11 kV)
b Natural ventilation at 4000 A
b Type-tested equipment, with internal arc withstand on all four sides
b Vibration and seismic tests
Recognized for its support and
know-how every step of the way
At each step in the project, Schneider Electric provides the necessary support,
calling on its experience of over 60 years in the sector. It is known for its
competence in system architectures and network operating dependability that
guarantees the required level of reliability and availability while optimizing
the offers to EPCs.
Schneider Electric,
a Worldwide partner
Feed
Bidding
Process
Project Installation Operation
Basic
Design
Technical support
b Site audit
b Feasability study
b Technical
specification
b International
standards
b Preliminary
technical study
b Feasability and
maintenance study
b Alternative proposal
b Technical solutions
advice
b Assistance to the
EPC
b Detailed technical
solution
b Technical
alternatives if any
b Overall planning
b Network studies
b Detailed electrical
engineering
b Manufacturing of
equipement
b Coordination
b Global performance
garantee
b Logistics
b Local support
b Transport and
storage
b Erection or
Supervision
b On-site testing
b Pre-commissioning
and commissioning
b Maintenance
b Assistance
b Spare parts
management
b Equipment
upgrades
b On-site training
b Technical audits
Commercial support
b Global estimate
(electrical scope)
b Country experience
b Budget estimate
b Financing
assistance
b Detailed offer
b Equipement,
package or turn-key
offer
b Financial proposal
b Legal matters
b Commercial
follow up
b Financial
engineering
b Commercial
follow up
b Service and
maintenance
contracts
b Technical warranty
Core benefits
General view of
the project
Advice to find
the best solution
Optimized offer
for the EPC
Tailored support
6
For typical demanding
Medium Voltage installations...
t
G G
G
M M
or or or
Generator or Utility supply
Main MV
substation
11KV
up to
In 4000A
Isc 50kA
33KV
up to
In 2500A
Isc 40kA
MV/MV
substation
11KV to 33kV
/ 6.6KV
G D G D
AT
AT
6.6kV/420V
AT
6.6kV/420V
AT
6.6kV/420V
6.6kV/420V
Emergency
11KV to 33kV
/ 6.6KV
6.6kV/420V
t
M M M
VSD VSD VSD
UPS UPS
RMU
MV loop
LV motors
MV motors
LV Variable
Speed Drive
MV
substation
MV/LV
substation
MV/LV
substation
MV MCC
EMCS with simple or redundant architecture
EMCS EMCS
Operator WorkStations
Gateway
Substation
Controller
Poste HT Tableau MT Tableau BT
Serial links or Hardwire links to:
Diesel generators, Turbines, UPS,
Transformers, Circuit Breakers,
Synchro check panels
7
Digital Protection Relays &
Power Management System
b Sepam protection relay range for
transformer, motor and substation
applications
b PowerLogic System for power
management including power quality
monitoring
Modicon PLCs
For industrial environment
b Quantum hot standby
congurations
b Electronic ow meters
b Open communication
...Comprehensive
high-performance MV solutions
And also
b Source Automatic Transfer (AT) systems
b Fast Automatic Transfer without any supply interruption
b etc..
MV/LV substations with SF6 Ring Main Units...
Ring Main Units (RMU)
b RM6 indoor compact switchgear up to 24 kV
b CAS-36 indoor compact switchgear up to 36 kV
b Ringmaster C outdoor compact switchgear
up to 2500 kVA
MV capacitor banks and harmonic ltering
b Up to 36 kV (indoor/outdoor)
Motorpact MV MCCs
Motorpact MV motor
starter
b Up to 7.2 kV (3800
kW/6.6kV) for busbars up
to 3150A with short time
withstand current of 40
kA (3s)
b Direct-on-line or
reduced voltage starting
b Soft start units
MV/MV power
transformers
b Oil up to 60 MVA
b Cast resin (Trihal)
up to 10 MVA
Air Insulated Switchgear
(AIS)
b MCset/Nex up to 24kV
b Fluair 400 up to 40.5kV
b Masterclad (ANSI): 5kV
to 40.5kV
MV Metalclad Gas Insulated
Switchgear (GIS)
b GM6/GMset up to 36kV
b CBGS up to 52kV
Energy Management and Control System (EMCS)
SeeFox EMCS, an advanced modular system
b Open-ended and upgradeable
b Monitoring & control
functions
b Network reconguration
with power management
functions (load shedding,
load sharing...)
b Tariff monitoring &
metering functions
b Simulations ...or modular compact cubicles
b SM6: indoor modular cubicles up to 24 kV
8
For typical demanding
Low Voltage installations...
t
G G
G
M M
or or or
Generator or Utility supply
Main MV
substation
11KV
up to
In 4000A
Isc 50kA
33KV
up to
In 2500A
Isc 40kA
MV/MV
substation
11KV to 33kV
/ 6.6KV
G D G D
AT
AT
6.6kV/420V
AT
6.6kV/420V
AT
6.6kV/420V
6.6kV/420V
Emergency
11KV to 33kV
/ 6.6KV
6.6kV/420V
t
M M M
VSD VSD VSD
UPS UPS
RMU
MV loop
LV motors
MV motors
LV Variable
Speed Drive
MV
substation
MV/LV
substation
MV/LV
substation
MV MCC
EMCS with simple or redundant architecture
EMCS EMCS
Operator WorkStations
Gateway
Substation
Controller
Poste HT Tableau MT Tableau BT
Serial links or Hardwire links to:
Diesel generators, Turbines, UPS,
Transformers, Circuit Breakers,
Synchro check panels
9
And also
b Detection and safety devices
b Field and safety devices
b etc.
...Comprehensive
high-performance LV solutions
Okken and Blokset LV PCCs & MCCs
High dependability switchboards
up to 7300A, 1000V
b Okken up to 185 kA
b Blokset up to 150 kA
b Power-Zone (ANSI/NEMA) up to 200 kA
Variable Speed Drives
b Altivar range up to 1500 kV / 400V - 690V
Motor protection
relays
b Tesys soft
start units
Power Quality
b PowerLogic Power Meter &
Circuit Monitor range
LV Rectimat2 automatic
capacitor banks
b Up to 400kVA
b Harmonic ltering up
to H5, H7, H9 and H11
Modular circuit breakers and switches
b Multi 9 system
b RCCBs
Power circuit breakers and switches
Complete AC and DC ranges
b Masterpact 100 to 6300A ACBs with breaking
capacities up to 150 kA
b Compact NS 80 to 3200A MCCBs with breaking
capacities up to 200 kA
b Interpact switches
b Source changeover
systems
b Surge and transient
protection
MV/LV power transformers
b Oil up to 2.5 MVA
b Cast resin (Trihal)
up to 2.5 MVA
UPSs
b Galaxy range from 10 to 800 kVA, up to 4
units in parallel
Insulation monitoring
devices
b Vigilohm
system
Busbar trunking
b Litatrans
power trunking
10
Plant Historian Remote site Laptop
Momentum
I/O
Ethernet / Mobdus
converter
Incoming air
circuit breaker
Power monitoring
Motor
protection
relay
Soft starter
Ethernet TCP/IP
10/100 Mbps Ethernet TCP/IP Mobdus TCP/IP
networks
Remote I/O
Third party
protocols
Modicon
Quantum
hot standby
MV motor control
Variable
speed
drive
Intelligent
integrated
motor
starter
Modicon
Quantum
process
controller
Modicon
Quantum
process
controller
ATV71
variable
speed
drive
Protection
relay
Magelis
HMI
Ethernet / Mobdus
converter
Third party
Mobdus devices
Third party
field devices
Hard wired
field devices
Safety
relays
LV switchgear
Intelligent motor
control center
TR-4: Custom Monitoring. TR-3 plus custom graphics and controls
TR-3: Comprehensive Monitoring. Complete monitoring and
analysis (diagrams, tables, waveform display/analysis, bar charts,
real-time meters, historical, alarm and event logging). Supports
up to 64 devices, aggregates loads and pushes data to central
computer.
TR-2*: Deluxe Monitoring. Builds on TR-1 pages and includes
historical energy usage logging, graphical data displays, trend
plots and detailed data pages for each device.
TR-1*: Essential Monitoring. Features real-time monitoring with
5 custom web pages and includes circuit summary to check
status of all circuits, demand current summary to identify potential
overloads, energy summary to encourage departmental savings,
load current summary to verify loading and power summary to
determine peak demand savings.
*Standard option when ordering equipment. Can be requested for
retrot projects. Free web page generator tool available at www.
powerlogic.com. This software can be downloaded free of charge.
Transparent Ready web browser solutions meet your
process and facility monitoring requirements
b Obtain instant remote or local access for all authorized users to obtain information
from meters, motor relays, feeder protection relays, low voltage trip units, variable
speed AC drives and transformer temperature controllers
b Reduce downtime and commissioning time
b Reduce energy costs by as much as 4%
b Increase productivity in both new and upgraded installations, and improve
equipment uptime by as much as 5%
b Improve system reliability by as much as 10%
b Reduce training costs by using standard communication technologies
b Simplify communication with management systems
b Reduce communication costs while increasing web server capacity.
b Include process-related variables
Transparent Ready solutions
11
Plant Historian Remote site Laptop
Momentum
I/O
Ethernet / Mobdus
converter
Incoming air
circuit breaker
Power monitoring
Motor
protection
relay
Soft starter
Ethernet TCP/IP
10/100 Mbps Ethernet TCP/IP Mobdus TCP/IP
networks
Remote I/O
Third party
protocols
Modicon
Quantum
hot standby
MV motor control
Variable
speed
drive
Intelligent
integrated
motor
starter
Modicon
Quantum
process
controller
Modicon
Quantum
process
controller
ATV71
variable
speed
drive
Protection
relay
Magelis
HMI
Ethernet / Mobdus
converter
Third party
Mobdus devices
Third party
field devices
Hard wired
field devices
Safety
relays
LV switchgear
Intelligent motor
control center
Typical renery system architecture
12
Installation examples
Clustered Oil eld
Algeria
Stakes
The extension of the oil eld required supply network extension from 30kV to 220kV.
The contractor entrusted the extension of the network and the refurbishment of
existing installations to Schneider Electric.
Description of the equipment
This turnkey service includes:
b Network design
b Supply and commissioning of:
v 2 x 220kV GIS substations
v 47 x 30kV substations
v 12 x LV switchboards
v 1 supervision system, combined with PLCs for network monitoring and control
30 kV double busbar
220 kV
120 MVA
220 kV /30 kV
120 MVA
220 kV /30 kV
120 MVA
220 kV /30 kV
ATS ATS
3 x 220 kV lines
220 kV / 30 kV
main substation
Motors (6 MW)
30 kV substation
M M M M M M
30 kV
0,4 kV
30 kV
0,4 kV
30 kV
0,4 kV
M M M M
30 kV
5,5 kV
5,5 kV
substation
M M M M
30 kV
0,4 kV
OXP 97
field
30 kV shelter
13
Other electrical network studies
b Harmonics: control electrical pollution.
b Overvoltages and insulation coordination: guarantee equipment dielectric
strength is respected according to expected overvoltage levels (permanent
or temporary overvoltages or surges due to switching or lightning strikes).
b Dependability: guarantee the availability of electric power to increase the
reliability of installations adapted to the application.
b Electromagnetic compatibility (EMC): design installations that are fully
protected against electromagnetic disturbances.
Schneider Electric global service
The work carried out for this project included:
b Load ow and voltage prole studies
v Sizing of equipment (cables, lines, transformers) according to the installed power
v Calculation of voltage drops over the various links
v Positioning of power transformer tap changers
b Short-circuit current calculations
v Maximum short-circuit current values (device sizing)
v Minimum short-circuit current values (protection settings)
b Protection study
v Choice of protection devices
v Determination of settings according to the various operating modes
b Dynamic stability study
v Determination of maximum fault clearing times enabling motors reacceleration
v Impact of high power (7 MW) motor starting on voltage levels
v Impact of voltage drops due to the upstream network (220kV)
v Design of a load shedding plan
Detail of design services
Calculation of short-circuit currents
These calculations are achieved using network modeling as dened in IEC 60909.
They enable the maximum and minimum short-circuit currents (symmetric and
asymmetric) to be determined for phase to phase and phase to ground faults.
These calculations are essential for checking:
b Making and breaking capacity of interrupting devices
b Electrodynamic withstand of equipment (switchboards, busbars, etc.)
b Thermal withstand of grounding devices
b Site grounding characteristics
b Protection settings
Protection study
This study enables the type of protection to be determined (over current, directional,
differential relays, etc.) by taking into consideration the various technical and
economic criteria of the oil process. Protection settings are dened according to:
b Short-circuit currents of the different operating modes
b Transformer switching currents
b Motor starting or re-energizing currents
b etc.
Dynamic stability study
The main objective of a network dynamic study for this type of installation is to
estimate the behaviour of high power asynchronous motors should an electrical
incident occur.
For example, a phase to phase fault in the installation creates a voltage drop and
the slowing of motors of substations close to the faulty feeder. If protection setting
times are too long, the motors will slow too much to ensure that all loads can be fully
brought up to speed once the fault has been cleared.
Pre-determined load shedding will allow priority loads to be rescued. Furthermore,
for this installation, the study enabled network behaviour to be checked should the
automatic transfer system (ATS) installed in the main substation, operate.
In the event of a fault on one of the 220kV/30kV transformers, the ATS ensures
busbar changeover in less than 500ms. The simulation carried out enabled system
stability and the re-energizing of high power motors to be validated.
14
Clustered oil and gas
production eld
Stakes
Tengiz is one of the most important O&G fields in Kazakhstan: 285,000 barrels a day
of high quality production. The field reserves are estimated at between 6 and 9 billion
barrels and production should reach 750,000 barrels in 2010, corresponding to an
increase of 163% over 7 years.
The project aimed to propose an Electrical Distribution solution for new sites intended to
increase the existing gas production. In such a project, the availability of electrical power
from the HV network connection point to the LV load is a main concern.
Description of the equipment
Schneider Electric supplied and installed the various equipment required for the
extension of the site from an installed power of 240 MW (at 110KV) to 500 MW including:
b 110 kV substation with triple busbars and 12 bays
b Extension of the 10 kV substation: 200 MCset cubicles, including six 3600 A cubicles
with forced ventilation
b 300 Okken type LV cubicles with communication facilities
b EMCS system (250 000 variables):
v 4 rapid load-shedding systems (< 200 ms)
v Active and reactive load distribution and balancing
v Voltage adjustments
v Interface with existing systems
Schneider Electric global service
This represents a major project for Schneider Electric in Kazakhstan. It was the result of
four years of co-operation between our international teams, the EPC and the GSA.
The Contracts & Engineering Division handled the technical specifications and initial
budgetary cost estimates.
The project was monitored by the Schneider UK Sales Forces and Schneider Global
Business Development to optimize specifications and maintain close contact
with the customer.
The project involved:
b Electrical Engineering with 30,000 hours of development work
b Network simulation
Kazakhstan
Installation examples
15
Key success factors
b Ability to propose an engineered offer with:
v A totally monitored and controlled system
v A totally redundant architecture (in red in the schema)
b The experience of Schneider Electric in the Oil & Gas market to manage:
v The technical and commercial requirements
v special needs (Russian GOST certication for ED)
v close relations with the EPC
b Perfect collaboration of the teams and close relations to co-ordinate technical
and commercial strategies
b Effective determination of customer needs and transfer of information to the
technical teams to ensure an optimum solution
b The experience of the Schneider Electric worldwide network
b The market approach of the Schneider Electric Engineering division as well as
its knowledge of the complete Schneider Electric catalogue that made it possible
to offer a global solution with communication capabilities
16
Installation examples
Offshore platform
Qatar
Stakes
The project is the result of Qatars ambitions to develop export-oriented industries
based on the vast reserves of its North eld.
Forming part of this development, the Process and Utilities (PU) is a medium sized
gas off-shore platform. The Living Quarters (LQ) platform is the accommodations
site for PU personnel. Both form part of the off-shore installation located
approximately 80 km from the Qatar coast.
Gas and condensate are transported onshore by means of a 32 sealine (operated
in diphasic mode) to Ras Laffan, where receiving facilities separate the condensate.
The gas is then supplied to a nearby Liqueed Natural Gas plant.
Description of the equipment
PU and LQ platforms
Each platform comprises:
b MV switchboard: 1 metalclad switchboard (6.6 kV) with
Sepam digital protection relays
b 2 LV neutral grounding impedances
b LV switchboards, MCCs and busducts:
v 5 MB200 / MB400 LV switchboards (400 V / 50kA)
v 2 LV busducts (6000 A - 80 kA)
b On-shore pre-commissioning assistance and off-shore commissioning assistance
PU and LQ platform power distribution control system
b Power distribution control system, with color-based operator workstations,
including:
v Conventional functions: mimic displays, mouse-driven control facilities, analog
value trends and reporting
v Special functions: automatic load-shedding and re-start facilities with 200 ms
response time, auto-reclose function (managed by local PLC)
v Emergency sequences (local / remote management), interface with other systems
b Main redundant PLCs including communication with the process control system,
b PLC slaves integrated in the main LV switchboards
Schneider Electric global service
b Design and engineering: 11,000 hour
b Close work with the customer, the EPC and the Schneider Electric Engineering
and Contracting Department to provide uniform electrical equipment on a package
basis was a key factor in the success of this project.
Printer
U-PR1
Isis
operating
station
U-FEP 1
U-PR3
hard copy
April 7000
U-PLC 1
Ethernet
Top
gas turbines A, B, S
to relay box to PCS
generator load
sharing equipment
Top
gas turbines A, B, S
PCS
generator load
sharing equipment
Printer
U-PR2
Isis
operating
station
U-FEP 2
CRS
RS 232 RS 232
RS 485
April 5000
U-SW-5-3-1
PLC
April 5000
U-SWE-6-3-1
PLC
April 5000
U-SW-7-3-1
PLC
April 5000
U-SW-8-3-1
PLC
Top
April 5000
U-SW-9-3-1
future PLC
Top Top Top Top
Sepam 2000 Sepam 2000 Sepam 2000 Sepam 2000 Sepam 2000
D
diesel
from U-PLC 1
relay box
Top
gorgy time
(total installed: 22)
17
FPSO
Angola
Stakes
For the operator of the oil eld, comprising several deep water elds, a consortium
built the 300 meter long FPSO (Floating Production Storage and Ofoading
facilities) which handles more than 200,000 barrels of crude oil per day from under-
sea wells at a depth of 1400 m.
Requirements:
b Install an electrical supply system ordered from a manufacturer with a worldwide
reputation and recognized in the offshore business
b Have the electrical equipment available in 6 months (fast track timetable)
Description of the equipment
b 58 MCset cubicles installed in 3 rows (11 kV / 50 kA)
b Bus coupling in an M shape linking the three MCset switchboards
b Sepam medium voltage digital protection
b Transformers (stainless steel tank, Zone 2 / Category 3 operation)
b Main and emergency switchboard of the hull to Marine standards
b All the high performance circuit breakers (ACBs, MCCBs, MCBs)
for the topside equipment
Schneider Electric global service
Schneider Electric applied all its skills and expertise to design, develop,
manufacture and commission the electrical installation
b Design of the electrical network and its protection to ensure optimum reliability
and availability
b Coordination and manufacture of all the necessary interfaces for the electrical
distribution monitoring and control
b Mechanical withstand of the equipment to meet the conditions of the FPSO
(pitching, swell and vibrations)
b Compliance with the requirements of Bureau Veritas (IEC 60092)
b Customized manufacture of the Medium Voltage M-shape bus coupling
11 kV / 50 kA MV switchboard
G
M M
Bus A
Motors
< 1MW
Transformers
Motors
> 1MW
G
M M
Bus B
Motors
< 1MW
Transformers
Motors
> 1MW
G
M M
Bus C
Motors
< 1MW
Transformers
Motors
> 1MW
18
Installation examples
Renery
Indonesia
Stakes
After the Indonesian government approved the construction of the renery, a
consortium composed of 4 foreign companies advanced the funds for construction.
The renery is designed for 125,000 bpd of crude.
The construction of this renery, the rst designed specically for the export market,
demonstrates the intention of the Indonesian government to intensify the export of
rened products. With its large capacity, it will be in a position to relieve the Sumatra
and Kalimantau reneries of a part of their production.
Description of the equipment
b 3.3 kV switchboards
b LV switchboards
b 10 substations representing:
v 132 x 20kV switchgear units
v 4 x 20 kV busduct links
v 56 MV circuit breakers
Schneider Electric global service
Engineering: 2000 hours comprising:
b Detailed electrical engineering studies
b Supply of equipment
b Assembly and erection supervision of 10 substations distributed
throughout the renery
Contracting : this affair included 3 separate contracts:
b A 20 kV level contract awarded to the Contracting Department and carried out in
its entirety by Schneider Electric France
b two other contracts corresponding to the 3.3 kV and low voltage switchboards,
awarded to Schneider Indonesia and partially carried out by the Contracting
Department for the studies, delivery of MV equipment, assembly and erection
supervision
b The Contracting Department was responsible for the project as a whole
Emergency
power
supply
Gas
Compressors
Tipical unit substation
0.4 kV
3 kV
20 kV
19
63 kV Incomer
20 kV
Standby
incomer
TSA1 TSA2
JB P1 20 kV JB P2 20 kV
Supply from
GE substation
Supply from
GE substation
Supply from
GE substation
Supply from
GE substation
Supply from
GE substation
Supply from
GE substation
230/400 V
690 V
JB A2 6.6 kV JB A1 6.6 kV
690 V
230/400 V
JB C1 6.6 kV JBC2 6.6 kV
690 V
230/400 V
Air
compressor
Booster compressor Booster Compressor
2 pumps
Water
Ultimate phase
2 pumps
Water
2 pumps
Water
2 pumps
Water
Ultimate phase
4 pumps
H.P.
1 pump
Inc
2 compressors 4 pumps
H.P.
1 pump
Inc
1 comp.
1 VSD
comp.
JB B1 20 kV JB B0 20 kV
1 VSD
comp.
LNG plant
France
Stakes
The customer is a consulting engineering company for all elds relating to natural
gas. In partnership with foreign partners, it was responsible for this new liquid
natural gas terminal (EPC contract). This terminal is designed provide 8 billion cubic
meters of natural gas per year and its 3 reservoirs will have a storage capacity of
330,000 cubic meters.
Project
The project involved a study to check that the electrical network satises the
dependability targets specied by the French gas board and to validate the
architecture dened by the customer.
This study covered the electrical network architecture from the two 63 kV and 20 kV
incomers through to the loads that distribute gas to the French gas board network.
Schneider Electrics global offer
The customer awarded this study to Schneider Electric because of their combined
skills in electrical engineering and dependability.
The study involved:
b Calculation of the electrical installations reliability and availability levels
b Electrical engineering analysis of the electrical networks critical operating
modes, redundancy management and transient coupling reconguration
b Analysis of maintenance system to validate the chosen maintenance policy
(servicing times and spare parts stock)
b Specic analysis of safety electrical supplies
Technical description of the solution
This project:
b Validated the electrical distribution architecture
b Showed that the availability and reliability targets imposed by the French gas
board had been met
b Conrmed some of the maintenance solutions chosen, in particular concerning
spare parts
This project was carried out by implementing the following studies:
b Preliminary risk analysis (PRA) to identify the indispensable load equipment and
minimum number of pumps (low pressure, high pressure, sea water), compressors,
etc. required
b Analysis of network operating modes
b Failure mode, effects and criticality analysis (FMECA) for the entire network
b Failure tree modeling
b Determination of the average number of interruptions per year
b Determination of the electrical power unavailability for the process equipment
b Electrical engineering analysis of network reconguration systems, particularly
transient coupling reconguration
b Supplementary analysis of backup power supplies and comparison of
technical solutions
20
Managing electrical equipment assets maximizes
savings and safety
Schneider Services provides electrical and automation equipment asset management
for offshore platforms, pumping stations, pipelines and reneries worldwide so
you can concentrate on your core activities. We maintain, upgrade and automate
equipment to extract the best value from it, maximizing its productivity and reliability
throughout its lifecycle. Schneider Services blends four main services to suit your
needs.
Installation includes equipment handling, installation, testing, commissioning and
technical assistance.
A recent study has shown that 60% of all preventive maintenance is unnecessary.
We are at the forefront of research and development into technologies that allow
us to predict when equipment will fail. For example, Prodiag
TM
is a proprietary
measurement and analysis tool that allows us to predict when your low and medium
voltage circuit breakers will fail. Trend analysis tools allow us to reduce your
maintenance costs and prevent unplanned equipment failure, at less cost than
routine maintenance.
Effective international
support
Designing
b Engineering Studies
b Power Quality Audits
b Justication
b Selection and
Application
Modernizing
b Retrots
v MV & LV
v Systems
b Upgrades
b Audits
b Recycle
Installation
Start Up
b Testing
b Training
b Automation
b Warranty
Operating
b Repair / Disaster
Recovery
b Maintenance
v Preventive
v Predictive
b Extended
Warranty
b Parts / Logistics
10 - 12
months
10 - 20
years
21
Gas production
b Shah Deniz Gaz development - Aserbajian - BP consortium
b Berri Gas plant - Gathering Manifold - Saudi Arabia
b Haragh Gas Plant - Gathering Manifold - Saudi - Arabia - Aramco
b Wafa & Mellitah shore plant - Qatar - Qatargas
b Mabruk Field - Lybia - Total
On shore oil & gas elds
b Tenguiz Chevroil - Kazakhstan - Chevron Texaco
b Hassi Messaoud - Algeria - Sonatrach
b Ourhoud - Algeria - Japan Gazoline Corporation & INITEC
b North East of Abu Dhabi - NEB
b Pemex - Mexico - Cosoleacaque, Vera Cruz
b Hassi-Berkine - Rhourde Oulad Jemma Oil eld - Algeria
b Wafa & Mellitah - Lybia - Agip Gas
b Moundouli oil eld development - Tchad - Exxon
b Bongkot phase III - On shore - Singapore
b BP Amoco North Sea Services - United Kingdom
b Batanga & Echira oil elds - gabon
b BP Salah Gas eld - Angola
b Elf Al khaleej Field Development - Phase III - United Arab Emirates
b GTC 121 - Qatar - Qatar Petroleum
b Huizhou Oil Field 19-3,2,1 - China - CACT Operators Group
b Munkaizana Central Facility development - Oman
b NEB (North East Bab) : Al Dabbiya & Rumaitha oil ed - United
Arab Emirates
b Qatar Petroleum Dukhan - Qatar
b Rang Dong Field Development - Vietnam - Japan Vietnam
Petroleum Co
b Sanul gas eld - Iran - National Iranian Oil company
b Sincor Upstream Projet - Venzuela - Total Elf Fina
Off shore platforms
b Dunbar Offshore platform - United Kingdom - Total Oil Marine
b Rang Offshore platform - Dong - Vietnam - Japan Vietnam
Petroleum Co
b Qatargas - Upstream offshore platforms
b Dalia Oil eld production platform - Angola
b East Area Project platform - Nigeria
b Hibernia Off shore oil rig - Newfoundland - canada
b Ibn Zhar Off Gas Ammonia Project - Al baytar - Saoudi Arabia
b Kotter Gas platform - North Sea - Netherlands
b Off shore platform - 140 men Living Quarter - Vietnam - Vietxopetro
b Otway, Port Cambell - Australia - Woodside Energy Ltd
b QPD Platform - Qatar
b Sarawak Shell E11-PB Platform - Malaysia
b Talisman BungaRaya E (BRE) - Malaysia - Talisman Energy
b Total Fina Elf Peciko Phase III - Indonesia
FPSO (Floating platform & Storage)
b Girassol FPSO - Angola - Total
b N Kossa - Congo - Total
b Akpo FPSO- Nigeria - Total
b Amenam kpono phase II FPSO- Nigeria - Total
b Conoco Phillips FPSO - China
b Elf Girassol Petroleum barge - Angola
b Elf Nigeria Kpono Amenam FPSO - Nigeria
b Rosario Lirio FPSO - Angola - Total
References

Upstream
22
Renery
b Turkmenbashi - Turkmenistan - JGC/Turkemnftegaz
b Rabig renery - Saoudi Arabia - ARAMCO
b Crackin IV Turbines - france - Naphtachimie
b PSR-2 Melaka renery - Malaisia
b Aspropyrgos renery - Greece - Hellenic Petroleum
b Barrancabermeja renery - Colombia - Ecopetrol
b Basrah renery - Iraq - SOC
b Dung Quat crude oil renery - Vietnam - Petrovietnam
b Esso Chad Development renery - Chad - Exxon Mobil
b Exxon - Notre Dame de Gravenchon Polymer Plant - France
b Esso Chad Development renery - Chad - Exxon Mobil
b HZ Omsk Renery - Russia
b Mina Al Fahal, muscat - Oman - Oman Renery Company
b Pertamina Dumai Renery - Indonesia
b Petrolina project - Brazil - Wartsila Finland
b Porvoo site renery - Finland - Fortum Group
b Ras Laffan new renery - Qatar - Qatargas
b Shell Rening Renery - Australia - Shell Rening
b Skikda Renery - Algeria - Sonatrach
b Sogara Renery - Gabon - Total Elf Fina

Petrochemical plant
b Shiraz fertilizers Methanol plant - Iran - NPC
b Aghar Dalan - Iran - NIOC
b Al Jubai - united Petrochemical Complex (JUPC) - Saoudi Arabia Sabic
b 10th Olen - HDPE Plant - Iran - Jam Petrochemical
b 3rd Methanol - Iran - Fanavaran Petrochemical Company
b Al Jubai - united
b Betera Complex Devlopment - Phase 3 - Indonesia - Pertamina
b Cheleken block oil & Gas Caspian sea site - Turkmenistan
b Hurricane Kumkol - Kazakhstan
b JUPC Olens Complex - Saoudi Arabia
b Pecico Phase IV - Indonesia - Total Elf Fina
b Qapco Expansion - Qatar
b Ras Lanuf oil site - Lybia - RASCO
b Sasol GTL project - Qatar - Qatar Sasol
b Tekfen - Azebaijan - Tekfen AIOC
b Total Elf Fina Gemini - Belgium - Total Elf na
b Yan Sab green eld - Saoudi Arabia - SABIC
LNG
b Fos Cavaou LNG plant - France - Sofregaz
b Bongkot LNG plant - Gulf of Thailand - Total Exploration & Production
b Ereglesi LNG terminal - Tutkey - BOTAS
b GL4 complex - Arzew - Algeria - Sonatrach
b LNG plant - Qatar Liqueed Company Ltd
b Balhaf - Process & LPG - Yemen LNG Company
b Bonny LNG - Phase 3 - Nigeria LNG Ltd
b Haradh LNG Plant - Saoudi Arabia - Aramco
b Union Fenosa LNG - Egypt
b Qatar Liqueed Gas Company - Qatar
b LPG Tank at QP Messaied - Qatar
b UGDC - NGL - Port Said - Egypt - UGD Company
Midstream
See Transportation & storage Application Guide
References

Downstream
As standards, specications and designs change from time to time, please ask for
conformation of the information given in this publication
Publishing: Schneider Electric Industries SAS
Cover page design: n.b. nota bene
Photos: image bank, Schneider Electric
Printing: Imprimerie du PONT DE CLAIX
Schneider Electric Industries SAS
Address:
F - 38050 Grenoble Cedex 9
France
Tel.: +33 (0)4 76 57 60 60
http:/www.schneider-electric.com
ART960149 12/2006
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