ETA ENG1NEERINGi IsRIVATE LlMlf ED

503-504, Prakash Deep Building, 7, Tolstoy Marg, New Delhi - 110001

Ph. : 01 1-26451 115/6/7/8,43743800,4 1520840143
Fax : 011-43743866,41520844
Email : etametro@vsnl.net
Ref: ETA11 CML/SMW/BC/SC/KW080
Date: August 16, 201 1
BGM-BUSINESS DEVELOPMENT (POWER)
M/S CESC LIMITED
CESC House
Chowringhee Square
Kolkata - 700001
West Bengal
MIND ATTN: MR ADRlT PALCHOUDHURY
SUB: ICML, 9MWp SOLAR POWER PROJECT AT PRATAPGARH, DIST.
KUTCH, GUJ4RAT - SUBMISSION OF DOCUMENTS FOR 66 KV
S\MITCH YARD and MAIM CONTROL ROOM.
Dear Sir,
This is in reference to the subject project. We are pleased to attach herewith
drawing and documents for the following :
We hope the above is in line with your requirements and would request you to
kindly let us have your kind approval for the same to enable us to proceed
further in the interest cf the project.
of the Documents
& Calculation of Battery Charger
. - - - - . - -
Thanking you and assuring you of our best services at all times.
Rev No.
00
00
Yours fahhfully,
SAUR~BH CHAUHAN
GENERAL MANAGER
Encl: as above
Regd. Office : 5, Moores Road, Chennai - 600 006 Tamil Nadu, India
Branches (Tel.) - Bangalore : 41802300, Chennai : 38297626, Hyderabad : 27'763529130, Mumbai : 67742700, Pune : 26051310, Kolkata : 24864329
DOCUMENT
SURMISSION
TRANSMITTAL FORM
m - -
1 nI s ur : mr c t E < T. r r l WTinin
Li . . . i f C'R
PROJECT : 9MWp GRID INTERACTIVE SOLAR PV
POWER PROJECT
CUSTOMER : INTEGRATED COAL MINING LIMITED -
GUJARAT
CONTRACTOR : ETA ENGlNEERllNG PVT LTD
Submission Phase:
DRAWINGS / DOCUMENT
VENDOR & TECHNICAI, SUBMITTAL
CONSTRUCTION DOC1 JMENTS
f7 REPORTS
RECORDS
Submission Number: First Second Third Fourth
Submission Contents:
Description of the Document
SPECIFICATION & CALCULATION OF
BATTERY CHARGER
TVM SPE('IFICAT1ON
System Description
MAIN CONTROL UNIT
66 KV SWITCH YARD
Rev No
00
00
For Information For Approval As Built
ETA:
Prepared By
Nisheeth
Reviewed By
Kapil
Checked By
Ankita
Approved By
SjyurAbh Char~han
I CML:
Sign
Approved By
Date
16-Aug-2011
Designation
110 V Battery
1. SCOPE:
This specification covers the technical requirements of design, manufacture, test at manufacturer's
works, packing & forwarding, supply & erection of material complete with all accessories for
efficient and trouble free operation. The specific requirements are covered in the enclosed
technical data sheet.
Battery Rating Shall be rated as 150AH at 110 VDC.
2. The bidder shall provide all necessary requirements for Control & Monitoring of this equipment to
ensure complete compatibility with SCADA & Substation Automation as asked for in this
specification
3. APPLICABLE STANDARDS:
The material covered by this specification shall unless otherwise stated be designed, constructed
and tested in accordance with latest revisions of relevant Indian Standard and shall conform to the
regulations of local statutory authorities.
IS: 266 - Battery grade sulphuric acid.
IS:1146 - Rubber and plastic container for lead acid storage batteries.
IS:1069 - Water for storage batteries
IS3694 - PVC insulated cables
IS:1651-Stationary cells and batteries lead acid type (with tubular positive plates)
IS:1652 - Stationary cells and batteries lead acid type (with plante positive plates)
lS:9224 - Low voltage fuses
IS:3116 - Sealing compound for lead acid batteries.
lS:4540 - Semiconductor rectifier assemblies and equipment, mono-crystalline.
IS33895 - Semiconductor rectifier cells and stacks mono-crystalline.
IS:6071 - Synthetic separators for lead acid batteries
lS:8320 - General requirements and methods of tests for lead acid storage batteries.
In case of any conflict between the standards and this specification, this specification shall govern.
4. GENERAL TECHNICAL REQUIREMENTS:
a. Each battery shall be of high rate performance lead acid type of capacity as specified in data
sheet to provide normal and emergency DC loads. The battery shall consist of series
connected cells for a nominal battery rating specified in data sheet.
b. BATTERY LAYOUT
Unless otherwise specified the battery shall be complete with battery racks and mounted in two
row and single tier arrangement as specified. Bidder shall furnish dimensional drawings of the
battery layout.
c. ACCESSORIES
The battery shall be complete with accessories and devices, including but not limited to the
following:
i) Battery racks
ii) Porcelain insulators, rubber pads etc.
iii) Set of intercell, inter-tier and inter-bank connectors as required for the complete installation.
iv) Electrolyte for first filling with 10% extra quantity (non returnable container).
v) Accessories for testing and maintenance.
a) One - DC voltmeter (-3, 0, + 3 volts) with suitable leads for measuring cell
voltage.
b) One - Hydrometer for measuring specific gravity of electrolyte in steps of 0.005.
c) One - Filler hole thermometer fitted with plug and cap and having specific gravity
correction scale.
d) Three - Pocket thermometers
e) Two - Acid resisting funnels
f)Two - Acid resisting jugs of adequate capacity
g) Two - Rubber aprons
h) Two set - Fubber gloves
i) Two - Cell lifting straps
ij one set - Terminals and cable boxes with glands for connecting cable as required.
Spare connectors
Spare vent plugs
Spare nuts and bolts
Suitable set of spanners
PVC spill trays under the battery cells.
5. GENERAL CONSTRUCTIONS:
a) Cell Elements:
The cell shall be lead acid type with plate type as called for in data sheet. The plates shall
be designed for maximum durability conditions including high rate of discharge and rapid
fluctuation of load. In case of tubular positive plates, porous, acid resistant and oxidation
resistant tubes shall be inserted one over each spine. After insertion the tubes shall be
adequately filled and packed with active material before their lower ends are closed by a
common bar. Negative plates shall be of box type or pasted type. Pasted plates shall be so
designed as to hold the active material securely in place and form contact with grid during
service. The insulation between the plates shall provide correct spacing and complete
separation between the plates of opposite polarity to prevent internal short-circuits and
permit free circulation of electrolyte under all conditions.
The electrolyte shall be of battery grade sulphuric acid conforming to latest editions of
relevant standards. The battery shall be shipped uncharged with the electrolyte.
Electrolyte for first filling shall be supplied with 10% extra in non-returnable containers.
Water for storage batteries conforming to relevant standards shall be used in the
preparation of the electrolyte and also to bring the level of electrolyte to approximately
correct height during operationltesting.
c) Containers:
The cell element and electrolyte shall be assembled in heat resistant, shock absorbing,
transparent, leak proof plastic containers, The cell plates shall be suspended without
touching the bottom of the container. It shall provide sufficient sediment space so that the
plates can shed their active material without shorting the plates in the cell during the
expected life of the battery without cell cleaning.
The covers shall be furnished with acid spray proof vent plugs. The cell post polarity shall
be marked on the cover. The electrolyte level lines for upper and lower limits shall be
marked on all four sides of each containers.
d) Terminal Posts and Connectors:
The cell terminal posts and the inter-cell, inter-row, inter-rack, inter-step, inter-tier and end
cell connectors shall be of lead or lead coated copper, copper connectors with adequate
current carrying capacity. All connectors shall be furnished with acid resisting bolts and
nuts with insulating covers. Terminal post shall be designed to accommodate external
bolted connection conveniently. The junction between terminal posts and cover, and
between cover and container shall be so sealed as to prevent any seepage of electrolyte.
e) Separators
The battery separator, when used, shall maintain the electrical insulation between the
plates and shall allow the electrolyte to permeate freely. The separators shall be of
wood or other acid resisting materials. Wooden separators, if used, shall be of cedar or
other suitable timber, free from knots, cracks or other imperfections, smooth on the face
and edges and chemically treated.
f) Stand:
The cells shall be supported on porcelain insulated rack fixed with pads and with adequate
clearance between the adjacent cells.
g) Battery racks
The battery racks shall be constituted of best quality, seasoned teak wood, with atleast
three (3) coating of anti acid paint of approved shade. Racks shall be rigid, free standing,
mounted on porcelain insulators. Numbering tags for each cell shall be attached on the
racks. Provision fgr clamping the outgoing cable shall be provided on the racks.
6. NAME PLATE AND MARKING:-
Material shall be provided with a nameplate containing following information.
a) Name of manufacturer.
b) Order reference.
c) Rated voltage-KV
d) Rated normal current in Amps.
e) Rated one second short-time current in Amps.
f) Year & Month of Manufacture.
h) Code number of the material
7. Tests:
a) All tests shall be conducted as per the relevant standards. Tests shall comprise of:
i) Type Tests
ii) RoutinelAcceptance tests
All tests shall be witnessed by the Purchaser's representative.
Details of tests to be performed are given below :
b) Type Tests
Type tests shall comprise of the following:
i) Visual inspection
ii) Dimensional check
iii) Capacity test
iv) Retention of charge test
c) Type tests shall be conducted on a minimum of one sample cell typical and identical with the
cells forming the complete battery offered. However, the test cell shall not be one of the cells of
the battery bank to be supplied. The bidder shall furnish copies of type test reports for all the
tests along with the bid.
d) RoutinelAcceptance tests
i) Visual inspection
ii) Dimensional check
iii) Capacity test
e) Test Certificates
Copies of routinelacceptance test certificates shall be produced with the endorsement of the
inspecting authority to the purchaser before effecting dispatch.
8. Spare Parts:
Bidder shall include the following items in the recommended list of spares along with itemwise
unit prices:
i) Intercell connectors
ii) Battery stands insulators and cell insulators
iii) Nuts, bolts, washers etc.
iv) Vent plugs cum level indicators
v) Complete set of spare cell without electrolyte
vi) Battery interrow connector
vi) Battery intercell connector
9. Maintenance Spares:
The bidder shall submit a recommended list for maintenance spares for 5 years of smooth and
trouble free operation along with item wise price.
Section C
110 V Battery Charger & DCDB
1. SCOPE:
This specification covers the technical requirements of design, manufacture, test at manufacturer's
works, packing & forwarding, supply and Erection of material complete with all accessories for
efficient and trouble free operation.
The bidder shall provide all necessary requirements for Control & Monitoring of this equipment to
ensure complete compatibility with SCADA & Substation Automation as asked for in this
specification
2 APPLICABLE STANDARDS:
The material covered by this specification shall unless otherwise stated be designed, constructed
and tested in accordance with latest revisions of relevant Indian Standard and shall conform to the
regulations of local statutory authorities.
3. GENERAL TECHNICAL REQUIREMENTS:
Each set comprising of a Float charger, Float cum Boost charger, common components & DC
Distribution Board.
A. FLOAT CHARGER
Intended to operate off a three phase four wire AC supply of 415 volts, +I- 10% 50 Hz
and suitable for floating 54 cells at 2.25V per cell and capable of supplying a DC
continuous load of 20 Amps in a maximum ambient temperature of 50 Deg. C. The DC
output supply voltage of the float charger shall be stabilised within +/-I% for AC input
supply voltage variation of +/-lo% from 415 volts frequency variation of +I-5% from 50 Hz
and simultaneous load variation of 0-100%. The AC ripple content in the DC output
voltage of the float charger shall not be more than 2% without battery connected.
B. FLOAT CUM BOOST CHARGER
'
Intended to operate off a Three phase, four wire AC supply of 415 Volts, +I- 10% 50 Hz,
+I-5% and suitab!e for 54 cells and capable of the following two modes of operation:-
(i) CONSTANT CURRENT MODE: In the constant Current mode, the charger is capable
of Boost charging the Batteries at any Constant Current settable from 25% to 100% of 40
Amps and the set Constant Current shall remain stabilized within +I- 2% of the set
current for AC Input supply voltage variation of +/-lo% from 415 Volts and frequency
variation of +I-5% from 50 Hz. The DC output voltage range of 2.0 V to 2.75 V per cell
required for Boost charging shall be automatically selected by the charger in this
Constant Current Mode.
(ii) CONSTANT VOLTAGE MODE: In the Constant Voltage Mode, the charger takes the
place of the Float charger, thus the charger acting as Stand-by Float charger in place of
the actual float charger that might have gone defective. The charger, in the Constant
Voltage Mode, floats the battery at 2.25V per cell with a voltage stabilisation of +/-I%
and feeds the DC continuous load of 20 Amps exactly in the same manner as the actual
Float charger.
In either modes the AC ripple content in the DC output of Float Cum Boost Charger
shall be limited to 2% without battery connected
quirements
The battery charger shall be capable of continuous independent operation to supply DC
power at rated voltage as specified in the data sheet for fixed and impulse loads and to float
and equalise charge the associated battery. The battery charger shall be with separate
float and boost chargers.
Automatic constant voltage regulation unit with Auto1 manual control switch shall be provided
to maintain the float charger DC output voltage with one (1) percent of the net value from no
load to full load with the tolerance of incoming supply voltage and frequency.
Manual control knobs for coarse and fine voltage variation shall be provided. The float
charge controller shall have built in load limiting features.
Static type three phase full wave bridge rectifier complete with ripple limiting features limiting
ripples to three (3) percent shall be provided to get a smooth DC output.
When the battery is being charged through boost charger, float charger shall be prevented to
feed the battery tap off point by means of a blocking diode. Blocking diode shall be provided
to prevent reverse power feed from battery to charger circuits.
The charger shall be provided with fuse monitoring devices with alarm contacts on both DC
and AC sides.
Service rectifier, trickle charger and boost charger shall have one ammeter, parallel to the
shunt and one voltlneter across load at output terminals along with the selector switches.
Incoming of the battery charger shall have AC electro magnetically operated ammeter
through CT and voltmeter with selection switches. The size of the meters shall be 96 mm x
96 mm, flush mounted with 90" scale readings.
1 No. DC under voltage relay, 1 No. over voltage relay and 1 No. earth leakage relay shall be
provided in the charger along with alarm facilities.
There shall be provision for manual control, if automode fails.
i. The load limiting feature of the float charger should be designed for adequate short time
overload to take care of the starting of the DC motorltesting of lamps etc.
j.
The boost charge voltage and current settings shall be adjustable between 70 to 100% of
maximum boost charge voltage and between 30 to 100% of maximum boost charging
current.
k. During boost charging following emergency measures shall be provided
I . If the AC mains supply fails, an arrangement shall be made to automatically connect the
battery directly across the load.
5. CONSTRUCTION:
a) The charger panel shall be sheet steel construction of not less than 3.0 mm
thickness with a swinging front panel with latch and concealed hinges. Adequate
ventilating grills or louvers shall be provided.
b) The instruments, switches and indicating lamps shall be flush mounted on the front
panel. Name plates for all equipment shall be provided. The panel shall be complete
with internal wiring, terminal blocks, space heater with thermostatically controlled
switch, panel illumination lamp and other auxiliaries.
c) Boost and float chargers when they are separate, shall be compartmentalized.
d) Ground terminal with isolating links shall be provided.
e) Cable glands shall be provided to suit the purchaser's incoming and outgoing cables.
f) All printed circuit cards shall be plug-in type, interlocked to prevent insertion in a
wrong slot. Each card shall have LED indication on its front plate to indicate normal
condition and readily accessible and marked test pins.
6. BATTERY CHARGER TEST
RoutineIAcceptance tests
i) No load test.
ii) Insulation resistance test
iii) High voltage test
In addition to the above the following tests shall be conducted on the battery charger
Two sets of test certificates shall be included for these along with the bid.
i) Load test
ii) Temperature rise test
iii) Operation test
a)
Alarm Annunciation circuit ON MU1000CI equivalent in respect of following fault condition: One
No.
i. AC under voltagelover voltage
ii. Float charger AC MCCB trip.
iii. Float cum Boost Charger AC MCCB trip
iv. Float Charger SCR fuse blown
v. Float cum Boost Charger SCR fuse blown
vi. Float Charger filter condensor fuse blown
vii. Float cum Boost Charger filter condensor fuse blown
viii. Float Charger DC MCCB trip
ix. Float cum Boost Charger DCMCCB Trip
x. Float Charger DC under voltage
xi. Float cum boost DC under voltage
xii. Float Charger DC overvoltage
xiii. Float cum boost Charger DC overvoltage
xiv. Battery DC under voltage
xv. Battery DC over voltage
xvi. DC supply earth fault.
I Battery sizinq Calculation-1 10 V I
VRLA
IEEE-485
5 Deg. C
1.25
1.15
1.289
10%
-1 0%
1 Purpose: ICML SOLAR PLANT SWITCHYARD shall have 110 V Battery bank (VRLA) with battery Charger to cater to
the contineous DC Load, Emergency & Momentary load associated with 6611 1 KV Substation -Present &
Future
2 Design Criteria
2.1 Type of Battery
2.2 Basis of Sizing
2.3 Lowest Temperature
2.4 Aging Factor
2.5 Design Margin
2.6 Temperature Correction Factor
2.7 Max System Voltage
2.8 Min System Voltage
3 Battery Chargers
3.1 Float Cum Boost Chargers will be provided for each battery , Float Charger will be designed to feed continuous DC Load in
the system & Keeping the battery on Float Charge.
3.2 Boost Charger will be sized for Boost charging the Batteries ( Discharged in 10 Hours)
Battery sizing Calculation-1 10 V
4 Calculation of Number of Cells
4.1 Nominal System Voltage Volts 110
4.2 Maximum System Voltage Volts 121
4.3 Minimum System Voltage Volts 99
4.4 Nominal Voltage of each cell Volts 2
4.5 Cell End Voltage Volts 1.85
4.6 Float Charging Voltage Volts 2.25
4.7 Number of Cells (N ) Max. System Voltage1 Float Voltage of Battery
54
4.8 Allowable Battery Voltage (Min) No, of cells x Cell End voltage
99.9
The allowable minimum battery voltage is higher than the allowable minimum system voltage
Battery sizing Calculation-110 V
5 Calculation of Various Loads
Continuous Load 19.33
5.2 Calculation of Momentary Loads
5.2.1 Momentary Tripping Load
Assuming Load at 90 % of Nominal Voltage
5.2.2 Momentary Closing Load
Assuming Load at 90 % of Nominal Voltage
5.3 Emergency Lighting Load
Assuming Load at 90 % of Nominal Voltage
5.4 Load Curve
Duration in Min
1
59
119
1
Type of Load
Momentary Tripping Load + Continuous Load + Emergency Load
Continuous Load + Emergency Load
Continuous Load
Momentary Closing Load+Continuous Load
Load in Amps
185.52
39.53
19.33
25.15
Remarks
I
Calculation of Loads
I
Continuous Load Calculation
S.No
1 11 KV SWITCHGEAR PANEL
a OUTGING PANEL-1
Backup Protection 10 0.09
DC Fail MonitorRelay, 2 Nos 10 0.09
Trip Supervision Relay for CB , 6 No Trip Coils
30 0.27
Trip Unit Supervision relay, 2 Nos 6.6 0.06
Check Sysnchronising relay 20 0.18
Total Load 76.6 0.70
b INCOMING PANEL-1
Transformer Protection Relay Panel 10 0.09
Directional OIC & E/F Relay(2 Nos) 20 0.18
DC Fail Monitor Relay, 2 Nos 10 0.09
Trip Supervision Relay for CB , 6 No Trip Coils
30 0.27
Trip Unit Supervision relay, 2 Nos 6.6 0.06
Total Load 76.6 0.70
c INCOMING PANEL-2
Transformer Protection Relay Panel 10 0.09
Directional O/C & EIF Relay(2 Nos) 20 0.18
DC Fail Monitor Relay, 2 Nos 10 0.09
Trip Supervision Relay for CB , 6 No Trip Coils
30 0.27
Trip Unit Supervision relay, 2 Nos 6.6 0.06
Total Load 76.6 0.70
d INCOMING PANELS
Transformer Protection Relay Panel 10 0.09
Directional O/C & EIF Relay(2 Nos) 20 0.18
DC Fail Monitor Relay, 2 Nos 10 0.09
Trip Supervision Relay for CB , 6 No Trip Coils
30 0.27
Trip Unit Supervision relay, 2 Nos 6.6 0.06
Total Load 76.6 0.70
e INCOMING PANEL-4
Transformer Protection Relay Panel I 0 0.09
Directional OIC & EIF Relay(2 Nos) 20 0.18
DC Fail Monitor Relay, 2 Nos 10 0.09
Trip Supervision Relay for CB , 6 No Trip Coils
30 0.27
Trip Unit Supervision relay, 2 Nos 6.6 0.06
Load in
watts
Description Load in
Amps
I
Calculation of Loads I
Total Load 76.6 0.70
f INCOMING PANEL-5
Transformer Protection Relay Panel 10 0.09
Directional OIC & EIF Relay(2 Nos) 20 0.18
DC Fail Monitor Relay, 2 Nos 10 0.09
Trip Supervision Relay for CB , 6 No Trip Coils 30 0.27
Trip Unit Supervision relay, 3 Nos 6.6 0.06
Total Load 76.6 0.70
g INCOMING PANEL-6
Transformer Protection Relay Panel 10 0.09
Directional OIC & EIF Relay(2 Nos) 20 0.18
DC Fail Monitor Relay, 2 Nos 10 0.09
Trip Supervision Relay for CB , 6 No Trip Coils 30 0.27
Trip Unit Supervision relay, 2 Nos 6.6 0.06
Total Load 76.6 0.70
h Bus Bar Protection Panel
Bus Bar Protection Relay , 1 Nos 20 0.18
DC Fail MonitorRelay, 2 Nos 6.6 0.06
Total Load 26.6 0.24
2 STATION TRANSFORMER PANEL
Transformer Protection Relav Panel 10 0.09
Directional OIC & EIF Relay(2 Nos) 20 0.18
DC Fail Monitor Relay, 2 Nos 10 0.09
Trip Supervision Relay for CB , 6 No Trip Coils 30 0.27
Trip Unit Supervision relay, 2 Nos 6.6 0.06
Total Load 76.6 0.70
3 CONTROL & RELAY PANEL
Transformer Protection Relay Panel 10
Directional O/C & EIF Relay(2 Nos) 20
Distance Protection 10
Synchronising check 10
Auto recloser 10 0.09
Over load protection 10 0.09
Standby Earth fault 10 0.09
Over flux 10 0.09
1 Calculation of Loads 1
Negative phase sequence 10 0.09
C.B. Failure 10 0.09
Ref Protection (2 Nos.) 10 0.09
fuse failure 10 0.09
DC Fail Monitor Relay, 2 Nos 10 0.09
Trip Supervision Relay for CS , 6 No Trip Coils
30 0.27
Trip Unit Supervision relay, 2 Nos 6.6 0.06
Total Load 176.6 0.80
4 DC System for Battery Charger & Battery
Battery Charger & DCDB 50 0.454545
Annunciator (Charger panel) 60 0.545455
Indicating Lamps,
Total Load watts 110 1
5 Isolator Interlocking Load
Isolator & Earth Switch Interlock Coil
Total Isolators & EIS 2
Wattage of each Coil 35
Total Isolator & EIS Interlocking Load Watts 35 0.318182
(Considering 50 % Load of isolators & EIS)
15 Fire Fighting Loads
Annunciation System 60
SOV ( one operating at one time)
150
Total Load 210 1.909091
16 Gateway 25 0.23
17 Station HMI cum Server 450 4.09
18 DR Workstation 450
19 Ethernet Switch 30
TOTAL LOAD 2126
TOTAL AMPS 19.3272727
Watts
Watts
Watts
I
Calculation of Loads
I
Momentary Load
Calculation of Momentary has been assumed as maximum Simultaneous load which will occur in
case of Bus Bar Fault.
1 Breaker Tripping Load
66KV Side
No. of trip coilsl Breaker
Power Consumption by each trip coil
Maximum Breakers that will operate for Bus Bar Protection
Momentary Tripping Load for 66KV CB(l Nos)
Master Trip Relay that will operate(1 Nos)
Sub-Total Load
11 KV Side
No. of trip coilsl Breaker
Power Consumption by each trip coil
Maximum Breakers that will operate for Bus Bar Protection
Momentary Tripping Load for 11 KV CB(8 Nos)
Master Trip Relay that will operate( 8 nos)
Sub-Total Load
Momentary Tripping Load Considered
2 Breaker Closing Load
66 KV Side
No. of closing coilsl Breaker
Power Consumption by each closing coil
Maximum Breakers that will operate
Momentary Closing Load for 66KV CB
11 KV Side
No. of closing coils1 Breaker 3
Power Consumption by each closing coil 300
Maximum Breakers that will operate 1
Momentary Closing Load for 11 KV CB 900
Momentary Closing Load Considered Watts 1152
Amps 5.236364
Nos
Watts
Nos
Watts
Watts
Watts
Nos
Watts
Nos
Watts
Watts
Watts
watts
Amps
Nos
Watts
Nos
Watts
I
Calculation of Loads
1
3 Calculation of Emergency Loads
I YARD LIGHTING
Total lighting load Watts 1000 9.090909
2 Emergency lighting i n control room
Total lighting load Watts 1000 9.090909
TOTAL EMERGENCY LOAD WATTS 2000 18.18182
Total Emergency Load Watts 17604.8
Amps 160.0436
Recommendations As per IEEE-485 (1978)- Battery Sizing
Period Load Change in Load Duration of Period Time to end of selection Capacity at T Reqd. Sec Size
Min Rate . . . . . . . . . . - -
Nos Amps Amps I Mins I l ~ i n s 1 ~ r s I K Factor
Secton 1- First Period Only
1 Al = 185.52 A1-0 = 185.52 MI 1 T=M 1 1 0.5 92.759
Section 1 (Total) 92.759
Secton 2- First Two Periods
1 I Al = 1 185.52 1 A1-0 = 1 185.52 1 MI 1 1
2 ( A2= 1 39.53 1 A2-A1= 1 -145.99 ) M2 1 59
Secton 2- First Two Periods
Maximum Section size I 102.959
T=M1 +M2 1 60 1 1.92
1.92 T=M2
1
2
3
4
356.193
-280.297
75.896
59 1
185.52
-145.99
-20.20
5.82
Section 2 (Total)
Al =
A2=
A3=
A4=
Section 4 (Total)
MI
M2
M 3
M4
102.959
185.52
39.53
19.33
25.15
1
59
119
1
A1-0=
A2-A1=
A3-A2=
A4-A3
T=MI+M2
T=M2+M3
T=M3+M4
T=M4
180
179
120
1
4.1
4.1
3.07
0.5
760.620
-598.550
-62.020
2.909
VRLA Battery Sizing
S.No
Factors
1
2
3
Calculation
1 Capacity Required After K-factor 102.95899
2 Capacity Required After aging factor 82.3671 919
3 capacity after applying Temperature Factor 98.0169584
4 Apply Design Factor 112.719502
Recommendations
Battery Size (Ah) 150 AH
Description
Aging Factor
Temperature Correction Factor
Design Factor
0.8
1.19
1.15
Remarks
TECHNICAL SPECIFICATION FOR ENERGY METER
Meter shall be microprocessor- based conforming t o IEC 60687/1EC-62052-11/1EC-62053-2211s
14697.
Meter shall have provision for downloading data through an optical port and/ or through Rs
2321485 port.
Meter shall carry out measurement of active energy (both import & export) and reactive energy
(both import & export) by 3-phase, 4 wire principal suitable for balanced/unbalanced 3 phase
load.
Meter shall have an accuracy of at least class 0.2 for active energy and at least class 0.5 for
reactive energy according t o IEC 60687, and shall be connected t o class 0.2 CT core & class 0.2
PT windings.
The active & reactive energy shall be directly computed in CT & PT primary ratings.
The reactive energy shall be recorded for each metering interval in four different registers as
MVARh (lag) when active export, MVARh (Lag) when active import, MVARh (lead) when active
export, MVARh (Lead) when active import.
Two separate register shall be provided to record MVARH when system voltage i s >103% and
when system voltage i s47%.
Meter shall compute the net MWh & MVARh during each successive 15 minute block metering
interval along with a plus /minus sign.
Meter shall have a displav unit with a seven digit display unit. i t shall display the net MWh &
MVARh with plus /minus sign and average frequency during the previous metering interval;
peak MWh demand since the last demand reset; accumulated the total (instantaneous) MWh &
MVARh with a plus minus sign, date &time; and instantaneous current &voltage in each phase.
All the register shall be stored in non- volatile memory, metering register for each metering
interval, as well as accumulated totals, shall be downloadable.
At least following data shall be stored before being over written for the following parameters:
PARAMETERS DETAILS MIN. NO. OF DAYS
1. Net MWH 15 minute block
2. Aver. Freq. 15 minute block
3. Net MVARH for V>103% 15 minute block
4. Net MVARH for V<97% 15 minute block
5. Cumulative
Net MWH at every mid night
6. Cumulative
Net MVARh for V>103% at every mid night
7. Cumulative
Net MVARh for V<970/; at every mid night
8. Date &t i me of PTfaili~re on any phase
40 days in meter
40 days in meter
40 days in meter
40 days in meter
10 days in meter/
40 days in PC
10 days in meter/
40 days in PC
10 days in meter/
40 days in PC
The voltage metering of all the three phase shall be provided an alarm contacts provided t o
signal failure t o the substation automation system, as well as alarm contacts t o indicate meter
healthy status. The meter shall be suitable t o operate with power drawn from the PT supplies.
The burden of meters shall be less than 2 VA.
The power supply t o the meter shall be healthy even with a single phase PT supply. An
automatic back up, in the event of non- availability of voltage in all the phases, shall be provided
by a long life battery
A dedicated metering master station (MMS), hardwired t o energy meter. MMS shall be
complete t o offer the following functionality:
I. To automatically download the meter data from each meter point at scheduled
daily intervals.
I I . To create calculated metering points by addition, subtraction and applying
multiplication factors t o meter points.
Ill. To present the demand of each meter point and calculated the meter points in
graphical format over specified intervals.
IV. To calculare the total energy exchanged on meter points or calculated meter
points for different time of use periods over specified intervals.
V. To export meter data t o excel format for external analysis.
VI. To calculate unscheduled interchanges (UI) and the corresponding commercial
parameters t o suit the ABT requirement, the exact requirement shall be worked
out during detail engineering stage, in coordination with site.
The meter shall have means t o test MWh & MVARh accuracy and calibration at site-in-situ and
test terminal blocks shall be provided for the same.
Each meter shall have a unique identification code provided by the employer and shall be
permanently marked on the front of the meter and stored in the non-volatile memory of the
meter.
The MMS shall be connected t o substation LAN so as t o facilitate display of energy data at other
location of the LAN. However, this may be treated as optional.
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ANGLES PROVIDED WITH WELDED BOLT
TECHNICAL DAT SHEET FOR
CURRENT TRANSFORMER 72.5 KV SYSTEM
Installation Outdoor
Maximum temperature rise of 55 Deg C over an
Windings immersed in oil ambient of 45 Deg C
Current transformer Insulation levels
One minute 50 Hz withstand
Voltage1 induced over voltage:
Impulse withstand voltage,
Positive and negative polarity
1.2150 microsecond wave:
Minimum creep age distance:
of insulator
Rated primary current:
Applicable standard
140 KV (rms)
325 KV peak
27 mm IkV
Rated Secondary current: All cores ( 1A)
a) Rated short time
(3 second)
Thermal current
b) Short circuit with-
Stand current
Dynamic withstand current:
No. of cores in each CT
Ratios for core 1,
31.5 kA (rms)
31.5 kA (rms)
31.5 kA (peak)
single
75-1 5011A
Rated burden & class of accuracy of different cores
Burden in VA
Class
ISF
Vk
Rct (Max)
Core1
5
3.2
<5
>500V
(10 ohm
TECHNICAL DATA SHEET FOR
POTENTIAL TRANSFORMER 72.5 KV SYSTEM
SI.No
1
2
3
4
5
6
7
8
9
10
11
12
13
Particulars
Make
Service (Indoor l Outdoor)
Type
Rated frequency
Voltage ratings
a) Nominal System voltage
b) Highest System voltage
c) Primary phase to earth
voltage
d) Secondary phase to sarth
voltage
Siesmic co-efficient
System neutral earthing
Class of insulation
Insulation level :
a) 1 min. power frequency
withstand voltage dry
b) Lightning impulse
withstand voltage
On minute power frequency
withstand voltage -
secondary winding
a) Min. Creepage distance
(Total)
b) Min. Creepage distance
(Protected)
Rated voltage factor
I) Continuous
ii) 30 sec
Phase angle error
Unit
Hz
KV rms
KV rms
KV rms
V rms
Zone lV
KV rms
KV Peak
KV rms
mmlkV
mm
Data for 66 KV PTs
Outdoor
I-Phase, oil cooled, electromegnetic type
50
66
72.5
66 / 43
110143
As per IS 1893
solidly grounded
Class 'A'
140
325
3
25
50% of total creepage
1.2
1.5
~t 20 minutes
Guaranteed Particulars
to befilled by the bidder
TECHNICAL DATA SHEET FOR
POTENTIAL TRANSFORMER 72.5 KV SYSTEM
SI.No
14
15
16
17
18
19
20
22
Particulars
Secondary protection by
Instrument security factor
Weight
Dimensions
Reference standards
No. of secondary cores
Core Details :
a) Ratio
Primary 66kV d3
Secondary
b) Burden
c) Accuracy class
d) Purpose i) Voltage
transfomier
on lines
(receiving end)
ii) Voltage
transfornier
on lines
(sending end)
Service
Unit
Tonnes
mm x
mm x
mm
CORE I
I 10143
10 VA
0.2
Metering
Metering
outdoor
Data for 66 KVPTs
Fuse
IS : 31 56
1
Guaranteed Particulars
to be filled by the bidder