ThyssenKrupp Frdertechnik

Excellence in Technology
Jaw Crushers
Single-toggle jaw crushers
Double-toggle jaw crushers
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Single-toggle- and double-toggle jaw crushers
from ThyssenKrupp Frdertechnik:
because it is the perfected design that does the job.
Over a hundred years of
experience in the
manufacture of jaw crushers
ThyssenKrupp Frdertechnik
are one of the worlds leading
manufacturers of machines
and plants for the processing
industry.
Based on decades of
experience, our research and
development work has become
an integral part of our
processing equipment.
Customers all over the world
beneft from our innovative power.
Whether standard or
customized designs
ThyssenKrupp Frdertechnik
always ofer complex solutions
often developed in cooperation
with the customer.
Reliable, safe, proftable,
innovative...
ThyssenKrupp Frdertechnik.
3
Fields of application and design characteristics
Jaw crushers are mainly
designed for medium-hard to
very hard materials and are
used in quarries for primary
crushing of blasted rockpile,
which depending on the
blasting method can achieve
edge lengths of more than
2,000 mm. For these duties two
diferent jaw crusher types are
available from ThyssenKrupp
Frdertechnik: single-toggle-
and double-toggle jaw crushers.
The distinguishing feature of
these two crushers is the
kinematics of the swing jaw
which the specifc advantage of
the respective crusher type also
results from.
Fields of application

Quarries

Ore mining

Ore crushing in metallurgical
plants

Recycling industry

Other primary industry areas
Design characteristics

Crusher frame and swing jaw
made of high-grade steel or
special cast steel subjected to
a stress-relieving heat
treatment in order to avoid
residual stresses from the
welding or casting process

Front- and back wall
reinforced

Additional outer reinforcing
ribs coincide with the lines
of force

The exact position of the axles
towards each other ensures
that neither the driving parts
nor the toggle plates are
jammed or exposed to
unilateral stress

Swing jaws of high-quality
material

Resilient rubber mounting
connects the toggle plates
with the back wall

Toggle plates of special steel
with no need for lubrication

Largely dimensioned
antifriction bearings

Eccentric shafts forged from
high-strength steel

One-part pitman

Two heavy fywheels to
balance crusher peak loads

Crushing jaws made of
high-grade manganese
steel, cheek plates made of
high-strength special steel

The crushing jaws can freely
expand avoiding the
transmission of high
stresses to other
components

Developed crushing plate
profling and geometry
of the crushing chamber
optimised for all kinds of
feed material

Optimum angle of nip for hard
and tough materials

Optimised kinematics of the
swing jaw with a high stroke in
the feed- and discharge area
ensuring very high throughput
rates

Easy adjustment of the
crushing gap through
hand-operated hydraulic
equipment and shim plates or
automatic adjustment of the
crushing gap

The jaw crushers can be used
as stationary crushers or be
integrated into mobile crushing
plants (crawler-mobile or on
wheels)

Central lubrication system
ensures a reliable grease
supply
1 2
1
Single-toggle jaw crusher
2
Double-toggle jaw crusher
4
Single-toggle jaw crushers
specially designed for
highest throughput rates for
medium-hard and hard
materials
A typical feature of single-
toggle jaw crushers is the
suspension of the swing jaw
on the eccentric drive shaft.
The swing jaw is supported at
its lower part by a toggle plate
positioned against the crusher
frame.
The kinematics of such a
toggle system results in a
higher throughput capacity
than that achieved with
double-toggle jaw crushers
with the same feed opening.
Diferent feed material
characteristics have led to
a diversifcation of the
single-toggle jaw crushers by
rock hardness.
Available in four sizes in light or
heavy construction each,
Single-toggle jaw crushers
3
Single-toggle jaw crusher with main
components
4
Crushing plant with a single-toggle jaw
crusher operated in Austria
5
Working principle of the single-toggle jaw
crusher with the toggle system
4
5
3
The single toggle jaw
crusher with the largest
antifriction bearings and
highest fywheel energy.
Flywheel
Eccentric shaft
with bearing
Back wall
Gap setting
Toggle plate
Pitman
Terminal strip
Shim plate
Cheek plate
Front wall
Side wall
Fixed crushing jaw
Moveable
crushing jaw
Swing jaw
Shim
they achieve throughput rates
ranging between 250 t/h and
1,300 t/h.
Depending on the requirement,
our product line ranges from
large-scale single-toggle jaw
crushers to be integrated in
either stationary or semi-
stationary crushing plants to a
model specially conceived for
being integrated into
road-transportable crushing
plants. Single-toggle jaw crushers
are outstanding for their high
throughput capacity, simple
construction, low weight and
low space requirement.
5
Technical data
Crusher
type
Feed opening width
x
feed opening length
[mm x mm]
Total
weight
[t]
Crusher
speed
[1/min]
Gap setting
min.
1)
[mm]
Gap setting
max.
1)
[mm]
Weight of
fywheel
[kg/unit]
Installed
drive power
[kW]
Speed of
electric motor
2)
[1/min]
EB 12-10 N 1,200 x 1,000 42
180-220
125 275 1,700 110/132 1,000
EB 12-10 H 1,200 x 1,000 48 125 275 3,120 132/160 1,000
EB 14-11 N 1,400 x 1,100 56
160-200
135 285 2,130 132/160 1,000
EB 14-11 H 1,400 x 1,100 62 135 285 3,980 160/200 1,000
EB 16-12 N 1,600 x 1,200 70
150-200
150 300 3,120 160/200 1,000
EB 16-12 H 1,600 x 1,200 85 150 300 4,350 200/250 1,000
EB 20-15 N 2,000 x 1,500 130
145-180
180 330 4,350 250/315 1,000
EB 20-15 H 2,000 x 1,500 150 180 330 6,200 250/355 1,000
Crusher
type
Largest component Heaviest component Dimensons of the largest
component
[m x m x m]
Weight of
heaviest component
[kg]
Max. weight of the crushing
jaw
[kg/unit]
EB 12-10 N Housing Housing 3.9 x 2.6 x 2.2 15,050 2,360
EB 12-10 H Housing Housing 3.9 x 2.6 x 2.2 17,200 2,360
EB 14-11 N Housing Housing 4.1 x 2.8 x 2.2 20,330 3,650
EB 14-11 H Housing Housing 4.1 x 2.8 x 2.2 22,500 3,650
EB 16-12 N Housing Housing 4.3 x 2.8 x 2.5 24,800 5,500
EB 16-12 H Housing Housing 4.3 x 2.8 x 2.5 29,280 5,500
EB 20-15 N Swing jaw, cpl. Swing jaw, cpl. 5.1 x 4.0 x 2.0 40,000 4,460
EB 20-15 H Swing jaw, cpl. Swing jaw, cpl. 5.1 x 4.0 x 2.0 46,000 4,460
Transport dimensons
Crushing
type
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E
[mm]
F
[mm]
G
[mm]
H
[ mm]
I
[mm]
n x J
[mm]
K
[mm]
L
[mm]
W
[mm]
EB 12-10 N 3,200 2,385 3,750 290 2,760 2,130 1,180 1,600 280 2 x 1,400 1,950 6,000 1,000
EB 12-10 H 3,340 2,385 3,750 290 2,900 2,130 1,180 1,900 350 2 x 1,400 1,950 6,000 1,000
EB 14-11 N 3,430 2,565 4,030 320 2,940 2,200 1,370 1,700 310 2 x 1,450 1,970 6,400 1,100
EB 14-11 H 3,680 2,565 4,030 320 3,040 2,180 1,370 2,200 360 2 x 1,450 1,970 6,400 1,100
EB 16-12 N 3,750 2,835 4,160 330 3,160 2,480 1,570 1,900 350 2 x 1,590 2,300 6,800 1,200
EB 16-12 H 3,950 2,835 4,160 330 3,220 2,480 1,570 2,300 380 2 x 1 590 2,300 6,800 1,200
EB 20-15 N 4,720 3,565 5,260 340 4,070 3,120 1,970 2,400 380 4 x 980 2,920 8,600 1,500
EB 20-15 H 4,870 3,565 5,260 340 4,110 3,120 1,970 2,700 420 4 x 980 2,920 8,600 1,500
1) with new crushing tools
2) 1,200 1/min possible
The stated values are only approximate.
Machine capacity depends on grain
size distribution, properties and kind of
the feed material.
Binding information can be supplied
on specifcation of the operating
conditions.
To keep pace with technical progress,
we reserve the right to make
improvements without prior notice.
6
Throughput rates and grain size distributions
The throughput rates of the
standard version of the
single-toggle jaw crushers refer
to medium-hard feed material,
which is easy to crush.
The throughput rates of the hard
rock version of the single-toggle
jaw crushers refer to hard feed
material being difcult to crush.
They are based on theoretical
calculations and verifed by
practical measurements.
Deviations from the average
throughput rate are dependent
on: material, grain size,
composition of the feed
material, hardness, tenacity,
degree of purity and feeding.
Deviations normally to be
expected for common materials
and gap settings can be taken
from the diagram.
The grain size distributions of the
product are approximate values
only. Deviations in the proportional
composition are dependent on
the factors also infuencing the
throughput rate.
The stated grain size
distributions refer to dry and brittle
granite.
For a surface-moist and tough
basalt the fnes content will be
slightly lower and the curve will
move to the right.
Average throughput rate
of the single-toggle jaw crushers
Standard version tolerance 10%
Crusher throughput
after prescreening
high fnes content
EB 20-15/N
EB 16-12/N
EB 14-11/N
EB 12-10/N
100 150 200 250 300 350 400
1,600
1,400
1,200
1,000
800
600
400
200
0
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Gap setting CSS [mm]
Average throughput rate
of the single-toggle jaw crushers
Hard rock version tolerance 10%
Crusher throughput
after prescreening
high fnes content
EB 20-15/N
EB 16-12/N
EB 14-11/N
EB 12-10/N
100 150 200 250 300 350 400
1,600
1,400
1,200
1,000
800
600
400
200
0
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Gap setting CSS [mm]
Typical grain size distribution
of the crushed product
90
120
150
200
230
270
300
1 10 100 1,000
Mesh size [mm]
Gap setting CSS [mm]
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100
90
80
70
60
50
40
30
20
10
0
Double-toggle jaw crushers
7
Double-toggle jaw crushers:
specially designed for
hardest and toughest
abrasive materials
Double-toggle jaw crushers are
equipped with a system of
toggle levers, which are moved
up and down by a pitman via an
eccentric shaft.
The alternating stretching and
bending movements cause an
oscillating motion of the swing
jaw. Since the material to be
crushed falls down by
gravitation, the pressure which
is necessary to crush the
material is generated, when the
swing jaw moves forward in the
narrowing crushing chamber.
This process is intensifed by
the toothing on the crushing
jaw liners.
When the swing jaw retreats,
the crushed material exits the
crushing chamber through the
pre-selected gap at the bottom,
while new material slips down
from the top.The toggle lever
system ensures a very good
power transmission from the
drive unit to the crushing tools
making double-toggle jaw
crushers the ideal machines for
the crushing of hardest and
toughest materials. Even with
very abrasive materials, only
minimum wear is observed.

6
Double-toggle jaw crusher with its main
components
7
Crushing plant in operation with a
double-toggle jaw crusher
8
Working principle of the double-toggle
jaw crusher with the toggle-lever system
6
7
8
Bearing of
the swing
jaw with
swing jaw
axle
Eccentric
shaft with
bearing
Toggle
lever
system
Back wall
Swing jaw
Flywheel
Side wall
Crusher
type
Feed opening
width x feed
opening length
[mm x mm]
Total
weight
[t]
Crusher
speed
[1/min]
Gap setting
min.
1)
[mm]
Gap setting
max.
1)
[mm]
Weight of
fywheel
[kg/unit]
Installed
drive
power
[kW]
Speed of
electric
motor.
2)
[1/min]
DB 6-4.2 600 x 425 1.6 275 60 90 750 30 1,500
DB 8-5.7 800 x 570 19.9 250 90 110 1,780 55 1,500
DB 10-8 1,000 x 800 35.5 250 110 190 2,630 75 1,500
DB 12.5-9 1,250 x 900 56.0 210 150 250 4,620 132 1,500
DB 15-12 1,500 x 1,200 117.2 200 170 280 6,780 160 1,500
DB 18-14 1,800 x 1,400 171.3 160 220 310 8,645 250 1,500
DB 21-16 2,100 x 1,600 217.8 135 220 340 13,750 315 1,000
DB 25-18 2,500 x 1,800 285.2 125 250 400 14,850 400 1,000
Technical data
The stated values are only approximate.
Machine capacity depends on grain size
distribution, properties and kind of the feed
material.
Binding information can be supplied on
specifcation of the operating conditions.
To keep pace with technical progress,
we reserve the right to make improvements
without prior notice.
1) with new crushing tools
2) 1,200 1/min possible
Crusher
type
Largest component Heaviest component Dimensions of the largest
component
[m x m x m]
Weight heaviest
component
[kg]
Max. weight of the crushing jaw
[kg/unit]
DB 6-4,2 Housing Housing 2,60 x 1,67 x 1,08 4,590 425
DB 8-5,7 Housing Housing 3,00 x 2,00 x 1,30 8,360 700
DB 10-8 Housing Housing 3,90 x 2,65 x 1,57 17,600 1,600
DB 12,5-9 Housing Housing 4,05 x 2,80 x 1,93 24,200 2,080
DB 15-12 Housing Housing 5,60 x 3,90 x 2,40 59,070 4,290
DB 18-14 Side wall Swing jaw 6,65 x 3,10 x 1,00 23,950 6,260
DB 21-16 Swing jaw Swing jaw 5,40 x 3,10 x 1,50 28,710 8,030
DB 25-18 Swing jaw Swing jaw 5,80 x 3,55 x 1,80 39,380 10,780
Transport dimensions
Crusher
type
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E
[mm]
F
[mm]
G
[mm]
H
[mm]
J
[mm]
K
[mm]
L
[mm]
M
[mm]
N
[mm]
O
[mm]
P
[mm]
R

[mm]
DB 6-4.2 3,500 1,420 1,060 150 345 425 950 595 200 615 880 1,570 995 220 1,080 1,200
DB 8-5.7 4,200 1,780 1,350 150 350 570 1,040 780 200 700 1,010 2,020 1,280 320 1,300 1,650
DB 10-8 5,400 2,400 1,850 150 510 800 1,450 960 200 950 1,250 2,180 1,540 320 1,570 1,820
DB 12.5-9 5,700 2,510 2,000 200 480 900 1,635 880 250 1,050 1,380 2,730 1,930 400 1,930 2,100
DB 15-12 7,400 3,475 2,780 300 750 1,200 2,250 1,210 660 1,700 2,090 3,220 2,340 400 2,400 2,500
DB 18-14 8,700 4,200 3,200 250 865 1,400 2,750 1,280 135 2,020 2,490 3,830 2,830 500 2,960 3,000
DB 21-16 9,300 4,200 3,450 420 890 1,600 2,960 1,390 950 2,300 2,800 4,320 3,320 500 3,360 3,000
DB 25-18 10,250 4,860 3,900 420 1,080 1,800 3,460 1,500 1,100 2,250 3,060 4,960 3,860 600 3,820 3,500
B
C
D
G
H
E
F
J
K
L
R
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N
O
P
A
8
Throughput rates and grain size distributions
The throughput rates of the
double-toggle jaw crushers
refer to hard feed material,
which is easy to crush.
They are based on theoretical
calculations and verifed by
practical measurements.
Deviations from the average
throughput rate are
dependent on: material,
grain size, composition of the
feed material, hardness,
tenacity, degree of purity and
feeding.
When crushing a dry, brittle
granite with a low feed
material portion at the upper
grain size limit, the expected
throughput rate will be higher
than that achieved with the
crushing of
a surface-moist, tough basalt
with large feed lumps.
Deviations normally to be
expected for common
materials and gap settings
can be taken
from the diagram.
The grain size distributions
of the product are
approximate values only.
Deviations in their
proportional composition
are dependent on the factors
also infuencing the
throughput rate.
The stated grain size
distributions refer to dry
and brittle granite.
For a surface-moist and
tough basalt the fnes content
will be slightly lower and the
curve will move to the right.
Typical grain size distribution
of the crushed product
90
120
150
200
230
270
300
1 10 100 1,000
Mesh size [mm]
Gap setting CSS [mm]
Average throughput rate
of the double-toggle jaw crushers
Tolerance 10%
Crusher throughput
after prescreening
high fnes content
50 100 150 200 250 300 350 400
1,600
1,400
1,200
1,000
800
600
400
200
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Gap setting CSS [mm]
DB 25-18
DB 21-16
DB 18-14
DB 15-12
DB 12,5-9
DB 10-8
DB 8-5,7
DB 6-4,25
100
90
80
70
60
50
40
30
20
10
0
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Research, development and services
ThyssenKrupp Frdertechnik are
attaching great importance to
research and development.
Committed employees,
experience and the ability to
tread new paths together with
the innovative power, fexibility
and know-how are the
foundation on which the
successful co-operation with our
customers is built.
This ranges from basic analyses
to measurements on new and
old crushers.
At frst analyses of the deposits
or the feed material are carried
out by means of up-to-date
methods allowing a material
characterization and based
thereon the right choice of a
suitable crusher.
Furthermore, by these basic
analyses the best possible
adaptation of the crusher
can be ascertained, like e.g.
the correct sizing of individual
components by means of
the fnite element
analysis.
9
Example of the fnite element analysis for
correct sizing of the main components like
crusher housing and crushing jaw
10
Installation of the powerful single-toggle
jaw crusher aimed at a modernization of
the quarry
9
10
10
The computed values will then be
feld-tested using a newly
developed control- and
diagnosis system which allows
the control of the most
important operating data.
Our services include project
research, damage analyses,
planning and modifcation
aimed at a modernization and
an increase of the output of
machines and plants in
conjunction with a worldwide
after-sales service which also
covers the equipment of other
manufacturers.
Maintenance and repair services
ofered by
ThyssenKrupp Frdertechnik
include expert on-site
consultancy. Repairs are carried
out by highly qualifed staf using
high-quality and tested spare
parts. Increase the productivity
of your machinery and
equipment.
Get in touch with
ThyssenKrupp Frdertechnik
wherever you are.
11
Equipment for material analysis
12
Control- and diagnosis system,
online recording of the main
operating data
13
Material assessment with regard to its tenacity
as a safe means for the selection of the most
suitable crusher
14
Local diagnosis by means of the control-
and diagnosis system
11
11

Inspection services

Stand-by emergency
services

Repair services
- on site
- in the workshop of the
service centre

Diagnosis systems

Maintenance contracts

Spare parts services.

12 13
14
10 100 1,000
Grain size De [mm]
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ThyssenKrupp Frdertechnik
Partners of the mineral processing industry
Product range
Crushing technology

Stationary, semi-mobile and

mobile crushing plants

Gyratory crushers

KUBRIA

cone crushers

Double-toggle jaw crushers

Single-toggle jaw crushers

Impact jaw crushers

MAMMUT

single-shaft hammer crushers

TITAN

double-shaft hammer crushers

Impact crushers

Roller crushers

RollSizers

SIEBRA

swivel-arm crushers
Screening technology

Linear vibrating screens

Circular vibrating screens

Elliptical vibrating screens

Eccentric vibrating screens

Screener Fines screening machine

Grizzly primary screens

Vibrating screen feeders

Unbalance drive units

Aqua vibrating separators

Grinding technology

Ball mills

Rod tube mills

Hammer mills

Roll mills

Separating systems

Water injection systems

Feeding and conveying systems

Apron feeders

Chain conveyors

Reciprocating plate feeders

Vibrating screens

Wobbler feeders
Filtering- and drying technology

Magnetic separators

Dryers

Vacuum belt flters

CHF vacuum belt flters

Separating cyclones

Hydro-cyclones

Cyclone clusters

Disc flters
Systems

Systems for power plants

Coal preparation systems

Engineering
Modernization, Refurbishment
After-sales
Training
ThyssenKrupp Frdertechnik GmbH
Processing
Schleebergstrae 12, D-59320 Ennigerloh (Germany), Tel.: +49(2524)30-0, Fax: +49(2524)2252
E-mail: info.tkfen@thyssenkrupp.com, http://www.tk-processing.com