PETROLEUM DEVELOPMENT

OMAN L.L.C. (PDO)

Contractor J ob No. : 20036 Unit No
Vendor Doc. No. : 732/QAP/30 Rev. 07
Project Title:
SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP)
Doc..Category : Q3
Sheet
No
1 of 8
PDO Contract No.
C311194
Document Title:
INSPECTION & TEST PLAN (QAP) FOR V 6904
(Dry Condensate Flash Vessel)
PDO Doc. No.
Rev. 07
SNG-69-42000P-MS-5733-503-0000
Project No.
20036
Unit Description:









INSPECTION & TEST PLAN (QAP) FOR V 6904
(Dry Condensate Flash Vessel)




MR No. :- 20036-0100-M31-MR-42000 REV. 02
PURCHASE ORDER No. :- 4580041305
TAG No. : V 6904 POS. : 00070 PR ITEM No. :- 00071
VESSEL CATEGORY:- GENERAL SERVICE PRESSURE VESSEL
07 26/05/2014 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar
06 10/04/2014 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar
05 08/10/2013 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar
04 17/07/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar
03 10/06/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar
02 08/04/2013 REVISED TO INCORPORATE ABB COMMENTS S. Naik P.V.Ghanekar
01 14/01/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar
Rev Date Description Prepared Checked Approved

Contractor Details (Headquarters and Offices):
ABB SpA - Process Automation Division
via Luciano Lama 33
20099 Sesto S.Giovanni (MI) - Italy



Document property of ABB SpA: its reproduction, circulation and use without prior consent is forbidden
17/06/2014
Company comments on Rev.06
response sheet shall be considered
732/QAP/30 Page 2 of 8....
CLIENT QAP No. :732/QAP/30 Rev. 07
P.O. No. DATE : 19/05/2014
EQUPT. No. CODE OF CONSTRUCTION : ASME Sec. VIII Div. 2 Ed 2010 ADDENDA 2011
PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-30
CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR
PRESSURE VESSELS
:SP 2069 Rev. 0,
SP 2051 Rev. 2,
DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2,
DEP 30.10.60.18 May 2004,
& NACE MR 0175.
SP 1176 Rev. 2,
DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
1.0
1.1
Drawing , Design
Calculations
Review of Documents
ASME Sec. VIII Div. 2
/ 20036-0100-M31-MR-42000
ASME Sec. VIII Div. 2
/ 20036-0100-M31-MR-42000
Approved
Drawing, Design
Calculations
H R RA RA
1.2
Quality Assurance Plan
IRR Approval
Review of documents
ASME Sec. VIII Div. 2
/ Approved Drawing
/ 20036-0100-M31-MR-42000
ASME Sec. VIII Div. 2
/ Approved Drawing
/ 20036-0100-M31-MR-42000
QAP H H RA RA
1.3
Procedures - NDE, Heat
Treatment, Hydrotest,
Hardness, PMI, Painting,
Packing transport &
preservation procedures
Documented Procedure
ASME Sec. VIII Div. 2
/ Approved Drawing
/ 20036-0100-M31-MR-42000
ASME Sec. VIII Div. 2
/ Approved Drawing
/ 20036-0100-M31-MR-42000
Procedure
Documents
H R RA RA
1.4 Pre inspection meeting
Reviewing & understanding of
technical requirements and
Approval of MTC.
Purchase order
/ 20036-0100-M31-MR-42000
Purchase order
/ 20036-0100-M31-MR-42000
Minutes of
meeting
H ---- H H
2.0
Material after receipt
(For Pressure Parts)
Plates, Pipes
H H RA RA
Forging, fittings, Fastners,
gaskets etc.
H R RA RA
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3,
DEP 31.22.20.31- Gen. Feb. 2011,
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6904
: ABB S.p.A - Italy.
: 4580041305 DTD 02-12-2012.
: V 6904.
: 20036
SL.
NO
STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS
FORMAT OF
RECORD
Scope of Inspection
REMARKS
DOCUMENTS
MATERIAL INSPECTION
2.1
Review of manufacturer's test
certificates, Identification co-realting
heat number, Visual damages &
Dimesional inspection, Transfer of
identity & physical verification.
ASME Sec. -II A/B
Data sheet /
Approved Drawing / TDC /
SP 2069 & DEP 31.22.20.31
ASME Sec. -II A/B
Data sheet / Approved Drawing
Material Test
Certificates,
Identification
Reports
1) ALL CS materials shall be killed
or semi killed & Carbon content
shall be 0.23% max.
2) Mateial for shell & head shall be
supplied in normalised condition.
3) Forged products above 50 mm thick
shall be 100 % ultrasonically
examined
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
732/QAP/30 Page 3 of 8....
CLIENT QAP No. :732/QAP/30 Rev. 07
P.O. No. DATE : 19/05/2014
EQUPT. No. CODE OF CONSTRUCTION : ASME Sec. VIII Div. 2 Ed 2010 ADDENDA 2011
PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-30
CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR
PRESSURE VESSELS
:SP 2069 Rev. 0,
SP 2051 Rev. 2,
DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2,
DEP 30.10.60.18 May 2004,
& NACE MR 0175.
SP 1176 Rev. 2,
DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3,
DEP 31.22.20.31- Gen. Feb. 2011,
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6904
: ABB S.p.A - Italy.
: 4580041305 DTD 02-12-2012.
: V 6904.
: 20036
SL.
NO
STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS
FORMAT OF
RECORD
Scope of Inspection
REMARKS
2.2
Non Pressure Parts
(including internals, supports
etc.)
Review of Material Test Certificates
ASME Sec.-II A,
Approved Drawing,
SP 2069, DEP 31.22.20.31
ASME Sec. -II A,
Approved Drawing
Material Test
Certificates
H --- R R
3.0
3.1 Shop Weld & Test Plan
WPS,PQR,WPQ
& Consumable , NDT Plan
ASME Sec. IX / Approved
Drawing / DEP 30.10.60.18 &
31.22.20.31
ASME Sec. IX Weld Plan H R RA RA
3.2 PQR Welding parameters
ASME Sec. IX /
Approved Drawing /
/DEP 30.10.60.18
ASME Sec. IX /
Approved Drawing
WPS/ PQR H R RA RA
3.3 WPQ Qualification requirements
ASME Sec. IX /
Approved Drawing
/DEP 30.10.60.18
ASME Sec. IX /
Approved Drawing
WPQ H R RA RA
3.4 Welding Consumable Chemical & mechanical properties
ASME Sec. II Part C
/DEP 30.10.60.18
ASME Sec. II Part C
Batch Test
Certificate
R R R R
4.0
Visual & Dimensional inspection
including profile check & minimum
thickness mesurement
H W W
Dye Penetrant Test
(to detect cracks inside & outside
knuckle surface area)
H R W
Normalising of dished ends.
Heat Treatment
Chart
H R R
Simulation Test Coupon of
normalised dished end.
Inspection Report H W H W Test Coupon for physical test
RT - Full for weld seams in dished
ends.
RT Report H R R
RT films review.
WELDING INSPECTION WPS & PQR
Inspection of Formed Components
4.1
Inspection of Formed
Components
(Dished ends)
ASME Sec. VIII Div. 2 /
Approved Drawing / SP 2069
Appendix 8, SP 1176, DEP
31.22.20.31,
SNG-69-42000P-MS-
6038-517-0000,
SNG-69-42000P-MS-
6038-539-0000,
SNG-69-42000P-MS-
6026-525-0000,
SNG-69-42000P-MS-
6038-536-0000
ASME Sec. VIII Div. 2 /
Approved Drawing
Inspection report
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
732/QAP/30 Page 4 of 8....
CLIENT QAP No. :732/QAP/30 Rev. 07
P.O. No. DATE : 19/05/2014
EQUPT. No. CODE OF CONSTRUCTION : ASME Sec. VIII Div. 2 Ed 2010 ADDENDA 2011
PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-30
CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR
PRESSURE VESSELS
:SP 2069 Rev. 0,
SP 2051 Rev. 2,
DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2,
DEP 30.10.60.18 May 2004,
& NACE MR 0175.
SP 1176 Rev. 2,
DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3,
DEP 31.22.20.31- Gen. Feb. 2011,
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6904
: ABB S.p.A - Italy.
: 4580041305 DTD 02-12-2012.
: V 6904.
: 20036
SL.
NO
STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS
FORMAT OF
RECORD
Scope of Inspection
REMARKS
5.0
Visual & dimensional inspection,
weld edge, root - gap, offset,
alignment & cleanliness etc. for long
seams of shell, dished end &
nozzles
H H
10%
W
5%
W
Visual & dimensional inspection,
weld edge, root - gap, offset,
alignment & cleanliness etc. for
circular seam, neck to flange,
nozzles on shell / head
H W
10%
W
5%
W
PT of weld edges to detect linear
discontinuties.
ASME Sec. VIII Div. 2 /
Approved Drawing
/ SNG-69-42000P-MS
-6038-539-0000
ASME Sec. VIII Div. 2 Inspection Report H R
10%
W
5%
W
5.2 Intermediate Inspection of welds
Visual / Interpass temperature / PT
insp. after backchip
ASME Sec. VIII Div. 2
& Sec. IX / Approved Drawing
/ SNG-69-42000P-MS
-6038-517-0000,
SNG-69-42000P-MS
-6038-539-0000
ASME Sec. VIII Div. 2
& Sec. IX
Inspection Report H R S S
Visual inspection for reinforcement,
undercuts, surface defects etc.
ASME Sec. VIII Div. 2
& Sec. V / Approved Drawing /
SNG-69-42000P-MS
-6038-517-0000
ASME Sec. VIII Div. 2
& Sec. V / Approved Drawing
Inspection Report H W W W
Welder Identification stamp on completed
weld (Die stamp)
MT of welds
ASME Sec. VIII Div. 2 /
Approved Drawing /
SNG-69-42000P-MS
-6038-540-0000
ASME Sec. VIII Div. 2 Inspection Report H R S S
PT shall also be carried out for the tack
welds(after removal & ground flush)
utilized to aid construction.
Radiography Test
ASME Sec. VIII Div. 2 /
Data sheet / Approved Drawing /
SNG-69-42000P-MS
-6038-536-0000
ASME Sec. VIII Div. 2 /
Approved Drawing
RT Report H R RA RA Review of Radiography films
5.3 Inspection of completed weld
Inspection during fabrication
5.1
Weld edge perparation & setup
of pressure parts
( Long seam, circular seam,
nozzle neck to flange, nozzle on
shell/head)
ASME Sec. VIII Div. 2
/ Approved Drawing
/ SNG-69-42000P-MS
-6038-517-0000
ASME Sec. VIII Div. 2
/ Approved Drawing
Inspection
Report
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
732/QAP/30 Page 5 of 8....
CLIENT QAP No. :732/QAP/30 Rev. 07
P.O. No. DATE : 19/05/2014
EQUPT. No. CODE OF CONSTRUCTION : ASME Sec. VIII Div. 2 Ed 2010 ADDENDA 2011
PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-30
CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR
PRESSURE VESSELS
:SP 2069 Rev. 0,
SP 2051 Rev. 2,
DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2,
DEP 30.10.60.18 May 2004,
& NACE MR 0175.
SP 1176 Rev. 2,
DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3,
DEP 31.22.20.31- Gen. Feb. 2011,
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6904
: ABB S.p.A - Italy.
: 4580041305 DTD 02-12-2012.
: V 6904.
: 20036
SL.
NO
STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS
FORMAT OF
RECORD
Scope of Inspection
REMARKS
Visual / Dimensional Inspection H R R R
PT for fillet welds of lifting lugs and
other pressure bearing welds
H R R R
Final visual & dimensional
Inspection
ASME Sec. VIII Div. 2
/ Approved Drawing /
SNG-69-42000P-MS
-6038-517-0000
ASME Sec. VIII Div. 2
/ Approved Drawing
Inspection Report H W H H
MT of finish welds
ASME Sec. VIII Div. 2
& Sec. V , DEP 31.22.20.31 /
Approved Drawing
/ SNG-69-42000P-MS-
6038-540-0000
ASME Sec. VIII Div. 2 Inspection Report H R S S
RT of finish welds
ASME Sec. VIII Div. 2/
Data sheet / Approved Drawing
/SNG-69-42000P-MS-
6038-536-0000
ASME Sec. VIII Div. 2 Inspection Report H R RA
Mechanized UT of Category A, B
(above 50mm thk) & D welds
ASME Sec. VIII Div. 2 /
Data sheet / Approved Drawing /
SNG-69-42000P-MS-
6038-525-0000
ASME Sec. VIII Div. 2
Inspection
Report
H R W W
5.6
Post Weld Heat Treatment of
equipment
Review of Heat Treatment Cycle
ASME Sec. VIII Div. 2 /
Approved Drawing /
SNG-69-42000P-MS-
6038-519-0000
ASME Sec. VIII Div. 2 /
Approved Drawing
Heat Treatment
Chart
H R RA R
PWHT of equipment
Soaking Temperature :- 60510C.
5.4

Fitment & Welding of Internal &
External attachments etc.
ASME Sec. VIII Div. 2 & Sec. V/
Approved Drawing /
SNG-69-42000P-MS
-6038-539-0000
ASME Sec. VIII Div. 2 & Sec. V/
Approved Drawing
Inspection
Report
Inspection of the equipment
before PWHT
5.5
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
732/QAP/30 Page 6 of 8....
CLIENT QAP No. :732/QAP/30 Rev. 07
P.O. No. DATE : 19/05/2014
EQUPT. No. CODE OF CONSTRUCTION : ASME Sec. VIII Div. 2 Ed 2010 ADDENDA 2011
PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-30
CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR
PRESSURE VESSELS
:SP 2069 Rev. 0,
SP 2051 Rev. 2,
DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2,
DEP 30.10.60.18 May 2004,
& NACE MR 0175.
SP 1176 Rev. 2,
DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3,
DEP 31.22.20.31- Gen. Feb. 2011,
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6904
: ABB S.p.A - Italy.
: 4580041305 DTD 02-12-2012.
: V 6904.
: 20036
SL.
NO
STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS
FORMAT OF
RECORD
Scope of Inspection
REMARKS
RT of Pressure part
butt welds for thk below 50mm
ASME Sec. VIII Div. 2/
Data sheet /
Approved Drawing
/SNG-69-42000P-MS-
6038-536-0000
ASME Sec. VIII Div. 2 Inspection Report H R RA
MT of Pressure part
welds
ASME Sec. VIII Div. 2/
Approved Drawing
/SNG-69-42000P-MS-
6038-540-0000
ASME Sec. VIII Div. 2 Inspection Report H R RA
Mechanized UT of Category A, B
(above 50mm thk) & D welds
ASME Sec. VIII Div. 2 /
Data sheet / Approved Drawing /
SNG-69-42000P-MS-
6038-525-0000
ASME Sec. VIII Div. 2 Inspection Report H R W W
Hardness test of welds, HAZ
ASME Sec. VIII Div. 2 / Approved
Drawing / SP 2069 Appendix-8 &
DEP 31.22.20.31 CL 6.2, SNG-69-
42000P-MS-
6061-526-0000
ASME Sec. VIII Div. 2 / Approved
Drawing
Hardness test
Report
H R W W
248 HV10 maximum for ferritic metals in
process services, including H2 and sour
service conditions.
6.0
6.1
Final Visual
& Dimensional Inspection
(Internal & External)
Dimensions, completeness of the
assembly, as built thickness
measurement
ASME Sec. VIII Div. 2
& Sec. V / Approved Drawing /
DEP 31.22.20.31, SNG-69-42000P-
MS-6038-554-0000
ASME Sec. VIII Div. 2
/ Approved Drawing
Inspection Report H H H H
6.2 Positive Material Identification PMI examination of alloy materials
ASME Sec. II A / DEP 31.10.00.10
& SP 2069
/SNG-69-42000P-MS-
6180-523-0000
ASME Sec. II A PMI Report H R W W
NDE after PWHT 5.7
FINAL INSPECTION
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
732/QAP/30 Page 7 of 8....
CLIENT QAP No. :732/QAP/30 Rev. 07
P.O. No. DATE : 19/05/2014
EQUPT. No. CODE OF CONSTRUCTION : ASME Sec. VIII Div. 2 Ed 2010 ADDENDA 2011
PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-30
CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR
PRESSURE VESSELS
:SP 2069 Rev. 0,
SP 2051 Rev. 2,
DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2,
DEP 30.10.60.18 May 2004,
& NACE MR 0175.
SP 1176 Rev. 2,
DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3,
DEP 31.22.20.31- Gen. Feb. 2011,
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6904
: ABB S.p.A - Italy.
: 4580041305 DTD 02-12-2012.
: V 6904.
: 20036
SL.
NO
STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS
FORMAT OF
RECORD
Scope of Inspection
REMARKS
6.3
Pneumatic test
of Nozzle RF pads
Leak check
ASME Sec. VIII Div. 2 / Sec. V
Approved Drawing /
DEP 31.22.20.31 CL 6.9, SP 2051,
SNG-69-42000P-MS-
6180-520-0000
ASME Sec. VIII Div. 2
/ Approved Drawing
Test Report H R RW
10%
W
6.4
Trial assembly of supplied
Internals
Trial fitting of internals
P.O. /
Internals supplier Drawings
P.O. /
Internals supplier Drawings
Inspection Report H W W
6.5
Interior & exterior
cleaning
All completed equipment shall be
cleaned internally and externally to
remove scale, weld spatter,dirt, and
foreign material.
Approved Drawing
/ DEP 31.22.20.31
Approved Drawing Inspection Report H R R
6.6
Hydrostatic Testing
(Horizontal)
Leak check
/ Pressure drop
ASME Sec. VIII Div. 2/
Approved Drawing / SP 2069 CL
6.2, SP 2051 CL 6.4.4, DEP
31.22.20.31 CL 6.9 SP, 2051,
SNG-69-42000P-MS-
6180-520-0000
ASME Sec. VIII Div. 2/
Approved Drawing
Inspection Report H H H H
6.7 Drying of equipment Cleanliness
Approved Drawing /
SP 2069 CL 6.2 &
DEP 31.22.20.31 CL 6.9
Approved Drawing Inspection Report H ----
6.8 External Surface preparation
Visual Inspection for worksmanship,
profile check
H ----
6.9 Painting
Visual inspection for workmanship,
DFT checking, Adhesion
H ---- W W
Painting shall be checked for surface
chloride contaimination , Holiday / pinhole,
Adhesion test & DFT test.
Criteria of Acceptability as per
specification SP-1246
Part-1 Table B1
Approved Drawing /
Data Sheet /
SP -1246 (PCS-1) /
SNG-69-42000P-MS-
6180-521-0000
Approved Drawing /
Data Sheet /
SP -1246 (PCS-1)
Inspection Report
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"
732/QAP/30 Page 8 of 8....
CLIENT QAP No. :732/QAP/30 Rev. 07
P.O. No. DATE : 19/05/2014
EQUPT. No. CODE OF CONSTRUCTION : ASME Sec. VIII Div. 2 Ed 2010 ADDENDA 2011
PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-30
CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.)
SPECIFICATIONS FOR
PRESSURE VESSELS
:SP 2069 Rev. 0,
SP 2051 Rev. 2,
DEP 31.10.00.10 Sep. 2011,
SP 2041 Rev. 2,
DEP 30.10.60.18 May 2004,
& NACE MR 0175.
SP 1176 Rev. 2,
DEP 30.10.02.17 Feb. 2011,
GR A.I. ABB PDO
SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3,
DEP 31.22.20.31- Gen. Feb. 2011,
G.R.ENGINEERING PRIVATE LTD. -TARAPUR
INSPECTION & TEST PLAN (QAP) FOR V 6904
: ABB S.p.A - Italy.
: 4580041305 DTD 02-12-2012.
: V 6904.
: 20036
SL.
NO
STAGE / ACTIVITY TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS
FORMAT OF
RECORD
Scope of Inspection
REMARKS
7.0
Inspection of Mandatory &
Commissioning spares
Verification of spares
20036-0100-M31-MR-42000 /
Approved Drawing / P.O.
20036-0100-M31-MR-42000 /
Approved Drawing / P.O.
Spares List H ---- H
7.1
Verification of Name plate and
authorise for ASME certification
mark
Name plate review Approved Drawing Approved Drawing Inspection Report H H H
7.2
Attachment of Stamped name
plate on the equipment
Name plate attachment confirmation Approved Drawing Approved Drawing
Rub off / Photo
copy of name
plate
H W
7.3
Inspection Release Note /
Despatch Clearance
Verification of documents & issue of
IRN
20036-0100-M31-MR-42000 /
Approved Drawing / P.O.
20036-0100-M31-MR-42000 /
Approved Drawing / P.O.
IRN R --- H R
7.4
Signing of Manufacturer's Data
Report (MDR)
Review of MDR
ASME Sec. VIII Div. 2 /
Approved Drawing
ASME Sec. VIII Div. 2 /
Approved Drawing
MDR H H H R
7.5
Check of packing
& packing list
Visual inspection/Varification
P.O.
/20036-0100-M31-MR-42000
P.O.
/20036-0100-M31-MR-42000
Packing list H --- W
7.6
Manufacturing Record Book
(MRB)
Review of MRB
P.O.
/20036-0100-M31-MR-42000
P.O.
/20036-0100-M31-MR-42000
MRB H ---- H R
Legends :
S. NAIK P. V. GHANEKAR
QA Engineer QA Manager Authorised Inspector
H- Hold ( Do not proceed without approval), W- Witness(Give due notice, work may proceed after schedule date), R- Document Review,RA- Approval of Documents RW-Random Witness, S- Survellance, NDE- Non Destructive
Examination, PT - Dye Penetrant Test, RT - Radiographic Examination, UT - Ultrasonic Test, P.O.- Purchase Order, CS - Carbon steel, PMI - Positive Material Identification, TDC - Technical Delivery Condition, HAZ - Heat Affected
Zone
Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"