Motors | Automation | Energy | Transmission & Distribution | Coatings

Pump Genius
Pump Process Control Software
USAPUMPSCFW11
1-800-ASK-4WEG
www.weg.net
Data is subject to change without notice. 2
Pump Genius process control software is designed to reduce system operation and
maintenance costs while increasing process accuracy and protection. The software
provides multiple pump control and protection, as well as system monitoring and protection.
Pump Genius can be applied to any system that requires constant ow or pressure.
Performance Features
g
2-75 HP @ 230V / 2-600HP @ 480V
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Overload capacity: nominal 110% for 60sec.
(150% peak)
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Starting torque: 100% at 3 Hz
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Motor preheat function
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Adjustable accel/decel: 0.1 to 6000 sec.
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Controlled speed range: 40:1
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Critical frequency rejection: 3 selectable,
adjustable bands
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Torque-limiting: 30-180%
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Energy Saving control
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Torque boost: full range, auto
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Power loss ride-thru: 2 sec
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Auto restart after power loss or resettable fault,
selectable, programmable
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Feedback signal loss detection
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Serial communications loss detection
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Up / Down oating point control capability (PI)
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Stationary motor auto-tuning
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Pump Sleep function
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Run-permissive input
Pump Control Features
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Operator Keypad with intuitive pump language
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Hand-Off-Auto
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Programmable Pump Process Set Point
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Pump Start Level & Start Time
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Sleep Protection
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Simplex, Duplex, Triplex, and Multiplex Control
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Automatic System Restart
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No Flow Detection
Pump Control Features (cont)
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Low and High Feedback set points
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Pre-Charge Low Level Control
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Thrust Bearing Control
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Automatic System Stabilization
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Motor Condensation Pre-Heat Function
Protective Features
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Current-limited stall prevention
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Heat sink over-temperature, speed fold-back
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Bi-directional start into rotating motor
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Current-limiting DC bus fuse
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Optically-isolated controls
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Short circuit protection:
Phase-phase and phase-neutral
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Ground fault protection
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Short circuit withstand rating: 100K RMS
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Electronic motor overload: UL
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Current limit
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Fault display: last 10 faults
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Fault circuit: OC, OV, OT
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Over torque and under torque protection
Pump Protective Features
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Dry Well
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Air in System
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Blocked Impeller
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Pump over Cycling
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No Flow Protection
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Loss of Prime
g Transducer Loss
g Over Torque
g Anti-Cavitation
Reduced System Component Cost
Improved System Reliability
Reduce Maintenance Costs
Eliminate Costly Control Panels
Reduce System Energy Requirements
Reduce Overall Installation Costs
Pump Genius
1-800-ASK-4WEG
www.weg.net
Data is subject to change without notice. 3
Simplex Control
Duplex Control
Multi Pump Control
Pump Genius software works with the CFW11 drive to control system processes.
The software monitors system pressure or ow and manages pumping requirements.
System Operation
g Pump Genius software monitors system pressure
or flow and references low / high set point and run
time requirements. The lead and lag pumps are
cycled on and off based on motor run times.
Starting motors are selected based on run time -
motor with least amount of run time
Stoping motors are selected based on run time -
motor with highest amount of run time
All pumps are dynamically alternated based on run
times and system set point requirements
System faults are monitored and alarmed
Motor faults are monitored and alarmed
Drive faults are monitored and alarmed
Up to 6 pumps dynamically alternated and controlled
Pump Genius
Single Phase 240V
HP Amps Catalog Number Dimensions (HxWxD) List Price
1.5 6 CFW110006B20N1PGZ 12.04 x 5.71 x 8.94 $1,644
2 7 CFW110007B20N1PGZ 12.04 x 5.71 x 8.94 $1,716
3 10 CFW110010S20N1PGZ 12.04 x 5.71 x 8.94 $1,812
Three Phase 240V
HP Amps Catalog Number Dimensions (HxWxD) List Price
2 7 CFW110007T20N1PGZ 12.04 x 5.71 x 8.94 $1,620
3 10 CFW110010T20N1PGZ 12.04 x 5.71 x 8.94 $1,692
5 16 CFW110016T20N1PGZ 12.04 x 5.71 x 8.94 $1,850
7.5 24 CFW110024T20N1PGZ 13.82 x 7.45 x 8.94 $2,424
10 33.5 CFW110033T20N1PGZ 13.82 x 7.45 x 8.94 $3,190
15 45 CFW110045T20N1PGZ 17.64 x 8.66 x 11.51 $3,641
20 54 CFW110054T20N1PGZ 17.64 x 8.66 x 11.51 $4,400
25 70 CFW110070T20N1PGZ 17.64 x 8.66 x 11.51 $6,600
30 86 CFW110086T20N1PGZ 19.82 x 11.81 x 12.00 $7,222
40 105 CFW110105T20N1PGZ 19.82 x 11.81 x 12.00 $9,000
50 142 CFW110142T20N1PGZ 26.60 x 13.20 x 14.10 $11,649
60 180 CFW110180T20N1PGZ 26.60 x 13.20 x 14.10 $15,125
75 211 CFW110211T20N1PGZ 26.60 x 13.20 x 14.10 $21,560
Pump Genius Enabled CFW11
Variable Frequency Drive
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P
U
M
P
S
C
F
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Please contact your authorized distributor:
www.weg.net
WEG ELECTRIC CORP.
6655 Sugarloaf Parkway
Duluth, GA 30097
Phone: 1-800-ASK-4WEG
Fax: 678-249-1155
info-us@weg.net
www.weg.net/us
Three Phase 480V
HP Amps Catalog Number Dimensions (HxWxD) List Price
2 3.6 CFW110003T40N1PGZ 12.04 x 5.71 x 8.94 $1,616
3 5 CFW110005T40N1PGZ 12.04 x 5.71 x 8.94 $1,650
5 7 CFW110007T40N1PGZ 12.04 x 5.71 x 8.94 $1,712
7.5 10 CFW110010T40N1PGZ 12.04 x 5.71 x 8.94 $1,969
10 17 CFW110017T40N1PGZ 13.82 x 7.45 x 8.94 $2,530
15 24 CFW110024T40N1PGZ 13.82 x 7.45 x 8.94 $2,992
20 31 CFW110031T40N1PGZ 13.82 x 7.45 x 8.94 $3,873
25 38 CFW110038T40N1PGZ 17.64 x 8.66 x 11.51 $4,300
30 45 CFW110045T40N1PGZ 17.64 x 8.66 x 11.51 $5,400
40 58.5 CFW110058T40N1PGZ 17.64 x 8.66 x 11.51 $6,633
50 70.5 CFW110070T40N1PGZ 19.82 x 11.81 x 12.00 $7,500
60 70.5 CFW110070T40N1PGZ 19.82 x 11.81 x 12.00 $7,500
75 88 CFW110088T40N1PGZ 19.82 x 11.81 x 12.00 $8,900
75 105 CFW110105T40N1PGZ 26.60 x 13.20 x 14.10 $10,650
100 142 CFW110142T40N1PGZ 26.60 x 13.20 x 14.10 $12,500
125 142 CFW110142T40N1PGZ 26.60 x 13.20 x 14.10 $12,500
150 180 CFW110180T40N1PGZ 26.60 x 13.20 x 14.10 $17,500
175 211 CFW110211T4ON1PGZ 26.60 x 13.20 x 14.10 $21,000
200 242 CFW110242T4SPGZ 48.60 x 16.90 x 14.20 $23,000
250 312 CFW110312T4SPGZ 48.60 x 16.90 x 14.20 $29,366
300 370 CFW110370T4SPGZ 48.60 x 16.90 x 14.20 $31,314
350 477 CFW110477T4SPGZ 48.60 x 16.90 x 14.20 $41,027
400 515 CFW110515T4SPGZ 50.00 x 21.10 x 16.80 $43,970
500 601 CFW110601T4SPGZ 50.00 x 21.10 x 16.80 $50,088
600 720 CFW110720T4SPGZ 50.00 x 21.10 x 16.80 $59,330
Pump Genius Enabled CFW11
Variable Frequency Drive (CONTINUED)
Communication Cards
Catalog Number Description List Price
RS485-01 RS485 Communication Module (eld installed) $240
Note:
- RS485 communication cards purchased separately from the drive and installed in the eld.
- All drives used on multiple pump systems require a RS485 communication card.
- Single pump systems do not require a communication card.