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TERMS OF USE

Users of this Service Guide shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Guide is only for authorized persons with user ID and password issued by
Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Guide only for the purposes of selling and providing
to the customers maintenance service of J WX-30.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Guide to, or
allow this Service Guide to be used in any manner by, any third party other than authorized
persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Guide without permission of
Roland DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through
legal action.
Copyright 2008 ROLAND DG CORPORATION
Service Guide Book
Service Guide Book
Roland DG Corporation
JWX
JWX
-
-
30
30
Revision 1.0, Oct. 14
th
, 2008
2/76
Revi si on Rec or d
First Edition 2008.10.14 1.0
Description of Changes Date Revision No.
3/76
1. General Information
2. Structure
3. Rotary Axis
4. Specifications
5. Tube Clamp
6. Swivel Clamp
7. Square Clamp
8. Tool and Spindle Strikes
9. Detection
10. Operation Panel
Contents
11. Cutters and Collets
12. SRP Player
12. Quality
13. Consumables
14. Maintenance
15. Troubleshooting
4/76
1 : Gener al I nf or mat i on
J WX-30 is the dedicated machine to jewelry making, using together with 3 different kinds of
special clamps for modeling wax only.
5/76
Components
J WX-30
Roland J ewelStudio
SRP Player
J WX-30 VPanel
USB cable
Handy Panel
1 :Gener al I nf or mat i on
6/76
Roland J ewelStudio RSP-059
Roland J ewelStudio
Rhinoceros Ver4.0
Software Package RSP-058
Windows Driver
Roland VPanel for J WX-30
Software Package RSP-051
SRP Player
1 :Gener al I nf or mat i on
7/76
All-in-one Package
SRP Player J WX-30 Roland J ewelStudio
CAD Software
Creates 3D data for Ring /
Necklace / Pendant Top / J ewelry
CAM Software
Creates Tool Path for J WX-30
from the data made by [Roland
J ewelStudio]
Tool path
outputting
IGES/STL
exporting
1 :Gener al I nf or mat i on
8/76
J IG
J WX-30 has 3 different jigs to be chosen according to the shape of the targeted object.
Tube Clamp
Square Clamp
Swivel Clamp
Block type
Modeling Wax
Cylinder type
Modeling Wax
Tube type
Modeling Wax
1 :Gener al I nf or mat i on
9/76
X drive wire
Y drive shaft
Zdrive shaft
Zdrive wire
2 : St r uc t ur e
Driving System
Stepping Motors for each axis X/Y/Z.
Drive shaft and steel wire for each axis X/Y/Z.
Y drive wire
10/76
Spindle Unit
Cutter runout, vibration and noise which affect the cutting quality, have
been greatly reduced.
Dust-proof Mechanism
It rotates the flange and prevents cutting dust from going inside the spindle.
Life Expectancy
2,000 hours
Tool Installing
Bottom loading (Loading from the bottom)
Flange
2 : St r uc t ur e
11/76
Spindle Motor
100WDC Brushless Motor
Speed Range for Spindle
6,00030,000 rpm
Life Expectancy
8,000 hours
2 : St r uc t ur e
12/76
Tool Sensor
Contact sensor with micro switch
Repetition accuracy for Z origin
Due to stretch of Z drive wire, the tolerance from 0.01~0.03mm can
be generated. This range can be settled by doing Aging.
Tolerance of micro switch between ON and OFF is considerably
small not to give any effect.
D
e
t
e
c
t
e
d

Z

C
o
o
r
d
i
n
a
t
e
(
1
/
1
0
0
m
m
)
Times of Detection
-8503
-8504
-8505
-8506
-8507
-8508
-8509
-8510
-8511






1
-
2
5
0
0
0

1
0
0
0
0
1
-



1
2
5
0
0
0

2
0
0
0
0
1
-



2
2
5
0
0
0

3
0
0
0
0
1
-



3
2
5
0
0
0
Max
Ave
Min
[ Tool Sensor Detection Statistics ]
This graph shows the statistics of detections by tool
sensor for 325,000 times.
As this result shows, as sensing is done many times,
the difference between the highest position which
detects ON and the lowest can be settled down in same
position.
Therefore, a tolerance of the micro switch itself will not
be affected.
2 : St r uc t ur e
13/76
Safety for detecting the clamp location
Cable-free table and improved spindle behavior achieved a full automatic detection without
opening the cover.
Since there are 3 types of clamps came in the package, there are more chances to do
sensor detection which is required when changing clamps. Safe and automatic detection is
realized.
In MDX-40/540 and J WX-10, it was necessary to open the
cover and turn the tool half a turn by hand during the
detection sequence for rotary unit and for jig detection.
Cable-free table
There is no need to connect and disconnect the sensor
cable during the detection process. No need to worry
about cable jamming.
Automated spindle rotation
Half turn of the tool is done automatically during the
detection sequence.
2 : St r uc t ur e
14/76
Rotary Unit
Driving system
Worm gear driving with Worm and Worm Wheel
Stepping motor for A axis
Output torque : 14Ncm
Maximum angle of rotation
1810 deg (5,000 rotations)
3 : Rot ar y Ax i s
15/76
Reinforced Rigidity
1. Thrust bearings to remove shaking at thrust direction of the Worm. Backlash in rotary
unit and rotation is considerably improved.
Worm
Rotating direction
(Radial direction)
Thrust direction
Thrust bearings
3 : Rot ar y Ax i s
16/76
2. Support unit which has a thrust block bearing stabilizes the rotation of the motor and
transmits the drive precisely to the rotary.
Support unit
with bearing inside
3 : Rot ar y Ax i s
17/76
3. Keyon Worm wheel which locks the rotation axis shaft eliminates the slackness
permanently. Moreover, it becomes durable for frequent changes of clamp by applying
the Wave washer for thrust direction and the Angular Contact Ball Bearings.
Wave washer
Key
Worm wheel
T
h
r
u
s
t

d
i
r
e
c
t
i
o
n
Angular Contact
Ball Bearings
3 : Rot ar y Ax i s
18/76
Slight backlash is necessary for rotary action. With
absence of backlash, it gives abnormal load to the
gears resulting in rusty rotating. Appropriate
backlash within stable range is good.
Backlash is measured by a special device every 9
degrees in a full round (360)
Backlash of rotary unit
There is a slight error in the rotating angle of the rotary-axis unit.
Rotary unit of J WX-30 improves rigidness of worm gear structure to realize narrow ranged
backlash.
[deg]
[deg]
Full round of rotation
B
a
c
k
l
a
s
h
3 : Rot ar y Ax i s
19/76
By this rigid structure, the rotation accuracy cannot be affected even by a collision during jig
detection.
230N
When cutting dust was not cleaned out,
it may make a collision of the detection
pin due to nonconductive contact with
the clamp.
(Collision during jig detection will be 230N.)
Even with abnormal external force
unexpectedly, shaking derived from the
parts will not be made, but it can
preserves appropriate and stable
backlash.
**Never attempt to rotate the rotary unit by hands. It can give more than 300N.
3 : Rot ar y Ax i s
20/76
Cuttable material
J WX-10 JWX-30
X, Y, and Z operation strokes
Maximum angle of rotation
X-, Y-, and Z-axis drive system
Operating speed
Software resolution
Mechanical resolution
Spindle motor
Spindle speed
Tool chuck
Interface
Control command set
Power consumption
Operating noise
External dimensions
Weight
Modeling wax
305(X) x 205(Y) x 100(Z) mm
18x 10
5
deg (5000 rotations)
Stepping motor
XY:0.1~60mm/sec Z:0.1~30mm/sec A:11.25rpm
0.01mm/step
XYZ:0.00125mm/step A:0.0028125/step
Brushless DC motor, maximum 100W
6,000~30,000rpm
Collet method
USB
RML-1
275W
606(H) x 656(W) x 557(D) mm
47Kg
Chemical wood, Modeling wax
140(X) x 105(Y) x 105(Z) mm
XY:0.1~50mm/sec Z:0.1~30mm/sec A:11.79rpm
XYZ:0.002mm/step A:0.0225
6,000~20,000rpm
Cutter holder and collet
USB connector, sensor connector, rotary axis unit
connector, expansion connector
210W
(During operation when not cutting) 60 dB (A) or less, (during standby) 40 dB (A) or less
440(H) x 517(W) x 554(D) mm
40Kg
4 : Spec i f i c at i ons
21/76
Tube Clamp
For cutting with Tube clamp, it is appropriate for cutting plain shaped ring from tubular
modeling wax or cutting several rings.
Not possible to cut the inner side of the tube material. It requires hand-cutting for the
inner shaping and sizing.
5 : Tube Cl amp
22/76
Workpiece size
Loadable workpiece for the tube clamp is a cylinder with tunnel for inserting the shaft of
tube clamp.
102mm
155mm
Length
Inner dia.
Outer dia.
Max 102
Outer diameter
(mm)
5/8
Inner diameter
(inch)
Max 155 Tube clamp
Length
(mm)
5 : Tube Cl amp
23/76
Detection of Tube Clamp
Install the detection pin, and select Tube clampfrom VPanel. Automatically the machine
starts scanning to detect the center of rotation, then recognizes the coordinates for Y origin
and Z origin.
VPanel leads you to select Tube Clamp
Y
Z Y
Z
Y
Z
Center of rotation
[J ig Detection] just detects and recognizes the
coordinate of the rotation center (Y and Z).
Each origin will not be set at this [J ig Detection].
5 : Tube Cl amp
24/76
Origin setting for Tube Clamp
Origin setting is to be done after a cutting tool is installed.
With this tube clamp, YZ origin and X origin are set separately.
X
Y
Z
X
Y
Z
X
Y
Z
Set YZ origin at the center of rotation.
.Set X origin where you like to cut.
5 : Tube Cl amp
25/76
Origin with Tube Clamp in SRP Player
When selecting the tube clamp in SRP Player, SRP Player displays the model at the center
of workpiece since the X origin in SRP Player always lies at the center. You can not move
the position of X origin in SRP Player.
When the length of workpiece
is set long
When the length of workpiece
is set shorter than actual
X
Y
Z
You can ignore the preview of SRP Player, in which the
model is always located at the center. X origin can be
located where you would like to start cutting.
5 : Tube Cl amp
26/76
When using a data with plural rings,
carefully set the location of X origin on J WX-30.
X
Y
Z
X
Y
Z Z
Depending on the position of X
origin, it affects not only the cutting
result but also gives a collision of
the cutting tool to the part of clamp.
Move and set the X origin position
which its whole cutting area can be
covered inside the clamp.
Move the X origin
5 : Tube Cl amp
27/76
Swivel Clamp
Swivel clamp is suitable for both rotary cutting and table cutting. Cutting on rotary unit and
on table by detaching and attaching the clamp lets you make jewelry models like chaton
(bezel). Cutting on either rotary or table is also available.
This method performs cutting on the workpiece which is
mounted securely to the rotary axis. It lets you perform
multiple-surface cutting while rotating the workpiece.
This method performs cutting on the workpiece which is
mounted securely to the table. This performs cutting only
from the top side of the workpiece.
Cutting on rotary Cutting on table
6 : Sw i vel Cl amp
28/76
Workpiece size
The modeling wax for swivel clamp has two different sizes depending on mounting method.
160mm
61mm
X Slide Shaft
Front View
Length (mm) Outer dia.(mm)
Max 27
Max 27
Max 61 Table
Max 160 Rotary
6 : Sw i vel Cl amp
29/76
Detection of Swivel Clamp
Install the detection pin, and select Swivel Clampfrom VPanel.
Automatically the machine starts scanning the location to detect XYZ origins on the rotary
and on the table, then recognizes the coordinates of XYZ origins.
VPanel leads you to select Swivel Clamp
6 : Sw i vel Cl amp
30/76
Origin setting for Swivel Clamp
Origin setting is to be done after the cutting tool is installed.
With this swivel clamp, XYZ origins are to be set at one time.
X
Y
Z
X
Y
Z
Rotary cutting
Table cutting
6 : Sw i vel Cl amp
31/76
Square Clamp
Square Clamp enables you to perform "two-surface cutting" and "circumferential cutting.It
is available to cut the side face of a ring, and the face of a brooch or locket, that are not
possible with tube clamp.
This method cuts the surfaces one at a time by rotating
the workpiece by 180 degrees. For a ring-type model, it
cuts the side face, and for brooch-type model, it cuts the
both top and bottom surfaces.
Similar to cutting with the tube clamp, it is suitable for
cutting the exterior of a ring
** This method requires a milling support structure, that
must be fashioned using two-surface cutting beforehand.
Two-surface cutting Circumferential cutting
7 : Squar e Cl amp
32/76
Workpiece Size
Workpiece is to be mounted in the square clamp. Therefore, the size of workpiece should
be appropriate for the square clamp to grab it inside.
Square Clamp (Large)
Square Clamp (Small)
Depth
Width
Height
Max 46
Max 58
Width mm
Max 94 37 ~39 Square clamp (small)
Max 79 62.5 ~64.5 Square clamp (large)
Height mm Depth mm
Y
79mm 94mm
[ Square Clamp (Small) ] [ Square Clamp (Large) ]
102mm
7 : Squar e Cl amp
33/76
Detection of Square Clamp
Install the detection pin, and select Square Clampfrom VPanel.
Automatically the machine starts scanning the location to detect XYZ origins, then
recognizes the coordinates for XYZ origins.
VPanel leads you to select Square Clamp.
7 : Squar e Cl amp
34/76
Origin setting for Square Clamp
Origin setting is to be done after the cutting tool is installed.
Two-surface cutting
Circumferential cutting
X
Y
Z
X
Y
Z
7 : Squar e Cl amp
35/76
3 differently shaped clamps are mountable on J WX-30. Since these clamps are to be
attached inside the workable area of J WX-30, a collision is possible to happen.
8 : Tool and Spi ndl e St r i k es
**Cuttable area is shown in orange.
36/76
54.5mm
25O.5mm
Z
X
Clipped Area
J WX-30 has the workable area where at least the spindle and tool can avoid a collision.
This area is called hard-clippedarea. Not possible to move the tool into the hard-clipped
area.
J WX-30 origin
Hard-clipped
area
Spindles operational area
Collison of tool with clamp
is not possible to happen
in the hard-clipped area.
However, carefully move
the spindle in its
operational area. It is still
possible to make a
collision.
8 : Tool and Spi ndl e St r i k es
37/76
Cuttable Area in SRP Player
For the workable area which was not hard-clipped by J WX-30, SRP Player can narrow the
workable area and set the cuttable area, so that the cutting tool can avoid a collision with
the clamp. This narrowed area differs up to the clamp.

[ Tube Clamp ]
Z
X
Z
X
167.6mm
Cuttable area
J WX-30 XYZ origins
8 : Tool and Spi ndl e St r i k es
38/76
Z
X
Z
X
167.6mm
Cuttable area
Clamp holder
[ Tube clamp ]
By adjusting X origin of J WX-30 to the
cuttable area in SRP Player, you need
to avoid a collision of tool with clamp
holder.
When using the tube clamp, you can set the X origin anywhere you like. Thus, it may make a
collision with the clamp holder depending on the position of X origin you set.
XYZorigins on J WX-30
8 : Tool and Spi ndl e St r i k es
39/76
Top View
Front View
Workable area
Cuttable area
Origin for table cutting
Origin for circumferential cutting
Z stroke
**Unless you change XYZ origins of J WX-30, no
collision with the clamp will be made.
[ Swivel Clamp ]
8 : Tool and Spi ndl e St r i k es
40/76
Top View
Front View
Workable area
Cuttable area
Origin for two-surface cutting
Top View
Front View
Workable area
Cuttable area
[ Square Clamp (Large) ] [ Square Clamp (Small) ]
**Unless you change XYZ origins on J WX-30, no
collision with the clamp will be made.
Origin for circumferential cutting
Origin for two-surface cutting Origin for circumferential cutting
8 : Tool and Spi ndl e St r i k es
41/76
Detection of Clamp
For detection of tube / square / swivel clamps, the coordinates at conductive contacts with
the clamp are saved and used for calculation of its location.
Followings are being done by detection.
Getting information of the clamp type
Detecting Y coordinate as center of rotation
Detecting Z coordinate as center of rotation
Calibrating the tilt of the clamp
Error can be made when cutting dust is put on the detectiing points of the clamp
or on the detection pin.
9 : Det ec t i on
42/76
Calibration for Tilt of the Clamp
A axis of attached clamp should be accurately parallel to the X axis. However, it often
makes a slight tilt due to variation of clamp attachment.
By detecting the clamp, the machine recognizes the center of rotation and tilted degree to
the X axis.
Y
X
X
Tilt
Tilt
A axis
A axis
9 : Det ec t i on
43/76
Y
X
Y
X
Adjustment to the tilted clamp can be considered as if the entire XY coordinates grid for
workable area is tilted for the same amount.
The same thing happens for XZ direction.
With the adjustment activated, when you move one axis by cursor key, the other two axes would make a slight move
at the same time. This is a feature you can see when the adjustment is applied to the all 3 axes.
Coordinates grid for workable area
9 : Det ec t i on
44/76
No detection error with the same
detected point of the detection pin.
To reduce this detection error, a proper attachment of the clamp is a key.
Remove cutting dust for all contacts of the clamp and eliminate any slackness
from the clamp and related parts by tightening the screws firmly.
A clamp tilting caused by hand attachment and a tilt of A axis can be calibrated, but there is a
slight detection error which affects the cutting quality.
Slight detection error with different
detected point of the detection pin.
The detection pin is carried to the detecting points that are determined by coordinates. Thus, the
contacts at those points may vary if the clamp is tilted. The bigger tilting of the clamp makes the
bigger detection error.
Y
X
Y
X
Detection pin
Point to detect
Clamp
Detection point will vary
9 : Det ec t i on
45/76
VPanel for J WX-30 works for showing coordinates, moving by cursor keys, origin
setting and changing jig to 3 different clamps.
10 : Oper at i on Panel
46/76
Settings for Clamp
VPanel remembers detected location of the clamp with its origin(s) even if the power is
turned off. VPanel shows the current selection of the clamp when it starts. You can check
which clamp is attached and set up at that time.
This shows the adjustment is done for
square clamp (large) and XYZ origin is set
at the tip of the square clamp.
This shows the adjustment is done for
tube clamp and YZ origin is set at the
center of the shaft.
10 : Oper at i on Panel
47/76
Detect again
Aborting the clamp detection or error during detection leads VPanel back to the default
setting for jig selection.
Default of [Current J ig]
Information about clamp selection
is cleared.
Adjustment value for tilted clamp
disappears.
Coordinate of Y axis at the
center of rotation is missing.
Because of absence of clamp information,
[Current J ig] of VPanel shows nothing
attached to the rotary as illustration.
10 : Oper at i on Panel
48/76
Z origin setting after Tool changed
If a cutting tool is changed, you need to set Z origin every time. Since each clamp has each
specified origin setting, the menu of VPanel varies depending on the clamp type.
Swivel clamp Tube clamp
Square clamp
** Blue arrow shows the designated origin for each clamp.
10 : Oper at i on Panel
49/76
ZEC-J 3015
Tool for finishing
Exclusively for J WX-30
Shank 3.175mm
Material : Cemented carbide
Suitable media : Modeling Wax
0.05R
x 1000
Tip of the blade
11 : Cut t er s and Col l et s
or less
50/76
CAP-LN-EBD
Ball End Mill for roughing
Exclusively for J WX-30
Shank 3.175mm
Material : Cemented carbide
Suitable media : Resin, Modeling Wax
11 : Cut t er s and Col l et s
51/76
Collet
Collet with magnet inside
Avoids a drop of a tool
Tool diameter for 3.175mm only
ZEC-J 3015 installable
CAP-LN-EBDinstallable
Magnet
20mm
The preinstalled magnet stops the tools tail
so that the tool can be inserted no more
than 20mm.
20mm
11 : Cut t er s and Col l et s
52/76
When in use a long cutting tool, its extension from the collet becomes also longer, resulting
in runout that may affect cutting quality or accuracy.
Standard tool
Length : 50mm
Engraving Cutter
Length : 114mm
Engraving cutter of 3.175mm is installable to
the collet. But, the extension will be too long.
This leads you big runout at the tip. It is not
suitable for the included collet which has
magnet.
NNNNNNNNNNNNNGGGGGGGGGGGGG
11 : Cut t er s and Col l et s
53/76
Option Collet
Collet for other end mill tool not included in J WX-30
Option collet does not have a magnet for drop preventive.
Carefully install / uninstall the tool.
ZC-23
ZC-23-3
ZC-23-4
ZC-23-6
3mm Collet for end mill
4mm Collet for end mill
6mm Collet for end mill
Specification
ZC-23 A set of Collets 3, 4, 5, 6mm
11 : Cut t er s and Col l et s
54/76
SRP Player has unique functions dedicated to J WX-30
J WX-30 is supported from Version 1.13 and above
Tube Clamp / Square Clamp / Swivel Clamp are supported
Recognition of two different origin points
More precise tool path resolutions
12 : SRP Pl ayer
55/76
File Open
When opening the model data designed by CAD software, a J WX-30 Clamp Settingmenu
window opens to change the right clamp for the cutting.
12 : SRP Pl ayer
Tube Clamp / Square Clamp / Swivel Clamp is to be selected, and then,
the cuttable area and the position of the origin are set accordingly.
56/76
Recognition of two different origin points
SRP Player can set either origin point of the [CAD origin] or [Center of model].
12 : SRP Pl ayer
With unchecked box, the CAD origin is directly reflected
as the origin point for cutting.
With checked box, the origin point for cutting is set at the
center of boundary box of the model data.
For the previous Roland machines** the origin point is
determined based on this concept.
CAD origin
** MDX-650A / MDX-500 / MDX-40 / MDX-20 / MDX-15 / J WX-10
CAD origin Center of model
57/76
Whether to take the [CAD origin] or [Center of model] should be determined by clamp type or
shape of the model.
12 : SRP Pl ayer
CADorigin
[ Tube Clamp ]
Center of model
Eccentric ring
Concentric ring
When cutting a ring with center of inner circle center
of boundary circle, apply the CAD origin as the origin
point.
The CAD origin should be set at the center of inner circle
of a ring.
When cutting a ring with center of inner circle =center of
boundary circle, the CAD origin can be ignored. Put a
check to have the data with the origin point as [Center of
model].
CAD origin can be also used as the origin point by
unchecking the box
58/76
[Tube Clamp]
YZ-origin, which is the center of rotation, corresponds to the CAD origin or the center of the models boundary box
In order to set YZ-origin for cutting, the CAD YZ origin should be set on the center of rotation.
12 : SRP Pl ayer
Eccentric ring
Concentric ring
X origin
X origin
[Model origin on SRP Player ]
X origin on SRP Player is located at the
center of the model. This X origin is for
[Cut Area] and [Margin] settings.
This is not an origin point for cutting.
[X origin point for cutting]
XYZ-origin of the CAD data corresponds to the X-origin set on
J WX-30.
X origin on J WX-30
Center of rotation
59/76
12 : SRP Pl ayer
[ Swivel Clamp ]
When using the Swivel Clamp, the origin point
should always be set to the center of the model.
No case requires to set the CAD origin with the
Swivel Clamp.
On SRP Player, X origin is located at the center of the model.
This X origin will be the origin point for Cut Areaand Margin
settings.
This X origin is NOT an origin point for cutting.
[ Model origin on SRP Player ]
60/76
12 : SRP Pl ayer
[ Cutting Origin Point in Swivel Clamp ]
XYZ origin of J WX-30 is different between the rotary cutting and table cutting.
Calculating from the input length of the workpiece, SRP Player locates the target model at the
right end (in rotary cutting) and at the top (in table cutting) automatically.
[ Rotary Cutting ]
[ Table Cutting ]
[ Automatically the model located inside the workpiece ]
Length of
workpiece
Length of
workpiece
The model is located inside the
workpiece automatically.
With the Swivel Clamp, the
model is located at a projected
position and the origin point for
cutting will be set automatically.
61/76
Jewel Studio
SRP Player
Export
[ Rotary Cutting ]
[ Table Cutting ]
[ Consistency between Rotary cutting and Table cutting ]
XYZ origins of CAD data should be 90 different between Rotary cuttingand Table cutting.
However, by using CAM Export function in J ewelStudio, the consistency of direction and cutting positions
can be kept in Rotary cutting and Table cutting.
12 : SRP Pl ayer
62/76
[ Square Clamp ]
Cutting with the Square Clamp is done in order of [Two-surface cutting] first and then [Circumferential cutting].
This is because of necessity of cutting out Milling support structurebeforehand in two-surface cutting.
J ewelStudio has a function to add Milling support structureto a CAD data.
12 : SRP Pl ayer
Milling support structure
Two-surface cutting
Circumferential cutting
3 holes on the Milling support structure
fit with the 3 pins on the square clamp.
63/76
Caution when cutting Milling Support Structure
Be sure to perform Roughing and Finishing using with the bundled
ball end mill CAP-LN-EBD.
Without doing Finishing, the workpiece can break when performing Circumferential cutting.
12 : SRP Pl ayer
0.2mm
1.6mm
1.0mm
1.5mm
Roughing Finishing Finishing
ZEC-J 3015
CAP-LN-EBD
OK
NG : Finishing by ZEC-J 3015 cuts inappropriate hole.
64/76
Tip when cutting Milling Support Structure
Specify the cutting area for Finishing at the 3 holes only.
12 : SRP Pl ayer
Finishing by CAP-LN-EBD should be added if the project file (spj) does not have it.
65/76
When opening a CAD data by SRP Player instead of using CAM Exportfunction of J ewelStudio,
the orientation of the model for cutting should be carefully taken care.
[Swivel Clamp : Rotary cutting Table cutting]
The orientation of the model for cutting should be consistent between Rotary cutting and Table cutting. Otherwise, the cutting
position comes different from projected and gives improper cutting result.
12 : SRP Pl ayer
[ Rotary Cutting ] [ Table Cutting ]
At the step 1 on SRP
Player Model Size and
Orientation, be sure to
rotate 90 to orient +Z to
-X direction.
** Rotary cutting and Table cutting cannot be made in one project.
+Z
-X
66/76
As well as Two-surface cuttingand Circumferential cuttingwith Square clamp, the models
orientation should be cared on SRP Player.
[Square Clamp : Two-surface cutting Circumferential cutting ]
Z
X
X
12 : SRP Pl ayer
[Two-surface cutting ]
[ Circumferential cutting ]
At the step 1 on SRP Player
Model Size and Orientation, be
sure to rotate 90 to orient +Z to
-X direction.
67/76
Resolution of tool path
In order to realize precisely the fine details of jewelry design, SRP Player creates finer
resolution in tool path for J WX-30.
JWX-30 MDX-650A/MDX-500/MDX-40/MDX-20
MDX-15/J WX10
12 : SRP Pl ayer
68/76
Cutting Result by Tool shape
Finishing tool (ZEC-J 3015) has a steely acute tip to achieve
precise cutting. The tip forms ball in less than 0.1mm.
The pitch for tool path in XY axis should be set appropriately.
The bigger pitch makes the much uncut between the pitch,
and the narrower pitch makes the longer processing time.
13 : Qual i t y
XY Pitch
0.06mm
XY Pitch
0.03mm
XY Pitch
0.01mm
or less
69/76
Cutting result varies depending on Modeling Wax manufacturer
Ferris Freeman
Cutting Condition
Tool : ZEC-J 3015
Vs(XY) : 1200mm/min
Vs(Z) : 600mm/min
Rev. : 8000rpm
Pich(XY) : 0.03mm
13 : Qual i t y
Cutting dust gets off from the wax. Fine looking.
Cutting dust sticks to the wax and cannot get
off. Feathery look.
70/76
ZS-30
Spindle Unit and Spindle Belt included
Life expectancy : 2,000 hours
[VPanel]>[Set Up]>[Total Spindle Rotation Time]
shows the rotated time from the last reset.
14 : Consumabl es
71/76
Motor Time handling
Counter for user in case of replacing the spindle unit, and counter for service engineer
are available.
2. Total Spindle Motor Time resettable
by service engineer. (J WX30Pit)
1. Total Spindle Time resettable by
user (VPanel)
14 : Consumabl es
72/76
Those 2 Total Times of Spindle can be viewed more in detail fromthe system report
available from J WX30Pit by Get Reportbutton.
<<SYSTEM REPORT >>
MODEL : J WX-30
SERIAL NO. : SERIAL#
VERSION
MAIN : V016
BOOT : B004
SPINDLE : V100
PANEL : V110
CORRECTION
Factory 100.000% 100.000% 100.000%
User 100.000% 100.000% 100.000%
SPINDLE
Turn ENABLE
UnitTime 135.3h
UnitClearCount 1
UnitTimeLog 67.9h 0.0h 0.0h 0.0h 0.0h 0.0h 0.0h 0.0h
MotorTime 203.3h
MotorClearCount 0
MotorTimeLog 0.0h 0.0h 0.0h 0.0h 0.0h 0.0h 0.0h 0.0h

<<END>>
Total Running Time of Spindle unit
8 records when the Total Running Time of Spindle Unit is reset
Total Running Time of Spindle Motor
8 records when the Total Running Time of Spindle Motor is reset
14 : Consumabl es
73/76
J WX30Pit
Maintenance application software for J WX-30
Maintenances starting from correction value with log, maintenance menu, output of
test data, change of factory default.
Service Mode is NOT available in J WX-30.
J WX30Pit only works for service activity. (Not included in the package)
15 : Mai nt enanc e
74/76
Calibration for Moving Distance
J WX30Pit has an automatic calibration function for XYZ axis. Calibration is necessary when a wire
is replaced.
15 : Mai nt enanc e
Special J ig for calibration
(ST-099)
** Calibration will be done by making conductive contacts. Cutting dust shouldbe
removed from the points where the detection pin is going to touch, otherwise
correct calibration cannot be made.
Detecting Points
75/76
Monitoring of Overcurrent
Real-time monitoring of overcurrent for spindle motor
No monitoring for XYZ motors
16 : Tr oubl e Shoot i ng
Emergency
Stop
Since J WX-30 often uses small diameter tools, error may not come out even if a
physical stress is born between the tool and workpiece. The tool would be damaged
before making error.
Damage of spindle motor or seizing of spindle unit may be generated.
As the actual symptoms
76/76
Monitoring of Temperature
Error will be generated when the temperature of spindle motor exceeds 76C.
Error will be generated when the temperature of spindle motor circuit exceeds 90C.
16 : Tr oubl e Shoot i ng
Emergency
Stop
Spindle Motor
Thermistor
Emergency
Stop

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